Phosphorus-containing Coating (e.g., Phosphate, Etc.) Patents (Class 205/318)
  • Patent number: 11078592
    Abstract: The present disclosure relates to a self-lubricating, electrolytically deposited phosphate coating on metal workpieces, comprising stabilized solid lubricants incorporated into the phosphate coating and to a method for the production thereof.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: August 3, 2021
    Assignee: STAKU ANLAGENBAU GMBH
    Inventor: Jörg Gerhard
  • Patent number: 10668187
    Abstract: A method of producing metallic medical supplies includes supplying a metallic material selected from the group consisting of Ti, a Ti alloy, stainless steel and a Co—Cr alloy as a base material; treating the base material by carrying out anodic oxidation treatment in which an acid electrolytic bath or an alkali electrolytic bath is used as an electrolytic solution, and pulsed current having a frequency of 50 to 10,000 Hz is applied to the base material in the electrolytic solution to carry out electrolysis treatment to form a film having micro pores and/or micro unevennesses having a density of 5×104/mm2 or more on a surface of the base material; and carrying out iodine-impregnation treatment to impregnate the film with iodine or iodine compounds, wherein the metallic medical supplies have an antimicrobial activity value of not less than 2 to not more than 4.
    Type: Grant
    Filed: February 13, 2018
    Date of Patent: June 2, 2020
    Assignee: PROSTEC Co., Ltd.
    Inventors: Hiroyuki Tsuchiya, Matsufumi Takaya, Masatsugu Maejima
  • Patent number: 10424721
    Abstract: A lead-free piezoelectric element that stably operates in a wide operating temperature range contains a lead-free piezoelectric material. The piezoelectric element includes a first electrode, a second electrode, and a piezoelectric material that includes a perovskite-type metal oxide represented by (Ba1-xCax)a(Ti1-yZry)O3 (1.00?a?1.01, 0.02?x?0.30, 0.020?y?0.095, and y?x) as a main component and manganese incorporated in the perovskite-type metal oxide. The manganese content relative to 100 parts by weight of the perovskite-type metal oxide is 0.02 parts by weight or more and 0.40 parts by weight or less on a metal basis.
    Type: Grant
    Filed: April 13, 2016
    Date of Patent: September 24, 2019
    Assignee: Canon Kabushiki Kaisha
    Inventors: Jumpei Hayashi, Kenichi Takeda, Shinya Koyama, Kenichi Akashi, Tatsuo Furuta
  • Patent number: 9644284
    Abstract: A method for coating, a composition suitable for coating and a coating generated with the method of coating on anodizable metallic surfaces, especially on magnesium rich and aluminum rich surfaces, is disclosed. The composition is an aqueous solution including alkali metal or ammonium cations, phosphorus containing anions and silicon containing anions as well as optionally a peroxide or a compound of Al, Ti, Zr or any mixture of them. Preferably, the anodizing is carried out with a micro-arc oxidation process.
    Type: Grant
    Filed: July 20, 2011
    Date of Patent: May 9, 2017
    Assignee: Chemetall GmbH
    Inventor: Ilya Ostrovsky
  • Patent number: 9441310
    Abstract: A method of manufacturing a tin-plated steel sheet includes forming an Sn-containing plating layer on at least one surface of a steel sheet so that the mass per unit area of Sn is 0.05 to 20 g/m2; forming a first chemical conversion coating by immersing the steel sheet in a first chemical conversion solution containing tetravalent tin ions and phosphate ions or cathodically electrolyzing the steel sheet in the first chemical conversion solution; forming a second chemical conversion coating after forming the first chemical conversion coating without drying the steel sheet by immersing the steel sheet in a second chemical conversion solution containing 5 to 200 g/L of aluminum phosphate monobasic and having a pH of 1.5 to 2.4 or cathodically electrolyzing the steel sheet in the second chemical conversion solution; and drying the steel sheet.
    Type: Grant
    Filed: December 18, 2013
    Date of Patent: September 13, 2016
    Assignee: JFE Steel Corporation
    Inventors: Takeshi Suzuki, Norihiko Nakamura, Hiroki Iwasa
  • Publication number: 20140335142
    Abstract: A method of surface treatment of at least part of an electro-conductive surface of an implant, in particular an orthopaedic or a dental implant is described which permits the simultaneous, electrochemical deposition of a therapeutic agent and a calcium phosphate coating in a combined single-step deposition process. The method involves the preparation of an electrolyte solution containing calcium and phosphorus ions and a therapeutic agent, preferably in combination with a complexing agent such that the resulting complex has a net positive charge. This electrolyte solution is then used in an electrochemical deposition process to produce a calcium phosphate coating incorporating the therapeutic agent on the electro-conductive surface of the implant Preferably, the therapeutic agent comprises metal ions, for example silver ions, and the complexing agent comprises an ammine complex. Also provided are an implant treated by the described method and an electrolyte solution for use in the described method.
