Rotary Patents (Class 204/199)
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Patent number: 7211174Abstract: Systems and methods to provide electrical contacts to a workpiece to facilitate electrotreating processes, including electroplating and electroetching processes are presented.Type: GrantFiled: October 28, 2002Date of Patent: May 1, 2007Assignee: Novellus Systems, Inc.Inventors: Bulent M Basol, Homayoun Talieh, Boguslaw A. Nagorski, Cyprian E. Uzoh, Jeffrey A. Bogart
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Patent number: 7208076Abstract: A substrate processing apparatus can perform an electrolytic processing, which is different from a common, conventional etching, to remove (clean off) a conductive material (film) formed on or adhering to a bevel portion, etc. of a substrate, or process a peripheral portion of a substrate through an electrochemical action. The substrate processing apparatus includes: an electrode section having a plurality of electrodes which are laminated with insulators being interposed, and having a holding portion which is to be opposed to a peripheral portion of a substrate; an ion exchanger disposed in the holding portion of the electrode section; a liquid supply section for supplying a liquid to the holding position of the electrode section; and a power source for applying a voltage to the electrodes of the electrode section so that the electrodes alternately have different polarities.Type: GrantFiled: September 11, 2002Date of Patent: April 24, 2007Assignee: Ebara CorporationInventors: Itsuki Kobata, Mitsuhiko Shirakashi, Masayuki Kumekawa, Takayuki Saito, Yasushi Toma, Tsukuru Suzuki, Kaoru Yamada, Yuji Makita, Hozumi Yasuda
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Patent number: 7204926Abstract: A tandem blisk is mounted in a multiaxis electrochemical machine. A first row of blades is electrochemically machined in sequence. A second row of blades is then electrochemically machined in sequence while the blisk is still mounted in the machine. The machine is initially set up for machining both stages without removal of the blisk between the machining sequences.Type: GrantFiled: November 26, 2001Date of Patent: April 17, 2007Assignee: General Electric CompanyInventors: Michael Scott Lamphere, John Scott Graham, Richard Spicer Robertson
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Patent number: 7201828Abstract: An apparatus for performing an electrochemical process on a surface of a workpiece comprises a platen assembly comprising a support platen, an electrolyte distribution plate, and a first conductive layer intermediate the support platen and distribution plate and configured to be coupled to at least a first potential. A carrier is configured to carry the workpiece and position the workpiece proximate the electrolyte distribution plate. A reservoir delivers an electrolyte to the electrolyte distribution plate. At least one contact separate from the platen assembly engages a peripheral region of the workpiece for coupling the workpiece to a second potential.Type: GrantFiled: January 15, 2004Date of Patent: April 10, 2007Assignee: Novellus Systems, Inc.Inventor: Ismail Emesh
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Patent number: 7169269Abstract: A plating apparatus (10) provided with: a plating vessel (61a to 61d) having a cylindrical side wall (361) for containing a plating liquid; a substrate holding mechanism (74a to 74d) for generally horizontally holding a generally round substrate (W) to be treated; a cathode ring (80) provided in the substrate holding mechanism and having substantially the same inner diameter as the plating vessel for sealing a peripheral edge portion of a lower surface of the substrate, the cathode ring having a cathode (83) to be brought into contact with the substrate held by the substrate holding mechanism; and a rotative driving mechanism (45) for rotating the substrate held by the substrate holding mechanism together with the cathode ring; wherein the plating vessel has an upper edge portion complementary in configuration to a portion of the cathode ring opposed to the plating vessel so that the lower surface of the substrate held by the substrate holding mechanism can approach the plating vessel so as to be substantiallType: GrantFiled: March 31, 2003Date of Patent: January 30, 2007Assignee: Dainippon Screen Mfg. Co., Ltd.Inventors: Yasuhiro Mizohata, Hideaki Matsubara, Masahiro Miyagi, Ryuichi Hayama
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Patent number: 7166204Abstract: A plating apparatus and method which smoothly perform contact of a plating liquid with a surface of the substrate and which can prevent air bubbles from remaining on the surface to be plated. The plating apparatus includes a plating bath containing a plating liquid in which an anode is immersed, a head portion for holding a substrate detachably and bringing a lower surface, to be plated, of the substrate into contact with an overflow surface of the plating liquid held in the plating bath, a drive mechanism for rotating the head portion, and a tilt mechanism for tilting the head portion so that the substrate held by the head portion is inclined relative to a horizontal plane.Type: GrantFiled: January 23, 2002Date of Patent: January 23, 2007Assignee: Ebara CorporationInventors: Satoshi Sendai, Kenya Tomioka, Katsumi Tsuda, Masayuki Kumekawa, Koji Mishima
