Triode, Tetrode, Auxiliary Electrode Or Biased Workpiece Patents (Class 204/298.06)
  • Patent number: 6337001
    Abstract: Two mutually opposite sputtering surfaces of at least one target are self-enclosed such that a closed loop gap, and consequently a closed loop plasma discharge space, is formed. A gas flow is created between the sputtering surface and directed against workpieces. No gap ends exist on the closed loop gap so that electrons that move along and within the plasma loop can recirculate until most of their energy has been transferred through impacts to the gas particles.
    Type: Grant
    Filed: July 16, 1997
    Date of Patent: January 8, 2002
    Assignee: Unaxis Balzers Aktiengesellschaft
    Inventors: Walter Haag, Pius Gruenenfelder
  • Patent number: 6337005
    Abstract: Process for the depositing, onto a substrate, of a coating essentially constituted of an electronic conductor compound, in which the said coating is formed by producing alternatively, on the one hand, in at least one depositing zone, one or several deposits of a determined thickness of an electronic conductor element on the substrate, and, on the other hand, in at least one reaction zone, one or several reactions of the element thus deposited with ions of a reactive gas which are implanted into the deposit of the above-mentioned element over approximately this entire thickness determined in a way as to form, preferably with the totality of this element, the said compound, the above-mentioned ions being submitted to a kinetic energy below 2000 V, while the aforesaid thickness of the deposit of the element is determined as a function of the kinetic energy applied in such a way as to allow the implantation of these ions over approximately this entire thickness.
    Type: Grant
    Filed: January 5, 2001
    Date of Patent: January 8, 2002
    Assignee: Recherche et Développement du Groupe Cockerill Sambre en abrégé RD-CS
    Inventors: Pierre Vanden Brande, Alain Weymeersch
  • Publication number: 20020000368
    Abstract: The invention relates to a vacuum treatment chamber for work pieces which comprises at least one induction coil for at least co-generating a treatment plasma in a discharge chamber which is located in the interior of the coil. It also comprises a screen which is arranged between the discharge chamber and the coil, and which is coaxial in relation to the axis of the coil. The screen comprises slots which have a directional component which is parallel to the coil axis. The screen is formed by a self-contained body. The slots are provided along at least the main part of the body's circumference in a slot density per circumferential length unit of S=(number of slots)/cm equaling 0.5≦S.
    Type: Application
    Filed: March 29, 2001
    Publication date: January 3, 2002
    Inventor: Juergen Weichart
  • Publication number: 20020000374
    Abstract: This invention relates to sputtering apparatus for depositing material onto a workpiece.
    Type: Application
    Filed: January 5, 2000
    Publication date: January 3, 2002
    Inventors: KEITH EDWARD BUCHANAN, STEPHEN ROBERT BURGESS, PAUL RICH
  • Publication number: 20010052455
    Abstract: A method and apparatus for depositing a layer of a material which contains a metal on a workpiece surface, in an installation including a deposition chamber; a workpiece support providing a workpiece support surface within the chamber; a coil within the chamber, the coil containing the metal that will be contained in the layer to be deposited; and an RF power supply connected to deliver RF power to the coil in order to generate a plasma within the chamber, a DC self bias potential being induced in the coil when only RF power is delivered to the coil. A DC bias potential which is different in magnitude from the DC self bias potential is applied to the coil from a DC voltage source.
    Type: Application
    Filed: November 19, 1997
    Publication date: December 20, 2001
    Inventor: LIUBO HONG
  • Publication number: 20010050220
    Abstract: The present invention provides a method and apparatus for achieving conformal step coverage on a substrate by ionized metal plasma deposition. A target provides a source of material to be sputtered and ionized by a plasma maintained by a coil. The ionized material is deposited on the substrate that is biased to a negative voltage. A power supply coupled to the target supplies a modulated or time-varying signal thereto during processing. Preferably, the modulated signal includes a negative voltage portion and a positive voltage portion. The negative voltage portion and the positive voltage portion are alternated to cycle between a center-strong sputter step and an edge-strong sputter step. The film quality and uniformity can be controlled by adjusting the frequency and amplitude of the signal, the duration of the positive portion of the signal, the power supplied to each of the support member and the coil, and other process parameters.
    Type: Application
    Filed: November 16, 1999
    Publication date: December 13, 2001
    Applicant: Applied Materials, Inc.
    Inventors: TONY CHIANG, BARRY CHIN, PEIJUN DING
  • Patent number: 6328857
    Abstract: Sputtering method and apparatus for forming a coating on both sides of a flat substrate or on the entire surface of a bulky substrate without involving rotation of the substrate. At least one pair of sputtering cathodes each having a target attached thereto are arranged in a film-forming chamber capable of controlling a vacuum atmosphere with their target sides facing each other, and a substrate is disposed in front of the targets. A voltage is applied to the sputtering cathodes in such a manner that the polarity alternates between the sputtering cathodes making the pair to induce a glow discharge between the sputtering cathodes. The target on each sputtering cathode is thereby sputtered and deposited on the substrate.