    Type: Application
    Filed: April 2, 2009
    Publication date: November 13, 2014
    Applicant: SMITH & NEPHEW ORTHOPAEDICS AG
    Inventors: Martina Frischherz, Vinzenz Max Frauchiger
  • Patent number: 8846130
    Abstract: An implant and method for producing an implant, in particular an intraluminal endoprosthesis, with a body, wherein the body contains iron or an iron alloy, comprising the following steps: a) providing the implant body (1), b) applying a metallic coating comprising as main constituent at least one element of the group containing tantalum, niobium, zirconium, aluminum, magnesium, vanadium, molybdenum, hafnium, and wolfram onto at least a portion of the body surface, and c) plasmachemical treatment of the portion of the body surface provided with the coating in an aqueous solution for producing a plasmachemically generated layer (3, 5, 7) by means of applying a plasma-generating pulsating voltage to the body of the implant, wherein the pulsating voltage has sufficient energy that the metallic coating (3, 5, 7) is temporarily and sectionally ionized up to the underlying implant body (1) in such a manner that the generated layer has pores (5) which extend at least partially up to the implant body.
    Type: Grant
    Filed: August 26, 2011
    Date of Patent: September 30, 2014
    Assignee: Biotronik AG
    Inventors: Horst Fircho, Ullrich Bayer, Frank Endres
  • Publication number: 20140255874
    Abstract: A method of manufacturing a functionalized implant, in particular a dental implant, is provided, including first providing a substrate for the implant and applying a highly porous, hydrophilic coating which contains at least one of the following materials for functionalization: zirconium or titanium or zirconium alloy or titanium alloy, zirconium oxide or titanium oxide, calcium phosphate, calcium titanate or calcium zirconate. Further provision is made for a functionalized implant, in particular a dental implant.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Applicant: DOT GMBH
    Inventors: Hans-Georg Neumann, Ulrich Lembke
  • Patent number: 8784637
    Abstract: The present invention provides a method of manufacturing anode foil for aluminum electrolytic capacitors with high capacitance and decreased leakage current. The method has the following steps: dipping etched aluminum foil into pure water having a temperature of 90° C. or higher so as to form a hydrated film on the foil; attaching organic acid to the surface of the hydrated film; performing main chemical conversion on the aluminum foil with application of formation voltage after the attaching step; performing depolarization on the aluminum foil after the main chemical conversion step; and performing follow-up chemical conversion on the aluminum foil after the main chemical conversion step. The main chemical conversion treatment has two-or-more stages. In the first stage of the treatment, the foil is dipped into a phosphate aqueous solution, and in the last stage, it is dipped into an aqueous solution different from the phosphate aqueous solution.
    Type: Grant
    Filed: June 7, 2010
    Date of Patent: July 22, 2014
    Assignee: Panasonic Corporation
    Inventors: Naomi Kurihara, Katsunori Matsuda, Fumiaki Kawaguchi, Takahiro Suzuki
  • Patent number: 8337936
    Abstract: The present invention proposes a method for manufacturing an implant, in particular an intraluminal endoprosthesis, having a body such that the body has metallic material. To control the degradation in a desired time window, e.g., between four weeks and six months, the following production method is performed: a) preparing the body of the implant, and b) plasma-chemical treatment of at least a portion of the surface of the body in an aqueous solution by applying a plasma-generating electric alternating voltage to the body (5) of the implant, said voltage having a frequency of at least approximately 1 kHz, to create a first layer. The invention also relates to an implant obtainable by such a method.
    Type: Grant
    Filed: September 22, 2009
    Date of Patent: December 25, 2012
    Assignee: Biotronik VI Patent AG
    Inventors: Ullrich Bayer, Jan Schettler, Guenter Ewert
  • Publication number: 20120156577
    Abstract: Methods of forming electrodes for electrolysis of water and other electrochemical techniques are provided. In some embodiments, the electrode comprising a current collector and a catalytic material. The method of forming the electrode may comprising immersing a current collector comprising a metallic species in an oxidation state of zero in a solution comprising anionic species, and causing a catalytic material to form on the current collector by application of a voltage to the current collector, wherein the catalytic material comprises metallic species in an oxidation state greater than zero and the anionic species.
    Type: Application
    Filed: August 19, 2011
    Publication date: June 21, 2012
    Applicant: Massachusetts Institute of Technology
    Inventors: Vladimir Bulovic, Daniel G. Nocera, Elizabeth R. Young, Ronny Costi, Sarah Paydavosi
  • Patent number: 8168058
    Abstract: An electrochemical method for manufacturing a lithium phosphate (Li3PO4) thin film includes preparing an electroplating solution and forming the lithium phosphate thin film on a conductive substrate under suitable conditions. The electroplating bath includes about 10?2 M to about 10?1 M lithium ion and about 10?2 M to about 1 M monohydrogen phosphate ion (HPO42?) or dihydrogen phosphate ion (H2PO4?).