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Patent number: 7141146Abstract: An electrochemical mechanical process for electroplating or electropolishing a conductive surface of a wafer is provided. The conductive surface of the wafer is touched by a polishing surface of a compressible pad while a process solution flows through the pad and a potential difference is maintained between the conductive surface and an electrode. The pressure between the polishing surface and a central region of the conductive surface is increased by applying a shaping process to either the conductive surface or the pad.Type: GrantFiled: March 31, 2004Date of Patent: November 28, 2006Assignee: ASM Nutool, Inc.Inventors: Jeffrey Bogart, Bulent M. Basol
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Patent number: 7090750Abstract: An apparatus and method for treating a substrate to deposit, clean or etch material on a substrate using a first horizontal chuck to which a plurality of substrates is attached and electrically charged. Spaced closely to the first horizontal chuck is a coextensive horizontal second chuck which receives and showers reaction solution over all portions of each substrate. During the reaction process, both chucks are substantially submerged in reaction solution within a tank. At least one of the chucks is attached and controllable from a control arm. At least one of the chucks is rotated about a vertical axis at a slow speed during the reaction process. The axes of rotation of the two chucks may be coincident, or the axes may be offset from each other, and/or one or both axes may be offset from the chuck centerpoint(s). One of the chucks may also be periodically moved in a vertical direction relative to the other chuck.Type: GrantFiled: August 26, 2002Date of Patent: August 15, 2006Assignee: Micron Technology, Inc.Inventors: Salman Akram, David R. Hembree
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Patent number: 7090761Abstract: A method of producing metal ferrules and an apparatus therefore enable metal ferrules to be produced with high productivity and high dimensional accuracy by arranging a plurality of long-sized core wires. A jig receives a metal to be electroformed and is placed in an electroforming tank, a holding unit in which a plurality of core wire holder for holding core wires are held in circumferential array is installed in the electroforming tank, and the core wire holders and the holding unit are rotatable on their respective axes. It is preferable that the resistivity of the core wires be 5×10?6 ?cm or less. A core wire plated within a thin layer of metal having a resistivity of 5×10?6 ?cm or less may be used. A conductive electric discharge body may be provided on the front end of the core wire.Type: GrantFiled: December 27, 2000Date of Patent: August 15, 2006Assignees: SMK CorporationInventors: Tetsuo Tanaka, Yoshinari Kohno
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Patent number: 7045043Abstract: The present invention relates to a method of reducing a band mark on an electroplating steel sheet, which can also reduce plating defects and damages to the materials caused by the differences in the physical characteristics of composition materials of a conductor roll used during electroplating Zn or Ni onto a steel sheet. In other words, the present invention comprises ceramic coating portions of circular bands, placed respectively in a thin strip at the both edge regions of the metal band position at the central portion of a conductor roll. In this manner, the present invention has the effects of reducing a band mark on a plating steel sheet, and also suppressing the generation of static electricity by eliminating the level difference between the conductive material (metal band portion) and the non-conductive material (rubber section). The present invention is also cabaple extending the life of a conductor roll by enhancing the wear and corrosion resistances thereof.Type: GrantFiled: July 24, 2000Date of Patent: May 16, 2006Assignee: Pohang Iron and Steel Co., Ltd.Inventors: Hyung-Jun Kim, Shi-Yeob Lee
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Patent number: 7033468Abstract: For manufacturing printed circuit boards and films 7 with little variations in the layer thickness of the circuit structures without damaging the surfaces of the boards and films, a rotatory element 9, 10, more specifically a contact roll, is used for placing the printed circuit boards and films in electric contact, an elastic, electrically conductive material 2, 5, 6 being at least partially applied on the running tread unreeling on the printed circuit boards and films.Type: GrantFiled: April 11, 2001Date of Patent: April 25, 2006Assignee: Atotech Deutschland GmbHInventor: Egon Hubel
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Patent number: 7025862Abstract: An apparatus for providing an electrical bias to a substrate in a processing system is described. The apparatus generally includes a conductive annular body defining a central opening. The conductive annular body may have a substrate seating surface adapted to receive the substrate and a plurality of scallops formed on a surface opposing the substrate seating surface. A plurality of electrical contacts may be formed on the substrate seating surface opposite the plurality of scallops. The electrical contacts may be adapted to engage a plating surface of the substrate.Type: GrantFiled: October 22, 2002Date of Patent: April 11, 2006Assignee: Applied MaterialsInventors: Harald Herchen, Henan Hao, Celina M. Esteban, Timothy R. Webb, Son N. Trinh
