Coating Is Fused (e.g., Reflowing, Flow Brightening, Etc.) Patents (Class 205/226)
  • Patent number: 10801115
    Abstract: A terminal material in which galvanic corrosion is not occurred using a copper or copper alloy base material as a terminal crimped to an end part of an electrical wire formed from an aluminum wire material: an intermediate zinc layer 4 formed from zinc or zinc alloy and a tin layer 5 formed from tin or tin alloy are layered in this order on a base material 2 formed from copper or copper alloy; the intermediate zinc layer 4 has a thickness of 0.1 ?m to 5.0 ?m inclusive and a zinc concentration equal to or more than 5 mass %; and the tin layer 5 has a zinc concentration of 0.4 mass % to 15 mass % inclusive and a grain size of the tin layer 5 is 0.1 ?m to 3.0 ?m inclusive preferably.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: October 13, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kenji Kubota, Yoshie Tarutani, Kiyotaka Nakaya
  • Patent number: 9531963
    Abstract: The image capturing device includes an optical system that focuses lights from an object to generate optical information, a filter provided near a diaphragm position of the optical system, the filter having a plurality of types of spectral characteristics, a sensor that converts the optical information of the object to electronic data, the sensor providing a plurality of spectral transmittance values that sequentially and spatially change, and a lens array having a plurality of lenses being arranged in substantially parallel in a direction of a two-dimensional surface of the sensor.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: December 27, 2016
    Assignee: Ricoh Company, Ltd.
    Inventors: Yuji Yamanaka, Kensuke Masuda, Go Maruyama
  • Patent number: 8981233
    Abstract: A method for producing a Cu—Sn layer and an Sn-based surface layer are formed in this order on the surface of a Cu-based substrate through an Ni-based base layer, and the Cu—Sn layer is composed of a Cu3Sn layer arranged on the Ni-based base layer and a Cu6Sn5 layer arranged on the Cu3Sn layer; the Cu—Sn layer obtained by bonding the Cu3Sn layer and the Cu6Sn5 layer is provided with recessed and projected portions on the surface which is in contact with the Sn-based surface layer; thicknesses of the recessed portions are set to 0.05 ?m to 1.5 ?m, the area coverage of the Cu3Sn layer with respect to the Ni-based base layer is 60% or higher, and the ratio of the thicknesses of the projected portions to the thicknesses of the recessed portions in the Cu—Sn layer is 1.2 to 5.
    Type: Grant
    Filed: January 23, 2014
    Date of Patent: March 17, 2015
    Assignee: Mitsubishi Shindoh Co., Ltd.
    Inventors: Takeshi Sakurai, Seiichi Ishikawa, Kenji Kubota, Takashi Tamagawa
  • Patent number: 8940404
    Abstract: Tin-plated copper-alloy material for terminal having: a substrate made of Cu or Cu alloy; an Sn-based surface layer formed on a surface of the substrate; and a Cu—Ni—Sn alloy layer including Ni formed between the Sn-based surface layer and the substrate, in which the Cu—Ni—Sn alloy layer is made of: fine Cu—Ni—Sn alloy particles; and coarse Cu—Ni—Sn alloy particles, an average thickness of the Sn-based surface layer is not less than 0.2 ?m and not more than 0.6 ?m, an area ratio of the Cu—Ni—Sn alloy layer exposed at a surface of the Sn-based surface layer is not less than 10% and not more than 40%, and a coefficient of kinetic friction of the tin-plated copper-alloy material for terminal is not more than 0.3.
    Type: Grant
    Filed: January 22, 2013
    Date of Patent: January 27, 2015
    Assignee: Mitsubishi Materials Corporation
    Inventors: Yuki Taninouchi, Naoki Kato, Kenji Kubota
  • Patent number: 8865319
    Abstract: A reflow Sn plated material, comprising: a substrate consisting of Cu or a Cu base alloy, and a reflow Sn layer formed on the surface of the substrate, wherein an orientation index of a (101) plane on the surface of the reflow Sn layer is from 2.0 or more to 5.0 or less.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: October 21, 2014
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Naofumi Maeda
  • Patent number: 8728629
    Abstract: A connector terminal, fabricated from a metallic material for connector which material has a tin or tin alloy layer, formed on a copper or copper alloy base material, wherein the thickness of the tin or tin alloy layer at a contact site on the surface of the terminal is smaller than the thickness of the tin or tin alloy layer in the areas other than the contact site, and a copper-tin alloy layer is formed as an under layer of the tin or tin alloy layer at the contact site; and a connector terminal, fabricated from a metallic material for connector which material has a copper or copper alloy base material, wherein a copper-tin alloy layer is formed in a spot shape at a contact site on the surface of the terminal, and a tin or tin alloy layer is formed in the remaining areas on the surface.
