Specified Alloy Substrate Patents (Class 205/325)
  • Patent number: 11767608
    Abstract: Methods of preparing 7xxx aluminum alloy products for adhesive bonding and products made therefrom are disclosed. Generally, the methods include preparing a 7xxx aluminum alloy product for anodizing, then anodizing the 7xxx aluminum alloy product, and then contacting the anodized 7xxx aluminum alloy product with an appropriate chemical to create a functionalized layer. The new 7xxx aluminum alloy products may realize improved shear bonding performance.
    Type: Grant
    Filed: August 16, 2019
    Date of Patent: September 26, 2023
    Assignee: ARCONIC TECHNOLOGIES LLC
    Inventors: Ali Unal, June M. Epp, James M. Marinelli, Marissa Menanno
  • Patent number: 11756742
    Abstract: A solid electrolytic capacitor comprising a capacitor element is provided. The capacitor element contains an anode body that includes tantalum, a dielectric that overlies the anode body, and a solid electrolyte that overlies the dielectric that includes a conductive polymer. The capacitor exhibits a normalized aged leakage current of about 20% or less.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: September 12, 2023
    Assignee: KYOCERA AVX Components Corporation
    Inventors: Pavel Kucharczyk, Miloslav Uher, Jan Petrzilek
  • Patent number: 11739404
    Abstract: An object of the present disclosure is to provide a method for manufacturing an aluminum alloy plastically-processed article, capable of preventing a burning crack from occurring due to processing heat generated during plasticity processing while maintaining a solution-treatment temperature of an aluminum alloy material for ensuring a mechanical strength thereof. A method for manufacturing an aluminum alloy plastically-processed article, includes a step of performing a solution treatment for an aluminum alloy material by heating and maintaining the aluminum alloy material at a solution-treatment temperature, a step of performing plasticity processing for the aluminum alloy material subjected to the solution treatment, and steps of cooling the plastically-processed aluminum alloy material at a time at which the step of the plasticity processing is completed, and aging the cooled aluminum alloy material.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: August 29, 2023
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KOBE STEEL, LTD.
    Inventors: Kazuhiro Suzuki, Takehito Kobayashi, Masayuki Isogawa, Katsuya Yoshida, Chihiro Asai, Masahiro Yamada, Masayuki Hori
  • Patent number: 11613800
    Abstract: A method comprises providing a molten aluminum alloy selected from the group consisting of 6000 series aluminum alloys comprises chromium (Cr) in a range of between 0.001 wt % to 0.05 wt %. The molten aluminum alloy is formed into a formed body having beta-AlFeSi particles. The formed body is solution heat treated at a temperature in a range of 1,025-1,050° F. to form a heat-treated body. The solution heat treating transforms substantially all of the beta-AlFeSi particles into alpha-AlFeSi particles such that the heat-treated body is substantially free of the beta-AlFeSi particles.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: March 28, 2023
    Assignee: Johnson Brass & Machine Foundry, Inc.
    Inventors: Arvin Montes, Lance Johnson
  • Patent number: 11597987
    Abstract: A method comprises providing a molten aluminum alloy selected from the group consisting of 6000 series aluminum alloys comprises chromium (Cr) in a range of between 0.001 wt % to 0.05 wt %. The molten aluminum alloy is formed into a formed body having beta-AlFeSi particles. The formed body is solution heat treated at a temperature in a range of 1,025-1,050° F. to form a heat-treated body. The solution heat treating transforms substantially all of the beta-AlFeSi particles into alpha-AlFeSi particles such that the heat-treated body is substantially free of the beta-AlFeSi particles.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: March 7, 2023
    Assignee: JOHNSON BRASS & MACHINE FOUNDRY, INC.
    Inventors: Arvin Montes, Lance Johnson
  • Patent number: 11535918
    Abstract: An object of the present disclosure is to provide a method for manufacturing an aluminum alloy plastically-processed article, capable of preventing a burning crack from occurring due to processing heat generated during plasticity processing while maintaining a solution-treatment temperature of an aluminum alloy material for ensuring a mechanical strength thereof. A method for manufacturing an aluminum alloy plastically-processed article, includes a step of performing a solution treatment for an aluminum alloy material by heating and maintaining the aluminum alloy material at a solution-treatment temperature, a step of performing plasticity processing for the aluminum alloy material subjected to the solution treatment, and steps of cooling the plastically-processed aluminum alloy material at a time at which the step of the plasticity processing is completed, and aging the cooled aluminum alloy material.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: December 27, 2022
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KOBE STEEL, LTD.