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: May 1, 2012
    Assignee: Taiwan Textile Research Institute
    Inventors: Wen-Hsien Ho, Shiow-Kang Yen, Han-Chang Liu, Ching Fei Li
  • Publication number: 20120095555
    Abstract: A thin film of a medical implant includes a surface, a plurality of walls and a plurality of paths. The walls are disposed on the surface, and formed to shapes of arc. The paths are disposed on the surface, wherein each of the paths is located among the walls. The walls and paths have a plurality of holes. According to the thin film of the present disclosure, the walls are formed to shapes of arc, and have no acute anger, whereby the biological cells can helpfully grow and attach on the thin film quickly. Furthermore, the thin film has the holes, which provide cell tissue, such as pseudopod, tentacle, etc. of the biological cells to grow and attach therein, whereby the biological cyto-affinity of the thin film can be increased so as to increase the biological cyto-compatibility of the medical implant.
    Type: Application
    Filed: October 7, 2011
    Publication date: April 19, 2012
    Applicant: METAL INDUSTRIES RESEARCH&DEVELOPMENT CENTRE
    Inventors: Pei-Huan HSIEH, Min-Hua Chen
  • Publication number: 20120080317
    Abstract: A method of forming CoNiP on a substrate that includes the steps of placing a substrate in an electroplating bath, the electroplating bath containing an electroplating composition, the electroplating composition including: a nickel source; a cobalt source; and at least about 0.1 M phosphorus source; and applying a deposition current to the substrate, wherein application of the deposition current to the substrate will cause a CoNiP layer having a thickness of at least about 500 nanometers to be electrodeposited on the substrate.
    Type: Application
    Filed: September 30, 2010
    Publication date: April 5, 2012
    Applicant: SEAGATE TECHNOLOGY LLC
    Inventors: Venkatram Venkatasamy, Ming Sun, Ibro Tabakovic, Michael Xuefei Tang
  • Publication number: 20110303547
    Abstract: A method for coating, a composition suitable for coating and a coating generated with the method of coating on anodizable metallic surfaces, especially on magnesium rich and aluminum rich surfaces, is disclosed. The composition is an aqueous solution including alkali metal or ammonium cations, phosphorus containing anions and silicon containing anions as well as optionally a peroxide or a compound of Al, Ti, Zr or any mixture of them. Preferably, the anodizing is carried out with a micro-arc oxidation process.
    Type: Application
    Filed: July 20, 2011
    Publication date: December 15, 2011
    Inventor: Ilya OSTROVSKY
  • Publication number: 20110218643
    Abstract: A method for the plasma electrolytic oxidation of a bioactive coating onto implant (4) is provided. The implant is placed in an electrolyte solution (3) providing Ca and P ions and then connected to a power supply (1). A counter electrode is also provided in the electrolyte solution. A sequence of voltage pulses having alternating polarity are then applied across the implant and counter electrode to deposit a bioactive coating onto the implant. A intra-bone implant formed by the method is also provided having a coating with a thickness of 10 to 30 microns, a porosity comprised by pores with sizes of 0.5 to 10 microns, and comprising 10 to 30 wt % of hydroxyapatites.
    Type: Application
    Filed: October 10, 2008
    Publication date: September 8, 2011
    Inventor: Aleksey Yerokhin
  • Publication number: 20110162751
    Abstract: Provided are coated petrochemical and chemical industry devices and methods of making and using such coated devices. In one form, the coated petrochemical and chemical industry device includes a petrochemical and chemical industry device including one or more bodies, and a coating on at least a portion of the one or more bodies, wherein the coating is chosen from an amorphous alloy, a heat-treated electroless or electro plated based nickel-phosphorous composite with a phosphorous content greater than 12 wt %, graphite, MoS2, WS2, a fullerene based composite, a boride based cermet, a quasicrystalline material, a diamond based material, diamond-like-carbon (DLC), boron nitride, and combinations thereof. The coated petrochemical and chemical industry devices may provide for reduced friction, wear, corrosion and other properties required for superior performance.
    Type: Application
    Filed: December 1, 2010
    Publication date: July 7, 2011
    Applicant: ExxonMobil Research and Engineering Company
    Inventors: Brian Joseph Fitzgerald, Hyun-Woo Jin, Raghavan Ayer, Yu Feng Wang
  • Publication number: 20110089041
    Abstract: A method for electrochemically depositing discrete regions of calcium phosphate onto a medical implant. The method includes providing an implant including at least one area having a metallic surface. At least a portion of the metallic surface is contacted with an electrolyte solution comprising calcium ions and phosphate ions. The metallic surface is used as a cathode, and an electrical potential is applied between the cathode and the electrolyte solution. The electrical potential is applied with a constant current density of from about 10 to about 50 mA/cm2 for a period of time of from about 1 to about 20 minutes. A plurality of discrete regions of needle-shaped hydroxyapatite crystals are electrochemically deposited onto the metallic surface.