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Patent number: 6949177Abstract: A system and method for processing semiconductor wafers using different wafer processes utilizes multiple processing assemblies to efficiently perform these wafer processes. The wafer processes performed by the processing assemblies may vary with respect to operating parameters or the types of wafer processes, which allows customization of the wafer processes. Each of the processing assemblies is configured to sequentially process two or more semiconductor wafers at different processing positions by sequentially transferring the semiconductor wafers to the different processing positions using a wafer transfer carousel. As the semiconductor wafers are processes at one of the processing assemblies, the processed semiconductor wafers are sequentially transferred to the next processing assembly in an efficient manner. The sequential processing of the semiconductor wafers at each of the processing assemblies and the sequential transferring of the wafers contribute to an increased throughput.Type: GrantFiled: August 16, 2001Date of Patent: September 27, 2005Assignee: Oriol Inc.Inventor: In Kwon Jeong
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Patent number: 6942765Abstract: An apparatus and method for coating or treating powdered material, particularly ultra-fine powders in the nanometer or submicron range of mean diameters, by electrolytic processes. A platen is mounted for rotation upon a fixed shaft, and a rotary flow-through electrolytic cell is mounted upon a platen for rotation thereon, the cell's axis of rotation being offset from the platen's axis of rotation. The cells axis of rotation revolves around the platen's axis as the platen rotates. The electrolytic cell accordingly undergoes a planetary rotation, as the cell revolves around the platen's axis of rotation. The planetary rotation of the cell allows the powdered material to be collected by centrifugal force and constantly agitated to promote uniform electroplating.Type: GrantFiled: May 31, 2001Date of Patent: September 13, 2005Assignee: Surfect Technologies, Inc.Inventors: Thomas P. Griego, John W. Eichman, III
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Patent number: 6926812Abstract: To avoid the formation of undesirable plating on electric supply rollers, there is provided a continuous plating apparatus in which a planar article to be plated is vertically clamped on both sides by electric supply rollers and the article to be plated is moved horizontally in a plating bath by the rotation of the electric supply rollers to plate both surfaces of the article to be plated. The apparatus is characterized in that the electric supply rollers are divided into conductive segments and non-conductive segments in the circumferential direction, with only the conductive segment which is in contact with the article to be plated being negatively charged, and other conductive segments which are at a distance from the article being positively charged.Type: GrantFiled: August 21, 2002Date of Patent: August 9, 2005Inventor: Kazuo Ohba
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Patent number: 6919010Abstract: A substantially uniform layer of a metal is electroplated onto a work piece having a seed layer thereon. The current of a plating cell is provided from an azimuthally asymmetric anode, which is rotated with respect to the work piece (i.e., either or both of the work piece and the anode may be rotating). The azimuthal asymmetry provides a time-of-exposure correction to the current distribution reaching the work piece, whereby peripheral regions of the work piece see less current than central regions over the period of rotation. In some embodiments, the total current is distributed among a plurality of anodes in the plating cell in order to tailor the current distribution in the plating electrolyte over time. Focusing elements may be used to create “virtual anodes” in proximity to the plating surface of the work piece to further control the current distribution in the electrolyte during plating.Type: GrantFiled: August 10, 2004Date of Patent: July 19, 2005Assignee: Novellus Systems, Inc.Inventor: Steven T. Mayer
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Patent number: 6855235Abstract: Embodiments of the invention generally provide an electrochemical plating cell having an electrolyte container assembly configured to hold a plating solution therein, a head assembly positioned above the electrolyte container, the head assembly being configured to support a substrate during an electrochemical plating process, and an anode assembly positioned in a lower portion of the electrolyte container. The anode assembly generally includes a copper member having a substantially planar upper surface, at least one groove formed into the substantially planar upper surface, each of the at least one grooves originating in a central portion of the substantially planar anode surface and terminating at a position proximate a perimeter of the substantially planar upper surface, and at least one fluid outlet positioned at a perimeter of the substantially planar upper anode surface.Type: GrantFiled: May 28, 2002Date of Patent: February 15, 2005Assignee: Applied Materials, Inc.Inventors: Harald Herchen, Craig Brodeur, Quinwei Wu, Peter Kimball, Vincent Burkhart
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Patent number: 6843897Abstract: Embodiments of the invention generally provide an electrochemical plating cell having an electrolyte container assembly configured to hold a plating solution therein, a head assembly positioned above the electrolyte container, the head assembly being configured to support a substrate during an electrochemical plating process, and an anode assembly positioned in a lower portion of the electrolyte container. The anode assembly generally includes a copper member having a substantially planar upper surface, at least one groove formed into the substantially planar upper surface, each of the at least one grooves originating in a central portion of the substantially planar anode surface and terminating at a position proximate a perimeter of the substantially planar upper surface, and at least one fluid outlet positioned at a perimeter of the substantially planar upper anode surface.Type: GrantFiled: May 28, 2002Date of Patent: January 18, 2005Assignee: Applied Materials, Inc.Inventors: Harald Herchen, Vincent Burkhart