    Inventors: Kazuhiro Suzuki, Takehito Kobayashi, Masayuki Isogawa, Katsuya Yoshida, Chihiro Asai, Masahiro Yamada, Masayuki Hori
  • Patent number: 9184438
    Abstract: A process for etching silicon to form silicon pillars on the etched surfaces, includes treating silicon with an etching solution that includes 5 to 10M HF 0.01 to 0.1M Ag+ ions and 0.02 to 0.2M NO3? ions. Further, NO3? ions in the form of alkali metal, nitric acid or ammonium nitrate salt is added to maintain the concentration of nitrate ions within the above range. The etched silicon is separated from the solution. The process provides pillars, especially for use as the active anode material in lithium ion batteries. The process is advantageous because it uses an etching bath containing only a small number of ingredients whose concentration needs to be controlled and it can be less expensive to operate than previous processes.
    Type: Grant
    Filed: October 2, 2009
    Date of Patent: November 10, 2015
    Assignee: Nexeon Ltd.
    Inventors: Mino Green, Feng-Ming Liu
  • Patent number: 8888982
    Abstract: A method for creating an oxide layer having a reduced copper concentration over a surface of an object comprising aluminum and copper for use in a semiconductor processing system. The oxide layer produced using a plasma electrolytic oxidation process has a reduced copper peak concentration, which decreases a risk of copper contamination, and includes magnesium oxides that can be converted to magnesium halide upon exposure to an excited halogen-comprising gas or halogen-comprising plasma to increase the erosion/corrosion resistance of the oxide layer.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: November 18, 2014
    Assignee: MKS Instruments Inc.
    Inventors: Xing Chen, Chengxiang Ji, Chiu-Ying Tai
  • Patent number: 8641884
    Abstract: A method of fabricating a motheye mold according to the present invention includes the steps of: (a) anodizing a surface of an aluminum film (10a) via an electrode (32a) that is in contact with the surface, thereby forming a porous alumina layer which has a plurality of very small recessed portions; (b) after step (a), allowing the porous alumina layer to be in contact with an etchant, thereby enlarging the very small recessed portions of the porous alumina layer; and (c) after step (b), further anodizing the surface to grow the plurality of very small recessed portions. The aluminum film is made of aluminum with a purity of 99.99 mass % or higher. The electrode includes a first electrode portion (32a1) which is made of aluminum with a purity of 99.50 mass % or lower and a second electrode portion (32a2) which is made of aluminum with a higher purity than the aluminum of the first electrode portion and which is interposed between the surface and the first electrode portion.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: February 4, 2014
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Hidekazu Hayashi, Tokio Taguchi, Kazuhiko Tsuda
  • Publication number: 20130011688
    Abstract: A method to treat a surface of an oxide coated metal substrate. The method comprises providing a metal substrate having an oxide layer, sealing said oxide layer, and cooling said metal substrate to a temperature of ?300° F. or less.
    Type: Application
    Filed: September 29, 2011
    Publication date: January 10, 2013
    Inventor: Michael Lee Beaver
  • Patent number: 8282807
    Abstract: In a method of manufacturing a metal member, a metal material containing aluminum as a main component is anodized in an anodization solution having a pH of 4 to 10 and containing a nonaqueous solvent having a dielectric constant smaller than that of water and capable of dissolving water, thereby forming a nonporous amorphous aluminum oxide passivation film on a surface of the metal member. The method includes a step of controlling the viscosity of the anodization solution. In the step of controlling the viscosity, the viscosity of the anodization solution is lowered by elevating the temperature of the anodization solution above the room temperature or by adding to the anodization solution a substance having a dielectric constant smaller than that of water and a viscosity lower than that of the nonaqueous solvent.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: October 9, 2012
    Assignees: National University Corporation Tohoku University, Mitsubishi Chemical Corporation
    Inventors: Tadahiro Ohmi, Minoru Tahara, Yasuhiro Kawase
  • Patent number: 8119243
    Abstract: The invention relates to a process for the coating of objects made of valve metals selected from aluminum, magnesium, titanium, niobium and/or zirconium and their alloys with an oxide ceramic layer formed from the metal which has a thin barrier layer as a boundary layer towards the metal whose surface has been coated with polymers, characterized in that said polymers are introduced into the capillary system of the oxide ceramic layer in the form of dimers or halogenated dimers of general formula I wherein R1 represents one or more hydrogen or halogen residues; each R2 represents hydrogen or halogen; and R3 commonly represent a corresponding xylylene residue for completing a dimeric structure; by vacuum coating, followed by polymerizing the dimers.
