Metal Or Metal Oxide Catalyst Patents (Class 208/112)
  • Patent number: 5098552
    Abstract: The invention is an improvement in an ebullated bed process. Gas is removed from the vertically oriented reaction vessel until the vessel, including the recycle conduit is liquid filled. Foam, generated around the recycle cup and riser conduits is floated to the top of the reaction vessel by liquid and is prevented from entering the recycle conduit. A more stable hydrodynamic system is thereby achieved.
    Type: Grant
    Filed: November 13, 1990
    Date of Patent: March 24, 1992
    Assignee: Texaco Inc.
    Inventor: John C. Strickland
  • Patent number: 5082551
    Abstract: A hydroconversion effluent separation process is provided.The effluent from the hydroconversion zone is passed to a hot high pressure separation zone. The gas phase from that zone is then passed to a cold high pressure separation zone while the liquid hydrocarbon bottoms is passed to a hot low pressure separation zone. The gas phase is partially condensed in the cold high pressure separation zone to obtain a hydrogen-rich gas and a liquid hydrocarbon bottoms. A portion of the hydrogen-rich gas is recycled to the hydroconversion zone. A second portion is sent to a hydrogen purification step, most preferably by membrane separation, and the purified gas is recycled to the hydroconversion zone. The overhead from the hot low pressure separation is fed to a cold low pressure separation zone. The gas phase from the cold low pressure separation zone is recycled to the hydroconversion zone. Preferably, two cold low pressure separation zones are utilized in the process.
    Type: Grant
    Filed: July 25, 1990
    Date of Patent: January 21, 1992
    Assignee: Chevron Research and Technology Company
    Inventors: Bruce E. Reynolds, Donald A. Bea, Robert W. Bachtel
  • Patent number: 5076907
    Abstract: A midbarrel hydrocracking catalyst for use in producing middle distillate products from hydrocarbon feedstocks via hydrocracking comprises at least one hydrogenation component, preferably one containing a metal selected from Group VIB and/or Group VIII of the Periodic Table of Elements, a layered magnesium silicate such as sepiolite, an intercalated clay such as pillared clay, and, optionally, a crystalline molecular sieve, preferably a zeolitic molecular sieve such as the modified Y zeolite known as LZ-10 zeolite.
    Type: Grant
    Filed: March 19, 1991
    Date of Patent: December 31, 1991
    Assignee: Union Oil Company of California
    Inventor: Mario L. Occelli
  • Patent number: 5071538
    Abstract: The present invention relates to a spent hydroprocessing catalyst regeneration process wherein the catalyst is subjected to an initial partial decoking step, followed by the addition of at least one rare earth metal, and then subjected to a final decoking step.
    Type: Grant
    Filed: October 15, 1990
    Date of Patent: December 10, 1991
    Assignee: Amoco Corporation
    Inventors: Frederick T. Clark, Albert L. Hensley, Jr.
  • Patent number: 5064523
    Abstract: Process for the hydrogenative conversion of heavy oils and residual oils, used oils and waste oils, mixed with sewage sludge in a typical liquid phase hydrogenator with gases containing hydrogen, with the addition of a finely ground substance that preferably has a large internal surface area, as additive. The additive is added in two different particle size ranges so that a portion of the additive is present as a fine particle size fraction iwth a particle size of 90 .mu.m or less and another portion as a coarse particle size fraction with a particle size of 100 .mu.m to 2000 .mu.m, preferably 100 to 1000 .mu.m with the procedure being carried out with a weight ratio of raw oils to sewage sludge used of 10:1 to 1:1.5. Conversion of vacuum residue of a Venezuelan heavy oil with the addition of 2 wt. % of lignite coke as additive and with the admixture of 10 wt.
    Type: Grant
    Filed: November 4, 1988
    Date of Patent: November 12, 1991
    Assignee: Veba Oel Technologie GmbH
    Inventors: Klaus Kretschmar, Ludwig Merz, Klaus Niemann
  • Patent number: 5064527
    Abstract: An improved hydroconversion process for carbonaceous materials wherein a dihydrocarbyl substituted dithiocarbamate of a metal selected from any one of Groups IV-B, V-A, VI-A, VII-B, and VIII-A of the Periodic Table of Elements or a mixture thereof is used as a catalyst precursor. The improved process is effective for both normally solid and normally liquid carbonaceous materials and for carbonaceous materials which are either solid or liquid at the conversion conditions. The hydroconversion will be accomplished at a temperature within the range from about 500.degree. to about 900.degree. F., at a total pressure within the range from about 500 to 7000 psig and at a hydrogen partial pressure within the range from about 400 to about 5000 psig.
