Metal Or Metal Oxide Catalyst Patents (Class 208/112)
  • Patent number: 4675097
    Abstract: A process for converting heavy hydrocarbon into light hydrocarbon which comprises contacting heavy hydrocarbon having an API gravity at 25.degree. C. of less than about 20, such as Boscan heavy crude oil and tar sand bitumen, with a liquid comprising water, and carbon monoxide in the presence of an externally added catalyst comprising a mixture of sulfur and at least one of ferric oxide, ferric sulfide, ferrous sulfide and pyrite a residue and a phase comprising light hydrocarbon, gas and water; separating the residue and said phase; and recovering from said phase light hydrocarbon having an API gravity at 25.degree. C. of greater than about 20, and having a hydrogen to carbon mole ratio greater than that of the heavy hydrocarbon feedstock.
    Type: Grant
    Filed: December 31, 1984
    Date of Patent: June 23, 1987
    Assignee: Allied Corporation
    Inventors: Kundanbhai M. Patel, Alex Y. Bekker, Andiappan K. S. Murthy, Fredrick J. Gefri
  • Patent number: 4670132
    Abstract: The invention, in one aspect, relates to a particular method for the preparation of a hydrocracking catalyst, using a high iron content bauxite as a basis. This bauxite is ground and screened to a specific size and mixed with up to three types of additives: a promoter additive of the P, Mo, Co, Ni, W type, optionally a hardener additive of the phosphoric acid type, and optionally a lubricant and pore-generating additive of the polyvinyl-alcohol, polyethylene-glycol, starch type. The additives are blended with the bauxite before, or during the extrusion of the blend for the formation of pellets. The pellets are subjected to drying and calcination under controlled conditions for their activation.The obtained catalyst offers a good mechanical strength, a high content in macropores and a high activity, specifically for the hydrocracking of heavy Venezuelan crudes or residues.
    Type: Grant
    Filed: May 9, 1986
    Date of Patent: June 2, 1987
    Assignee: Intevep, S.A.
    Inventors: Beatriz Arias, Humberto Kum, Roberto Galiasso
  • Patent number: 4668376
    Abstract: This invention relates to the preparation and use of supported, manganese sulfide promoted molybdenum and tungsten sulfide catalysts useful for hydroprocessing processes, particularly hydrotreating. These catalysts are prepared by heating a composite of support material and precursor salt under oxygen-free conditions and in the presence of sulfur, wherein said precursor salt contains a thiometallate anion of Mo, W or mixture thereof and a cation comprising one or more promoter metals which are chelated by at least one neutral, nitrogen-containing polydentate ligand, and wherein said promoter metal comprises Mn alone or a mixture of Mn with Co, Ni, Zn, Cu or mixture thereof.
    Type: Grant
    Filed: December 28, 1984
    Date of Patent: May 26, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Archie R. Young, Teh C. Ho, Allan J. Jacobson, Russell R. Chianelli
  • Patent number: 4664777
    Abstract: A process for the conversion of fused two-ring aromatic and fused two-ring hydroaromatic hydrocarbons into lower boiling aromatics, particularly alkylbenzenes of higher octane values. Such feeds are contacted in the presence of hydrogen over an iron catalyst at temperature sufficient to selectively hydrogenate and hydrocrack said fused two-ring aromatic hydrocarbon compound, or fused two-ring hydroaromatic hydrocarbon compounds, or both, to produce lower molecular weight, higher octane components suitable for direct blending with gasoline.
    Type: Grant
    Filed: July 31, 1985
    Date of Patent: May 12, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Carl W. Hudson, Glen P. Hamner
  • Patent number: 4663023
    Abstract: Hydrocarbon feeds are upgraded by contacting same, at elevated temperature and in the presence of hydrogen, with a self-promoted catalyst prepared by heating one or more water soluble catalyst precursors in a non-oxidizing atmosphere in the presence of sulfur at a temperature of at least about 200.degree. C. The precursors will be one or more compounds of the formula ML(Mo.sub.y W.sub.1-y O.sub.4) wherein M is one or more promoter metals selected from the group consisting essentially of Mn, Fe, Co, Ni, Cu, Zn and mixtures thereof, wherein O.ltoreq.y.ltoreq.1 and wherein L is a nitrogen containing, neutral multidentate, chelating ligand. In a preferred embodiment the ligand L will comprise one or more chelating alkyl di or triamines and the non-oxidizing atmosphere and to form the catalyst will comprise H.sub.2 S.