    Type: Grant
    Filed: August 17, 2006
    Date of Patent: February 21, 2012
    Assignee: Oerlikon Leybold Vacuum GmbH
    Inventors: Michael Froitzheim, Josef Heppekausen
  • Publication number: 20120041541
    Abstract: An implant, in particular an intraluminal endoprosthesis, having an implant body (2, 4) containing an aluminum compound, preferably an aluminum alloy and/or aluminum oxide. Improved biocompatibility of the implant is achieved in that at least the part of the surface of the implant body (2, 4) which is formed by the aluminum compound has a first layer (6) which contains an aluminum phosphate. Furthermore, a cost-effective method for producing such an implant is described.
    Type: Application
    Filed: August 9, 2011
    Publication date: February 16, 2012
    Applicant: BIOTRONIK AG
    Inventors: Ullrich Bayer, Felix Baader, Eric Wittchow
  • Patent number: 8110086
    Abstract: A method of manufacturing a substrate processing chamber component comprises forming a chamber component comprising a metal alloy comprising yttrium and aluminum, and anodizing an exposed surface of the metal alloy.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: February 7, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Nianci Han, Li Xu, Hong Shih
  • Publication number: 20110315624
    Abstract: The present invention is aimed to fabricate nanoporous anodic oxide ceramic membrane tubes with excellent pore characteristics by anodizing metal tubes located in a cylindrical symmetry with respect to a cathode which itself has a cylindrical symmetry. The membrane tubes may have protruded portions acting as supports and joints. The present invention also deals with stacks and bundles consisted of numbers of the anodic oxide ceramic tubes for filter and dialysis applications.
    Type: Application
    Filed: September 7, 2011
    Publication date: December 29, 2011
    Applicant: Korea Electrotechnology Research Institute
    Inventor: Dae Yeong Jeong
  • Publication number: 20110297319
    Abstract: A method for creating an oxide layer having a reduced copper concentration over a surface of an object comprising aluminum and copper for use in a semiconductor processing system. The oxide layer produced using a plasma electrolytic oxidation process has a reduced copper peak concentration, which decreases a risk of copper contamination, and includes magnesium oxides that can be converted to magnesium halide upon exposure to an excited halogen-comprising gas or halogen-comprising plasma to increase the erosion/corrosion resistance of the oxide layer.
    Type: Application
    Filed: June 4, 2010
    Publication date: December 8, 2011
    Applicant: MKS Instruments, Inc.
    Inventors: Xing Chen, Chengxiang Ji, Chiu-Ying Tai
  • Publication number: 20100326839
    Abstract: An anodizing method of the present invention is characterized in that in a state in which an outer peripheral surface of an aluminum pipe 2 for a photoconductor drum substrate is in contact with an electrolysis solution, a high-frequency voltage of 5 kHz or higher is applied to the electrolysis solution to conduct electrolysis to thereby form an anodic oxide film on the outer peripheral surface of the aluminum pipe 2. With this method, an anodic oxide film can be formed on the surface of the pipe, and an aluminum pipe free from burr-shaped convex defects can be produced. Furthermore, the anodizing for forming an anodic oxide film can be carried out at a higher rate, and an anodic oxide film with less electrolyte elution can be formed.
    Type: Application
    Filed: November 5, 2008
    Publication date: December 30, 2010
    Applicant: SHOWA DENKO K.K.
    Inventors: Takuya Morikawa, Masaaki Ohide
  • Patent number: 7841577
    Abstract: A process for producing a composite of aluminum material and synthetic resin molding with high efficiency; and a stable fast composite exhibiting high peeling resistance and large mechanical strength. The process is characterized in that aluminum material (1) is anodized in electrolytic bath of phosphoric acid or sodium hydroxide to thereby form anodic oxidation coating (2) provided with innumerable pores (3) having a diameter of 25 nm or more made open in the surface thereof is formed thereon, and a synthetic resin mold (6) is coupled with the anodic oxidation coating (2) in such a condition that the portion (6a) of the synthetic resin molding (6) is intruded or anchored in the innumerable pores (3) of the anodic oxidation coating (2). By this process, composite (P) with the above properties can be easily obtained.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: November 30, 2010
    Assignee: Corona International Corporation
    Inventors: Takashi Yamaguchi, Minobu Yamaguchi, Akiko Uematsu, Masao Yamaguchi, Yasuo Yamaguchi
  • Publication number: 20100298135
    Abstract: Methods for producing an anodic aluminum oxide template having a plurality of pores arranged unevenly along substantially parallel lines, embodiments of the method comprising: providing a substrate of a commercial grade aluminum alloy, the substrate having substantially parallel lines formed in at least one surface; and anodizing the commercial grade aluminum alloy substrate to form the anodic oxide template. An anodic aluminum oxide template comprising a plurality of pores arranged unevenly along substantially parallel lines extending across a surface of the anodic aluminum oxide template. An ordered carbon nanotube array comprising carbon nanotubes extending from pores of an anodic aluminum oxide template as defined above and in which the aluminum substrate is intact.