    Type: Application
    Filed: October 19, 2009
    Publication date: April 21, 2011
    Applicant: Biomet Manufacturing Corp.
    Inventors: Gautam GUPTA, Andreas Sewing
  • Publication number: 20100087915
    Abstract: The present invention relates to a method for manufacturing an implant, in particular an intraluminal endoprosthesis, with a body containing metallic material, preferably iron. To control the degradation of the implant, the method comprises the following steps: a) preparing the body of the implant, and b) incorporating hydrogen into at least a portion of the structure of the implant body near the surface. Furthermore, such an implant is described.
    Type: Application
    Filed: September 22, 2009
    Publication date: April 8, 2010
    Applicant: BIOTRONIK VI PATENT AG
    Inventors: Ullrich Bayer, Baerbel Becher, Bernd Block, Robert Voegele, Patricia Decker
  • Publication number: 20100025253
    Abstract: This invention provides a method for coating a ceramic film on a metal, which can form dense films on various bases of metals such as magnesium alloys. The formed ceramic film has excellent abrasion resistance, causes no significant attack against a counter material, and has excellent corrosion resistance. The method comprises electrolyzing a metallic base in an electrolysis solution using the metallic base as a working electrode while causing glow discharge and/or arc discharge on the surface of the metallic base to form a ceramic film on the surface of the metallic base. The electrolysis solution contains zirconium oxide particles having an average diameter of not more than 1 ?m, satisfies the following formulae (1) to (3): 0.05 g/L?X?500 g/L (1), 0 g/L?Y?500 g/L (2), and 0?Y/X?10 (3); and has a pH value of not less than pH 7.0.
    Type: Application
    Filed: September 12, 2007
    Publication date: February 4, 2010
    Inventors: Nobuaki Yoshioka, Masatoshi Yamashita, Tomoyoshi Konishi
  • Patent number: 7578921
    Abstract: An article of manufacture and a process for making the article by generating corrosion-, heat- and abrasion-resistant ceramic coatings comprising titanium and/or zirconium dioxide using direct and alternating current on anodes comprising aluminum and/or titanium. Optionally, the article is coated with additional layers, such as paint, after deposition of the ceramic coating.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: August 25, 2009
    Assignee: Henkel KGaA
    Inventor: Shawn E. Dolan
  • Patent number: 7527872
    Abstract: The disclosed invention relates to an article, comprising: a substrate having a surface comprising aluminum or an aluminum alloy; a sealed anodic coating layer overlying at least part of the surface of the substrate; and a layer of a silicon-containing polymer overlying the sealed anodic coating layer. The article may be useful as a brake or wheel component.
    Type: Grant
    Filed: October 25, 2005
    Date of Patent: May 5, 2009
    Assignee: Goodrich Corporation
    Inventors: Leslie Scotte Steele, Brian Brandewie
  • Patent number: 7494716
    Abstract: Process for the anodic electro-dipcoating of conducting surfaces by dipping in an aqueous anodic electro-dipcoating bath and connecting up as the anode, in which an aqueous anodic electro-dipcoating bath is used that contains 1 to 15 wt. %, referred to the binder solids of the electro-dipcoating bath, of one or more phosphoric acid epoxy esters and/or phosphonic acid epoxy esters that have been produced in the presence of alcohols.
    Type: Grant
    Filed: December 13, 2000
    Date of Patent: February 24, 2009
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Eduard Ehmann, Manfred Evers, Andreas Fieberg, Konstadinos Markou, Bettina Vogt-Birnbrich
  • Publication number: 20080261034
    Abstract: An article coated with an electrolytically deposited bio-compatible composite layer useful as an internal prosthetic device is disclosed. The bio-compatible composite coating that is electrolytically deposited onto the article comprises hydroxyapatite and chitosan. The introduction of chitosan into the crystal matrix of brushite/hydroxyapatite significantly improves the adhesive and chemical and mechanical stability properties of the coating.
