Composition Patents (Class 204/291)
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Patent number: 6818106Abstract: A solid material (12′) circumscribing an anode system (10) in an electrolysis apparatus is made from a mixture of cryolite and/or alumina (Al2O3), where the solid material (12′) contacts and surrounds the anodes (14, 14′).Type: GrantFiled: November 13, 2003Date of Patent: November 16, 2004Assignee: Alcoa Inc.Inventors: LeRoy E. D'Astolfo, Calvin Bates
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ELECTRODE CATALYST COMPOSITION, ELECTRODE, AND MEMBRANE ELECTRODE ASSEMBLY FOR ELECTROCHEMICAL CELLS
Publication number: 20040224215Abstract: An electrode composition comprises a support material that is non-oxidizable at anodic potentials less than about 4 volts, and a catalyst material comprising active electrocatalytic sites. In another embodiment, the electrode can further comprise a proton conductive material disposed on the support and catalyst materials.Type: ApplicationFiled: September 27, 2001Publication date: November 11, 2004Inventors: Trent M. Molter, Jason K. Shiepe, A. John Speranza -
Patent number: 6808604Abstract: WC powder (11) and W powder (12) are mixed and entered in a press mold and compressed and molded, thereby forming a discharge surface treatment electrode (10). Discharge is caused to occur between the discharge surface treatment electrode (10) and a workpiece (16) by a discharge surface treatment power unit (17), whereby a component of the discharge surface treatment electrode (10) melted by discharge heat is deposited on the workpiece (16). W, a component of the discharge surface treatment electrode (10), reacts with C, a component of work liquid (4), to produce WC and together with the WC which is a component of the discharge surface treatment electrode (10) a hard film (20) made of WC is formed on the workpiece (16). The hardness and strength of the hard film formed on the workpiece (16) by the discharge surface treatment can be enhanced.Type: GrantFiled: February 12, 2002Date of Patent: October 26, 2004Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Akihiro Goto, Toshio Moro
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Patent number: 6805777Abstract: An inert anode (10) for use in an electrolysis process to make metals such as aluminum, contains a hollow interior with an open top portion (16), an interior closed bottom (18) and interior walls (19) where the top interior side walls (16) have at least one interior groove (20) which helps relieve stress on the anode material and helps provide locking and support of the anode.Type: GrantFiled: April 2, 2003Date of Patent: October 19, 2004Assignee: Alcoa Inc.Inventor: Leroy E. D'Astolfo, Jr.
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Publication number: 20040099526Abstract: The present invention relates to a non-aqueous electrolyte secondary battery in which a spirally coiled battery element obtained by spirally coiling an anode (3) and a cathode (2) through a separator (4) is accommodated in a battery can (5) filled with a non-aqueous electrolyte. A fluoride MFn (M indicates at least one metal selected from between Cu, Ni, Ag, Ti, Sn and Cr, and n is an integer.) is included in the anode before an initial charging operation, and assuming that the initial charging capacity of the battery is Q [mAh] and a Faraday constant is F [C/mol], an amount m [mol] of the fluoride MFn included in the anode is located within a range represented by the following expression.Type: ApplicationFiled: September 24, 2003Publication date: May 27, 2004Inventors: Hidetoshi Ito, Yoshiaki Naruse, Takeru Yamamoto
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Publication number: 20040094429Abstract: A material suitable for use as the active anode surface in the electrolytic reduction of alumina to aluminium metal defined by the formula: A1+xB1+&dgr;CdO4 where A is a divalent cation or a mixture of cations with a relative preference for octahedral coordination, B is a trivalent cation or mixture of cations with a relative preference for tetrahedral coordination, C is a trivalent cations with a relative preference for octahedral coordination or a four-valent cation with a relative preference for octahedral coordination, O is the element oxygen: When C is trivalent x=0, 0.8<d<1, &dgr;<0.2 and x+d+d is essentially equal to 1. When C is four-valent 0.4<x<0.6, 0.4<d<0.6, &dgr;<0.2 and x+d+&dgr; is essentially equal to 1.Type: ApplicationFiled: November 5, 2003Publication date: May 20, 2004Inventors: Stein Julsrud, Turid Risdal
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Publication number: 20040089558Abstract: Ceramic inert anodes useful for the electrolytic production of aluminum are disclosed. The inert anodes comprise oxides of Ni, Fe and Al. The Ni—Fe—Al oxide inert anode materials have sufficient electrical conductivity at operation temperatures of aluminum production cells, and also possess good mechanical stability. The Ni—Fe—Al oxide inert anodes may be used to produce commercial purity aluminum.Type: ApplicationFiled: November 8, 2002Publication date: May 13, 2004Inventors: Douglas A. Weirauch, Joseph M. Dynys, Robert A. DiMilia, Siba P. Ray, Xinghua Liu, Frankie E. Phelps