    Type: Application
    Filed: May 21, 2010
    Publication date: November 25, 2010
    Inventors: Martin Dionne, Sylvain Coulombe, Jean-Luc Meunier
  • Patent number: 7455759
    Abstract: An anodized coating suitable for formation of highly regulated pores is provided. A method for production of a structure having pores characterized by including the steps of: forming starting points at predetermined intervals in an aluminum alloy formed on a substrate, and forming pores by anodization with the starting points as origins. In another embodiment, first and second aluminum alloy layers are anodized to form pores penetrating into the layers, wherein a diameter of a pore in the first alloy is different from a diameter of a pore in the second alloy. In an additional embodiment, a substrate is anodized to form pores, wherein the substrate contains an additive which changes the diameter within each pore, the amount of the additive continuously changing along the direction perpendicular to the substrate.
    Type: Grant
    Filed: August 10, 2004
    Date of Patent: November 25, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Tatsuya Saito, Aya Imada, Tohru Den
  • Patent number: 7361626
    Abstract: The present invention relates to a Catalyst comprising a, preferably oxidic, core material, a shell of zinc oxide around said core material, and a catalytically active material in or on the shell, based on one or more of the metals cobalt, iron, ruthenium and/or nickel, preferably a Fischer-Tropsch catalyst, to the preparation of such a catalyst and the use thereof in GTL processes.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: April 22, 2008
    Assignee: Engelhard Corporation
    Inventors: Cornelis Roeland Baijense, Geoffrey Johnson, Ahmad Moini
  • Patent number: 7323221
    Abstract: The present invention relates to a process for the coating of objects made of valve metals or their alloys with a thin barrier layer consisting of the metal and an oxide ceramic layer provided thereon whose surface has been coated with fluoropolymers, characterized in that the fluoropolymers are introduced into the capillary system of the oxide ceramic layer in the form of a solution by vacuum impregnation, followed by removing the non-wetting portions of the solution and drying.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: January 29, 2008
    Assignee: Leybold Vakuum GmbH
    Inventors: Josef Heppekausen, Frank Schulte
  • Patent number: 7247227
    Abstract: In devices such as flat panel displays, an aluminum oxide layer is provided between an aluminum layer and an ITO layer when such materials would otherwise be in contact to protect the ITO from optical and electrical defects sustained, for instance, during anodic bonding and other fabrication steps. This aluminum oxide barrier layer is preferably formed either by: (1) partially or completely anodizing an aluminum layer formed over the ITO layer, or (2) an in situ process forming aluminum oxide either over the ITO layer or over an aluminum layer formed on the ITO layer. After either of these processes, an aluminum layer is then formed over the aluminum oxide layer.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: July 24, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Robert J. Hanson, Won-Joo Kim, Mike E. Pugh
  • Patent number: 7192510
    Abstract: A fluid control device has very fine pores with an average diameter not greater than 10 nm and provides a large flux. The fluid control device comprises an anodized alumina film having fine pores and a silicon based micro-porous film having very fine pores and made from an AlSi mixed film and the fine pores and the very fine pores are at least partly linked with each other. The fluid control device is prepared from a film including at least an aluminum layer and an AlSi mixed film by forming an anodized alumina film having fine pores by way of an anodization process for the aluminum layer part and also forming a silicon based micro-porous film having very fine pores containing silicon as principal ingredient by way of an anodization process or etching process for the AlSi mixed film. The fluid control device can be used as filter or ultrafilter film that allows fluid and gas to pass through it.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: March 20, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventors: Tohru Den, Kazuhiko Fukutani
  • Patent number: 6916414
    Abstract: Using pulsed current and relatively low average voltages, articles containing light metals such as magnesium may be rapidly anodized to form protective surface coatings. The anodizing solutions employed may contain phosphate, permanganate, silicate, zirconate, vanadate, titanate, hydroxide, alkali metal fluoride and/or complex fluoride, optionally with other components present.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: July 12, 2005
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Shawn E. Dolan
  • Patent number: 6896787
    Abstract: Metal articles having a durable visible marking on a smooth Type III hard anodized surface particularly useful for shock absorber tubes are produced by applying an alkaline solution to the anodized surface for not less than about 15 seconds at temperature of 100°-140° F.; applying a pattern of lacquer based solvent ink to said surface; and sealing the applied pattern by applying a liquid selected from the group consisting of nickel acetate, cobalt acetate and boiling water to said pattern.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: May 24, 2005
    Assignee: Jas. D. Easton, Inc.