    Type: Application
    Filed: June 3, 2008
    Publication date: October 23, 2008
    Inventor: Jody G. Redepenning
  • Patent number: 7422629
    Abstract: Electrolysis using a suitable electrolyte provides a completely nonsludging zinc phosphate conversion coating process that produces a high quality conversion coating in a very short time. The suitable electrolyte contains at least water, dissolved nitric acid, and dissolved zinc cations and optionally also contains m chemically distinct species of cations other than zinc and n chemically distinct species of anions other than anions derivable by ionization of phosphoric and nitric acids, each of m and n independently being zero or a positive integer.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: September 9, 2008
    Assignee: Henkel Kommanditgesellschaft Auf Aktien
    Inventors: Jun Kawaguchi, Kazuhiro Ishikura, Tomoyuki Manmi
  • Patent number: 7387846
    Abstract: An article coated with an electrolytically deposited bio-compatible composite layer useful as an internal prosthetic device is disclosed. The bio-compatible composite coating that is electrolytically deposited onto the article comprises hydroxyapatite and chitosan. The introduction of chitosan into the crystal matrix of brushite/hydroxyapatite significantly improves the adhesive and chemical and mechanical stability properties of the coating.
    Type: Grant
    Filed: October 21, 2005
    Date of Patent: June 17, 2008
    Assignee: Board of Regents of the University of Nebraska
    Inventor: Jody G. Redepenning
  • Publication number: 20080113261
    Abstract: Disclosed are compositions and methods for alleviating the problem of reaction of lithium or other alkali or alkaline earth metals with incompatible processing and operating environments by creating an ionically conductive chemical protective layer on the lithium or other reactive metal surface. Such a chemically produced surface layer can protect lithium metal from reacting with oxygen, nitrogen or moisture in ambient atmosphere thereby allowing the lithium material to be handled outside of a controlled atmosphere, such as a dry room. Production processes involving lithium are thereby very considerably simplified. One example of such a process is the processing of lithium to form negative electrodes for lithium metal batteries.
    Type: Application
    Filed: November 26, 2007
    Publication date: May 15, 2008
    Applicant: POLYPLUS BATTERY CORPORATION
    Inventors: Lutgard De Jonghe, Steven J. Visco, Yevgeniy S. Nimon, A. Mary Sukeshini
  • Publication number: 20070289876
    Abstract: A process for coating a surface of a metal-containing substrate with a bioceramic material includes activating the surface of the metal-containing substrate by applying a voltage to the substrate in a liquid containing an electrolyte; and, immersing the substrate in a deposition solution containing the bioceramic material or precursors for the bioceramic material. The coated substrate may be heat treated to enhance coating bond strength. The bioceramic material may be hydroxyapatite. Coated substrates are useful for the fabrication of prostheses.
    Type: Application
    Filed: June 15, 2006
    Publication date: December 20, 2007
    Inventors: Benli Luan, Jianhui Xle
  • Patent number: 7285191
    Abstract: A phosphate coating apparatus for depositing a phosphate coating on a metal material by electrolyzing the metal material in a predetermined electrolysis solution includes a positive electrode and a negative electrode, of which one electrode being disposed in contact with the metal material and the other electrode being disposed away from the metal material with a predetermined distance, and the other electrode being formed into a tubular shape so as to cover the entire length of the metal material.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: October 23, 2007
    Assignee: Fujisyoji Co.Ltd.
    Inventors: Hiroshi Asakawa, Tetsuo Imatomi, Naoyuki Kobayashi, Shigemasa Takagi, Yoshihiro Fujita, Tokujiro Moriyama
  • Patent number: 7229545
    Abstract: A biomimetically produced bone-analogous coating, comprising organic and inorganic main constituents, is suitable for coating metallic implant materials of any desired surfaces. The coating comprises a collagen matrix mineralized with calcium phosphate.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: June 12, 2007
    Assignee: Biomet Deutschland GmbH
    Inventors: Andreas Sewing, Michel Dard, Sophie Roessler, Dieter Scharnweber, Hartmut Worch
  • Patent number: 7204925
    Abstract: A structure and a method of preventing electrolytic corrosion for a magnesium alloy member (20), the structure wherein a first coated layer (11) formed by electro deposition and a second coated layer (12) formed by distributing PTFE particles on the first coated layer (11) are covered on the surface of a tightening member (1) at least on a surface coming into contact with the magnesium alloy member (20), whereby, the electrolytic corrosion of the magnesium alloy member can be prevented at a low cost by insulating a tightening member such as a steel bolt and a washer from the magnesium alloy member, and an adhesiveness therebetween can be sufficiently assured.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: April 17, 2007
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Sadaharu Matsumura, Tsuyoshi Kawabe, Tetsuya Saito, Katsumi Sakamoto, Ryosuke Kamegamori
  • Patent number: 7144637
    Abstract: The present invention provides a black, chrome-free, multilayer corrosion protection finish designed to meet extended corrosion properties. This corrosion-resistant finish is engineered to meet a minimum of 500 salt spray testing hours to white corrosion, and 1500 salt spray testing hours to red corrosion when tested to ASTM B117 standards. It is also designed to comply with the European Union Directive on End of Life Vehicles. This multilayer system is designed for use on automotive body sheet steel, automotive underbody parts, automotive under-hood parts, and some automotive interior parts specifying a gloss requirement greater than 4. This chrome-free, multilayer finish is a combination of a zinc-iron electroplated substrate, a non-electrolytic phosphate crystal conversion layer using orthophosphoric acid, and a Xylan/Teflon fluorocarbon sealer coating to form a three layer total corrosion protection system.