    Type: Grant
    Filed: September 17, 2010
    Date of Patent: May 20, 2014
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Shuichi Kitagawa, Kengo Mitose, Yoshiaki Kobayashi
  • Publication number: 20140134457
    Abstract: A method for producing a Cu—Sn layer and an Sn-based surface layer are formed in this order on the surface of a Cu-based substrate through an Ni-based base layer, and the Cu—Sn layer is composed of a Cu3Sn layer arranged on the Ni-based base layer and a Cu6Sn5 layer arranged on the Cu3Sn layer; the Cu—Sn layer obtained by bonding the Cu3Sn layer and the Cu6Sn5 layer is provided with recessed and projected portions on the surface which is in contact with the Sn-based surface layer; thicknesses of the recessed portions are set to 0.05 ?m to 1.5 ?m, the area coverage of the Cu3Sn layer with respect to the Ni-based base layer is 60% or higher, and the ratio of the thicknesses of the projected portions to the thicknesses of the recessed portions in the Cu—Sn layer is 1.2 to 5.
    Type: Application
    Filed: January 23, 2014
    Publication date: May 15, 2014
    Applicant: MITSUBISHI SHINDOH CO., LTD.
    Inventors: Takeshi Sakurai, Seiichi Ishikawa, Kenji Kubota, Takashi Tamagawa
  • Patent number: 8524376
    Abstract: In an Sn-plated strip in which a copper alloy containing 15 to 40 mass % of Zn in terms of an average concentration is used as an alloy strip and the layers of an Sn phase, an Sn—Cu alloy phase and an Ni phase constitute a plating film from the surface to the alloy strip, the Zn concentration of the surface of the Sn phase is adjusted to a range of 0.1 to 5.0 mass %. The alloy may further contain 0.005 to 3.0 mass % in total of an arbitrary constituent selected from Sn, Ag, Pb, Fe, Ni, Mn, Si, Al and Ti. Moreover, the alloy may be a copper base alloy containing 15 to 40 mass % of Zn, 8 to 20 mass % of Ni, 0 to 0.5 mass % of Mn and a balance of Cu and unavoidable impurities, and may further contain 0.005 to 10 mass % in total of the above arbitrary constituent. There is provided a Cu/Ni double layer base reflowed Sn-plated Cu—Zn alloy strip in which generation of whiskers is suppressed.
    Type: Grant
    Filed: April 26, 2007
    Date of Patent: September 3, 2013
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Takaaki Hatano
  • Patent number: 8197663
    Abstract: Methods for the electrolytic preparation of tin coated metals are disclosed. Organic polybasic acids, such as methanedisulfonic acid [CH2(SO3H)2], 1,3-acetonedisulfonic acid [CO(CH2SO3H)2], anhydrides, and their water soluble salts, and mixtures thereof may be used as the electrolyte in the plating process or as the flux in the reflow process. Acetone, gamma-butyrolactone, or a mixture thereof, may be applied to a tin plated surface, either before or after reflow. The methods of the invention produce plated material that is free of blue haze.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: June 12, 2012
    Assignee: Arkema Inc.
    Inventors: Nicholas M. Martyak, Gary E. Stringer, Gary S. Smith
  • Patent number: 8142906
    Abstract: In Sn-plated copper or a Sn-plated copper alloy according to the present invention, a surface plating layer including a Ni layer, a Cu—Sn alloy layer, and a Sn layer which are deposited in this order is formed on a surface of a base material made of copper or a copper alloy. An average thickness of the Ni layer is 0.1 to 1.0 ?m, an average thickness of the Cu—Sn alloy layer is 0.55 to 1.0 ?m, and an average thickness of the Sn layer is 0.2 to 1.0 ?m. The Cu—Sn alloy layer includes Cu—Sn alloy layers having two compositions, a portion thereof in contact with the Ni layer is formed of an ?-phase having an average thickness of 0.5 to 0.95 ?m, and a portion thereof in contact with the Sn layer is formed of a ?-phase having an average thickness of 0.05 to 0.2 ?m.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: March 27, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Kouichi Taira, Yasushi Masago
  • Patent number: 8101285
    Abstract: A metallic material for a connecting part, having a rectangular wire material of copper or a copper alloy as a base material, and formed at an outermost surface thereof, a copper-tin alloy layer substantially composed of copper and tin, wherein the copper-tin alloy layer of the outermost surface further contains at least one selected from the group consisting of zinc, indium, antimony, gallium, lead, bismuth, cadmium, magnesium, silver, gold, and aluminum, in a total amount of 0.01% or more and 1% or less in terms of mass ratio with respect to the content of the tin.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: January 24, 2012
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Kengo Mitose, Shuichi Kitagawa, Yoshiaki Ogiwara
  • Patent number: 8043662
    Abstract: To provide a solder-plating film which has good solder wettability and with which discoloration and twisting of the tin film after heat treatment are prevented. A method and a solution for surface treating a tin film are disclosed. The aqueous solution contains specific compounds and is brought into contact with a tin-plating film before reflow treatment of the tin film.