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Publication number: 20040256222Abstract: An apparatus and method for highly controlled electrodeposition, particularly useful for electroplating submicron structures. Enhanced control of the process provides for a more uniform deposit thickness over the entire substrate, and permits reliable plating of submicron features. The apparatus includes a pressurized electrochemical cell to improve plating efficiency and reduce defects, vertical laminar flow of the electrolyte solution to remove surface gases from the vertically arranged substrate, a rotating wafer chuck to eliminate edge plating effects, and a variable aperture to control the current distribution and ensure deposit uniformity across the entire substrate. Also a dynamic profile anode whose shape can be varied to optimize the current distribution to the substrate. The anode is advantageously able to use metallic ion sources and may be placed close to the cathode thus minimizing contamination of the substrate.Type: ApplicationFiled: February 12, 2004Publication date: December 23, 2004Applicant: Surfect Technologies, Inc.Inventors: Thomas P. Griego, Fernando M. Sanchez
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Publication number: 20040256240Abstract: An electroplating system is provided with a rotatable head assembly including a substrate holder to secure a substrate for entry into a bath of electrolyte; and a head tilt mechanism including a stepper motor connected to the rotatable head assembly and configured to control bath entry parameters for optimal surface wetting of the substrate, upon bath entry for electroplating the substrate free of electroplating defects, including, but not limited to, swirl defects.Type: ApplicationFiled: June 20, 2003Publication date: December 23, 2004Inventors: David C. Nelsen, Rajiv Rastogi
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Patent number: 6818104Abstract: In a process for producing a semiconductor member, and a solar cell, making use of a thin-film crystal semiconductor layer, the process includes the steps of: (1) anodizing the surface of a first substrate to form a porous layer at least on one side of the substrate, (2) forming a semiconductor layer at least on the surface of the porous layer, (3) removing the semiconductor layer at its peripheral region, (4) bonding a second substrate to the surface of the semiconductor layer, (5) separating the semiconductor layer from the first substrate at the part of the porous layer, and (6) treating the surface of the first substrate after separation and repeating the above steps (1) to (5).Type: GrantFiled: September 24, 2003Date of Patent: November 16, 2004Assignee: Canon Kabushiki KaishaInventors: Yukiko Iwasaki, Shoji Nishida, Kiyofumi Sakaguchi, Noritaka Ukiyo
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Publication number: 20040124090Abstract: A wafer electroplating apparatus and method, comprising a wafer turning assembly, a vertical movement assembly, a wafer tilting assembly, and a frame. The wafer turning assembly has a turning shaft and a clasp for holding a wafer. The wafer tilting assembly has a tilting table being driven by a driving system, e.g. a cylinder, carrying an electroplating unit and wafer turning assembly. Thus the clasp holding a wafer and the electroplating unit are simultaneously inclined at preset angle against the horizontal plane, allowing for a large inclination angle. Therefore, gas bubbles generated during electroplating readily escape, and quality of electroplating is improved.Type: ApplicationFiled: December 30, 2002Publication date: July 1, 2004Inventors: Chen-Chung Du, Pang-Min Chiang, Chih-Cheng Wang, Jen-Rong Huang
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Patent number: 6752915Abstract: The present invention provides a web conveying apparatus for conveying a web while holding the web and applying tension to the web, wherein the conveying apparatus has a plurality of rollers with which the web contacts to be conveyed, and at least one roller of the plurality of rollers has a mechanism for limiting deformation of the web within Y/E, and a web conveying method using a web conveying apparatus for conveying a web while holding the web and applying tension to the web, wherein the conveying apparatus has a plurality of rollers with which the web contacts to be conveyed, and the web is conveyed while the deformation of the web is limited within Y/E by a mechanism that is provided for at least one roller of the plurality of rollers. The apparatus and the method prevent meandering of the web.Type: GrantFiled: March 27, 2001Date of Patent: June 22, 2004Assignee: Canon Kabushiki KaishaInventors: Kozo Arao, Noboru Toyama, Yuichi Sonoda, Yusuke Miyamoto
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Patent number: 6749764Abstract: An article which is being processed with plasma is moved during plasma processing so that the motion of the article comprises at least a first rotational motion, a second rotational motion, and a third rotational motion which occur simultaneously. The apparatus that moves the article comprises a first arm rotatable around a first axis, a second arm rotatably attached to the first arm and rotating the article around a second axis, and a rotational mechanism for inducing a rotational motion of the article in addition to, and simultaneously with, the rotation of the first and second arms.Type: GrantFiled: November 14, 2000Date of Patent: June 15, 2004Assignee: Tru-Si Technologies, Inc.Inventors: Oleg Siniaguine, Sergey Savastiouk, Patrick Halahan, Sam Kao