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Patent number: 6719889Abstract: A method of producing aluminum in an electrolytic cell comprising the steps of providing an anode in a cell, preferably a non-reactive anode, and also providing a cathode in the cell, the cathode comprised of a base material having low electrical conductivity reactive with molten aluminum to provide a highly electrically conductive layer on the base material. Electric current is passed from the anode to the cathode and alumina is reduced and aluminum is deposited at the cathode. The cathode base material is selected from boron carbide, and zirconium oxide.Type: GrantFiled: April 22, 2002Date of Patent: April 13, 2004Assignee: Northwest Aluminum TechnologiesInventor: Craig W. Brown
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Publication number: 20040045818Abstract: An electrochemical device for providing an electric energy by converting an electron transfer involved in an oxidation-reduction reaction into an electric energy comprising a positive electrode, a negative electrode and an electrolyte, wherein at least one of the positive and negative electrodes comprises a compound having a structure represented by the general formula (1): 1Type: ApplicationFiled: August 27, 2003Publication date: March 11, 2004Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.Inventors: Yuu Inatomi, Mikinari Shimada, Nobuhiko Hojo
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Patent number: 6689263Abstract: Dimensionally stable electrodes are fabricated from nitrides of metals in the groups IV B and V B. These electrodes are in the form of particulates for use in bipolar cells. The particulates of these nitrides, which are electrically conductive, are intimately mixed with non-conductive particulates and spaced between two electrical leads. Such bipolar cells have application in metal recover processes and water purification.Type: GrantFiled: April 28, 2003Date of Patent: February 10, 2004Inventor: John E. Stauffer
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Publication number: 20040020763Abstract: A slurry composition for a positive electrode for a lithium ion secondary battery, comprising a polymer A wherein a HOMO value by a semiempirical method molecular orbital calculation is −13.5 eV to −10 eV and a content of ethylene repeatingunits is 30 mol % to 95 mol %; apolymer B wherein a HOMO valueby a semi empirical method molecular orbital calculation is −13.5 eV to −10 eV, a glass transition temperature is −80° C. to 0° C., and a gel content is 50 wt % or more; an active material for a positive electrode; a conductivity adding agent; and a liquid medium C in which the polymer A dissolves but the polymer B does not dissolve. According to the composition, a lithium ion secondary battery having a large battery capacity, a good charge/discharge cycle characteristic and an improved rate characteristic can be realized.Type: ApplicationFiled: May 13, 2003Publication date: February 5, 2004Applicant: ZEON CORPORATIONInventors: Atsuhiro Kanzaki, Takao Suzuki, Katsuya Nakamura
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Patent number: 6638716Abstract: Rapid electrochemical verification of the amplification of DNA by a polymerase chain reaction in a small sample of the PCR product.Type: GrantFiled: August 24, 1998Date of Patent: October 28, 2003Assignee: TheraSense, Inc.Inventors: Adam Heller, Thierry de Lumley-Woodyear, George Georgiou, Amihay Freeman
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Publication number: 20030192780Abstract: Methods and insulator electrode devices for performing electrochemical reactions are disclosed. The devices consist of high specific surface area electrodes based on a channeled conducting base material that has been coated with an organic or inorganic insulating film or multiple layers of such films. The chemical reactions are exemplified by exciting one or several label compounds into an excited state which is spontaneously de-excited by emission of ultraviolet, visible or infrared light, in aqueous solution. This provides the basis for reproducible analytical applications in bioaffinity assays such as immunoassays and DNA-probing assays.Type: ApplicationFiled: April 24, 2002Publication date: October 16, 2003Inventors: Timo Ala-Kleme, Philip Canty, Jarkko Eskola, Timo Korpela, Sakari Kulmala, Piia Vainio
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Patent number: 6616826Abstract: The present invention includes uranium-bearing ceramic phase electrodes and electrolysis apparatus and electrolysis methods featuring same, including methods of metal production and the like by the electrolytic reduction of oxides or salts of the respective metals. More particularly, the invention relates to an inert type electrode composition, and methods for fabricating electrode compositions, useful in the electrolytic production of such metals. The present invention also includes an inert-type electrode composition, and methods for fabricating electrode compositions, used in processes for generating energy from fossil fuels.Type: GrantFiled: August 1, 2000Date of Patent: September 9, 2003Assignee: The Ohio State UniversityInventors: Kenneth H. Sandhage, Robert L. Snyder