    Type: Grant
    Filed: August 21, 2006
    Date of Patent: October 25, 2011
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventor: Masanori Orihashi
  • Publication number: 20100310898
    Abstract: Plated steel sheet comprised of steel sheet having a tin alloy layer on it, which is characterized by (i) having free tin distributed on the tin alloy layer in a 5 to 97% area rate and further (ii) having a chemically treated layer having phosphate in an amount of 1.0 to 5.0 mg/m2 in terms of P and tin oxide in an amount of 0.3 to 4.0 mC/cm2 in terms of electricity necessary for reduction, formed on the tin alloy layer and free tin.
    Type: Application
    Filed: February 16, 2009
    Publication date: December 9, 2010
    Inventor: Hiromitsu Date
  • Patent number: 7824776
    Abstract: A plated material 5, containing: on a conductive substrate 1, an underlayer 2 composed of nickel and the like; an intermediate layer 3 composed of Cu or a Cu alloy being provided thereon; and an outermost layer 4 composed of a Cu—Sn intermetallic compound being provided thereon; and an electric or electronic part using the same.
    Type: Grant
    Filed: August 19, 2008
    Date of Patent: November 2, 2010
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Kazuo Yoshida, Kyota Susai
  • Publication number: 20100247959
    Abstract: In Sn-plated copper or a Sn-plated copper alloy according to the present invention, a surface plating layer including a Ni layer, a Cu—Sn alloy layer, and a Sn layer which are deposited in this order is formed on a surface of a base material made of copper or a copper alloy. An average thickness of the Ni layer is 0.1 to 1.0 ?m, an average thickness of the Cu—Sn alloy layer is 0.55 to 1.0 ?m, and an average thickness of the Sn layer is 0.2 to 1.0 ?m. The Cu—Sn alloy layer includes Cu—Sn alloy layers having two compositions, a portion thereof in contact with the Ni layer is formed of an ?-phase having an average thickness of 0.5 to 0.95 ?m, and a portion thereof in contact with the Sn layer is formed of a ?-phase having an average thickness of 0.05 to 0.2 ?m.
    Type: Application
    Filed: February 25, 2010
    Publication date: September 30, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kouichi TAIRA, Yasushi MASAGO
  • Publication number: 20100014942
    Abstract: A cable or a cable receptacle and a method of forming same are disclosed. The cable lug or cable receptacle has a flat part and a tube portion integrally formed together as one piece. The flat part has opposing surfaces which abut against each other. The flat part and the tube portion are plated with tin such that an integral bond is established between the abutting surfaces of the flat part.
    Type: Application
    Filed: January 14, 2008
    Publication date: January 21, 2010
    Inventor: Harald Ross
  • Patent number: 7615255
    Abstract: Methods and articles are disclosed. The methods are directed to depositing nickel duplex layers on substrates to inhibit tin and tin alloy surface oxidation and improve solderability of the substrates.