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Publication number: 20040089554Abstract: A tank is utilized for containing a plating solution. A rotatable support assembly rotatably supports a combustion chamber component relative to the tank for providing partial immersion of the combustion chamber component within the plating solution. An anode is positioned within the tank proximate a surface of the combustion chamber component to be electroplated. A current source is connected to the anode and in electrical contact with the combustion chamber component. When the combustion chamber component is rotated, the submerged portions are deposited with metal from the plating solution.Type: ApplicationFiled: November 8, 2002Publication date: May 13, 2004Inventors: Chad M. Schepel, Jeffry A. Fint, Steve J. Evans, Cecil E. Flowers
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Publication number: 20040089555Abstract: A plating apparatus continuously plates a surface of a substrate with metal and performs its supplementary process in one housing unit. The plating apparatus comprises a cassette stage for placing a substrate cassette thereon, a pre-treatment unit for pre-treating a surface of a substrate, and a plating unit for plating a surface of the substrate pre-treated in the pre-treatment unit. The plating apparatus further comprises a first substrate stage disposed between the cassette stage and the pre-treatment unit, a cleaning and drying unit disposed between the cassette stage and the first substrate stage, a first transfer device, and a second transfer device. The first transfer device transfers a substrate between the substrate cassette, the cleaning and drying unit, and the first substrate stage. The second transfer device transfers a substrate between the first substrate stage, the pre-treatment unit, and the plating unit.Type: ApplicationFiled: October 16, 2003Publication date: May 13, 2004Inventors: Satoshi Sendai, Kenya Tomioka, Katsumi Tsuda, Naomitsu Ozawa
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Publication number: 20040035712Abstract: An apparatus and method for treating a substrate to deposit, clean or etch material on a substrate uses a first horizontal chuck to which a plurality of substrates is attached and electrically charged. Spaced closely to the first horizontal chuck is a coextensive horizontal second chuck which receives and showers reaction solution over all portions of each substrate. During the reaction process, both chucks are substantially submerged in reaction solution within a tank. At least one of the chucks is attached and controllable from a control arm. At least one of the chucks is rotated about a vertical axis at a slow speed during the reaction process. The axes of rotation of the two chucks may be coincident, or the axes may be offset from each other, and/or one or both axes may be offset from the chuck centerpoint(s). One of the chucks may also be periodically moved in a vertical direction relative to the other chuck.Type: ApplicationFiled: August 26, 2002Publication date: February 26, 2004Inventors: Salman Akram, David R. Hembree
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Publication number: 20040003992Abstract: Coating apparatus for disk-shaped workpieces has a transport chamber with a workpiece transport configuration having two linearly driven transport rams connected to a rotational axis. The rams are within shell lines of a rotation body about the axis and are extended/retracted in the same direction as the axis. A workpiece receiver is at the ends of each ram and two operating openings communicate the transport chamber with stations of the apparatus including a coating station. Surface normals of the openings are in the direction of shell lines. A pump with pump opening communicates with the transport chamber and coating station. At least one of the rams has a closure for closing the pump opening and forming a seal therefor.Type: ApplicationFiled: July 1, 2003Publication date: January 8, 2004Applicant: Unaxis Balzers AktiengesellschaftInventor: Thomas Matt
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Publication number: 20030201190Abstract: Methods and apparatuses for in-situ cleaning of semiconductor electroplating electrodes to remove plating metal without requiring the manual removal of the electrodes from the semiconductor plating equipment. The electrode is placed into the plating liquid and an electrical current having reverse polarity is passed between the electrode and plating liquid. Plating deposits which have accumulated on the electrode are electrochemically dissolved and removed from the electrode.Type: ApplicationFiled: February 14, 2003Publication date: October 30, 2003Inventors: Lyndon W. Graham, Thomas L. Ritzdorf, Jeffrey I. Turner
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Publication number: 20030132118Abstract: An electro-chemical deposition apparatus and method are generally provided. In one embodiment of the invention, an electro-chemical deposition apparatus includes a housing having a substrate support disposed therein and adapted to rotate a substrate. One or more electrical contact elements are disposed on the substrate support. A drive system is disposed proximate the housing. The drive system is magnetically coupled to and adapted to rotate the substrate support. In another embodiment, a method of plating a substrate includes the steps of covering a substrate supported within a housing with electrolyte, and displacing a portion of the electrolyte from the housing prior to electrically biasing the substrate, and electrically biasing the substrate.Type: ApplicationFiled: January 14, 2002Publication date: July 17, 2003Applicant: Applied Materials, Inc.Inventor: Nicolay Kovarsky