    Type: Grant
    Filed: May 8, 1984
    Date of Patent: November 12, 1991
    Assignee: Exxon Research & Engineering Company
    Inventors: Gopal H. Singhal, Bobby L. Wilson, Edward H. Edelson, Michael A. Mikita
  • Patent number: 5055174
    Abstract: At least one decomposable molybdenum compound selected from the group consisting of molybdenum dithiophosphates and molybdenum dithiocarbamates is mixed with a hydrocarbon-containing feed stream. The hydrocarbon-containing feed stream containing such decomposable molybdenum compound is then contacted in a hydrovisbreaking process with hydrogen under suitable hydrovisbreaking conditions.
    Type: Grant
    Filed: June 27, 1984
    Date of Patent: October 8, 1991
    Assignee: Phillips Petroleum Company
    Inventors: Jerald A. Howell, Donald C. Tabler, Thomas Davis, Simon G. Kukes
  • Patent number: 5055175
    Abstract: Heavy crude oil emulsions are converted to lighter essentially sulphur-free and nitrogen-free hydrocarbons by Group VI B or Group VIII B metal compounds or complexes along with carbon monoxide, hydrogen or mixtures of carbon monoxide and hydrogen, and broken without the necessity for prior emulsion treatment and separation.
    Type: Grant
    Filed: July 14, 1989
    Date of Patent: October 8, 1991
    Assignee: University of Waterloo
    Inventors: Flora T. T. Ng, Sophia K. Tsakiri
  • Patent number: 5043056
    Abstract: In an ebullated bed process, a residual hydrocarbon oil and a hydrogen containing gas is passed upwardly through an ebullated bed of catalyst in a hydrocracking zone at a temperature in the range of 650.degree. F. to 950.degree. F. and pressure of 1000 psia to 5000 psia. The hydrogen containing gas comprises hydrogen sulfide in an amount to maintain the sulfur content of the oil in the hydrocracking zone at 2 wt % to 10 wt %. A hydrocracked oil is recovered characterized by having a reduced sediment content.
    Type: Grant
    Filed: February 24, 1989
    Date of Patent: August 27, 1991
    Assignee: Texaco, Inc.
    Inventors: Roy E. Pratt, Jitendra A. Patel
  • Patent number: 5041205
    Abstract: A crystalline material having, in the dehydrated form, the empirical formula:m(M.sub.2/a O):X.sub.z O.sub.xz/2 :.sub.y YO.sub.2 (I)in which m is 0.5 to 1.5; M is a cation of valency a; X is a metal of valency x, selected from aluminium, boron, gallium, zinc, iron and titanium; z is 2 when x is an odd number, and z is 1 when x is an even number; y is at least 5; and Y is silicon or germanium; and having, in the calcined hydrogen form, an X-ray diffraction pattern including significant peaks substantially as shown in Table I herein. The material has been designated SUZ-2, and is used in the conversion of hydrocarbons or oxygenates.
    Type: Grant
    Filed: September 13, 1990
    Date of Patent: August 20, 1991
    Assignee: The British Petroleum Company p.l.c.
    Inventor: Sami A. I. Barri
  • Patent number: 5039392
    Abstract: A process for converting a heavy hydrocarbonaceous chargestock to lower boiling products which process comprises reacting the chargestock with a catalyst concentrate in the presence of hydrogen, at hydroconversion conditions, said catalyst concentrate having been prepared by the steps comprising: (a) forming a precursor catalyst concentrate by mixing together: (i) a hydrocarbonaceous oil comprising constituents boiling above about 1050.degree. F.; (ii) a metal compound, said metal being selected from the group consisting of Groups II, III, IV, V, VIB, VIIB, and VIII of the Periodic Table of the Elements, in an amount to provide from about 0.2 to 2 wt. % metal, based on said hydrocarbonaceous oil; (b) heating the precursor concentrate to an effective temperature to produce a catalyst concentrate, wherein elemental sulfur is used an a sulfiding agent in an amount such that the atomic ratio of sulfur to metal is from about 1/1 to 8/1.
    Type: Grant
    Filed: June 4, 1990
    Date of Patent: August 13, 1991
    Assignee: Exxon Research and Engineering Company
    Inventors: Roby Bearden, Jr., Clyde L. Aldridge
  • Patent number: 5026473
    Abstract: The present invention is based on the discovery that certain transition metal containing complexes thermally decompose to form solids containing the transition metal, sulfur and carbon and that these transition metal, sulfur and carbon containing solids are particularly suitable as catalysts for hydrodesulfurization, hydrodenitrogenation and aromatics hydrogenation. The transition metal complexes that are thermally decomposed to novel catalysts are complexes of the type represented by the general formula ML.sup.n 3, wherein M is selected from Mo, W, Re and mixtures thereof, L is a dithiolene or aminobenzenethiolate ligand, and n represents the total charge of the metal complexes, and is 0, -1, or -2.