    Type: Grant
    Filed: August 4, 2000
    Date of Patent: December 11, 2001
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Toshiaki Anzaki, Etsuo Ogino
  • Publication number: 20010047932
    Abstract: The present invention is a semiconductor metallization process for providing complete via fill on a substrate and a planar metal surface, wherein the vias are free of voids and the metal surface is free of grooves. In one aspect of the invention, a refractory layer is deposited onto a substrate having high aspect ratio contacts or vias formed thereon. A PVD metal layer, such as PVD Al or PVD Cu, is then deposited onto the refractory layer at a pressure below about 1 milliTorr to provide a conformal PVD metal layer. Then the vias or contacts are filled with metal, such as by reflowing additional metal deposited by physical vapor deposition on the conformal PVD metal layer. The process is preferably carried out in an integrated processing system that includes a long throw PVD chamber, wherein a target and a substrate are separated by a long throw distance of at least 100 mm, and a hot metal PVD chamber that also serves as a reflow chamber.
    Type: Application
    Filed: June 28, 1999
    Publication date: December 6, 2001
    Applicant: Applied Materials, Inc.
    Inventors: SANG-HO YU, YONGHWA CHRIS CHA, MURALI ABBURI, SHRI SINGHVI, FUFA CHEN
  • Publication number: 20010040091
    Abstract: A method and apparatus for conditioning a surface of a ceramic body in a process chamber when the process chamber has a vacuum pump, an anode and a cathode. The conditioning method consists of pumping the process chamber down to a vacuum with the vacuum pump, introducing a gas into the chamber, energizing the anode and cathode with RF power to ignite the gas into a plasma, sputter etching the surface with ions from the plasma to remove contaminants therefrom. The method is accomplished either within a process chamber to condition, in situ, a ceramic chuck or within a cleaning chamber to condition any form of ceramic body or component.
    Type: Application
    Filed: September 23, 1998
    Publication date: November 15, 2001
    Inventors: NITIN KHURANA, VINCE BURKHART, STEVE SANSONI, VIJAY PARKHE, EUGENE TZOU
  • Patent number: 6315872
    Abstract: Coils for use within high density plasma chambers are provided that do not electrically disconnect or short circuit following repeated depositions and that produce films having reduced in-film defect densities. To reduce in-film defect densities, dielectric inclusion content, porosity, grain size and surface roughness of a coil are reduced, while the mechanical strength of the coil is increased so as to both decrease defect generation and thermal creep rate (e.g., to prevent electrical disconnection or short circuiting of the coil following repeated depositions).
    Type: Grant
    Filed: October 8, 1999
    Date of Patent: November 13, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Vikram Pavate, Murali Narasimhan
  • Patent number: 6296743
    Abstract: In a plasma vapor deposition reactor for depositing an electrically insulating material using a DC sputtering process the plasma is stabilized, maintaining its sputtering efficiency, by provision of a secondary anode, preferably held at a positive bias with respect to the primary anode. The secondary anode is shielded from exposure to the stream of sputtered material, yet situated close enough to the plasma discharge to attract electrons from the plasma to maintain its charge balance. In reactive sputtering, the sputtering chamber contains both a sputtering gas, for example argon, and a reactive gas, for example oxygen. Positive ions of the sputtering gas bombard a target of the material to be sputtered. Atoms of the target material, the sputtered atoms, are emitted from the target in all directions into the chamber, some of them falling on the substrate surface to be sputter coated. At the surface or in the chamber they chemically combine with the reactive gas.
    Type: Grant
    Filed: April 2, 1993
    Date of Patent: October 2, 2001
    Assignee: Applied Materials, Inc.
    Inventor: Homoyoun Talieh
  • Patent number: 6297468
    Abstract: The invention is embodied in a coil antenna for radiating RF power supplied by an RF source into a vacuum chamber of an inductively coupled plasma reactor which processes a semiconductor wafer in the vacuum chamber, the reactor having a gas supply inlet for supplying processing gases into the vacuum chamber, the coil antenna including plural concentric spiral conductive windings, each of the windings having an interior end near an apex of a spiral of the winding and an outer end at a periphery of the spiral of the winding, and a common terminal connected to the interior ends of the plural concentric spiral windings, the RF power source being connected across the terminal and the outer end of each one of the windings.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: October 2, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Xue-Yu Qian, Arthur H. Sato
  • Patent number: 6287435
    Abstract: Ionized physical vapor deposition (IPVD) is provided by a method of apparatus for sputtering conductive metal coating material from an annular magnetron sputtering target. The sputtered material is ionized in a processing space between the target and a substrate by generating a dense plasma in the space with energy coupled from a coil located outside of the vacuum chamber behind a dielectric window in the chamber wall at the center of the opening in the sputtering target. Faraday type shields physically shield the window to prevent coating material from coating the window, while allowing the inductive coupling of energy from the coil into the processing space. The location of the coil in the plane of the target or behind the target allows the target to wafer spacing to be chosen to optimize film deposition rate and uniformity, and also provides for the advantages of a ring-shaped source without the problems associated with unwanted deposition in the opening at the target center.