    Inventor: Peter Yan
  • Patent number: 6858126
    Abstract: A method of producing electrodes for electrolytic capacitors by etching metal foil in a low pH etching electrolyte is disclosed. The low pH electrolyte is an aqueous solution, which comprises hydrochloric acid, glycerol, sodium perchlorate or perchloric acid, sodium persulfate and titanium (111) chloride. Anode foils etched according to the method of the invention maintain high capacitance gains, electrical porosity and strength. The electrical porosity of the etched foils is sufficiently high such that the overall Equivalent Series Resistance (ESR) is not increased in multilayer anodes configurations. Also described is a low pH electrolyte bath composition. Anode foils etched according to the present invention and electrolytic capacitors incorporating the etched anode foils are also disclosed.
    Type: Grant
    Filed: November 6, 2002
    Date of Patent: February 22, 2005
    Assignee: Pacesetter, Inc.
    Inventors: Ralph Jason Hemphill, Thomas Flavian Strange
  • Patent number: 6838297
    Abstract: The invention provides a nanostructure including an anodized film including nanoholes. The anodized film is formed on a substrate having a surface including at least one material selected from the group consisting of semiconductors, noble metals, Mn, Fe, Co, Ni, Cu and carbon. The nanoholes are cut completely through the anodized film from the surface of the anodized film to the surface of the substrate. The nanoholes have a first diameter at the surface of the anodized film and a second diameter at the surface of the substrate. The nanoholes are characterized in that either a constriction exists at a location between the surface of the anodized film and the surface of the substrate, or the second diameter is greater than the first diameter.
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: January 4, 2005
    Assignee: Canon Kabushiki Kaisha
    Inventors: Tatsuya Iwasaki, Tohru Den
  • Patent number: 6800189
    Abstract: A conductive cap for use in an electronic component, has an opening at a bottom portion thereof, and is constructed to be fixed to the upper surface of a substrate of the electronic component at the opening portion of the cap so as to cover at least an electronic component element mounted on the upper surface of the substrate having terminal electrodes provided thereon. The end surface of the opening and the inner and outer surfaces thereof in connection to and in the vicinity of the end surface are provided with an insulating film disposed thereon.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: October 5, 2004
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Toshiyuki Baba, Toshio Nishimura, Tsuyoshi Kitagawa, Jiro Inoue, Shoichi Kawabata
  • Patent number: 6797147
    Abstract: Using aqueous electrolytes containing complex fluorides or oxyfluorides such as fluorozirconates, fluorotitanates, and fluorosilicates, articles containing light metals such as magnesium and aluminum may be rapidly anodized to form protective surface coatings. White coatings may be formed on aluminum articles using pulsed direct current or alternating current. When the article to be anodized is comprised of magnesium, pulsed direct current having a relatively low average voltage is preferably used.
    Type: Grant
    Filed: October 2, 2002
    Date of Patent: September 28, 2004
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventor: Shawn E. Dolan
  • Patent number: 6716333
    Abstract: A hard, wear-resistant ceramic surface is applied to spinning rotor cups in an electrolytic bath on which is imposed a shaped-wave electric current. A special electrode has been designed to facilitate application of the coating to the unique shape of a spinning rotor cup under the shaped wave conditions.
    Type: Grant
    Filed: June 6, 2001
    Date of Patent: April 6, 2004
    Assignees: Ceramic Coatings Technologies, Inc., Burckhardt America, Incorporated
    Inventors: Thomas J. Pearsall, Paul L. Lucas, Robert D. Mackey
  • Patent number: 6713188
    Abstract: We have discovered that the formation of particulate inclusions at the surface and the interior of an aluminum alloy article interferes with the performance of the article when a surface of the article is protected by an anodized coating. We have also discovered that the formation of such particulate inclusions can be controlled to a large extent by controlling the concentration of particular impurities present in the alloy used to fabricate the aluminum alloy article.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: March 30, 2004
    Assignee: Applied Materials, Inc
    Inventors: Shun Wu, Clifford C. Stow, Hong Wang, Yixing Lin, Brian West
  • Patent number: 6596150
    Abstract: Disclosed is a production method of an aluminum support for a lithographic printing plate, capable of stable and low-cost production of an aluminum support for a lithographic printing plate, the support being scarcely subject to generation of treatment unevenness called streaks or grainy unevenness ascribable to the different in the aluminum dissolving rate due to the difference in the orientation of the crystal grain. The aluminum support is produced by surface graining and then polishing an aluminum plate or by polishing an aluminum plate while etching it in an aqueous acid or alkali solution. The aluminum plate may be subjected to polishing and then to anodization or may be subjected to polishing, to surface graining, again to or not to polishing and then to anodization. A production method for producing a high-quality support for a lithographic printing plate, free of local unevenness is also disclosed.