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Patent number: 6582570Abstract: An electroplating apparatus for wheel disk comprises an electrolytic cell containing electrolytic bath, a cathode plate, an auxiliary anode, at least one anode plate and a driving mechanism. Part of the auxiliary anode is provided with an insulating shielding, one end of the insulating shielding passes through the center hole of the disk wheel. Part of the auxiliary anode is exposed on both sides of the wheel disk. Therefore, the auxiliary anode forms a dual anodes scheme with the anode plate to provide complete and smooth plating. The wheel disk is rotated by the driving mechanism to prevent tip-discharging.Type: GrantFiled: February 6, 2001Date of Patent: June 24, 2003Inventor: Danny Wu
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Publication number: 20030102209Abstract: An object of the present invention is to provide an apparatus for electrolytically manufacturing a metal foil which can precisely control the uniformity of the foil thickness in a transverse direction of the metal foil, when the metal foil is continuously manufactured through the electroprecipitation by the use of a drum-like rotating cathode.Type: ApplicationFiled: November 13, 2002Publication date: June 5, 2003Inventors: Fumiaki Hosokoshi, Naomitsu Inoue, Satoru Fujita, Tatsuyoshi Sakada
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Patent number: 6572739Abstract: An electrolytic apparatus, for supporting a lithographic printing plate, including a guide roller for transporting an aluminum web. The guide roller includes a skeleton section formed with a strong material, a liquid contact section on the surface of the skeleton section, and a nonwoven fabric is provided on the liquid contact section and contacts a surface of an aluminum web. The liquid contact section is formed with a fluororesin coating of 100-3000 &mgr;m in thickness, and the insulation resistance value of the fluororesin coating is 105 &OHgr;cm or more in volume resistivity. The nonwoven fabric is formed mainly with polyphenylene sulfite or fluororesin of 5-50 mm in thickness. Additionally, the nonwoven fabric is condensed in the direction of the guide roller axis, and is treated with a surface finish so as to have a surface hardness in the range of 50-95.Type: GrantFiled: January 19, 2001Date of Patent: June 3, 2003Assignee: Fuji Photo Film Co., Ltd.Inventors: Atsushi Matsuura, Akio Uesugi
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Publication number: 20030089598Abstract: Systems and methods to provide electrical contacts to a workpiece to facilitate electrotreating processes, including electroplating and electroetching processes are presented.Type: ApplicationFiled: October 28, 2002Publication date: May 15, 2003Inventors: Bulent M. Basol, Homayoun Talieh, Boguslaw A. Nagorski, Cyprian E. Uzoh, Jeffrey A. Bogart
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Publication number: 20030089615Abstract: Systems and methods to provide electrical contacts to a workpiece to facilitate electrotreating processes, including electroplating and electroetching processes are presented.Type: ApplicationFiled: October 28, 2002Publication date: May 15, 2003Inventors: Bulent M. Basol, Homayoun Talieh
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Publication number: 20030079989Abstract: The present invention provides a system that enables the use of electrophoretic resists in the microfabrication industry for the production of microelectronic devices and is of sufficiently high quality to be used as a replacement for, or supplement to, current photoresist deposition technology. This system enables the application of electrophoretic resists in automated equipment that meets the standards for cleanliness and production throughput desired by the microelectronic fabrication industry.Type: ApplicationFiled: September 3, 2002Publication date: May 1, 2003Inventors: John Klocke, Kyle M. Hanson
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Publication number: 20030070932Abstract: In the invention, there is provided a plating treatment technique which permits uniform plating treatment and easy replacement of articles to be plated without the effect of bubbles in a plating solution by improving wet plating apparatuses of the contact type to thereby solve problems such as the removal of bubbles in a plating solution and the removal of an adhering plating solution. Provided is a plating apparatus having a plating tank, which comprises: an opening which has a solution seal to prevent a plating solution from leaking when an article to be plated is placed on the opening; a solution-supply portion which supplies the plating solution; a solution-discharge portion which discharges the plating solution; and an anode which is opposed to the article to be plated that is placed, wherein the plating tank has rotational means for rotating the plating tank itself.Type: ApplicationFiled: October 8, 2002Publication date: April 17, 2003Inventor: Yasuhiko Sakaki
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Publication number: 20030057098Abstract: The present invention relates to a plating apparatus and method which smoothly perform contact of a plating liquid with a surface of the substrate and which can prevent air bubbles from remaining on the surface to be plated. The plating apparatus comprises a plating bath containing a plating liquid in which an anode is immersed, a head portion for holding a substrate detachably and bringing a lower surface, to be plated, of the substrate into contact with an overflow surface of the plating liquid held in the plating bath, a drive mechanism for rotating the head portion, and a tilt mechanism for tilting the head portion so that the substrate held by the head portion is inclined relative to a horizontal plane.Type: ApplicationFiled: October 23, 2002Publication date: March 27, 2003Inventors: Satoshi Sendai, Kenya Tomioka, Katsumi Tsuda, Masayuki Kumekawa, Koji Mishima