    Type: Grant
    Filed: July 12, 2004
    Date of Patent: December 5, 2006
    Inventor: Kurt J. Thomae
  • Patent number: 7125610
    Abstract: A capacitor comprising an aluminum anode and a dielectric layer comprising phosphate doped aluminum oxide and process for making the capacitor. The capacitor has a CV Product of at least 9 ?F-V/cm2 at 250 volts. Furthermore, the capacitor is formed by the process of: forming an aluminum plate; contacting the plate with an anodizing solution comprising glycerine, 0.1 to 1.0%, by weight, water and 0.01 to 0.5%, by weight, orthophosphate; applying a voltage to the aluminum plate and determining an initial current; maintaining the first voltage until a first measured current is no more than 50% of the initial current; increasing the voltage and redetermining the initial current; maintaining the increased voltage until a second measured current is no more than 50% of the redetermined initial current, and continuing the increasing of the voltage and maintaining the increased voltage until a final voltage is achieved.
    Type: Grant
    Filed: March 17, 2003
    Date of Patent: October 24, 2006
    Assignee: Kemet Electronics Corporation
    Inventors: John Tony Kinard, Anita Melody, legal representative, David Alexander Wheeler, Duane Earl Stenzinger, Albert Kennedy Harrington, Brian John Melody, deceased
  • Patent number: 7029566
    Abstract: In a process of forming a HA/ZrO2 complex coating on a Co—Cr—Mo alloy substrate, the substrate is subjected to electrolytic deposition respectively in a ZrO(NO3)2 bath and a mixed solution of Ca(NO3)2.4H2O and NH4H2PO4 to respectively form Zr(OH)4 colloidal layer and Ca10(PO4)6(OH)2 layer. Then, the substrate is subjected to a low-temperature sintering process to convert the two layers into a HA/ZrO2 complex coating.
    Type: Grant
    Filed: September 12, 2003
    Date of Patent: April 18, 2006
    Assignee: Chinese Petroleum Corporation
    Inventor: Shiow-Kang Yen
  • Patent number: 7014749
    Abstract: An article coated with an electrolytically deposited bio-compatible composite layer useful as an internal prosthetic device is disclosed. The bio-compatible composite coating that is electrolytically deposited onto the article comprises hydroxyapatite and chitosan. The introduction of chitosan into the crystal matrix of brushite/hydroxyapatite significantly improves the adhesive and chemical and mechanical stability properties of the coating.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: March 21, 2006
    Assignee: Board of Regents of the University of Nebraska
    Inventor: Jody G. Redepenning
  • Patent number: 6919012
    Abstract: A ceramic coating is formed on a conductive article by immersing a first anodic electrode, including the conductive article, in an electrolyte comprising an aqueous solution of alkali metal hydroxide and an alkali metal silicate, providing a second cathodic electrode in contact with the electrolyte, and passing an alternating current from a resonant power source through the first electrode and to the second electrode while maintaining the angle ? between the current and the voltage at zero degree, while maintaining the voltage within a predetermined range. The resulting ceramic coated article comprises a coating which includes a metal, silicon, and oxygen, wherein the silicon concentration increases in the direction from the article surface toward an outer surface of the ceramic coating surface layer.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: July 19, 2005
    Assignee: Olimex Group, Inc.
    Inventor: Sergiu Bucar
  • Patent number: 6916414
    Abstract: Using pulsed current and relatively low average voltages, articles containing light metals such as magnesium may be rapidly anodized to form protective surface coatings. The anodizing solutions employed may contain phosphate, permanganate, silicate, zirconate, vanadate, titanate, hydroxide, alkali metal fluoride and/or complex fluoride, optionally with other components present.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: July 12, 2005
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Shawn E. Dolan
  • Patent number: 6866765
    Abstract: An R-T-B magnet (R is at least one kind of rare-earth elements including Y, and T is Fe or Fe and Co) has an electrolytic copper-plating film where the ratio [I(200)/I(111)] of the X-ray diffraction peak intensity I(200) from the (200) plane to the X-ray diffraction peak intensity I(111) from the (111) plane is 0.1-0.45 in the X-ray diffraction by CuKal rays. This electrolytic copper-plating film is formed by an electrolytic copper-plating method using an electrolytic copper-plating solution which contains 20-150 g/L of copper sulphate and 30-250 g/L of chelating agent and contains no agent for reducing copper ions and has a pH adjusted to 10.5-13.5.