    Type: Grant
    Filed: May 27, 1999
    Date of Patent: July 22, 2003
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Atsuo Nishino, Yoshitaka Masuda, Hirokazu Sawada, Akio Uesugi, Masahiro Endo
  • Patent number: 6565984
    Abstract: We have discovered that the formation of particulate inclusions at the surface and the interior of an aluminum alloy article interferes with the performance of the article when a surface of the article is protected by an anodized coating. We have also discovered that the formation of such particulate inclusions can be controlled to a large extent by controlling the concentration of particular impurities present in the alloy used to fabricate the aluminum alloy article.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: May 20, 2003
    Assignee: Applied Materials Inc.
    Inventors: Shun Wu, Clifford Stow, Hong Wang, Yixing Lin
  • Patent number: 6531013
    Abstract: An adhesive bonding process for making vehicle structures wherein a surface portion of an aluminum alloy body is anodized in an aqueous solution of hypophosphorous acid (H3PO2) to form an anodic oxide coating. A layer of adhesive is applied onto the surface portion and the adhesive coated anodized surface portion is joined to an adjacent metal structure. The phosphorous acid anodizing is preferably carried out for less than 1 minute at about 5-40 volts and a current density of about 1-50 mA/cm2 in a solution containing about 1-25 wt % hypophosphorous acid. Anodization time is more preferably about 10-30 seconds and is about 20 seconds in a particularly preferred embodiment.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: March 11, 2003
    Assignee: Alcoa Inc.
    Inventor: Gary A. Nitowski
  • Publication number: 20030000847
    Abstract: A method, a composition and a method for making the composition for anodizing metal surfaces, especially magnesium surfaces is disclosed. The composition is a basic aqueous solution including hydroxylamine, phosphate anions and nonionic surfactants. A complementary method, composition and method for making the composition for rendering an anodized metal surface, especially a magnesium surface, conductive is disclosed. The composition is a basic aqueous solution including bivalent nickel, pyrophosphate anions, sodium hypophosphite and either ammonium thiocyanate or lead nitrate.
    Type: Application
    Filed: June 26, 2002
    Publication date: January 2, 2003
    Applicant: ALGAT SHERUTEY GIMUT TEUFATI - KIBBUTZ ALONIM
    Inventor: Ilya Ostrovsky
  • Patent number: 6500558
    Abstract: The present invention relates to an aluminum material to which a surface treatment is performed, and has as its objective the provision of a surface-treated aluminum material that has excellent adhesive properties with organic resin film. The present invention further aims to provide a method for producing the aforementioned. In the present invention's surface-treated aluminum material, a non-porous anodic oxide film is formed to the surface of the aluminum or aluminum alloy. This non-porous anodic oxide film has a thickness in the range of 5˜800 nm, a porosity of 20% or less, and contains in an amount of 50 ppm or more at least one of silicon, phosphorous, boron or carbon as a component. As a result of this structure, the adhesive properties between organic resin film and non-porous anodic oxide film can be increased.
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: December 31, 2002
    Assignee: Mitsubishi Aluminum Co. Ltd.
    Inventor: Keitarou Yamaguchi
  • Patent number: 6475664
    Abstract: An alkali rechargeable battery having an anode principally comprising a magnesium-nickel alloy capable of storing hydrogen therein and releasing said hydrogen stored therein in electrochemical reaction, wherein said magnesium-nickel alloy constituting said anode has a surface having a coat layer provided thereon, and said coat layer comprises an insulating material which is not dissolved in an electrolyte solution comprising an aqueous alkali solution used in said rechargeable battery, which restrains a reaction which cases a magnesium hydroxide when said magnesium-nickel alloy contacts with said electrolyte solution, and which allows hydrogen or hydrogen ion to pass therethrough. A process for the production of said rechargeable battery.