    Type: Grant
    Filed: November 18, 1999
    Date of Patent: September 11, 2001
    Assignee: Tokyo Electron Limited
    Inventors: John Stephen Drewery, Glyn Reynolds, Derrek Andrew Russell, Jozef Brcka, Mirko Vukovic, Michael James Grapperhaus, Frank Michael Cerio, Jr., Bruce David Gittleman
  • Publication number: 20010019016
    Abstract: A recessed coil for a plasma chamber in a semiconductor fabrication system is provided. Recessing the coil reduces deposition of material onto the coil which in turn leads to a reduction in particulate matter shed by the coil onto the workpiece.
    Type: Application
    Filed: April 10, 2001
    Publication date: September 6, 2001
    Inventors: Anantha Subramani, John C. Forster, Bradley O. Stimson, Sergio Edelstein, Howard Grunes, Avi Tepman, Zheng Xu
  • Patent number: 6280585
    Abstract: A sputtering apparatus in which the distance between a target and a substrate is made to be at least greater than the diameter of the circular substrate wafer and an internal gas pressure level of a vacuum chamber is held to be not higher than 1×10−1 Pa during sputtering process, thereby capable of effectively filling pores provided on the substrate without generating dust and void spaces.
    Type: Grant
    Filed: November 3, 1997
    Date of Patent: August 28, 2001
    Assignee: ULVAC, Inc.
    Inventors: Hisaharu Obinata, Tetsuji Kiyota, Satoru Toyoda, Yoshiyuki Kadokura
  • Patent number: 6280563
    Abstract: A plasma processor for a workpiece includes a coil for supplying an r.f. exciting field through a window to a plasma in a vacuum chamber. A powered non-magnetic metal member between the coil and plasma couples the field to the plasma. In first and second embodiments, the metal member is respectively (1) a plate abutting a face of the window inside the chamber and (2) a thin film on an interior face of the window. In a third embodiment, the plate and film are both used. All embodiments help to ignite the plasma. The second embodiment increases plasma stability and prevents window clouding by ionized plasma particles. Metal from the plate is sputtered as a deposit onto the workpiece. The third embodiment enables substantially simultaneous depositing and cleaning.
    Type: Grant
    Filed: December 31, 1997
    Date of Patent: August 28, 2001
    Assignee: Lam Research Corporation
    Inventors: Scott K. Baldwin, Jr., Michael S. Barnes, John P. Holland
  • Patent number: 6280584
    Abstract: A compliant bond structure 20 comprising wire mesh 25 strands 50 surrounded by compliant metal 40 is useful for bonding a ceramic surface 30 to a metal surface 35. The wire mesh 25 comprises interlocking strands 50 having longitudinal axes that are oriented substantially parallel to the ceramic and metal surfaces 30, 35. More preferably, the wire mesh 25 comprises strands having a coefficient of thermal expansion that is about 0.4 to about 1.6 times the average of the coefficients of thermal expansion of the metal and ceramic surfaces 30, 35.
    Type: Grant
    Filed: July 29, 1998
    Date of Patent: August 28, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Ananda H. Kumar, Kadthala R. Narendrnath, Shamouil Shamouilian
  • Patent number: 6277253
    Abstract: Embodiments include a method for depositing material onto a workpiece in a sputtering chamber. The method includes sputtering a target and a coil in said sputtering chamber. The coil may have a preformed multilayer structure formed outside of the sputtering chamber. The outer layer of the coil may act as a secondary source of deposition material. The multilayer structure may be formed with an inner region or a base metal and an outer layer of a sputtering metal. The outer layer may be formed using a process such as plasma spraying, arc spraying, flame spraying, ion plating, chemical vapor deposition and electroplating.
    Type: Grant
    Filed: October 6, 1999
    Date of Patent: August 21, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Murali Narasimhan, Xiangbing Li
  • Patent number: 6274014
    Abstract: A method for forming a thin film of a metal compound is disclosed. Within a vacuum chamber, a metallic ultra-thin film of a metal or an incompletely-reacted metal is deposited on a substrate. The metallic ultra-thin film is brought in contact with the electrically neutral activated species of a reactive gas so as to convert the metallic ultra-thin film to an ultra-thin film of a metal compound through the reaction of the metallic ultra-thin film with the activated species of the reactive gas. The above-described steps are sequentially repeated so as to deposit on the substrate the ultra-thin film of the metal compound in layers until a thin film of the metal compound having a desired thickness is formed on the substrate.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: August 14, 2001
    Assignee: Shincron Co., Ltd.