    Type: Grant
    Filed: December 28, 1984
    Date of Patent: May 5, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Larry E. McCandlish, Teh C. Ho
  • Patent number: 4659453
    Abstract: A hydrotreating (hydrovisbreaking) process comprises the step of contacting under suitable conditions (A) a substantially liquid hydrocarbon-containing feed stream containing more than 0.1 weight-% Ramsbottom carbon residue, (B) a hydrogen-containing gas and (C) a liquid catalyst composition, which has been prepared by mixing (a) water, (b) at least one alkali metal sulfide or hydrogen sulfide or ammonium sulfide or hydrogen sulfide and (c) at least one molybdenum-oxygen compound, wherein the atomic ratio of S:Mo in this liquid catalyst composition is in the range of from about 0.6:1 to about 3.0:1, preferably from about 0.8:1 to 2.3:1. Preferably, (b) is (NH.sub.4).sub.2 S and (c) is MoO.sub.3.
    Type: Grant
    Filed: February 5, 1986
    Date of Patent: April 21, 1987
    Assignee: Phillips Petroleum Company
    Inventors: Simon G. Kukes, Jerald A. Howell
  • Patent number: 4657664
    Abstract: Disclosed is an improved multi-stage process for the hydroconversion of heavy hydrocarbon feedstocks containing asphaltenes, metals and sulfur compounds. The process is characterized by the use of a relatively inexpensive demetallation catalyst in a first reaction zone comprising a Group VIB and/or a Group VIII metal deposed on a high macropore volume inorganic support followed by the use of a desulfurization catalyst in a second reaction zone comprising a Group VIB and a Group VIII metal on a high macropore volume inorganic oxide support.
    Type: Grant
    Filed: December 20, 1985
    Date of Patent: April 14, 1987
    Assignee: Amoco Corporation
    Inventors: April J. Evans, Albert L. Hensley
  • Patent number: 4657665
    Abstract: Disclosed is an improved ebullated bed process for the hydroconversion of heavy hydrocarbon feedstocks containing asphaltenes, metals, and sulfur compounds. The disclosed process is characterized by the use of a catalyst comprising a relatively small amount of cobalt, i.e., 0.4 to 0.8 wt. % incorporated with a high macropore volume Group VIB metal containing catalyst.
    Type: Grant
    Filed: December 20, 1985
    Date of Patent: April 14, 1987
    Assignee: Amoco Corporation
    Inventors: William I. Beaton, Albert L. Hensley, April J. Evans
  • Patent number: 4655906
    Abstract: A catalyst composition comprises (a) alumina, (b) zinc titanate, (c) at least one compound of molybdenum, (d) at least one compound of at least one of nickel and cobalt, and (e) at least one compound of rhenium. This catalyst composition is used for hydrotreating a liquid hydrocarbon-containing feed stream, which contains organic compounds of sulfur, nitrogen and oxygen under such conditions as to obtain a product having reduced levels of sulfur, nitrogen and oxygen. Preferably the hydrocarbon-containing feed stream contains cycloalkanes, which are at least partially reformed to aromatic compounds.
    Type: Grant
    Filed: May 2, 1986
    Date of Patent: April 7, 1987
    Assignee: Phillips Petroleum Company
    Inventors: Geir Bjornson, Douglas D. Klendworth, Lloyd E. Gardner, Floyd E. Farha, Jr.
  • Patent number: 4647369
    Abstract: Dewaxing a waxy feedstock is achieved by dispersing dewaxing catalyst particles within the liquid waxy feedstock and removing gaseous products out of contact with the catalyst by purging a gas stream through the liquid feedstock.
    Type: Grant
    Filed: April 4, 1986
    Date of Patent: March 3, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Anthony Y. Kam, James C. Kuo, Quang N. Le, Jonah Smith
  • Patent number: 4640766
    Abstract: C.sub.4.sup.- hydrocarbons are converted into syngas with a H.sub.2 /CO molar ratio between 0.25 and 2.25 by reforming at a pressure above 10 bar in the presence of specified amounts of carbon dioxide and steam followed by conversion of the syngas into C.sub.5.sup.+ hydrocarbons over a cobalt-containing catalyst or a catalyst combination comprising a cobalt-containing catalyst and having CO-shift activity.
    Type: Grant
    Filed: April 19, 1985
    Date of Patent: February 3, 1987
    Assignee: Shell Oil Company
    Inventors: Martin F. M. Post, Swan T. Sie, Ernst J. R. Sudholter
  • Patent number: 4640765
    Abstract: A method for cracking a heavy fraction oil is provided in which is solved a problem as to an increase in pressure loss due to coking in a cracking tower during the treatment of heavy fraction oils containing at least 1.0 wt. % of asphaltene. The cracking tower is vertically divided into at least two portions with a partition for housing a solid catalyst having a hydrogenation function, and the divided portions are communicated with each other at the upper and lower parts of the tower. A starting heavy fraction oil, a hydrogen donative solvent, and a hydrogen-containing gas are introduced into at least one of the divided portions at the lower part thereof, and further the fluid is circulated between the divided portions. Another method for cracking heavy fraction oils is provided in which a heavy hydrocarbon oil containing at least 1.0 wt.
    Type: Grant
    Filed: August 29, 1985
    Date of Patent: February 3, 1987
    Assignee: Nippon Oil Co., Ltd.