    Type: Grant
    Filed: September 11, 2000
    Date of Patent: November 5, 2002
    Assignee: Canon Kabushiki Kaisha
    Inventors: Soichiro Kawakami, Atsushi Tani
  • Publication number: 20020043168
    Abstract: The present invention provides a process for the manufacture of a substrate for use in the production of lithographic printing plates, the process comprising the steps of:
    Type: Application
    Filed: July 2, 2001
    Publication date: April 18, 2002
    Inventors: Felton Rudolph Mayers, Tu Vinh Chau
  • Patent number: 6368485
    Abstract: Disclosed is a forming electrolyte for forming metal oxide coating films which comprises one or more kinds of solutes selected from the group consisting a salt of inorganic acid and salt of organic carboxylic acid dissolved in a solvent having analcoholic hydroxyl group or aprotic organic solvent, provided that, when the solvent having an alcoholic hydroxyl group is selected, the salt of organic carboxylic acid is selected from salts of aromatic carboxylic acids, salts of aliphatic polycarboxylic acid having 3-5 carbon atoms with no hydroxyl groups, salts of monohydroxy carboxylic acid having 2-5 carbon atoms, and salts of amino acid. By anodically oxidizing metal using the forming electrolyte, there can be formed an oxide coating film of high insulation property with a high throughput, in which hillocks are effectively suppressed.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: April 9, 2002
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Makoto Ue, Fumikazu Mizutani, Sachie Takeuchi, Hiroshi Takaha
  • Patent number: 6242111
    Abstract: Disclosed is a method of making an anodized aluminum susceptor capable of withstanding an elevated temperature of 590° C., or a temperature as high as 475° C. in the presence of an NF3 plasma, without peeling or cracking, which preferably comprises selecting a high purity or low magnesium aluminum alloy, roughening the surface of the alloy, and then anodizing the surface roughened alloy in an electrolyte comprising an organic acid to form the desired anodized aluminum oxide coating thereon. Further, the invention comprises a high purity or low magnesium aluminum alloy susceptor and an organic acid anodic coating thereon highly resistant to spalling or cracking at elevated temperatures.
    Type: Grant
    Filed: September 8, 1993
    Date of Patent: June 5, 2001
    Assignee: Applied Materials, Inc.
    Inventors: Susan G. Telford, Craig Bercaw
  • Patent number: 6231993
    Abstract: An anodized pressed valve metal powder pellet is described. The anodized pellet is particularly useful as an anode in an electrolytic capacitor having an improved breakdown voltage. The anodized pellet is formed by periodically holding the pellet at a constant voltage and allowing the current to decay over a period of time, or by turning the formation power supply off altogether during the anodization process. Either way provides an opportunity for heated electrolyte to diffuse from the anodized pellet.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: May 15, 2001
    Assignee: Wilson Greatbatch Ltd.
    Inventors: Donald H. Stephenson, Martin D. Cymerman, Barry C. Muffoletto
  • Patent number: 6197178
    Abstract: A process and apparatus for forming oxide coatings on bodies of aluminum and aluminum alloys are described. The process includes forming an electrolyte bath in an inert container. At least two reactive metal bodies are suspended in the bath. The bodies are connected to electrodes which, in turn, are connected to a multiphase AC circuit. A multiphase power (preferably three-phase between three bodies) potential is imposed between each of the bodies. The bodies are moved in the electrolyte bath relative to each other until micro-arcs occur on the surfaces of the bodies, whereby to commence oxidation of the bodies. The imposition of the potential between each of the bodies is continued until the desired thickness of oxide is formed on the bodies.
    Type: Grant
    Filed: April 2, 1999
    Date of Patent: March 6, 2001
    Assignee: Microplasmic Corporation
    Inventors: Jerry L. Patel, Nannaji Saka
  • Patent number: 6149792
    Abstract: A structure and method for forming an anodized row electrode for a field emission display device. In one embodiment, the present invention comprises depositing a resistor layer over portions of a row electrode. Next, an inter-metal dielectric layer is deposited over the row electrode. In the present embodiment, the inter-metal dielectric layer deposited over portions of the resistor layer and over pad areas of the row electrode. After the deposition of the inter-metal dielectric layer, the row electrode is subjected to an anodization process such that exposed regions of the row electrode are anodized. In so doing, the present invention provides a row electrode structure which is resistant to row to column electrode shorts and which is protected from subsequent processing steps.