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Patent number: 6537430Abstract: In at least one bath of the system, tumbling barrels containing pieces to be treated are arranged with their respective longitudinal axes set parallel to or coinciding with the longitudinal axis of the bath and are free to move longitudinally along the bath, supported by idle wheels resting on the edges of the bath. At least one pusher in each bath is free to move for a length longitudinally and engages a frame of a barrel at a trailing position to push the said barrel and possible barrels in front of it in an advance direction. The system may comprise a spray wash in sequential stages.Type: GrantFiled: July 29, 1999Date of Patent: March 25, 2003Inventor: La Gala Francesco
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Publication number: 20030051995Abstract: A plating apparatus and plating method for an electronic component substrate or the like which prevent the spread of metal contamination in and out of the plating apparatus, do not dissolve a seed layer, have no defects caused by scattering of a treating liquid and wash only the perimeter of the electronic component substrate or the like are provided. The plating apparatus is a plating apparatus for plating an object to be plated such as an electronic component substrate. The plating apparatus includes appropriate numbers of plating baths and baths used for washing or other purposes therein and carries out plating, edge etching, washing and drying continuously therein.Type: ApplicationFiled: September 12, 2002Publication date: March 20, 2003Inventors: Hirotaka Nobata, Haruki Sonoda, Yoshihito Tatehaba, Tetsurou Ohtsubo, Yasuomi Morito, Kiyoshi Shimada, Yusuke Abe, Ei?apos;Ichi Ando, Tetsuji Oishi
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Publication number: 20030034250Abstract: A method of immersing a substrate into electrolyte solution for electroplating, the method comprising connecting an electric source between an anode immersed in the electrolyte solution and a seed layer formed on the substrate. A first voltage level of the seed layer is biased to be equal to, or more positive than, a second voltage level of the anode. The substrate is then immersed into the electrolyte solution.Type: ApplicationFiled: January 18, 2001Publication date: February 20, 2003Applicant: Applied Materials, Inc.Inventors: H. Peter W. Hey, Yezdi N. Dordi
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Patent number: 6514392Abstract: A conducting roller is used in an electroplating apparatus, and includes a conductive roller body, which has two diameter-reduced end portions that are journalled within two stationary conductive sleeve units. A conductive liquid is filled within two sealed gaps between the end portions of the roller body and the sleeve units, thereby transmitting cathode current from the conductive sleeve units to the end portions of the roller body.Type: GrantFiled: July 2, 2001Date of Patent: February 4, 2003Inventor: Jason Ko
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Publication number: 20020189934Abstract: To avoid the formation of undesirable plating on electric supply rollers, there is provided a continuous plating apparatus in which a planar article to be plated is vertically clamped on both sides by electric supply rollers and the article to be plated is moved horizontally in a plating bath by the rotation of the electric supply rollers to plate both surfaces of the article to be plated. The apparatus is characterized in that the electric supply rollers are divided into conductive segments and non-conductive segments in the circumferential direction, with only the conductive segment which is in contact with the article to be plated being negatively charged, and other conductive segments which are at a distance from the article being positively charged.Type: ApplicationFiled: August 21, 2002Publication date: December 19, 2002Inventor: Kazuo Ohba
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Publication number: 20020179430Abstract: An apparatus and method for coating or treating powdered material, particularly ultra-fine powders in the nanometer or submicron range of mean diameters, by electrolytic processes. A platen is mounted for rotation upon a fixed shaft, and a rotary flow-through electrolytic cell is mounted upon a platen for rotation thereon, the cell's axis of rotation being offset from the platen's axis of rotation. The cells axis of rotation revolves around the platen's axis as the platen rotates. The electrolytic cell accordingly undergoes a planetary rotation, as the cell revolves around the platen's axis of rotation. The planetary rotation of the cell allows the powdered material to be collected by centrifugal force and constantly agitated to promote uniform electroplating.Type: ApplicationFiled: May 31, 2001Publication date: December 5, 2002Inventors: Thomas P. Griego, John W. Eichman