    Inventors: Shigeharu Matsumoto, Kazuo Kikuchi
  • Patent number: 6270618
    Abstract: A plasma processing apparatus is provided which does not require replacement of a band eliminator according to a frequency used, which is capable of performing chamber cleaning without replacing a resonance circuit, and which is capable of performing plasma cleaning of the inside of the chamber without using a bellows. The plasma processing apparatus includes a resonance circuit (band eliminator) for causing series resonance with a microwave circuit formed of at least a susceptor electrode and a processing chamber in order to trap plasma between a plasma excitation electrode and the susceptor electrode when the surface of a workpiece placed on the susceptor electrode is processed by plasma generated between the plasma excitation electrode and the susceptor electrode, which are provided inside the processing chamber; and for causing parallel resonance with the microwave circuit in order to diffuse plasma inside the processing chamber when performing plasma cleaning.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: August 7, 2001
    Assignee: ALPS Electric Co., Ltd.
    Inventors: Akira Nakano, Sung Chul Kim, Koichi Fukuda, Yasuhiko Kasama, Tadahiro Ohmi, Shoichi Ono
  • Patent number: 6267852
    Abstract: Disclosed is a method of forming a PVD deposition chamber which is modified with an electrical circuit that allows a voltage bias to be applied to any one or more of a target, an in-process integrated circuit wafer, and collimator. The collimator can also be isolated from the electrical circuit. This configuration allows a preclean of the in-process integrated circuit wafer in situ in the PVD deposition chamber by ion sputtering and a subsequent sputter deposition through the collimator. A method is also disclosed wherein an in-process integrated circuit wafer is first precleaned in the PVD deposition chamber by applying a negative voltage bias to the in-process integrated circuit wafer. A film of conducting material is then sputter deposited on the surface of the in-process integrated circuit wafer by applying a negative voltage bias to the target. The collimator is electrically isolated during this process or is set at a higher potential than the in-process integrated circuit wafer.
    Type: Grant
    Filed: March 28, 2000
    Date of Patent: July 31, 2001
    Assignee: Micron Technology, Inc.
    Inventors: John H. Givens, Shane B. Leiphart
  • Publication number: 20010009225
    Abstract: The invention relates to a PVD coating method and to a PVD coating device with a chamber (1) in which at least one target cathode (3), at least one anode (2) and at least one substrate holder (9) which is intended to hold at least one substrate (10) are arranged, and with a control device (4, 6, 7) which delivers a first voltage in order to supply the target cathode (3) with a negative electrical potential relative to the anode (2) in order to form a plasma (P) in which the substrate (10) is arranged, and which delivers a second voltage in order to supply the anode (2) with a positive electrical potential relative to the chamber wall (8). In this sputter-coating device, the ion fraction of the target material which can be achieved is too low for qualitatively satisfactory coating properties.
    Type: Application
    Filed: October 14, 1999
    Publication date: July 26, 2001
    Inventors: ANTONIUS LEYENDECKER, GEORG ERKENS, STEFAN ESSER, HANS-GERD FUSS, BERND HERMELER, RAINER WENKE
  • Patent number: 6264812
    Abstract: A method and apparatus for generating a plasma by inductively coupling electromagnetic energy into the plasma. In one embodiment, first and second antenna coils are disposed about the circumference of the plasma containment area. The first and second antenna coils are relatively spaced along the longitudinal axis of the plasma containment area. A current is generated in the first and second antenna coils. A phase shift regulating network establishes a difference between the phase of the current in the first antenna and the phase of the current in the second antenna. The phase difference corresponds to the phase difference required to launch a helicon wave in the plasma. In a second embodiment, a chamber shield is made of a conductive material and is coupled to the RF source such that the shield functions as an RF antenna. The shield may be coupled in series to a coil surrounding the shield to increase the resultant flux density.
    Type: Grant
    Filed: November 15, 1995
    Date of Patent: July 24, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Ivo J. Raaijmakers, Bradley O. Stimson, John Forster
  • Publication number: 20010007302
    Abstract: A sputtering hybrid coil for a plasma chamber in a semiconductor fabrication has an enhanced sputtering surface and an internal coolant carrying channel thermally coupled to the sputtering surface to cool the sputtering surface and the coil.