    Type: Grant
    Filed: July 4, 2001
    Date of Patent: March 15, 2005
    Assignee: Hitachi Metals, Ltd.
    Inventors: Setsuo Ando, Minoru Endoh, Tsutomu Nakamura, Toru Fukushi
  • Publication number: 20040256242
    Abstract: An electrolyte solution for anodizing a metal and a capacitor comprising the anodized metal. The electrolyte comprises more than about 5%, by weight, and less than about 30%, by weight, water; about 0.1 to 20%, by weight, ionogen and an aprotic polar solvent. The ionogen comprises phosphoric acid and an alkanol amine in an amount, and ratio, sufficient to maintain a pH of about 4 to about 9.
    Type: Application
    Filed: June 17, 2003
    Publication date: December 23, 2004
    Inventors: Brian John Melody, John Tony Kinard, David Alexander Wheeler
  • Patent number: 6764769
    Abstract: The invention relates to a novel apatite-coated metallic material having improved surface quality and biocompatibility, a process for its preparation, and the use of the material for bone implants, in particular dental implants, artificial joints and fixative material for accident surgery (osteosynthesis material). The coating in this case consists of a thick covering of hydroxyapatite crystals and/or amorphous calcium phosphate spheres having a specific surface area of less than 15 m2/g.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: July 20, 2004
    Assignee: Biomet Merck GmbH
    Inventors: Bernd Kotte, Jürgen Hofinger, Tanja Hebold
  • Patent number: 6689413
    Abstract: Ultra smooth as-deposited composite nickel coatings for use in an information storage system are provided. The composite nickel coatings include an electrolessly deposited nickel layer formed on a sputter deposited nickel layer. The composite nickel coatings have an as-deposited surface roughness of less than about 10 Å. Embodiments include formation of the composite nickel coating on a disk, followed by deposition of an underlayer and magnetic layer thereon to form a magnetic recording medium.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: February 10, 2004
    Assignee: Seagate Technology LLC
    Inventors: Connie C. Liu, Linda L. Zhong, Ian J. Beresford, Lin Huang, Joseph Leigh, David E. Brown
  • Publication number: 20040016649
    Abstract: The present invention provides means for recovering and reusing useful component ions in electrolytic phosphate chemical treatment bath without subjecting them to waste water treatment. In the present invention, a phosphate chemical treatment bath which contains phosphate ions and phosphoric acid, metal ions that form a phosphate crystal to provide a film, metal ions that are reduced from cations in the solution to form a film as metals, and ions that are involved in the reaction of the above-mentioned phosphoric acid and various metal ions to form a film, but which does not substantially contain ions that are not involved in film formation, is used as the phosphate chemical treatment bath.
    Type: Application
    Filed: July 21, 2003
    Publication date: January 29, 2004
    Inventors: Shin Nishiya, Shigeki Matsuda
  • Patent number: 6346186
    Abstract: A method for electrochemical phosphating of metal surfaces, particularly stainless steel, in connection with cold forming of metal workpieces, which method provides the cold formed workpiece with a lubricant after phosphating, involves an electrochemical phosphating through a cathodic process applying an aqueous phosphating solution containing 0.5 to 100 g Ca2+/l 0.5 to 100 g Zn2+/l 5 to 100 g PO43−/l 0 to 100 g NO3−/l 0 to 100 g ClO3−/l and 0 to 50 g F− or Cl−/l by which the temperature of the solution is between 0 and 95° C., the pH-value of the solution is between 0.5 and 5, and the current density is between 0.1 and 250 mA/cm2. This gives a good lubrication effect, a good adhesion to the metal surface, particularly stainless steel, and a more expedient texture than ordinary phosphating.
    Type: Grant
    Filed: August 7, 2000
    Date of Patent: February 12, 2002
    Assignee: Danfoss A/S
    Inventors: Niels Janniksen Bjerrum, Erik Christensen, Thomas Steenberg
  • Patent number: 6335099
    Abstract: A corrosion-resistant article of a magnesium material having the gloss of the metal substrate surface comprises an anodic oxide film formed on the external surface of an article of magnesium or a magnesium alloy, which never changes the gloss of the metal substrate and a colorless or colored transparent electrodeposition coating film on the anodic film. Such an article can be prepared by immersing an article of magnesium or a magnesium alloy in an electrolyte containing a phosphate and an aluminate to thus form an anodic oxide film through anodization of the surface of the article and forming a colorless or colored transparent electrodeposition coating film on the anodic film through electrodeposition coating.
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: January 1, 2002
    Assignee: Mitsui Mining and Smelting Co., Ltd.