    Type: Grant
    Filed: May 11, 1990
    Date of Patent: June 25, 1991
    Assignee: Exxon Research & Engineering Company
    Inventors: Thomas R. Halbert, Russell R. Chianelli, Edward I. Stiefel, Allan J. Jacobson
  • Patent number: 5026472
    Abstract: High boiling hydrocarbons are upgraded to products including low aromatic content kerosene or jet fuel in a dual reaction zone process. Feeds such as gas oils are fed to a hydrocracking reactor, with the effluent separated into vapor and liquid fractions. The vapor fraction is partially condensed to yield a liquid comprising kerosene/diesel boiling range hydrocarbons which is charged to a hydrogenation reactor. Liquid recovered from both reactors goes to a common fractionator. Vapor remaining after the partial condensation goes to the hydrogenation zone product separator to recover recycle hydrogen.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: June 25, 1991
    Assignee: UOP
    Inventors: Richard K. Hoehn, Mark E. Reno
  • Patent number: 5015360
    Abstract: A process for hydrocracking 343.degree. C..sup.+ feedstock is disclosed. The process employs a catalyst which comprises a layered silicate, such as magadiite or kenyaite, which contains interspathic polymeric silica. The catalyst also contains at least one base metal, i.e., Cr, Mo, W, Fe, Co, and Ni.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: May 14, 1991
    Assignee: Mobil Oil Corporation
    Inventors: Thomas F. Degnan, Garry W. Kirker, Richard F. Socha, Michael R. Stapleton, Ivy D. Johnson
  • Patent number: 5011675
    Abstract: The efficiency of trickle bed reactors is improved by periodically varying the liquid flow rate through the solids bed of the reactor. The reaction rate, conversion and product concentration can be increased using the novel operating procedure.
    Type: Grant
    Filed: March 15, 1988
    Date of Patent: April 30, 1991
    Assignee: University of Waterloo
    Inventors: Patricia Haure, Peter L. Silveston, Robert R. Hudgins, Maxime Bellut
  • Patent number: 5007998
    Abstract: A catalytic hydrocracking process which minimizes the fouling of the process unit with 11.sup.+ ring heavy polynuclear aromatic compounds by means of hydrogenating and converting at least a portion of the recycle hydrocarbon liquid containing trace quantities of 11.sup.+ ring heavy polynuclear aromatic compounds in a 11.sup.+ ring heavy polynuclear aromatic compound conversion zone containing a zeolite hydrogenation catalyst having pore openings in the range from about 8 to about 15 Angstroms, a hydrogenation component and an intercalated clay component at hydrogenation conditions to selectively reduce the concentration of 11.sup.+ ring heavy polynuclear aromatic compounds.
    Type: Grant
    Filed: March 26, 1990
    Date of Patent: April 16, 1991
    Assignee: UOP
    Inventor: Adrian J. Gruia
  • Patent number: 4995964
    Abstract: In the process for hydrocracking hydrocarbons boiling above about 700.degree. F. to midbarrel fuel products boiling between about 300.degree. F. and about 700.degree. F. which includes contacting the hydrocarbons with hydrogen under effective hydrocracking conditions in the presence of a catalyst composition comprising at least one hydrogenation component and at least one cracking component, the improvement which comprises utilizing as the cracking component an expanded clay including pillars comprising (a) at least one pillaring metal, (b) at least one rare earth element and (c) oxygen located between the sheets of at least one clay mineral or synthetic analogue thereof.
    Type: Grant
    Filed: February 26, 1988
    Date of Patent: February 26, 1991
    Assignee: UOP
    Inventors: Frank P. Gortsema, John R. McCauley, Regis J. Pellet, James G. Miller, Jule A. Rabo
  • Patent number: 4996385
    Abstract: Crystalline silica-titania catalyst compositions, optionally containing magnesium, are disclosed; the titanium is introduced through the use of organo-titanate chelates wherein the titanium has a coordination number of at least 5. The compositions are used in acid-catalyzed reactions such as alkylation reactions.
    Type: Grant
    Filed: December 18, 1989
    Date of Patent: February 26, 1991
    Assignee: Aristech Chemical Corporation
    Inventors: Leonard A. Cullo, Francis J. Shiring, III
  • Patent number: 4995962
    Abstract: There is provided a process for hydroisomerizing petroleum or synthetic paraffin wax with a particular catalyst. The catalyst comprises a hydrogenating component and a layered titanate containing an interspathic polymeric oxide such as silica. The hydrogenating component may be a Group VIII metal such as Pt.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: February 26, 1991
    Assignee: Mobil Oil Corporation
    Inventors: Thomas F. Degnan, Jr., Michael E. Landis
  • Patent number: 4980047
    Abstract: Large-pore intercalated clays, for example, smectites, with pillars of aluminum-rare earth element-oxygen oligomers, having unprecedented hydrothermal stability. Product distributions demonstrate desirable synergistic effects (less gas, more gasoline, higher activity) using a mixture of intercalated clay and zeolite.