    Inventor: Junichi Kubo
  • Patent number: 4637870
    Abstract: Hydroconversion processes for converting oil, coal or mixtures thereof are provided utilizing a catalyst prepared by first forming an aqueous solution of phosphomolybdic acid and phosphoric acid at a specified ratio of atoms of P/Mo, and subsequently adding this solution to a hydrocarbon material, followed by heating in the presence of H.sub.2 and/or H.sub.2 S to form a solid molybdenum and phosphorus-containing catalyst.
    Type: Grant
    Filed: October 10, 1985
    Date of Patent: January 20, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 4637871
    Abstract: Slurry hydroconversion processes utilizing an aqueous solution of phosphomolybdic acid as catalyst precursor, which is subsequently converted to a solid molybdenum-containing catalyst, are improved when the catalyst precursor aqueous solution comprises a specified concentration of molybdenum derived from the phosphomolybdic acid. The improved hydroconversion processes and the improved method of preparing the catalyst are provided.
    Type: Grant
    Filed: October 10, 1985
    Date of Patent: January 20, 1987
    Assignee: Exxon Research and Engineering Company
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 4632747
    Abstract: This invention relates to the preparation and use of catalysts useful for hydroprocessing processes, such as hydrotreating, wherein said catalysts are formed by heating, at elevated temperature, in the presence of sulfur and under oxygen-free conditions, a composite of support material and one or more catalyst precursor salts containing a thiometallate anion of Mo, W or mixture thereof and a cation comprising one or more divalent promoter metals at least one of which is iron, wherein said promoter metal or metals are chelated by at least one neutral, nitrogen-containing polydentate ligand, and wherein said additional divalent promoter metal, if any, is selected from the group consisting of Ni, Co, Mn, Zn, Cu and mixture thereof.
    Type: Grant
    Filed: December 28, 1984
    Date of Patent: December 30, 1986
    Assignee: Exxon Research and Engineering Company
    Inventors: Teh C. Ho, Archie R. Young, II, Allan J. Jacobson, Russell R. Chianelli
  • Patent number: 4627910
    Abstract: A hydrocarbon conversion catalyst containing cobalt and a Group VIB metal and having a substantially uniform cross-sectional phosphorus distribution is prepared by impregnating support particles with a solution containing dissolved cobalt, phosphorus, and at least 17 weight percent of Group VIB metal components, calculated as the trioxides, having a pH of less than 1.2, and characterized by an extinction coefficient in the ultraviolet spectrum of about 0.7.times.10.sup.4 to about 1.8.times.10.sup.4 liters/cm.multidot.moles of Group VIB metal, followed by aging, drying and calcining. The catalyst is useful for promoting a number of hydrocarbon conversion reactions, particularly those involving hydrogenative desulfurization.
    Type: Grant
    Filed: October 19, 1983
    Date of Patent: December 9, 1986
    Assignee: Union Oil Company of California
    Inventor: William S. Millman
  • Patent number: 4626339
    Abstract: Supported hydroprocessing catalysts comprising a sulfide of trivalent chromium and molybdenum or tungsten which optionally may contain one or more promotor metals such as Co, Fe, Ni and mixture thereof. These catalysts are obtained by comprising a preselected quantity of support material with a precursor salt containing a tetrathiometallate anion of Mo or W and a cation comprising trivalent chromium and, optionally, one or more promoter metals wherein both said trivalent chromium and promoter metal are chelated by at least one neutral, nitrogen-containing polydentate ligand and heating the composite in the presence of sulfur and hydrogen in an oxygen-free atmosphere. These catalysts have high selectivity for nitrogen removal. The chromium and promoter metal do not have to be in the same cation.
    Type: Grant
    Filed: September 28, 1984
    Date of Patent: December 2, 1986
    Assignee: Exxon Research and Engineering Company
    Inventors: Russell R. Chianelli, Teh C. Ho, Allan J. Jacobson, Archie R. Young
  • Patent number: 4626340
    Abstract: A process for the conversion of heavy hydrocarbon feedstocks which are characterized by high molecular weight, low reactivity and high metal contents comprising feeding the feedstock to a hydrodemetallization zone where the feedstock is contacted with hydrogen and a catalyst capable of demetallizing organometallic complexes of high molecular weight and cracking resistance, thereafter removing the effluent from the demetallization zone and feeding same to the thermal cracking zone where the effluent is contacted with hydrogen and thereafter feeding the product from the cracking zone to a hydrocarbon conversion zone where the product is contacted with hydrogen and a catalyst capable of cracking molecules of high cracking resistance.
    Type: Grant
    Filed: September 26, 1985
    Date of Patent: December 2, 1986
    Assignee: Intevep, S.A.