    Type: Application
    Filed: May 16, 1997
    Publication date: July 12, 2001
    Inventor: LIUBO HONG
  • Patent number: 6254747
    Abstract: A sputtering apparatus has a permanent, magnet for forming, in front of a target, a magnetic field for magnetron discharging. The permanent magnet is disposed behind the target and an RF induction discharge coil is disposed in front of the target. The permanent magnet is contained inside an evacuated cathode case which is in the form of a container and which is provided therein with a circulation passage for cooling water. The cathode case and the RF induction discharge coil are enclosed therearound by a metallic cover which has an aperture for emitting sputtered particles. To make an element for a magnetoresistance head, a substrate is transferred from a load lock chamber to a pre-treatment chamber to clean it therein by an etching apparatus. The substrate is then transferred to an ultrahigh vacuum film deposition chamber which is provided therein with a plurality of inductively coupled RF plasma-assisted magnetron sputtering apparatuses which are evacuated to an ultrahigh vacuum.
    Type: Grant
    Filed: December 10, 1997
    Date of Patent: July 3, 2001
    Assignee: Nihon Shinku Gijutsu Kabushiki Kaisha
    Inventors: Akira Hoshino, Toyoshi Uchiyama, Ken-ichi Takagi, Tadashi Yamamoto
  • Patent number: 6254746
    Abstract: A recessed coil for a plasma chamber in a semiconductor fabrication system is provided. Recessing the coil reduces deposition of material onto the coil which in turn leads to a reduction in particulate matter shed by the coil onto the workpiece.
    Type: Grant
    Filed: May 8, 1997
    Date of Patent: July 3, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Anantha Subramani, John C. Forster, Bradley O. Stimson, Sergio Edelstein, Howard Grunes, Avi Tepman, Zheng Xu
  • Patent number: 6254738
    Abstract: Variable reactances in an impedance-matching box for an RF coil, in a plasma deposition system for depositing a film of sputtered target material on a substrate, can be varied by rotating inductor cores during the deposition process so that the RF coil and substrate heating, and the film deposition, are more uniform due to “time-averaging” of the RF voltage distributions along the RF coil.
    Type: Grant
    Filed: March 31, 1998
    Date of Patent: July 3, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Bradley O. Stimson, Kenneth Smyth, Praburam Gopalraja
  • Patent number: 6254745
    Abstract: Ionized physical vapor deposition (IPVD) is provided by a method of apparatus for sputtering conductive metal coating material from a magnetron sputtering target that is preferably annular. The sputtered material is ionized in a processing space between the target and a substrate by generating a dense plasma in the space with energy reactively coupled, preferably from a coil located outside of the vacuum chamber behind a dielectric window in the chamber wall at the center of the opening in the sputtering target. Chamber pressures are above 1 mTorr, typically in the 10-100 mTorr range, preferably between 10 and 20 mTorr. A magnetic bucket formed of an array of permanent magnets is positioned behind the inner surface of the chamber wall between the material source and the substrate.
    Type: Grant
    Filed: February 19, 1999
    Date of Patent: July 3, 2001
    Assignee: Tokyo Electron Limited
    Inventor: Mirko Vukovic
  • Patent number: 6251241
    Abstract: An inductive-coupled plasma apparatus employs a shield to reduce sputter contamination. A method for manufacturing the shield is included. An apparatus for generating a high-density plasma includes a process chamber having a dielectric window located along a plane, a coil located outside the process chamber proximate to the dielectric window and substantially parallel to the plane, and a shield located between the coil and the dielectric window. The shield has multiple openings, wherein the multiple openings of the shield are disposed at locations corresponding to areas between the turns of the coil.
    Type: Grant
    Filed: April 10, 2000
    Date of Patent: June 26, 2001
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Eun-Hee Shin, Jin-Man Kim, Baik-Soon Choi, Hun Cha
  • Publication number: 20010004047
    Abstract: In one embodiment of this invention, the apparatus for sputter deposition within an evacuated volume comprises a compact gridless ion source into which an ionizable gas is introduced and from which ions leave with directed energies at or near the sputtering threshold and a sputter target near that source, biased negative relative to the surrounding vacuum enclosure, and located within the beam of ions leaving that source. Particles sputtered from the target are deposited on a deposition substrate spaced from both the ion source and the sputter target. An energetic beam of electrons can be generated by the incident ions striking the negatively biased sputter target and the deposition substrate is located either within or outside of this beam, depending on whether the net effect of bombardment by energetic electrons is beneficial or detrimental to that particular deposition process.
    Type: Application
    Filed: January 19, 2001
    Publication date: June 21, 2001
    Applicant: Kaufman & Robinson, Inc.
    Inventors: James R. Kahn, Harold R. Kaufman, Viacheslav V. Zhurin, David A. Baldwin, Todd L. Hylton
  • Patent number: 6245202
    Abstract: In a high-frequency inductive plasma etching apparatus, a space between an antenna to which a high-frequency power is fed and a processing chamber is insulated with an insulating material having a suitable thickness, while the antenna is protected from a plasma or a reactive gas for plasma processing and the surface of a side in contact with the plasma is covered by an insulating material such as alumina and quartz. The insulating material and the antenna are placed in a vacuum. Since the processing chamber which contains the insulating material and the antenna can take a pressure differential with atmospheric pressure, all that is required of the insulating material is its capacity to take the plasma atmosphere. Consequently, the insulating material can be made thin and the plasma is generated uniformly in high density.