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Patent number: 6599408Abstract: The invention is directed to polymer thick film conductor compositions comprising conductive metal particles selected from the group consisting of finely divided powders of platinum group metals and mixtures thereof or metallized graphite particles; in combination with a thermoplastic polymer and optionally, graphite conductive filler.Type: GrantFiled: November 27, 2000Date of Patent: July 29, 2003Assignee: E. I. du Pont de Nemours and CompanyInventors: Man-Sheung Chan, Donald W. Kuty
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Electrode characterized by highly adhering superficial catalytic layer and method for its production
Patent number: 6589406Abstract: The invention is relative to an electrode for gas evolution in electrolytic and electrometallurgical industrial applications, made of a metal substrate having a surface morphology characterized by a combination of micro-roughness and macro-roughness which favors high adherence of a superficial catalytic layer in order to prevent detachment of the same and passivation of the substrate even under critical operating conditions.Type: GrantFiled: May 16, 2001Date of Patent: July 8, 2003Assignee: De Nora Elettrodi S.p.A.Inventors: Rubén Ornelas Jacobo, Giuseppe Faita, Lawrence Gestaut, Corrado Mojana -
Patent number: 6585872Abstract: Disclosed herein is a gas sensor having a small amount of lead oxide incorporated into an inner electrode and an outer electrode, and a method for depositing the lead oxide. The lead oxide is applied in an amount sufficient to effectuate consistent performance during sensor break-in. Lead oxide is transferred to the electrodes of the sensor element during the fabrication process by exposing the sensor element to glass having a known lead content during a heating step. Lead oxide from the glass is vaporized and deposited on the electrodes in the form of lead oxide. The deposited lead oxide is incorporated into the electrodes of the sensor element. The lead oxide reduces performance irregularities thereby improving performance during the initial use of the gas sensor.Type: GrantFiled: December 19, 2000Date of Patent: July 1, 2003Assignee: Delphi Technologies, Inc.Inventors: Matthew J. Donelon, Paul Kikuchi, Marsha E. Nottingham
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Patent number: 6576099Abstract: Methods to at least partially reduce a niobium oxide are described wherein the process includes heat treating the niobium oxide in the presence of a getter material and in an atmosphere which permits the transfer of oxygen atoms from the niobium oxide to the getter material, and for a sufficient time and at a sufficient temperature to form an oxygen reduced niobium oxide. Niobium oxides and/or suboxides are also described as well as capacitors containing anodes made from the niobium oxides and suboxides. Anodes formed from niobium oxide powders using binders and/or lubricants are described as well as methods to form the anodes.Type: GrantFiled: March 23, 2001Date of Patent: June 10, 2003Assignee: Cabot CorporationInventors: Jonathon L. Kimmel, Ricky W. Kitchell
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Patent number: 6572758Abstract: An electrolytic cell producing sodium chlorate uses an electrode, specifically an anode, having a surface or coating or treatment of a mixed metal oxide having ruthenium oxide as an electrocatalyst, a precious metal of the platinum group or its oxide as a stability enhancer, antimony oxide as an oxygen suppressant and a titanium oxide binder. The electrocatalytic coating is about 21 mole percent ruthenium oxide, about 2 mole percent iridium oxide, about 4 mole percent antimony oxide and the balance is titanium oxide. The coating is characterized by high durability and low oxygen content in an off-gas.Type: GrantFiled: February 6, 2001Date of Patent: June 3, 2003Assignee: United States Filter CorporationInventors: Vadim Zolotarsky, Irina A. Ivanter, Mark J. Geusic
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Patent number: 6558525Abstract: A method of producing aluminum in an electrolytic cell containing alumina dissolved in an electrolyte, the method comprising the steps of providing a molten salt electrolyte at a temperature of less than 900° C. having alumina dissolved therein in an electrolytic cell having a liner for containing the electrolyte, the liner having a bottom and walls extending upwardly from said bottom. A plurality of non-consumable anodes and cathodes are disposed in a vertical direction in the electrolyte, the cathodes having a plate configuration and the anodes having a flat configuration to compliment the cathodes. The anodes contain apertures therethrough to permit flow of electrolyte through the apertures to provide alumina-enriched electrolyte between the anodes and the cathodes. Electrical current is passed through the anodes and through the electrolyte to the cathodes, depositing aluminum at the cathodes and producing gas at the anodes.Type: GrantFiled: March 1, 2002Date of Patent: May 6, 2003Assignee: Northwest Aluminum TechnologiesInventors: Donald R. Bradford, Robert J. Barnett, Michael B. Mezner