    Inventors: Roberto E. Galiasso, Beatriz R. Arias, Lino Caprioli, Juan Garcia, Humberto Kum
  • Patent number: 4622128
    Abstract: Supported hydroprocessing catalysts comprising a sulfide of trivalent chromium and Mo, W or mixture thereof are obtained by compositing a preselected quantity of support material with a precursor comprising a mixture of (i) a hydrated oxide of trivalent chromium and (ii) a salt containing a thiometallate anion of Mo or W and a cation comprising the conjugate acid of at least one neutral, nitrogen-containing polydentate ligand and heating the composite in the presence of sulfur and hydrogen in an oxygen-free atmosphere. These compositions have been found to be useful hydrotreating catalysts having nitrogen removal activity superior to that of commercial catalysts derived from cobalt molybdate on alumina.
    Type: Grant
    Filed: September 28, 1984
    Date of Patent: November 11, 1986
    Assignee: Exxon Research and Engineering Company
    Inventors: Archie R. Young, Teh C. Ho, Allan J. Jacobson, Russell R. Chianelli
  • Patent number: 4618412
    Abstract: A process for hydrocracking a hydrocarbon feedstock having a propensity to form polynuclear aromatic hydrocarbon compounds to suppress fouling the processing unit. The hydrocracking method includes contacting the hydrocarbon feedstock with a crystalline zeolite hydrocracking catalyst, contacting at least a portion of the resulting unconverted hydrocarbon oil containing polynuclear aromatic compounds with an iron catalyst in the presence of hydrogen to hydrogenate and hydrocrack the polynuclear aromatic hydrocarbon compounds, and recycling unconverted hydrocarbon oil having a reduced concentration of polynuclear aromatic compounds to the hydrocracking zone.
    Type: Grant
    Filed: July 31, 1985
    Date of Patent: October 21, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Carl W. Hudson, Glen P. Hamner
  • Patent number: 4613427
    Abstract: A natural active stable catalyst for use in the hydrodemetallization (HDM) and the hydroconversion (HC) of heavy crudes and residues and, in particular, a method for the preparation of the catalyst from natural clay and a process for the treatment of heavy crudes and residues with the catalyst. The catalyst is free of hydrogenating metals of Groups VIB and VIII of the Periodic Table and comprises primarily iron, silica and alumina derived from the composition of the natural clay. The catalyst possesses a surface area of between 20 to 100 m.sup.2 /g, a total pore volume of between 0.20 to 0.90 cc/g, where 50 to 100% of the total pore volume contains pores of diameter greater than 400 .ANG.. The catalyst has a ratio I(Fe)/I(Si+Al) of between 0.2 to 0.9 as determined by XPS.
    Type: Grant
    Filed: August 28, 1985
    Date of Patent: September 23, 1986
    Assignees: Intevep, S.A., Universidad Central de Venezuela
    Inventors: Gonzalo Sepulveda, Marcos Rosa-Brussin, Nereida Carrion, Pedro Roa, Alfredo Morales Ruiz, Jose Guitian, Otto Rodriguez, Carlos Zerpa
  • Patent number: 4612110
    Abstract: At least one decomposable molybdenum dithiocarbamate compound is mixed with a hydrocarbon-containing feed stream. The hydrocarbon-containing feed stream containing such decomposable molybdenum dithiocarbamate compound is then contacted in a hydrofining process with a catalyst composition comprising a support selected from the group consisting of alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB and Group VIII of the Periodic Table. The introduction of the decomposable molybdenum dithiocarbamate compound may be commenced when the catalyst is new, partially deactivated or spent with a beneficial result occurring in each case.
    Type: Grant
    Filed: March 14, 1984
    Date of Patent: September 16, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Simon G. Kukes, Thomas Davis, Howard F. Efner, Robert J. Hogan, Daniel M. Coombs
  • Patent number: 4609456
    Abstract: The invention concerns a process for converting heavy petroleum residues to hydrogen and to gaseous and distillable hydrocarbons, comprising the association of a step of hydropyrolysis (inside tube 3) with a step of catalytic steam-gasification of the formed coke (outside tube 3), characterized in that the hydropyrolysis step is performed in the presence of a solid supporting a carbon gasification catalyst circulating between the hydropyrolysis zone and the coke steam-gasification zone, said steam-gasification being performed in the absence of oxygen.The petroleum residue, hydrogen and steam are introduced respectively through lines 5, 6 and 7.The products are withdrawn through line 10. Heat may be supplied by the radiating tube 4.
    Type: Grant
    Filed: February 8, 1985
    Date of Patent: September 2, 1986
    Assignee: Institut Francais du Petrole
    Inventors: Andre Deschamps, Claude Dezael, Sigismond Franckowiak
  • Patent number: 4608153
    Abstract: A process wherein a feed comprising an admixture of liquid hydrocarbon compounds which includes a polynuclear aromatic hydrocarbon compound, or compounds (PNA's) is contacted in the presence of hydrogen over an iron catalyst at temperature sufficient to selectively hydrogenate and hydrocrack, or destroy the PNA's of the admixture without excessively hydrogenating and hydrocracking the non-PNA's of said feed. The process is particularly applicable for the removal of PNA's from reformates, processed naphthas, and other hydroprocessed streams or the like to achieve a lower and more favorable distribution of PNA's in a motor gasoline pool, and further to remove PNA's from prime fuels and heavier hydrocarbon mixtures.