    Type: Grant
    Filed: October 8, 1998
    Date of Patent: June 12, 2001
    Assignee: Hitachi, Ltd.
    Inventors: Manabu Edamura, Ryoji Nishio, Ken Yoshioka, Saburo Kanai
  • Patent number: 6244210
    Abstract: A new type of plasma coil for use in ionized metal plasma deposition systems. This new coil provides significant added strength to prevent sagging or other mechanical deformation. The improved coil consists of a core of a high strength material such as Titanium, for example. The rigid core is surrounded on all sides by a layer of pure copper. The rigid core could be made of other refractory metals. A Titanium copper alloy core could be used and would bind the Titanium to the copper within the core to prevent it from diffusing or reacting with the pure copper outer layer.
    Type: Grant
    Filed: October 29, 1999
    Date of Patent: June 12, 2001
    Assignee: Advanced Micro Devices, Inc.
    Inventors: John A. Iacoponi, Paul R. Besser
  • Publication number: 20010002650
    Abstract: Three technologies are brought together to realize monocrystalline three-dimensional (3-D) integrated circuits. They are silicon sputter epitaxy, which permits fast growth at low temperatures, and can be switched instantaneously to a material-removal mode by a bias change; (2) real-time pattern generation, which uses a Digital Micromirror Device, or one of similar properties, to create a beam of energetic radiation that is patterned on a pixel-by-pixel basis; and (3) flash diffusion, which focuses the patterned beam on a silicon surface, causing localized heating, and localized dopant diffusion from a heavily doped region at the surface into the underlying region. By removing the heavily doped layer, one is left with a 2-D doping pattern, and by creating additional 2-D patterns on top of it through process repetition, one arrives at a buried 3-D doping pattern.
    Type: Application
    Filed: November 23, 1998
    Publication date: June 7, 2001
    Inventors: RAYMOND M. WARNER, JOHN E. MACCRISKEN
  • Patent number: 6238537
    Abstract: In accordance with one specific embodiment of the present invention, the ion assisted deposition source for thin films comprises an axially symmetric discharge region into which an ionizable gas is introduced, a sputter target at one end of that region, an axially symmetric magnetic field within and extending out the opposite and open end of that region, an anode around the circumference of that region, and an electron emitting cathode located near the open end of that region. Particles are sputtered from the sputter target, pass through the discharge region, and are deposited on a deposition substrate located exterior of both the discharge region and the deposition source. A beam of energetic ions from the discharge region bombards the film being deposited to improve the adhesion, density, and other properties of that film.
    Type: Grant
    Filed: April 13, 2000
    Date of Patent: May 29, 2001
    Assignee: Kaufman & Robinson, Inc.
    Inventors: James R. Kahn, Viacheslav V. Zhurin
  • Patent number: 6238527
    Abstract: A film forming apparatus for forming a minute thin film at a high depositing rate, which comprises a substrate holding means for holding a substrate, a target holding means for holding a target, a gas supply means for supplying a sputtering gas for sputtering the target into a reaction chamber, and an electric power supply means for supplying an electric power for causing an electric discharge between the target and the substrate, wherein a partition member having a plurality of openings provided between the target and the substrate, and wherein means for supplying a reaction gas and a microwave are provided in a space between the partition member and the substrate.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: May 29, 2001
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazuho Sone, Nobumasa Suzuki
  • Patent number: 6238532
    Abstract: A cooling structure and a reinforcing structure are described for use with a radio-frequency coil in an ionized physical vapor deposition apparatus. The cooling structure includes a portion for carrying coolant and is proximate to the RF coil along the outer circumference thereof. The cooling structure is shaped relative to the RF coil so that thermal expansion of the RF coil brings the RF coil into close contact with the cooling structure, thereby facilitating heat transfer from the RF coil to the coolant. The reinforcing structure is similarly shaped, and may be integrated with the cooling structure. In addition, the RF coil or cooling/reinforcing structure may be mounted to the wall of the process chamber with telescoping mounting posts, which permit the RF coil to maintain its shape while undergoing thermal expansion. The parasitic inductance of the RF coil leads is reduced by arranging those leads coaxially, thereby minimizing power losses in the RF coil.
    Type: Grant
    Filed: October 29, 1999
    Date of Patent: May 29, 2001
    Assignee: International Business Machines Corporation
    Inventors: Stephen Mark Rossnagel, Darryl D. Restaino, Andrew Herbert Simon, Pavel Smetana
  • Patent number: 6238528
    Abstract: A plasma chamber in a semiconductor fabrication system improves the uniformity of a high density plasma by optimizing a ratio of RF power from a first coil, surrounding and inductively coupled into the high density plasma, to RF power from a second coil, positioned above a central region and inductively coupled into the high density plasma. It has also been found that an increase in RF power supplied to the second coil positioned above the central region relative to RF power suppled to the first coil surrounding the high density plasma tends to increase the relative density of the plasma toward the center of the high density plasma. It is believed that RF power supplied to the second coil positioned above the central region substrate tends to add more electrons into the central region of the high density plasma to compensate for electrons recombining with plasma ions.