    Type: Grant
    Filed: August 28, 2006
    Date of Patent: November 10, 2009
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: Danny Lau, Raymund W. M. Kwok
  • Patent number: 7517443
    Abstract: The invention refers to a composition and method of electrolytic tinning in continuous a steel strip or plate with an electrolyte composition comprising the following components (g/l): Tin (in a form of tin sulfamate) 50-90, Sulfamic acid, free 40-100, Sulfates, in a form of SO42-0-15, Nitrogen-bearing block polymer 1-6, said block polymer being a copolymer of propylene oxide and ethylene oxide with molecular weight of 3950 to 6450 and “number of ethylene oxide links-to-number of propylene oxide links” ratio of 1.4-1.2:1.0 at initial buildup of required number of links from propylene oxide followed by oxyethylation.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: April 14, 2009
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Vladimir Andreevic Paramonov, Vitalij Polikarpovic Vinogradov, Rafkat Spartakovic Takhautdinov, Angelo Frixione, Michele Turchetto, Joseph Frimpong, Anatoliy Aleksandrovic Karpov, Galina Sergeevna Guljaeva
  • Patent number: 7488408
    Abstract: The present invention has an object to provide a tin-plated film and a method for producing the same, capable of preventing whiskers from being generated and simultaneously preventing the surface of a substrate to be plated, which is not covered with a tin-plated film, from discoloring due to oxidation, by which prevention of whisker generation, suppression of whisker growth, and prevention of discoloring of a substrate to be plated are compatible with simplified operations ensuring excellent productivity. The method is provided with the steps of removing a part of a tin-plated film formed on copper or copper alloy; processing to prevent discoloring of the copper or copper alloy from which the tin-plated film is removed; and applying heat energy to the tin-plated film of the copper or copper alloy which is processed to prevent discoloring.
    Type: Grant
    Filed: July 19, 2005
    Date of Patent: February 10, 2009
    Assignee: Panasonic Corporation
    Inventors: Hisahiro Tanaka, Shigeki Ogata
  • Patent number: 7465384
    Abstract: An acid electrolyte and method of using the electrolyte to both deposit tin and tin-alloys on iron containing substrates and at the same time perform as a flux to inhibit the formation of haze and stains on the tin and tin-alloys. The electrolytes and methods are suitable for plating on steel.
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: December 16, 2008
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: Peter R. Levey, Neil D. Brown
  • Patent number: 7254503
    Abstract: A wavelength correction function provides corrected reflectance values from actual reflectance values taken in a reflectance-base instrument. The correction is provided as a function of measured reflectance values and a predefined set of high resolution reflectance values established for the reflectance-based instrument implementing the wavelength correction function.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: August 7, 2007
    Assignee: Siemens Medical Solutions Diagnostics
    Inventor: Willis E. Howard, III
  • Patent number: 7029760
    Abstract: A plated material reduces insertion and withdrawal forces when used in a connector. A terminal member for a connector and a connector therewith are also provided. The plated material comprises a substrate 3 made of Cu or a Cu alloy and a metal plating layer 6 formed on the surface of the substrate 3. A soft region 6A spreading in a network-shape and a hard region 6B surrounded by the network of the soft region 6A coexists in the metal plating layer 6. The soft region 6A has a Vickers hardness of 20 to 250, while the hard region 6B has a Vickers hardness of 60 to 700, which is at least 30 higher than that of the soft region 6A. An average size of the network of the soft region 6A is from 5 to 500 ?m.
    Type: Grant
    Filed: July 10, 2003
    Date of Patent: April 18, 2006
    Assignee: Mitsubishi Shindoh Co., Ltd.
    Inventors: Akihito Mori, Takeshi Suzuki, Tadao Sakakibara, Shuzo Umezu, Masahiko Ishida
  • Patent number: 6947142
    Abstract: A method of determining one or more color characteristics of a colored microsphere comprising: providing a microarray of microspheres, at least one of which has a color characteristic; capturing the microarray with an electronic color image sensor assembly having a matrix of pixels to produce an electronic microarray image; detecting the location of a microsphere within the captured microarray image; and identifying a color characteristic of the detected microsphere.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: September 20, 2005
    Assignee: Eastman Kodak Company
    Inventors: Samuel Chen, Krishnan Chari, Martin C. Kaplan, Douglas L. Vizard, Joaquin Calcines
  • Patent number: 6939621
    Abstract: A plated copper alloy material for connecting terminals is provided which comprises a parent material of copper or copper alloy, a nickel layer and a copper-tin alloy layer. The nickel layer has a thickness of 0.1-1.0 ?m. The copper-tin alloy layer has a thickness of 0.1-1.0 ?m and contains 35-75 at % of copper. The material may additionally have a tin layer no thicker than 0.5 ?m for an engaging type terminal containing 0.001-0.1 mass % of carbon, or thicker than 0.5 ?m for a non-engaging type connector. The material meets requirements for capability of insertion with a small force, good electric reliability (due to low contact resistance) in a high-temperature atmosphere, workability for sharp bending without cracking, good solder wettability and good corrosion resistance to sulfur dioxide gas.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: September 6, 2005
    Assignee: Kobe Steel, Ltd.