    Type: Grant
    Filed: July 31, 1985
    Date of Patent: August 26, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Carl W. Hudson, Glen P. Hamner
  • Patent number: 4606809
    Abstract: High yields of desired distillate oil are obtained by subjecting heavy oil to catalytic conversion with hydrogen at superatmospheric pressure in a temperature staged process, wherein the oil-catalyst slurry is subjected in the initial stage to a temperature in the range of 780.degree.-825.degree. F. (415.degree.-440.degree. C.) and in a subsequent stage to a temperature which is at least 20.degree. F. higher than that employed in the previous stage, preferably in the range of 800.degree.-860.degree. F. (.about.425.degree.-460.degree. C.).
    Type: Grant
    Filed: July 1, 1985
    Date of Patent: August 19, 1986
    Assignee: Air Products and Chemicals, Inc.
    Inventor: Diwakar Garg
  • Patent number: 4604190
    Abstract: A catalyst is prepared by adding a water soluble aliphatic polyhydroxy compound such as a polyhydroxy alcohol or a carbohydrate (e.g., sucrose) to an aqueous solution of chromic acid and subsequently introducing the resulting mixture into a hydrocarbon material. The hydrocarbon-containing mixture is heated in the presence of hydrogen sulfide to convert the chromium catalyst precursor to a solid chromium-containing catalyst. Hydroconversion processes utilizing the catalyst to convert oil, coal, and mixtures thereof are also provided.
    Type: Grant
    Filed: August 5, 1985
    Date of Patent: August 5, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 4604189
    Abstract: Catalytic hydroconversion of a relatively heavy hydrocarbon residual fraction is effected by adding a thermally decomposable metal compound to the oil, along with an acidic catalyst solid to the oil, and passing the mixture to a hydroconversion zone containing hydrogen at an elevated temperature. Preferred metals are cobalt and molybdenum. Preferred solids are large pore zeolites, silica/alumina, clays and surface activated metal oxides.
    Type: Grant
    Filed: December 24, 1984
    Date of Patent: August 5, 1986
    Assignee: Mobil Oil Corporation
    Inventors: Francis J. Derbyshire, Philip Varghese
  • Patent number: 4597856
    Abstract: A process for fluidized catalytic cracking of heavy oils and production of hydrogen is described, comprising contacting steam and heavy oils with fluidized catalyst particles containing reduced iron at high temperatures, wherein a fluidized bed is formed such that the catalyst particles are fed from the bottom and withdrawn from the top of the fluidized bed and the fluidized bed is provided with a means for retarding the mixing rate of the catalyst particles in the vertical direction, to thereby generate a temperature difference between zones of the fluidized bed above and below said means, and use the upper zone for cracking of heavy oils and the lower zone for production of hydrogen. Catalyst particles withdrawn from the fluidized bed may be regenerated and recycled. Thus, light oils and hydrogen can be produced in high yields.
    Type: Grant
    Filed: October 17, 1984
    Date of Patent: July 1, 1986
    Assignee: Processing Research Association of Residual Oil
    Inventors: Susumu Yoshioka, Nobuo Matsuo, Nobuyasu Meguri, Tadashi Murakami, Yasushi Ishibashi, Kenichi Matsuda, Teruo Suzuka, Satoshi Fukase, Hidetaka Ohse
  • Patent number: 4595672
    Abstract: Self-promoted molybdenum and tungsten sulfide hydrotreating catalysts are prepared by heating one or more water soluble catalyst precursors in a non-oxidizing atmosphere in the presence of sulfur at a temperature of at least about 200.degree. C. The precursors will be one or more compounds of the formula ML(Mo.sub.y W.sub.1-y O.sub.4) wherein M is one or more promoter metals selected from the group consisting essentially of Mn, Fe, Co, Ni, Cu, Zn and mixtures thereof, wherein O.ltoreq.y.ltoreq.1 and wherein L is a nitrogen containing, neutral multidentate, chelating ligand. In a preferred embodiment the ligand L will comprise one or more chelating alkyl di or triamines and the non-oxidizing atmosphere will comprise H.sub.2 S.
    Type: Grant
    Filed: December 11, 1984
    Date of Patent: June 17, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Teh C. Ho, Larry E. McCandlish
  • Patent number: 4592827
    Abstract: Heavy crudes or vacuum residues are treated in a thermal hydroconversion process in the presence of a metal catalyst from Groups IVb, Vb, VIb, VIIb and VIII of the Periodic Table of Elements and water. Fresh catalyst is introduced into the process as a soluble, metallic catalyst precursor which is then decomposed while feedstock admixed with water is preheated to a temperature of at least about 230.degree. C. but no more than about 420.degree. C.