    Type: Grant
    Filed: October 13, 1998
    Date of Patent: May 29, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Zheng Xu, Fusen Chen, Jianming Fu
  • Patent number: 6235163
    Abstract: An improved system for performing plasma enhanced PVD of copper, aluminum, tungsten or other metallic material is disclosed. The system has markedly improved performance in the critical area of unwanted in-film particle deposits. The improved performance is provided by lowering the operating temperature of the RF coil used in the plasma enhanced PVD system and by carefully smoothing the outer surface of the RF coil. High conductivity material in the coil supports, increased contact area between the coil supports and the RF coil, and the use of active cooling of the coil further enhance the performance of the system.
    Type: Grant
    Filed: July 9, 1999
    Date of Patent: May 22, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Darryl Angelo, Arvind Sundarrajan, Peijun Ding, James H. Tsung, Ilyoung R. Hong, Barry Chin
  • Patent number: 6235169
    Abstract: In a plasma generating apparatus, RF energy applied to a coil positioned to sputter material onto a workpiece, is modulated to control the biasing of the coil. As a consequence, control of coil sputtering may be improved such that the uniformity of deposition may also be improved.
    Type: Grant
    Filed: August 7, 1997
    Date of Patent: May 22, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Praburam Gopalraja, John C. Forster, Zheng Xu, Bradley O. Stimson
  • Patent number: 6231725
    Abstract: An apparatus for sputtering material onto a workpiece, composed of: a chamber; a first target disposed in the chamber for sputtering material onto the workpiece; a holder for holding the workpiece in the chamber; a plasma generation area between the target and the holder; a coil for inductively coupling energy into the plasma generation area for generating and sustaining a plasma in the plasma generation area; and a second target disposed in the chamber below the first target and above the coil for sputtering material onto the workpiece.
    Type: Grant
    Filed: August 4, 1998
    Date of Patent: May 15, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Jaim Nulman, Zheng Xu
  • Patent number: 6228229
    Abstract: A method and apparatus for generating a plasma by inductively coupling electromagnetic energy into the plasma. In one embodiment, first and second antenna coils are disposed about the circumference of the plasma containment area. The first and second antenna coils are relatively spaced along the longitudinal axis of the plasma containment area. A current is generated in the first and second antenna coils. A phase shift regulating network establishes a difference between the phase of the current in the first antenna and the phase of the current in the second antenna. The phase difference corresponds to the phase difference required to launch a helicon wave in the plasma. In a second embodiment, a chamber shield is made of a conductive material and is coupled to the RF source such that the shield functions as an RF antenna. The shield may be coupled in series to a coil surrounding the shield to increase the resultant flux density.
    Type: Grant
    Filed: March 27, 1998
    Date of Patent: May 8, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Ivo J. Raaijmakers, Bradley O. Stimson, John Forster
  • Patent number: 6224724
    Abstract: An apparatus and method for compensating the process-related asymmetries produced in physical vapor processing of a surface. The apparatus and method may be used on either a substrate when sputtering material from a source or when using an ionized physical vapor deposition (IPVD) apparatus to either deposit a film onto or remove material from a substrate. A compensating magnet is configured and positioned to produce a compensating magnetic field. The compensating magnetic is positioned to offset the effects of chamber and process-related asymmetries, particularly those that affect the distribution of plasma processing on a substrate where the plasma has been otherwise symmetrically produced. Assymetries about an axis of the substrate, for example, are corrected, in, for example, systems such as sputter coating machines where a rotating magnet cathode or other such technique produces an initially symmetrical plasma.
    Type: Grant
    Filed: July 20, 1998
    Date of Patent: May 1, 2001
    Assignee: Tokyo Electron Limited
    Inventors: Thomas J. Licata, Steven D. Hurwitt
  • Patent number: 6224725
    Abstract: An improved unbalanced magnetron sputtering (UMS) apparatus in accordance with the invention having a conventional target and arrangement of magnets wherein a central portion of the target is backed by a first magnetic pole and the peripheral portion of the target is backed by a second magnetic pole, the poles carrying unequal numbers of lines of magnetic flux. One of the poles has a greater number of flux lines entering or leaving than does the other pole. The field lines extending from the higher flux pole which do not close in the lower flux pole extend into space in a range of directions and generally toward a substrate to be sputter coated. Adjacent the target and electrically isolated therefrom and overlying the higher flux pole is an independently-controllable auxiliary electrode, preferably a cathode, formed of a non-ferromagnetic material and having a surface facing in the same general direction as the sputterable surface of the target.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: May 1, 2001
    Assignee: Isoflux, Inc.