    Inventors: Toshihisa Hara, Yasuhiro Shintani, Masayasu Nishimura, Ryoichi Ozaki, Masahiro Kawaguchi
  • Patent number: 6884523
    Abstract: An external terminal of an electronic component is provided with a lead base material and a metal thin film coating a surface of the lead base material, and an average value of a crystal size index is not less than 7, which is defined based on dimensions of a crystal particle in a direction perpendicular to the lead base material surface and in a direction parallel thereto, taken on a cut surface of the metal thin film defined by a given plane cutting the metal thin film in a direction perpendicular to the lead base material surface. Such constitution provides an electronic component having an external terminal coated with a metal thin film of a simple structure constituted of Sn or a Sn-based and substantially Pb-free alloy, formed by plating on a surface of a lead base material.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: April 26, 2005
    Assignee: NEC Electronics Corporation
    Inventor: Kenta Ogawa
  • Patent number: 6875291
    Abstract: A tin layer and a zinc layer are stacked sequentially on a given substrate to form a multilayered film composed of the tin layer and the zinc layer. Then, the multilayered film is heated to a given temperature to form a tin-zinc alloy film through the diffusion of the tin elements of the tin layer into the zinc layer.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: April 5, 2005
    Assignee: Susuka National College of Technology
    Inventors: Hideyuki Kanematsu, Tatsumasa Kobayashi, Takeo Oki
  • Patent number: 6759142
    Abstract: A plated copper alloy material for connecting terminals is provided which comprises a parent material of copper or copper alloy, a nickel layer and a copper-tin alloy layer. The nickel layer has a thickness of 0.1-1.0 &mgr;m. The copper-tin alloy layer has a thickness of 0.1-1.0 &mgr;m and contains 35-75 at % of copper. The material may additionally have a tin layer no thicker than 0.5 &mgr;m for an engaging type terminal containing 0.001-0.1 mass % of carbon, or thicker than 0.5 &mgr;m for a non-engaging type connector. The material meets requirements for capability of insertion with a small force, good electric reliability (due to low contact resistance) in a high-temperature atmosphere, workability for sharp bending without cracking, good solder wettability and good corrosion resistance to sulfur dioxide gas.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: July 6, 2004
    Assignee: Kobe Steel Ltd.
    Inventors: Toshihisa Hara, Yasuhiro Shintani, Masayasu Nishimura, Ryoichi Ozaki, Masahiro Kawaguchi
  • Patent number: 6613451
    Abstract: Ni alloy or Cu alloy containing P and/or B is plated on a base metal consisting of Cu or Cu alloy as an intermediate layer, Sn or Sn alloy is further plated on the content of P or B in the plating layer is limited by carrying out reflow treatment, whereby, heat resistance and insertion and withdrawal properties are improved.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: September 2, 2003
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Hajime Asahara, Kazuhiko Fukamachi
  • Publication number: 20030066755
    Abstract: An anode of a cell for the electrowinning of aluminium comprises a nickel-iron alloy substrate having an openly porous nickel metal rich outer portion whose surface is electrochemically active. The outer portion is optionally covered with an external integral nickel-iron oxide containing surface layer which adheres to the nickel metal rich outer portion of the nickel-iron alloy and which in use is pervious to molten electrolyte. During use, the nickel metal rich outer portion contains cavities some or all of which are partly or completely filled with iron and nickel compounds, in particular oxides, fluorides and oxyfluorides.
    Type: Application
    Filed: June 3, 2002
    Publication date: April 10, 2003
    Inventors: Jean-Jacques Duruz, Thinh T. Nguyen, Vittorio De Nora
  • Patent number: 6413404
    Abstract: Bumps are formed by means of uniform plating in which air can be easily discharged.
    Type: Grant
    Filed: February 11, 2000
    Date of Patent: July 2, 2002
    Assignee: Shinko Electric Industries Co., Ltd.
    Inventors: Yoshihiro Ihara, Takeo Kanazawa, Tsuyoshi Kobayashi
  • Patent number: 6409850
    Abstract: There is disclosed a composition for use as a flux material in a tinplating process, which comprises an aqueous solution of one or more hydroxy phenyl compounds of general formula (I), wherein M=a cationic species, preferably H, substituted or unsubstituted ammonium, alkali metal, alkaline earth metal or tin; R=H, C1-C6 linear or branched alkyl, alkoxyl or alkenyl, or aryl (which may be substituted); m=2 or 3; n=0, 1 or 2, the composition containing from about 0.1 g/1 to saturation of said compound of general formula (I). There is also disclosed a process for treating matte tinplate and a process for tinplating using such composition.