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Publication number: 20030081432Abstract: A method to electrolytically polymerize aromatic hydrocarbons and oxidize cyclopentane structures within the hydrocarbons into cyclopentanone structures is disclosed including a method to electrolyse fluorene in the presence of an ester to produce poly(9-fluorenone). A method to electrolytically oxidize polymers having cyclopentane structures to polymers having cycloppentanone structures is also disclosed including a method to electrolyze poly(fluorene) to produce poly(9-fluorenone). In addition, a method to chemically oxidize polymers containing cyclopentane structures into polymers containing cyclopentanone structures is disclosed, including a method to oxidize poly(fluorene), with a chemically prepared oxidizing agent, to produce poly(9-fluorenone).Type: ApplicationFiled: August 24, 2001Publication date: May 1, 2003Applicant: IM&T Research, Inc.Inventor: Teruo Umemoto
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Publication number: 20030079992Abstract: An electrodeionization apparatus and method of use includes an expanded conductive mesh electrode. The expanded conductive mesh electrode may be formed from any conductive material that is dimensionally stable and may be coated with conductive coating suitable for use in anode or cathode service. The expanded conductive mesh electrodes are formed by slitting a sheet of metal and pulling its sides in a direction perpendicular to the slits. The fabricated mesh may be flattened after stretching. The expanded conductive mesh electrodes typically have a diamond-shaped pattern of any size that provides support for an adjacent ion-permeable membrane while allowing an electrode or fluid stream to flow through. The mesh size typically has a long-wise dimension and a short-wise dimension. The conductive mesh electrode may also be placed against an endblock having fluid channels. These channels may be serpentine or parallel channels, which allow fluid flow to wash away any accumulation.Type: ApplicationFiled: April 25, 2001Publication date: May 1, 2003Inventors: Frederick C. Wilkins, Li-Shiang Liang, Anthony Giuffrida
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Publication number: 20030070921Abstract: Disclosed herein are electrodes, sensors, and methods for making and using the same. In one embodiment, the sensor comprises: a co-fired sensing electrode comprising the reaction product of about 50 wt % to about 95 wt % noble metal, about 0.5 wt % to about 15.0 wt % yttria-stabilized zirconia, and about 1 wt % to about 6 wt % yttria, based upon a total combined weight of the noble metal, yttria-stabilized zirconia, and yttria, a reference electrode, and a co-fired electrolyte disposed between and in ionic communication with the co-fired sensing electrode and the reference electrode.Type: ApplicationFiled: October 11, 2002Publication date: April 17, 2003Inventors: Eric P. Clyde, Kailash C. Jain, Paul C. Kikuchi
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Patent number: 6524459Abstract: An electron-emitting device has a primary and a secondary coil wound on an I-core, an E-core combined with the I-core and a single output terminal extended from one end of the secondary coil. An electron-emitting electrode includes a stainless steel pipe, an insulator-coated conductor inserted in a pipe, and tourmaline powder filling the gap between the pipe and the conductor. The stainless steel pipe is enclosed in a polyethylene pipe, and the openings of the stainless steel pipe and polyethylene pipe are sealed by silicon resin. The electron-emitting electrode is connected to the output terminal of the electron-emitting device and is submerged in an object to be processed, which is in turn charged negatively and activated by high electrostatic potential.Type: GrantFiled: December 14, 2000Date of Patent: February 25, 2003Assignee: Jem Co., Ltd.Inventor: Katsuyuki Niidome
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Patent number: 6521115Abstract: An anode of a cell for the electrowinning of aluminium comprises an iron-nickel alloy body or layer whose surface is oxidised to form a coherent and adherent outer iron oxide-based layer, in particular hematite, the surface of which is electrochemically active for the oxidation of oxygen ions and which reduces diffusion of oxygen from the electrochemically active surface into the iron-nickel alloy body or layer. The anode may be kept dimensionally stable during cell operation by maintaining a sufficient amount of dissolved alumina and iron species in the electrolyte to prevent dissolution of the outer oxide layer of the or each anode and by reducing the electrolyte operating temperature to limit dissolution of iron and by reducing the electrolyte operating temperature to limit dissolution of iron species in the electrolyte.Type: GrantFiled: January 29, 2001Date of Patent: February 18, 2003Assignee: Moltech Invent S. A.Inventors: Jean-Jacques Duruz, Vittorio de Nora, Olivier Crottaz