    Inventor: David A. Glocker
  • Patent number: 6220204
    Abstract: A film deposition apparatus to which the present invention is applied comprises a vacuum chamber 11, a plasma beam generator 13, a main hearth 30 which is disposed within the vacuum chamber and which serves as an anode containing a vaporizable material Cu, and an auxiliary anode 31 surrounding the main hearth, the auxiliary anode being formed of an annular permanent magnet 35 and a coil 36. A Cu film is formed on a substrate 41 placed opposite to the main hearth.
    Type: Grant
    Filed: June 9, 1999
    Date of Patent: April 24, 2001
    Assignee: Sumitomo Heavy Industries, Ltd.
    Inventors: Hiroyuki Makino, Masaru Tanaka, Kiyoshi Awai, Toshiyuki Sakemi
  • Patent number: 6217718
    Abstract: An apparatus for processing a workpiece by delivering ions to the workpiece, which apparatus includes a processing chamber, a workpiece support having a workpiece support surface in the chamber, a sputtering target in the chamber and a coil for creating an inductively coupled plasma to sputter material from the target, ionize the sputtered material and direct the ionized, sputtered material at the workpiece. The coil is connected to receive an RF current for establishing in the coil an RF voltage having a peak-to-peak amplitude which varies between a minimum value at a first location along the circumference and a maximum value at a second location along the circumference, the first and second locations being substantially diametrically opposite one another, the RF voltage variation producing a corresponding variation in plasma density around the central axis.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: April 17, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Ralf Holmann, Zheng Xu
  • Patent number: 6217951
    Abstract: An impurity solid including boron as impurity and a solid sample to which boron is introduced are held in a vacuum chamber. Ar gas is introduced into the vacuum chamber to generate plasma composed of the Ar gas. A voltage allowing the impurity solid to serve as a cathode for the plasma is applied to the impurity solid and the impurity solid is sputtered by ions in the plasma, thereby mixing boron included in the impurity solid into the plasma composed of Ar gas. A voltage allowing the solid sample to serve as a cathode for the plasma is applied to the solid sample, and boron mixed into the plasma is introduced to the surface portion of the solid sample.
    Type: Grant
    Filed: October 21, 1996
    Date of Patent: April 17, 2001
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Bunji Mizuno, Hiroaki Nakaoka, Michihiko Takase, Ichiro Nakayama
  • Patent number: 6217717
    Abstract: An enhanced DC plasma processing system which acts to immediately stop current from flowing through the plasma allows a variety of alternative embodiments for varying applications. In one embodiment, a tapped inductor is switched to ground to achieve substantial voltage reversal of about 10% upon detection of an arc condition through voltage and/or rate of voltage change techniques. This reversal of voltage is maintained long enough to allow restoration of uniform charge density within the plasma prior to restoration of the initial driving condition. A technique for preventing arc discharges involving periodically applying a reverse voltage is effected through a timer system in the power supply.
    Type: Grant
    Filed: January 22, 1999
    Date of Patent: April 17, 2001
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Geoffrey N. Drummond, Richard A. Scholl
  • Patent number: 6217715
    Abstract: Internal surfaces of a vacuum chamber are coated with a metal or metal oxide to reduce pump down time and base pressure. The metal is sputter deposited within a partially assembled chamber from a target which comprises the metal. The chamber is then configured to process a substrate such as a silicon wafer.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: April 17, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Bingxi Sun, Imran Hashim
  • Patent number: 6210539
    Abstract: An apparatus and method for processing a substrate in the presence of a plasma, the apparatus including: a chamber enclosing a region maintained at a low pressure; a substrate support disposed in the region and having a substantially horizontal substrate support surface for supporting a substrate; and a coil disposed in the chamber and for producing a radio frequency field within the chamber to create an ionizing plasma above the substrate support surface, the coil being disposed for maintaining a plasma having equipotential lines which extend substantially parallel to the upper surface of the substrate across substantially the entire upper surface of the substrate.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: April 3, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Yoichiro Tanaka, Liubo Hong, Yuichi Wada
  • Patent number: 6200433
    Abstract: The present invention generally provides a copper metallization method for depositing a conformal barrier layer and seed layer in a plasma chamber. The barrier layer and seed layer are preferably deposited in a plasma chamber having an inductive coil and a target comprising the material to be sputtered. One or more plasma gases having high molar masses relative to the target material are then introduced into the chamber to form a plasma. Preferably, the plasma gases are selected from xenon, krypton or a combination thereof.
    Type: Grant
    Filed: November 1, 1999
    Date of Patent: March 13, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Peijun Ding, Rong Tao, Barry Chin, Dan Carl