    Type: Grant
    Filed: November 3, 1999
    Date of Patent: June 25, 2002
    Inventors: Cavan Hugh O'Driscoll, Himashu Sohda, Michael Lancaster
  • Patent number: 6342146
    Abstract: A continuous plating system which is horizontal, allows for submersion of the entire article to be plated, and is useful for alloy plating. The invention provides a link/hinge conveyor system, the conveyor acts as the conductor, numerous processes/baths are possible, and difficult to plate alloys, such as a tin/bismuth plate can be produced. Homogeneous alloys are possible with the present invention. Also disclosed are novel dryer, rinse and reflow systems for use with the continuous plating system.
    Type: Grant
    Filed: July 27, 1999
    Date of Patent: January 29, 2002
    Inventor: Geronimo Z. Velasquez
  • Patent number: 6312762
    Abstract: A process for the production of copper or a copper base alloy that provides a surface having improved characteristics suitable for the production of a connector or a charging-socket of an electric automobile by having a decreased coefficient of friction on the surface and improved resistance to abrasion. The process comprises coating copper or a copper alloy with Sn, followed by heat treating the resulting Sn-plated copper or copper base in an atmosphere having an oxygen content of no more than 5%, thereby forming on an outermost surface thereof an oxide film and beneath the surface a layer of an intermetallic compound mainly comprising Cu—Sn.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: November 6, 2001
    Assignees: Dowa Mining Co., Ltd., Yazaki Corporation
    Inventors: Akira Sugawara, Yoshitake Hana, Takayoshi Endo
  • Patent number: 6183886
    Abstract: A tin coated electrical or electronic component has enhanced resistance to oxidation and tarnishing as well a smaller increase in contact resistance when exposed to elevated temperatures. These benefits are achieved by depositing a relatively thin, on the order of 5-50 angstroms thick, layer of zinc on the tin coating prior to heating. A subsequent step of heating the sample to a temperature and time effective to convert all free tin to an intermetallic imparts the additional advantage of reducing the coefficient of friction.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: February 6, 2001
    Assignee: Olin Corporation
    Inventors: Szuchain Chen, Julius Fister, Christopher Laurello
  • Patent number: 6174426
    Abstract: A method is provided for enhancing the adhesion of organic polymer coatings to electrolytically passivated (CDC) tin-plated steel strip. The method includes applying a solution comprising 0.1 to 7 percent of an adhesion promoter to the electrolytically tin-plated strip during the processing of the strip on an electrolytic tin-plating line. The adhesion promoter may be at least one selected from the group consisting of: where n is within a range of from 4 to 99; (b) C16H33+N(CH3) 3 M where M is member of the halogen group; and (c) Rn—Si—(X)4−n where R is a non-hydrolyzable organic radical selected from the group consisting of glycol, epoxy, amine, diamine or mercapto groups, and mixtures thereof, containing from 3 to 10 carbon atoms; the number n is an integer from 1 to 3; and X is a hydrolyzable group selected from the group consisting of Cl—, OCH3, OCH2CH5, OOCCH3, OCH2OCH3, amine, diamine, triamine, acyloxy and alkoxysilanes, and mixtures thereof.
    Type: Grant
    Filed: August 12, 1999
    Date of Patent: January 16, 2001
    Assignee: USX Corporation
    Inventor: Gabriel Jeminiwa Osanaiye
  • Patent number: 6059952
    Abstract: Methods for forming pastes of powder particles coated with an electrically conductive coating are described. The powder particles, with or without an optional first conductive coating layer applied to their surface, are placed in contact with a cathode surface and immersed in an electroplating solution. An anode covered with a nonconducting but ion-permeable membrane is immersed in the solution in close proximity to the cathode. Agitation to move and gently tumble the powder over the cathode surface is provided. The powder particles are plated with a metal or metal alloy coating by biasing the anode with a positive voltage relative to the cathode. The coated powder is removed, rinsed and dried. The powder is added to a polymer material to form a paste which is heated to fuse the powder coating surfaces to form a network of interconnected particles and is further heated to cure the polymer.