    Type: Grant
    Filed: June 25, 1985
    Date of Patent: June 3, 1986
    Assignee: Intevep, S.A.
    Inventors: Roberto Galiasso, Jose A. Salazar, Alfredo Morales, Angel R. Carrasquel
  • Patent number: 4592830
    Abstract: A hydrogen donor solvent selected from the group consisting of a full range crude oil and an atmospheric topped crude oil is used in a hydrovisbreaking process. The heavy fraction being processed is heated in the presence of hydrogen and the solvent under suitable hydrovisbreaking conditions. As a result, the amount of heavies in the feed to the hydrovisbreaking process is substantially reduced.
    Type: Grant
    Filed: March 22, 1985
    Date of Patent: June 3, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Jerald A. Howell, Donald C. Tabler, Donald M. Haskell
  • Patent number: 4591426
    Abstract: A process for upgrading feedstocks containing not less than about 200 ppm metals, an API gravity of less than about 20.degree., a Conradson Carbon of more than about 8%, by hydroconversion with hydrogen in the presence of a naturally occurring inorganic material as a catalyst. The invention further provides, inter alia, subsequently fractionating the hydroconverted product and solvent deasphalting the distillation bottoms and optionally hydrodesulfurizing atmospheric distillates and the mix of vacuum gas oils and deasphalted oils separately. When a heavy crude of 12.degree. API, 10% Conradson Carbon, 3.2% sulfur and 350 ppm metals is fed to this process, more than 90% (v/v) of a synthetic crude of 25.degree.API, 0.17% sulfur and only 13.8% (v/v) 950.degree. F.+ fraction may be obtained.
    Type: Grant
    Filed: March 28, 1983
    Date of Patent: May 27, 1986
    Assignee: Intevep, S.A.
    Inventors: Julio H. Krasuk, Fernando J. Silva, Roberto E. Galiasso, Alfredo Souto
  • Patent number: 4591429
    Abstract: Supported, hydroprocessing catalysts comprising a sulfide of (i) trivalent chromium, (ii) Mo, W or mixture thereof and (iii) at least one metal selected from the group consisting of Ni, Co, Mn, Cu, Zn and mixture thereof and mixture thereof with Fe. These catalysts are made by compositing a preselected quantity of support material with a precursor comprising a mixture of (i) hydrated oxide of trivalent chromium and (ii) a salt containing a thiometallate anion of Mo or W and a cation comprising at least one divalent promoter metal chelated by at least one, neutral, nitrogen-containing polydentate ligand and heating the composite in the presence of sulfur and hydrogen in an oxygen-free atmosphere. These catalysts have been found to be useful hydrotreating catalysts having nitrogen removal activity superior to that of commercial catalysts such as sulfided cobalt-molybdate on alumina.
    Type: Grant
    Filed: September 28, 1984
    Date of Patent: May 27, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Teh C. Ho, Archie R. Young, II, Russell R. Chianelli, Allan J. Jacobson
  • Patent number: 4584093
    Abstract: Supported catalysts which are made by shaping catalyst carrier, with or without catalyst precursors, into balls, calcining the balls at 300.degree.-1000.degree. C., and crushing the calcined balls to particles whose average size is 0.2-0.8 times the average diameter of the balls. When the precursors are not present during the manufacture, they are added thereafter.
    Type: Grant
    Filed: January 22, 1985
    Date of Patent: April 22, 1986
    Assignee: Ste Francaise des Produits pour Catalyse Pro-Catalyse chez Institut Francais du Petrole
    Inventors: Herve Toulhoat, Jean-Claude Plumail, Marc Mercier, Yves Jacquin
  • Patent number: 4582592
    Abstract: Addition of organofluorine compounds to heavy hydrocarbon oils, particularly petroleum residua prior to catalytic hydroprocessing extends hydroprocessing catalyst life.
    Type: Grant
    Filed: December 23, 1982
    Date of Patent: April 15, 1986
    Assignee: Chevron Research Company
    Inventors: Gary M. Masada, Kirk R. Gibson
  • Patent number: 4581127
    Abstract: A method to control the aging rate of catalysts useful in hydrocarbonaceous oil processing is provided, where said catalytic processing is carried out in the presence of highly dispersed or homogeneous metallic compounds or salts.
    Type: Grant
    Filed: October 29, 1984
    Date of Patent: April 8, 1986
    Assignee: Mobil Oil Corporation
    Inventor: Philip Varghese
  • Patent number: 4581126
    Abstract: A catalyst support comprises a porous gel of an inorganic substance, for example a refractory inorganic oxide, and has a surface area in the range 125 to 150 m.sup.2 /g, a mean pore diameter in the range 140 to 190 .ANG. with at least 80% of the pore volume contained in pores having a pore size range of 50 to 90 .ANG.. The invention also relates to catalysts based on such supports and to hydrocarbon conversion processes, for example reforming, carried out in the presence of hydrogen and employing said catalysts.