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Patent number: 6517694Abstract: The present invention is an improved yttria-stabilized zirconia electrode having a ceramic tube (12). The electrode is improved by replacing the method of sealing the electrode with an epoxy seal (24) and filling the tube with a ceramic glue (42) without completely filling the tube. The ceramic glue is added in a small amount and the ceramic glue is heated in the tube before a next small amount of ceramic glue is added, until the final amount of ceramic glue is added and heated. Also, an area of cover on a wire (18) in an area between a top of the ceramic glue and a top of the tube is partially removed. A sealing glue above the top of the ceramic glue that adheres to the wire at the removed area of the cover, adheres to the tube and seals the top of the tube. Finally, an outside portion of the wire which extends beyond the top of the tube is gripped with a CONAX fitting (26), instead of the fitting gripping the tube.Type: GrantFiled: May 17, 2001Date of Patent: February 11, 2003Assignee: Penn State Research FoundationInventors: Xiangyang Zhou, Serguei Lvov, Sergey M. Ulyanov
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Publication number: 20030026756Abstract: Methods to at least partially reduce a niobium oxide are described wherein the process includes heat treating the niobium oxide in the presence of a getter material and in an atmosphere which permits the transfer of oxygen atoms from the niobium oxide to the getter material, and for a sufficient time and at a sufficient temperature to form an oxygen reduced niobium oxide. Niobium oxides and/or suboxides are also described as well as capacitors containing anodes made from the niobium oxides and suboxides.Type: ApplicationFiled: April 12, 2002Publication date: February 6, 2003Inventors: Jonathon L. Kimmel, Yongjian Qiu
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Patent number: 6511590Abstract: This invention relates to the use of bubble-driven flow to enhance the dissolution and distribution of alumina in an aluminum electrolysis cell operating with inert anodes. By harnessing the driving force of bubbles rising along the sides of a sloped anode to induce circulation in a cell and by using a group of anodes to amplify the effect, alumina distribution can be maintained close to or at saturation without formation of muck/sludge. Alumina fed through point feeders at specific locations can be distributed throughout the entire cell rather than sinking to the bottom of the cell below the feed location. For a given circulation pattern, feeder locations can be optimized.Type: GrantFiled: October 10, 2000Date of Patent: January 28, 2003Assignee: Alcoa Inc.Inventors: R. Lee Troup, Gerald E. Carkin, Don R. Careatti
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Publication number: 20030010631Abstract: There is provided a non-aqueous electrolyte cell having a high capacity and superior in cyclic characteristics. Specifically, there is provided a non-aqueous electrolyte cell including a cathode 2 containing a cathode/positive active material, an anode 3 containing an anode/negative active material and a non-aqueous electrolyte, wherein the cathode/positive active material contains a lithium nickel composite oxide represented by the general formula LiANi1−ZMZO2, where A is such that 0.95≦A<1, Z is such that 0.01≦Z≦0.5 and M is at least one of Fe, Co, Mn, Cu, Zn, Al, Sn, B, Ga, Cr, V, Ti, Mg, Ca and Sr.Type: ApplicationFiled: April 24, 2002Publication date: January 16, 2003Inventor: Masanori Anzai
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Publication number: 20020195350Abstract: The present invention is directed to methods for preheating a molten salt electrolysis cell having inert anodes (24) using recuperative gas heating by combusting a first gas outside the cell chamber (20) in a combustion chamber (2) and using to heat a second gas in recuperator (8) which second gas us passed to the cell chamber (20). The inert anode can be a cermet inert anode.Type: ApplicationFiled: June 25, 2001Publication date: December 26, 2002Inventor: Roy A. Christini