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Publication number: 20020170173Abstract: A method of production of a circuit board able to prevent peeling of a conductive layer during polishing of the conductive layer including the steps of forming at least holes in one surface of a substrate; forming a plating power supply layer on the one surface of the substrate, the other surface, the sides, and inner surfaces of the holes; forming a metal layer formed on the one surface of the substrate, the other surface, and the sides and burying the holes by electroplating through the plating power supply layer; and polishing the metal layer to form interconnect patterns comprised of the metal layer buried in the holes.Type: ApplicationFiled: May 15, 2002Publication date: November 21, 2002Applicant: SHINKO ELECTRIC INDUSTRIES CO., LTD.Inventor: Naohiro Mashino
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Patent number: 6478937Abstract: An apparatus and associated method that removes electrolyte solution from a substrate, the apparatus comprises a thrust plate and a substrate extension unit. The thrust plate at least partially defines a spin recess. The substrate extension unit can be displaced between a retracted position and an extended position relative to the spin recess. The substrate extension unit is disposed within the spin recess when positioned in the retracted position. The substrate extension unit at least partially extends from within the spin recess when positioned in the extended position. The substrate is processed by immersing at least a portion of the substrate in a wet solution. The substrate is removed from the wet solution. The substrate extension unit extends into its extended position, and the substrate is spun. Extending the substrate extension unit limits the formation of fluid traps within the substrate holder assembly or between the substrate and the substrate holder assembly.Type: GrantFiled: January 19, 2001Date of Patent: November 12, 2002Assignee: Applied Material, Inc.Inventors: Donald J. K. Olgado, Jayant Lakshmikanthan
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Patent number: 6478936Abstract: A particular anode assembly can be used to supply a solution for any of a plating operation, a planarization operation, and a plating and planarization operation to be performed on a semiconductor wafer. The anode assembly includes a rotatable shaft disposed within a chamber in which the operation is performed, an anode housing connected to the shaft, and a porous pad support plate attached to the anode housing. The support plate has a top surface adapted to support a pad which is to face the wafer, and, together with the anode housing, defines an anode cavity. A consumable anode may be provided in the anode cavity to provide plating material to the solution. A solution delivery structure by which the solution can be delivered to said anode cavity is also provided. The solution delivery structure may be contained within the chamber in which the operation is performed. A shield can also be mounted between the shaft and an associated spindle to prevent leakage of the solution from the chamber.Type: GrantFiled: May 11, 2000Date of Patent: November 12, 2002Assignee: NuTool Inc.Inventors: Rimma Volodarsky, Konstantin Volodarsky, Cyprian Uzoh, Homayoun Talieh, Douglas W. Young
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Publication number: 20020074230Abstract: The present invention relates to methods and apparatus for plating a conductive material on a substrate surface in a highly desirable manner. The invention removes at least one additive adsorbed on the top portion of the workpiece more than at least one additive disposed on a cavity portion, thereby allowing plating of the conductive material take place before the additive fully re-adsorbs onto the top portion and causing greater plating of the cavity portion relative to the top portion.Type: ApplicationFiled: December 18, 2000Publication date: June 20, 2002Inventor: Bulent Basol
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Patent number: 6391166Abstract: An apparatus for plating a conductive film directly on a substrate with a barrier layer on top includes anode rod (1) placed in tube (109), and anode rings (2), and (3) placed between cylindrical walls (107) and (105), (103) and (101), respectively. Anodes (1), (2), and (3) are powered by power supplies (13), (12), and (11), respectively. Electrolyte (34) is pumped by pump (33) to pass through filter (32) and reach inlets of liquid mass flow controllers (LMFCs) (21), (22), and (23). Then LMFCs (21), (22) and (23) deliver electrolyte at a set flow rate to sub-plating baths containing anodes (3), (2) and (1), respectively. After flowing through the gap between wafer (31) and the top of the cylindrical walls (101), (103), (105), (107) and (109), electrolyte flows back to tank (36) through spaces between cylindrical walls (100) and (101), (103) and (105), and (107) and (109), respectively.Type: GrantFiled: January 15, 1999Date of Patent: May 21, 2002Assignee: ACM Research, Inc.Inventor: Hui Wang
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Publication number: 20020053516Abstract: A system for depositing materials on a surface of a wafer includes an anode, a shaping plate, a liquid electrolyte contained between the anode and the surface of the wafer, and electrical contact members contacting selected locations on the surface of the wafer. The shaping plate defines a recessed edge and is supported between the anode and the surface of the wafer such that an upper surface of the shaping plate faces the surface of the substrate. The shaping plate can have a plurality of channels such that each puts the surface of the wafer in a fluid communication with the anode. The deposition process progresses through the shaping plate. The upper surface of the shaping plate has a substantially larger area than the area of the surface of the wafer.Type: ApplicationFiled: January 17, 2001Publication date: May 9, 2002Inventors: Bulent M. Basol, Cyprian Uzoh, Homayoun Talieh