    Type: Grant
    Filed: September 30, 1997
    Date of Patent: November 21, 2000
    Assignee: Candescent Technologies Corporation
    Inventor: Kishore K. Chakravorty
  • Patent number: 6113770
    Abstract: A method of anodizing an aluminum component includes placing the component in an electrolyte solution. A plurality of pulses are applied. The pulses have a pattern that includes three magnitudes. An aluminum alloy component of approximately 3.0% Cu, 9.5% Si, and 1.0% Mg is anodized using a first magnitude of about 6 A/dm.sup.2, and the third magnitude of is about 1 A/dm.sup.2. The electrolyte is about 16% v/v sulfuric acid at a temperature of about 10-15.degree. C. The duration of the high magnitude portion of the pulse is about 30 seconds, the duration of the zero magnitude portion of the current pulse is about 10 seconds, and wherein the duration of the third magnitude portion of the pulse is about 10 seconds. An aluminum alloy component of approximately 4.5% Cu and 17% Si is anodized using about 6 A/dm.sup.2 for the first magnitude, and the third magnitude is about 1 A/dm.sup.2. The electrolyte is about 17% v/v sulfuric acid at a temperature of about 15.degree. C.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: September 5, 2000
    Assignee: Pioneer Metal Finishing Corporation
    Inventor: Jean Rasmussen
  • Patent number: 5922488
    Abstract: The invention is directed towards a CO-tolerant fuel cell electrode formed from a carbon supported, platinum dispersed, non-stoichiometric hydrogen tungsten bronze electrode catalyst. The electrode catalyst is capable of oxidizing CO at very low potentials, and is sequentially formed from stable precursors.
    Type: Grant
    Filed: August 15, 1997
    Date of Patent: July 13, 1999
    Assignee: Exxon Research and Engineering Co.,
    Inventors: Elise Marucchi-Soos, David Terence Buckley, Richard James Bellows
  • Patent number: 5775892
    Abstract: According to the present invention, an aluminum alloy containing silicon is anodized using an electrolyte including a compound containing an anion having complexing capability such as sodium hydrogenphosphate or tribasic sodium phosphate, a salt of an organic acid containing an oxyacid anion such as sodium citrate or sodium tartrate or an alcohol such as sorbitol, and a halide such as potassium fluoride or sodium fluoride. The use of such an electrolyte results in a reduced amount of silicon being incorporated in the anodic oxide film. When the resulting oxide film is subjected to an electrodeposition treatment such as electroplating or electrolytic coloring, wasteful consumption of electrodeposition current can be inhibited. An aluminum alloy decorative cover is produced by buffing the surface of an aluminum alloy containing silicon, forming the anodized film on the buffed surface, and subjecting the anodized film to sequential nickel and chromium plating.
    Type: Grant
    Filed: March 22, 1996
    Date of Patent: July 7, 1998
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hajime Miyasaka, Hideaki Ikeda
  • Patent number: 5716511
    Abstract: An anodizing electrolyte containing a polyethylene glycol dimethyl ether and an electrochemical process for anodizing valve metals which permits the formulation of an anodic layer having a substantially uniform thickness and reduced flaw density.
    Type: Grant
    Filed: August 7, 1996
    Date of Patent: February 10, 1998
    Assignee: Kemet Electronics Corporation
    Inventors: Brian John Melody, John Tony Kinard, David Alexander Wheeler
  • Patent number: 5300209
    Abstract: An anodizing method, wherein an aluminum based-system alloy film formed on an insulation substrate is soaked in an electrolytic solution of an ammonium borate water solution, and a voltage is applied between a to-be-anodized film of the aluminum system alloy film functioning as an anode and a cathode soaked in the same electrolytic solution, thereby forming a metal oxide film from the surface of the to-be-anodized film. A resistivity of the electrolytic solution is measured, and ammonia water is added to the electrolytic solution so that the measured resistivity does not exceed 120 .OMEGA.cm.
    Type: Grant
    Filed: December 18, 1992
    Date of Patent: April 5, 1994
    Assignee: Casio Computer Co., Ltd.
    Inventor: Hisatoshi Mori
  • Patent number: 5275713
    Abstract: Method for coating a rectifier metal (aluminum) with alkali metal molybdenate/alkali metal silicate or alkali metal tungstenate/alkali metal silicate comprises immersing a rectifier metal (anode) and a cathodic metal in an electrolytic solution and imposing voltage potential between the two electrodes. The voltage is first raised to about 240 to about 260 volts during an oxidation stage, and thereafter to about 380-420 volts to form the desired coating.Unique electrolytic solutions are provided for the electrodeposition method.
    Type: Grant
    Filed: June 18, 1991
    Date of Patent: January 4, 1994
    Inventor: Rudolf Hradcovsky