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Publication number: 20020153627Abstract: A method of making cermet inert anodes for the electrolytic production of metals such as aluminum is disclosed. The method includes the step of spray drying a slurry comprising ceramic phase particles and metal phase particles. The resultant spray dried powder, which comprises agglomerates of both the ceramic phase and metal phase particles, may then be consolidated by techniques such as pressing and sintering to produce a cermet inert anode material. The ceramic phase may comprise oxides of Ni, Fe and at least one additional metal selected from Zn, Co, Al, Li, Cu, Ti, V, Cr, Zr, Nb, Ta, W, Mo, Hf and rare earths. The metal phase may comprise Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. The consolidated cermet inert anode material exhibits improved properties such as reduced porosity. The cermet inert anodes may be used in electrolytic reduction cells for the production of commercial purity aluminum as well as other metals.Type: ApplicationFiled: April 1, 2002Publication date: October 24, 2002Inventors: Siba P. Ray, Xinghua Liu, Frankie E. Phelps, Joseph M. Dynys, Douglas A. Weirauch
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Publication number: 20020125125Abstract: The present invention provides an improved TiB2 cathode for use in aluminum production cells for the electrolysis of alumina dissolved in a cryolite-based molten electrolyte and an improved electrolytic cell for producing aluminum. The cathode is a monolithic, porous, TiB2 body having a continuous porosity and interconnected pores substantially throughout.Type: ApplicationFiled: March 6, 2001Publication date: September 12, 2002Inventor: Robert A. Rapp
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Patent number: 6447667Abstract: A cermet anode of an electrolytic cell is protected from thermal shock during cell start-up by coating an outer surface portion of the anode with a coating composition comprising carbon or aluminum or a mixture thereof. A particularly preferred coating composition includes an aluminum underlayer adjacent the outer surface portion of the anode, and a carbon overlayer overlying the underlayer. A support structure assembly supporting the cermet anode includes a high alumina ceramic material. In a preferred embodiment, the high alumina ceramic material is protected from thermal shock and corrosion by the coating composition of the invention.Type: GrantFiled: January 18, 2001Date of Patent: September 10, 2002Assignee: Alcoa Inc.Inventors: Calvin Bates, Patricia A. Stewart, Larry F. Wieserman
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Patent number: 6440293Abstract: An electrode for electrolyzing an electrolyte comprising an ammonium fluoride (NH4F)-hydrogen fluoride (HF)-containing molten salt and having a composition ratio (HF/NH4F) of 1 to 3 to prepare a nitrogen trifluoride (NF3) gas and an electrolyte for use in the preparation of NF3 gas, and a preparation method of the NF3 gas by the use of the electrode and the electrolyte. The electrode comprises nickel having 0.07 wt % or less of Si content and containing a transition metal other than nickel. The electrolyte also contains a transition metal other than nickel.Type: GrantFiled: December 20, 2000Date of Patent: August 27, 2002Assignee: Mitsui Chemicals, Inc.Inventors: Tatsuma Morokuma, Hiromi Hayashida, Akio Kikkawa
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Publication number: 20020112953Abstract: An anode for use in electroplating semiconductor wafers, comprising a metal plate formed from a generally continuous casting process that is essentially free of voids or cracks, the casting being thermo-mechanically worked until the anode has an average grain size of less than 100 &mgr;m.Type: ApplicationFiled: February 21, 2001Publication date: August 22, 2002Inventor: Stephen J. Kohut
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Patent number: 6423195Abstract: An inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode includes a ceramic oxide material preferably made from NiO, Fe2O3 and ZnO. The inert anode composition may comprise the following mole fractions of NiO, Fe2O3 and ZnO: 0.2 to 0.99 NiO; 0.0001 to 0.8 Fe2O3; and 0.0001 to 0.3 ZnO. The inert anode may optionally include other oxides and/or at least one metal phase, such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. The Ni—Fe—Co—O ceramic material exhibits very low solubility in Hall cell baths used to produce aluminum.Type: GrantFiled: April 4, 2000Date of Patent: July 23, 2002Assignee: Alcoa Inc.Inventors: Siba P. Ray, Douglas A. Weirauch, Jr., Xinghua Liu
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Patent number: 6423204Abstract: A cermet inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode comprises a ceramic phase including an oxide of Ni, Fe and M, where M is at least one metal selected from Zn, Co, Al, Li, Cu, Ti, V, Cr, Zr, Nb, Ta, W, Mo, Hf and rare earths, preferably Zn and/or Co. Preferred ceramic compositions comprise Fe2O3, NiO and ZnO or CoO. The cermet inert anode also comprises a metal phase such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. A preferred metal phase comprises Cu and Ag. The cermet inert anodes may be used in electrolytic reduction cells for the production of commercial purity aluminum as well as other metals.Type: GrantFiled: August 1, 2000Date of Patent: July 23, 2002Assignee: Alcoa Inc.Inventors: Siba P. Ray, Xinghua Liu, Douglas A. Weirauch