    Type: Grant
    Filed: March 29, 1985
    Date of Patent: April 8, 1986
    Assignee: Imperial Chemical Industries PLC
    Inventors: Michael A. Day, Alistair Reid
  • Patent number: 4579646
    Abstract: This invention relates to a process for hydroconverting a hydrocarbon chargestock having the steps of: heating the chargestock to produce a minor amount of coke; contacting the coke within the chargestock with a minor effective amount of an oil-soluble metal compound, the metal being selected from the group consisting of Groups IV-B, V-B, VI-B, VII-B, and VIII of the Periodic Table of Elements, and mixtures thereof; contacting the metal compound and the coke within the chargestock with a hydrogen-containing gas under conditions to produce a solid catalyst within the chargestock capable of promoting hydroconversion of at least a portion of the chargestock; contacting the chargestock containing the catalyst with hydrogen under hydroconversion conditions; and recovering a hydroconverted substantially-hydrocarbon product.
    Type: Grant
    Filed: July 13, 1984
    Date of Patent: April 1, 1986
    Assignee: Atlantic Richfield Co.
    Inventors: Martin P. Grosboll, Paul H. Dittmar
  • Patent number: 4579838
    Abstract: A catalyst is prepared by heating the reaction product of CrO.sub.3 and tert-butyl alcohol as catalyst precursor in a hydrocarbon medium in the presence of hydrogen sulfide to convert the catalyst precursor to a solid chromium-containing catalyst. Hydroconversion processes utilizing the catalyst to convert oil, coal, and mixtures thereof are also provided.
    Type: Grant
    Filed: April 29, 1985
    Date of Patent: April 1, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 4579649
    Abstract: A new active stable catalyst for use in the removal of sulphur, nitrogen, contaminating metals, asphaltenes and Conradson carbon from heavy crudes and residues and, in particular, a method for the preparation of the catalyst and a process for the treatment of heavy crudes and residues with the catalyst. The catalyst comprises a hydrogenation component selected from Group VIB of the Periodic Table, a hydrogenation component selected from Group VIII of the Periodic Table and a phosphorus oxide component as active components all supported on an alumina carrier. The catalyst is made up of a dispersion of the above metals on the surface of the alumina carrier such that, when the catalyst is sulphided under specific conditions, catalytic activities such as hydrodesulphurization (HDS), hydrodenitrogenation (HDN) and hydrodemetallization (HDM) and the conversion of asphaltenes and Conradson carbon are improved.
    Type: Grant
    Filed: April 1, 1985
    Date of Patent: April 1, 1986
    Assignee: Intevep, S.A.
    Inventors: Alfredo L. Morales, Roberto E. Galiasso, Maria M. Agudelu, Jose A. Salazar, Angel R. Carrasquel
  • Patent number: 4578182
    Abstract: A catalyst is prepared by heating the reaction product of CrO.sub.3 and tert-butyl alcohol as catalyst precursor in a hydrocarbon medium in the presence of hydrogen sulfide to convert the catalyst precursor to a solid chromium-containing catalyst. Hydroconversion processes utilizing the catalyst to convert oil, coal, and mixtures thereof are also provided.
    Type: Grant
    Filed: August 5, 1985
    Date of Patent: March 25, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 4578181
    Abstract: A process of preparing a highly dispersed (colloidal or submicron size) heterogeneous catalyst for the hydrothermal conversion of heavy oils and residua is described. The process comprises preparing a reverse micellar dispersion by mixing water, an organic solvent, and an ionic or neutral surfactant to which is added an aqueous solution of a metal salt. The metal salt is reduced to a colloidal dispersion of the catalyst in a mixed water-organic liquid phase. The colloidal catalyst is then blended into resid or heavy oil fractions, and the blend is treated under hydrothermal conditions.
    Type: Grant
    Filed: June 25, 1984
    Date of Patent: March 25, 1986
    Assignee: Mobil Oil Corporation
    Inventors: Eric G. Derouane, Philip Varghese
  • Patent number: 4578180
    Abstract: At least one decomposable compound selected from the group consisting of dimanganese decacarbonyl and chromium hexacarbonyl is mixed with a hydrocarbon-containing feed stream. The hydrocarbon containing feed stream containing such decomposable compound is then contacted in a hydrofining process with a catalyst composition comprising a support selected from the group consisting of alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB and Group VIII of the Periodic Table. The introduction of the decomposable compound may be commenced when the catalyst is new, partially deactivated or spent with a beneficial result occurring in each case.