    Type: Grant
    Filed: July 7, 1998
    Date of Patent: May 9, 2000
    Assignee: International Business Machines Corporation
    Inventors: Sung Kwon Kang, Sampath Purushothaman, Rajinder Singh Rai
  • Patent number: 5814203
    Abstract: A process to decrease the strength of an electric field produced by a high voltage conductive path on a printed circuit board and printed circuit assembly using same includes the steps of coating the upper side (5) of the conductive path or track (1) with a thick layer of electrically conductive coating material (4); and reflowing so that the upper edges (8, 9) of the track (1) are also covered with a relatively thick layer of coating material. The track (1) is thus embedded in a mass of coating material having more or less a rounded-shaped cross-section and the sharp upper edges (8, 9) of this track, where a strong electrical field is generally produced, are smoothed. As a result, the strength of the electrical field around the track (1) is reduced. In a preferred embodiment, a second track (13) similar to the first track (1) is created symmetrically thereto on the opposite surface (14) of the printed circuit board (3).
    Type: Grant
    Filed: November 28, 1995
    Date of Patent: September 29, 1998
    Assignee: Alcatel N.V.
    Inventors: Pascal Gaston Raymond Delporte, Pierre Paul Roger Willy Depireux
  • Patent number: 5783059
    Abstract: An electrodeposition bath for depositing a Sn alloy onto a Cu substrate containing a Zn salt. This bath is particularly useful for Pb free alloy, such as a Sn--Bi alloy. The presence of Zn in the elctrodeposition bath greatly influence the bath behaviour and the characteristics of the deposited alloy, even if no Zn is codeposited on the Cu substrate.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: July 21, 1998
    Assignee: International Business Machines Corporation
    Inventors: Pietro Luigi Cavallotti, Vittorio Sirtori, Giovanni Zangari
  • Patent number: 5759379
    Abstract: A soldering method for soldering electronic components onto a copper (Cu) substrate using a tin (Sn) solder alloy. The method comprises in pretreating the Cu substrate by depositing a thin layer of zinc (Zn) before the deposition of the Sn solder alloy. This method greatly enhances the mechanical and electrical properties of the solder alloy, allowing the use of lead (Pb) free alloys such as tin-bismuth (Sn--Bi).
    Type: Grant
    Filed: March 5, 1997
    Date of Patent: June 2, 1998
    Assignee: International Business Machines Corporation
    Inventors: Pietro Luigi Cavallotti, Adelio Monzani, Vittorio Sirtori, Giovanni Zangari
  • Patent number: 5614328
    Abstract: Provided is a method for manufacturing a reflow-plated member, which comprises a process for forming a plated layer of Sn or Sn alloy on the surface of a base material, at least the surface of which is formed of Cu or Cu alloy, by electroplating, and a process for running the base material at a traveling speed equivalent to 80% to 90% of the lowest traveling speed that said plated layer does not melt when the base material is continuously run for reflowing in a heating furnace at a predetermined temperature. The obtained reflow-plated member is excellent in any of properties including solderability, heat resistance, bendability, wear resistance, and corrosion resistance.
    Type: Grant
    Filed: September 27, 1995
    Date of Patent: March 25, 1997
    Assignee: The Furukawa Electric Co. Ltd.
    Inventors: Satoshi Suzuki, Kazuya Takahashi, Teruo Kawada, Yuuji Suzuki, Morimasa Tanimoto
  • Patent number: 5534127
    Abstract: A solder bump 3a is formed on an electrode 2 provided on a printed circuit board 1. First, a core 3 is formed on the electrode 2. Then, solder paste 3' is coated on the core 3 so as to cover an entire surface of the core 3. Subsequently, the solder paste 3' is heated until the solder paste 3' fuses together with the core 3, thereby forming the bump 3a on the electrode 2.
    Type: Grant
    Filed: January 11, 1995
    Date of Patent: July 9, 1996
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventor: Tadahiko Sakai
  • Patent number: 5480835
    Abstract: A method for forming an electrical interconnect on a substrate. At least one pad (14) is formed on a substrate (11). The pad (14) is formed having a non-wetting surface (12) and a wettable surface (13). Photoresist (44) is patterned on a substrate (41) forming a cavity on a pad (46) leaving a non-wetting surface (42) and a wettable surface (43) exposed. Interconnect material (56) is formed on a non-wetting surface (52) and a wettable surface (53) of pad 57. Interconnect material (56) is reflowed forming an interconnect ball (74) on a wettable surface (73). Surface tension causes interconnect material (56) when reflowed to flow from a non-wetting surface (72) to the wettable surface (73) and ball up to form the interconnect ball (74).
    Type: Grant
    Filed: December 5, 1994
    Date of Patent: January 2, 1996
    Assignee: Motorola, Inc.