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Patent number: 6423209Abstract: A electrochemical sensor for the detection of traces of HF and/or other acid gases in air, comprising a measuring electrode of an electrochemically active metal oxide powder, a reference electrode for fixing the potential of the measuring electrode close to the equilibrium potential of the oxidation/reduction system of MeOn/Mem+, and a counter electrode. The electrodes are in communicative contact with a hygroscopic electrolyte. The measured gas component changes the pH of the electrolyte, and thus the electrochemical equilibrium of the measuring electrode, to produce a measurable electrical current that is proportional to the concentration of the detected acid gas.Type: GrantFiled: October 13, 2000Date of Patent: July 23, 2002Assignee: Advanced Technology Materials, Inc.Inventors: Martin Weber, Christoph Braden, Serguei Tsapakh
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Patent number: 6413397Abstract: A nitrogen oxide gas sensor wherein an alloy electrode of platinum and rhodium or a cermet electrode of platinum, rhodium, and zirconia or of a rhodium alloy and zirconia is used as the gas sensing electrode. The electrode of the sensor is suitable for measuring nitrogen oxide such as NO and NO2 in an exhaust gas.Type: GrantFiled: April 10, 2001Date of Patent: July 2, 2002Assignee: Kabushiki Kaisha RikenInventors: Masaharu Hasei, Yongtie Yan, Akira Kunimoto
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Publication number: 20020056650Abstract: A method of producing commercial purity aluminum in an electrolytic reduction cell comprising ceramic inert anodes is disclosed. The method produces aluminum having acceptable levels of Fe, Cu and Ni impurities. The ceramic inert anodes used in the process may comprise oxides containing Fe and Ni, as well as other oxides, metals and/or dopants.Type: ApplicationFiled: April 16, 2001Publication date: May 16, 2002Inventors: Siba P. Ray, Xinghua Liu, Douglas A. Weirauch, Robert A. DiMilia, Joseph M. Dynys, Frankie E. Phelps, Alfred F. LaCamera
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Patent number: 6379512Abstract: An electrolytic bath for use during the electrolytic reduction of alumina to aluminum. The bath comprises molten electrolyte having the following ingredients: AlF3 and at least one salt selected from the group consisting of NaF, KF, and LiF; and about 0.004 wt. % to about 0.2 wt. %, based on total weight of the molten electrolyte, of at least one transition metal or at least one compound of the metal or both. The compound is, a fluoride; oxide, or carbonate. The metal is nickel, iron, copper, cobalt, or molybdenum. The bath is employed in a combination including a vessel for containing the bath and at least one non-consumable anode and at least one dimensionally stable cathode in the bath. Employing the instant bath during electrolytic reduction of alumina to aluminum improves the wetting of aluminum on a cathode by reducing or eliminating the formation of non-metallic deposits on the cathode.Type: GrantFiled: November 25, 2000Date of Patent: April 30, 2002Assignee: Northwest Aluminum TechnologyInventors: Craig W. Brown, Richard J. Brooks, Patrick B. Frizzle, Drago D. Juric
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Patent number: 6376977Abstract: There is disclosed a silicon electrode plate including silicon single crystal used as an upper electrode in a plasma etching apparatus wherein concentration of interstitial oxygen contained in the silicon electrode plate is not less than 5×1017 atoms/cm3 and not more than 1.5×1018 atoms/cm3, and the silicon electrode plate wherein nitrogen concentration in the silicon electrode plate is not less than 5×1013 atoms/cm3 and not more than 5×1015 atoms/cm3. There can be provided a silicon electrode plate consisting of silicon single crystal used as an upper electrode in a plasma etching apparatus wherein problems due to adhesion of impurities such as heavy metal or the like can be prevented.Type: GrantFiled: May 30, 2000Date of Patent: April 23, 2002Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Makoto Kawai, Keiichi Goto, Kazuyoshi Tamura, Yoshihiro Kubota, Toshimi Kobayashi
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Patent number: 6372119Abstract: An inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode includes a ceramic oxide material preferably made from NiO, Fe2O3 and CoO. The inert anode composition may comprise the following mole fractions of NiO, Fe2O3 and CoO: 0.15 to 0.99 NiO; 0.0001 to 0.85 Fe2O3; and 0.0001 to 0.45 CoO. The inert anode may optionally include other oxides and/or at least one metal phase, such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. The Ni—Fe—Co—O ceramic material exhibits very low solubility in Hall cell baths used to produce aluminum.Type: GrantFiled: April 4, 2000Date of Patent: April 16, 2002Assignee: Alcoa Inc.Inventors: Siba P. Ray, Xinghua Liu, Douglas A. Weirauch, Jr.