    Inventors: Tsutomu Higuchi, Mitsuo Suzuki, Makoto Dobashi
  • Patent number: 6235180
    Abstract: Method and appartus suitable for forming promptly a phosphate film of excellent performance for cold drawing on the steel wires are disclosed. The steel wires are descaled by cathodic electrolysis in acid solution, and thereafter, phosphate film are formed by cathodic electrolysis on the steel wires. Contacting with the solution containing colloidal titanium are preferable to be carried out between cathodic descaling process and phosphate film forming process. Descaling of cathodic electrolysis may preferably be performed in acid solution at a temperature of lower than 90° C. and in 1˜100 A/dm2. Phosphate film forming may preferably be performed by using electrolyte containing Zn ion, phosphoric acid ion and nitric acid ion, at a temperature of lower than 90° C., in 1˜100 A/dm2 and for 1˜30 seconds.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: May 22, 2001
    Assignees: Nihon Parkerizing Co., Ltd., Fujisyouji Kabushikigaisha
    Inventors: Naoyuki Kobayashi, Atsushi Moriyama, Shigemasa Takagi, Tomoaki Katsumata
  • Patent number: 6183618
    Abstract: A process for treating an impregnated electrolytic capacitor anode whereby the anode body is immersed in a liquid electrolytic solution and a voltage is applied to the anode body, whereby a current flows through and repairs flaw sites in the anode body. The liquid electrolytic solution includes an organic solvent comprising at least one of polyethylene glycol, polyethylene glycol monomethyl ether, and polyethylene glycol dimethyl ether. Alternatively, the electrolytic solution includes an organic solvent and an alkali metal phosphate salt. Preferably, the electrolytic solution contains both an alkali metal phosphate salt and an organic solvent comprising at least one of polyethylene glycol, polyethylene glycol monomethyl ether, and polyethylene glycol dimethyl ether.
    Type: Grant
    Filed: February 2, 1999
    Date of Patent: February 6, 2001
    Assignee: Kemet Electronics Corporation
    Inventors: Brian J. Melody, John T. Kinard, David A. Wheeler
  • Patent number: 6168703
    Abstract: This invention relates to a process for applying a stabilization layer to at least one side of copper foil comprising contacting said side of said copper foil with an electrolyte solution comprising zinc ions, chromium ions and at least one hydrogen inhibitor. This invention also relates to copper foils treated by the foregoing process, and to laminates comprising a dielectric substrate and copper foil treated by the foregoing process adhered to said dielectric substrate.
    Type: Grant
    Filed: March 1, 1999
    Date of Patent: January 2, 2001
    Assignee: GA-TEK Inc.
    Inventors: Chin-Ho Lee, Edward Czapor
  • Patent number: 6162345
    Abstract: Electrolytes containing water, at least one organic solvent, and at least one alkali metal phosphate salt can be used for anodizing valve metals prepared from metal powder having a surface area of least 0.35 m.sup.2 /g or 35,000 CV/g. The alkali metal phosphate salt should be relatively insoluble in the organic portion of the electrolyte, but highly soluble in a water solution of the organic solvent. The anodizing electrolytes have relatively high conductivity and are capable of being used at high anodizing currents. The anodic film produced by these electrolytes on valve metals is of substantially uniform thickness, has improved electrical parameters, and requires a shorter stabilization time at voltage.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: December 19, 2000
    Assignee: Kemet Electronics Corporation
    Inventors: John T. Kinard, Brian I. Melody
  • Patent number: 6066403
    Abstract: Novel metallic bodies are provided which present an essentially oxide-free surface protected by phosphate groups which directly and chemically bond to surface metal atoms. Metal surfaces such as Al or Fe can be protected by deposition of a phosphate film directly onto etched metal surfaces without intermediate naturally occurring oxides between the metal ions and protective phosphate groups. Preferably, metallic surfaces to be protected are first etched to remove oxides and other contaminants, followed by electrochemical treatment with a phosphate electrolyte to generate a protective film having a thickness of from about 20-100 .ANG. which is stable in ambient air.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: May 23, 2000
    Assignee: Kansas State University Research Foundation
    Inventors: Peter M. A. Sherwood, John A. Rotole
  • Patent number: 6045683
    Abstract: The invention provides a brushite coating that is easily convertible to hydroxyapatite at mild conditions. The brushite coating is rapidly electrodeposited from an aqueous electrolyte solution of calcium phosphate, monobasic and salts having cations of ammonium, alkali metals and alkaline earth metals. About 1 to 5 percent of the calcium ions in the brushite coating are substituted with ammonium, alkali metals or alkaline earth metal cations. Hydroxyapatite can be formed by immersing the brushite coating in an animal or human body fluid or a simulated body fluid at from about 20 to 37.degree. C. Substantially stoichiometric calcium hydroxyapatite is formed.
    Type: Grant
    Filed: December 1, 1997
    Date of Patent: April 4, 2000
    Assignee: University of Alabama in Huntsville
    Inventors: Clyde Riley, Mukesh Kumar