    Inventors: Francis J. Carney, George F. Carney, Douglas G. Mitchell
  • Patent number: 5433839
    Abstract: This sheet metal comprises a substrate (12) made of stainless steel containing more than 16% of chromium in its weight composition, coated with a metal layer (16) containing chiefly tin. Between the metal layer (16) and the substrate (12) the sheet metal comprises a layer (14) of an intermetallic compound containing at least iron, chromium and tin. To manufacture this sheet metal, a layer (16) of metallic coating containing chiefly tin is deposited by an electrolytic route on a sheet (12) made of stainless steel. The coated sheet metal is heated to a temperature above the melting temperature of the coating layer (16) to permit the formation of the intermetallic compound. The heating is maintained for a sufficient period for the surface of the coating layer (16) to have a matt appearance.
    Type: Grant
    Filed: June 11, 1993
    Date of Patent: July 18, 1995
    Assignee: Ugine S.A.
    Inventors: Pascal Amelot, Jean-Claude Bavay
  • Patent number: 5427677
    Abstract: An improved process for reflowing tinplate by treating a matte finish of tinplate with a flux, and reflowing the fluxed matte tinplate to produce bright tinplate, wherein the flux is a naphthalenesulfonic compound, preferably having the a naphthalene ring which is substituted with at least one --SO.sub.3 M group where M is hydrogen, an alkali metal or an alkaline earth metal and is optionally substituted with at least one hydroxy group. The flux is preferably applied to the matte tinplate in an aqueous solution which may contain an acid. The most preferred fluxes are 2-naphthol-6,8-disulfonic acid, 1-naphthol-3,6-disulfonic acid, and dipotassium 2-naphthol-6,8-disulfonate.
    Type: Grant
    Filed: February 18, 1994
    Date of Patent: June 27, 1995
    Assignee: LeaRonal, Inc.
    Inventor: Claudia Mosher
  • Patent number: 5298149
    Abstract: A copolyester film was laminated onto a steel sheet, this sheet having double layers consisting of a lower layer of metallic chromium and an upper layer of hydrated chromium oxide on a tin plated steel sheet in which 5 to 40% of the surface of the steel sheet is covered with plated tin and the remainder of the steel surface is exposed and the space between plated tin particles is 0.5 to 50 .mu.m, and a method for production of this copolyester resin film laminated steel sheet which comprises: (a) electroplating with tin under restricted conditions, (b) formation of said double layer on the plated tin and exposed steel surface and (c) lamination of the copolyester resin film at a temperature above the melting temperature of tin.
    Type: Grant
    Filed: February 17, 1993
    Date of Patent: March 29, 1994
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Hiroaki Kawamura, Masatoki Ishida, Atsuo Tanaka, Terunori Fujimoto, Tsuneo Inui, Yoshikazu Kondo
  • Patent number: 5094730
    Abstract: A method of applying a metallic coating to metallic sealing and/or threaded regions of steel pipes which are under high pressure per unit of surface by a pretreatment of the surface to be coated which consists of a cleaning and degreasing and an electrolytic deposition of a layer of tin by a first heat treatment at a temperature between about 150.degree. and about 200.degree. C. and a second brief heat treatment above the melting point of tin with subsequent cooling is provided. A metallic coating which is formed using said method is also provided.
    Type: Grant
    Filed: December 22, 1989
    Date of Patent: March 10, 1992
    Assignee: Mannesmann Aktiengesellschaft
    Inventors: Norbert Niehaus, Werner Friehe, Wilhelm Schwenk
  • Patent number: 5084358
    Abstract: Composite-coated flat-rolled steel, product, method of manufacture and method of fabrication in which single or double-reduced low-carbon steel, after surface preparation, is flash-coated with tin (about 0.05 #/bb) which is alloyed with the base metal. Dichromate treatment passivates the tin-iron alloy surfaces depositing a chrome oxide layer prior to application of an organic coating (about 3 to 15 mg/in.sup.2 to each surface). Enhanced coating adhesion of the organic coating enables draw-processing of the double-reduced steel base metal substrate into unitary can bodies without damage to coating or substrate.
    Type: Grant
    Filed: March 3, 1989
    Date of Patent: January 28, 1992
    Assignee: Weirton Steel Corporation
    Inventor: William T. Saunders
  • Patent number: 5074970
    Abstract: A method for providing an abrasive layer on the surface of a turbine engine component is described. The method includes application of several layers of nickel; one layer includes abrasive particulates. The layer has good bond strength and has a thin cross section, thereby minimizing any effect on the fatigue strength of the component.
    Type: Grant
    Filed: July 3, 1989
    Date of Patent: December 24, 1991
    Inventors: Kostas Routsis, Joseph J. Parkos, Jr., Melvin Freling