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Patent number: 6358393Abstract: A cell for the production of aluminium by the electrolysis of an aluminium compound dissolved in a molten electrolyte, in which an outer mechanical structure forming an outer shell (21) houses therein one or more inner electrically-conductive cathode holder shells or plates (31) which contain a cathode mass (32) and is/are connected electrically to the busbar. The cathode mass (32) has an aluminium-wettable top surface (37), preferably at a slope forming a drained cathode. The inner cathode holder shell or shells (31) is/are separated from the outer shell (21) by an electric and thermic insulation (40), the cathode holder shell(s) (31) also serving to distribute current uniformly to the cathode mass (32). The or each cathode (30) formed by the cathode holder shell (31) and cathode mass (32) is removable from the cell as a unit.Type: GrantFiled: March 30, 2000Date of Patent: March 19, 2002Assignee: Moltech Invent S.A.Inventors: Georges Berclaz, Vittorio de Nora
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Patent number: 6347246Abstract: The present invention provides an electrically conductive adhesive hydrogel comprising from about 15 to about 60%, by weight of a cationic polymer prepared by the polymerization of a monomer having the formula: wherein m is an integer of from 1 to 3; R1, R2 and R3 are selected from the group consisting of H and hydrocarbyl radicals having from 1 to 15 carbon atoms and X− is an anion and from about 5 to less than about 40% water, by weight. This electrically conductive adhesive hydrogel is useful in the manufacture of medical devices, e.g. medical electrodes, and in particular, in iontophoretic medicament delivery devices wherein said polymer may function as a scavenger of hydroxyl ions generated during iontophoresis.Type: GrantFiled: February 3, 2000Date of Patent: February 12, 2002Assignee: Axelgaard Manufacturing Company, Ltd.Inventors: James J. Perrault, George S. Heard, Solomon E. Shenkute
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Publication number: 20020014417Abstract: An electrochemical cell comprising a negative electrode, a solid electrolyte which conducts oxygen ions, and a positive electrode comprising zeolites, mordenites, silicates, phosphates or mixed-metal oxides having a pore size of less than 200 nm can be used in a process for partially oxidizing organic compounds, for example alkanes, olefins or aromatic compounds.Type: ApplicationFiled: May 30, 2001Publication date: February 7, 2002Inventors: Adolf Kuehnle, Mark Duda, Guido Stochniol, Uwe Tanger, Horst-Werner Zanthoff
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Publication number: 20020014416Abstract: Magnesium metal is produced by electrolysis of magnesium chloride employing a high surface area anode, for example, a porous anode to which hydrogen gas is fed. Hydrogen chloride is formed from the chloride ions at the anode, rather than chlorine gas; the process also has the advantage of operating at a lower voltage with a lower energy requirement than the conventional process in which chlorine gas is generated at the anode.Type: ApplicationFiled: August 22, 2001Publication date: February 7, 2002Inventor: Gezinus Van Weert
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Publication number: 20020008038Abstract: An array of selectively addressible microelectrodes for combinatorial synthesis of complex polymers or alloys.Type: ApplicationFiled: December 22, 2000Publication date: January 24, 2002Applicant: TheraSense, Inc.Inventors: Adam Heller , Daren J. Caruana
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Patent number: 6340418Abstract: An electrochemical sensor for insertion into slag for determining the activity of a metal oxide in the slag is disclosed. The sensor includes a reference electrode comprising a mixture of a metal alloy and a metal oxide, the metal alloy and the metal oxide each being exposed on a surface of the reference electrode. The sensor also includes at least one oxide electrode comprising a mixture of a metal alloy and a metal oxide different from the mixture of the reference electrode, the metal alloy and the metal oxide of the oxide electrode each being exposed on a surface of the oxide electrode. The sensor further includes a refractory housing holding the reference electrode and each oxide electrode. The reference electrode and each oxide electrode extend from the refractory housing such that the surface of the reference electrode and the surface of the oxide electrode are each in direct contact with the slag when the sensor is inserted into the slag.Type: GrantFiled: February 25, 2000Date of Patent: January 22, 2002Inventor: Ethem T. Turkdogan
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Patent number: 6332969Abstract: A cermet composite material is made by treating at an elevated temperature a mixture comprising a compound of iron and a compound of at least one other metal, together with an alloy or mixture of copper and a noble metal. The alloy or mixture preferably comprises particles having an interior portion containing more copper than noble metal and an exterior portion containing more noble metal than copper. The noble metal is preferably silver. The cermet composite material preferably includes alloy phase portions and a ceramic phase portion. At least part of the ceramic phase portion preferably has a spinel structure.Type: GrantFiled: July 24, 2000Date of Patent: December 25, 2001Assignee: Alcoa Inc.Inventors: Siba P. Ray, Robert W. Woods, Robert K. Dawless, Robert B. Hosler