    Type: Grant
    Filed: April 5, 1984
    Date of Patent: March 25, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Simon G. Kukes, Robert J. Hogan, Daniel M. Coombs, Daniel J. Strope
  • Patent number: 4567156
    Abstract: A catalyst is prepared by adding a water soluble aliphatic polyhydroxy compound such as a polyhydroxy alcohol or a carbohydrate (e.g., sucrose) to an aqueous solution of chromic acid and subsequently introducing the resulting mixture into a hydrocarbon material. The hydrocarbon-containing mixture is heated in the presence of hydrogen sulfide to convert the chromium catalyst precursor to a solid chromimum-containing catalyst. Hydroconversion processes utilizing the catalyst to convert oil, coal, and mixtures thereof are also provided.
    Type: Grant
    Filed: April 29, 1985
    Date of Patent: January 28, 1986
    Assignee: Exxon Research and Engineering Co.
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 4564441
    Abstract: At least one decomposable compound of a metal selected from the group consisting of copper, zinc and the metals of Group III-B, Group IV-B, Group VB, Group VIB, Group VIIB and Group VIII of the Periodic Table is mixed with a hydrocarbon-containing feed stream. The hydrocarbon-containing feed stream containing such decomposable compound is then contacted with a suitable refractory inorganic material to reduce the concentration of metals, sulfur and Ramsbottom carbon residue contained in the hydrocarbon-containing feed stream. The suitable refractory inorganic material may also be slurried with the hydrocarbon-containing feed stream.
    Type: Grant
    Filed: May 21, 1984
    Date of Patent: January 14, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Simon G. Kukes, Edward L. Sughrue, II, Robert J. Hogan
  • Patent number: 4563265
    Abstract: A catalyst used for liquefaction of coal and hydrogenolysis or hydrodesulfurization of heavy oils. The catalyst is prepared by reacting one or more compounds selected from the group consisting of carbonyl compounds of molybdenum, salts of molybdenum, oxides of molybdenum, metallic molybdenum, and alloys containing molybdenum, with alkali and water at a temperature ranging from 220.degree. to 450.degree. C. under a carbon monoxide atmosphere; and reducing the product obtained at temperature ranging from 400.degree. to 450.degree. C. under a hydrogen atmosphere.
    Type: Grant
    Filed: June 12, 1984
    Date of Patent: January 7, 1986
    Assignee: Toshitaka Ueda
    Inventors: Tsuneo Yoshii, Toshitaka Ueda
  • Patent number: 4561964
    Abstract: An improved hydroconversion process for carbonaceous materials wherein a monohydrocarbyl substituted dithiocarbamate of a metal selected from Group VIII-A of the Periodic Table of Elements or a mixture thereof is used as a catalyst precursor. The improved process is effective for both normally solid and normally liquid carbonaceous materials and for carbonaceous materials which are either solid or liquid at the conversion conditions. The hydroconversion will be accomplished at a temperature within the range from about 500.degree. to about 900.degree. F., at a total pressure within the range from about 500 to 7000 psig and at a hydrogen partial pressure within the range from about 400 to about 5000 psig.
    Type: Grant
    Filed: October 1, 1984
    Date of Patent: December 31, 1985
    Assignee: Exxon Research and Engineering Co.
    Inventors: Gopal H. Singhal, Karla S. Colle, Edward H. Edelson, Bobby L. Wilson, Loan H. Dao
  • Patent number: 4560468
    Abstract: At least one decomposable molybdenum dithiophosphate compound is mixed with a hydrocarbon-containing feed stream. The hydrocarbon-containing feed stream containing such decomposable molybdenum dithiophosphate compound is then contacted in a hydrofining process with a catalyst composition comprising a support selected from the group consisting of alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB and Group VIII of the Periodic Table. The introduction of the decomposable molybdenum dithiophosphate compound may be commenced when the catalyst is new, partially deactivated or spent with a beneficial result occuring in each case.
    Type: Grant
    Filed: April 5, 1984
    Date of Patent: December 24, 1985
    Assignee: Phillips Petroleum Company
    Inventors: Simon G. Kukes, Robert J. Hogan, Daniel M. Coombs, Thomas Davis, Howard F. Efner
  • Patent number: 4557822
    Abstract: A process for the conversion of a hydrocarbonaceous oil in the presence of hydrogen and an iron-coal catalyst is provided in which a slurry of catalyst in the oil is treated with a hydrogen sulfide-containing gas at specified conditions prior to subjecting the slurry to hydroconversion conditions.
    Type: Grant
    Filed: December 27, 1982
    Date of Patent: December 10, 1985
    Assignee: Exxon Research and Engineering Co.
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 4551236
    Abstract: Titanium-containing molecular sieves are disclosed having use as molecular sieves and as catalyst compositions in hydrocarbon conversion and other processes. The instant invention employs novel titanium-containing molecular sieves comprising titanium, aluminum, phosphorus and oxygen and are generally employable in hydrocarbon conversion processes, including cracking, hydrocracking and hydrotreating.
    Type: Grant
    Filed: July 3, 1984
    Date of Patent: November 5, 1985
    Assignee: Union Carbide Corporation
    Inventors: Brent M. T. Lok, Bonita K. Marcus, Edith M. Flanigen