    Type: Grant
    Filed: November 23, 1988
    Date of Patent: December 25, 1990
    Assignee: UOP
    Inventor: John R. McCauley
  • Patent number: 4976848
    Abstract: For a heavy hydrocarbonaceous feed, especially good hydrodemetalation and hydrodesulfurization are achieved, as well as MCR reduction, using a catalyst having 5 to 11 percent of its pore volume in the form of macropores, and a surface area greater than 75 m.sup.2 /g. Preferably the catalyst has a peak mesopore diameter greater than 165 .ANG., as determined by mercury porosimetry, and an average mesopore diameter greater than 160 .ANG..
    Type: Grant
    Filed: October 4, 1988
    Date of Patent: December 11, 1990
    Assignee: Chevron Research Company
    Inventor: David R. Johnson
  • Patent number: 4973397
    Abstract: Disclosed is a process for hydrotreating a hydrocarbonaceous feed wherein the feed is contacted in a mixed catalyst bed at a temperature of about 200.degree. C. to 450.degree. C., in the presence of hydrogne, which catalyst bed is comprised of: (a0 one or more catalysts comprised of at least one metal selected from Group VIB and at lease one metal selected from Group VIII of the Periodic Table of the Elements, on an inorganic oxide support material; and (b) one or more catlayst represented by MM'.sub.a S.sub.x where M is Cr or one or more divalent promoter metals selected from Mn, Fe, Co, Ni, Cu and Zn; M' is one or both of MO and W; x is 0.5 to 9, and a=1 when Cr is not one of metals represented by M, and 0.5.ltoreq.a.ltoreq.3 when Cr is one of the metals represented by M.
    Type: Grant
    Filed: July 5, 1988
    Date of Patent: November 27, 1990
    Assignee: Exxon Research and Engineering Company
    Inventor: Teh C. Ho
  • Patent number: 4971678
    Abstract: The invention is an improvement in an ebullated bed process. Gas is removed the ebullated bed reactor preferentially to liquid. Gas is removed by material balance control until the reactor, including the recycle conduit is liquid full. Foam, generated around the recycle cup and riser conduits is floated upward by liquid and does not enter the recycle conduit. When steady state is achieved, liquid and gas are both removed from the reactor under material balance control.
    Type: Grant
    Filed: June 27, 1988
    Date of Patent: November 20, 1990
    Assignee: Texaco Inc.
    Inventor: John C. Strickland
  • Patent number: 4971680
    Abstract: A hydrocarbon conversion process is disclosed involving the hydrocracking of a catalytic cycle oil in the presence of a catalyst having a nickel component, a tungsten component, and a support component containing a crystalline molecular sieve material present in an amount ranging from about 25 to about 60 wt. % based on the weight of the support component wherein at least about 1 to about 80 wt. % of the sieve material is a gallosilicate, based on the total weight of the sieve component.
    Type: Grant
    Filed: December 20, 1988
    Date of Patent: November 20, 1990
    Assignee: Amoco Corporation
    Inventors: Simon G. Kukes, Victor K. Shum, P. Donald Hopkins, L. Charles Gutberlet
  • Patent number: 4969989
    Abstract: Catalytic materials are modified by adding one or more electropositive and/or electronegative elements thereto in amounts sufficient to adjust the resultant geometric mean electronegativity to a value within a desired or predetermined range. The invention is particularly suited to the preparation of hydrocarbon hydroprocessing catalysts, particularly with respect to hydrodesulfurization catalysts comprising a support material containing a porous refractory oxide. With such catalysts, not only is the geometric mean electronegativity adjusted to a desired value, but if the electropositive or electronegative element added to the catalyst has pore growth promotion properties, the average pore size of the resultant catalyst is increased while its surface area, and usually also its total pore volume, is decreased.
    Type: Grant
    Filed: January 10, 1989
    Date of Patent: November 13, 1990
    Assignee: Union Oil Company of California
    Inventor: Howard D. Simpson
  • Patent number: 4969988
    Abstract: A process for the conversion of a heavy hydrocarbon oil in the presence of hydrogen and a catalyst or additive is described. It is shown that conversion can be increased by injecting an anti-foaming agent or a solution of anti-foaming agent in light oil into the reactor. Significantly better results are obtained when the anti-foam or the solution of anti-foam is injected directly into the top section of the reactor.
    Type: Grant
    Filed: April 17, 1989
    Date of Patent: November 13, 1990
    Assignee: Petro-Canada Inc.
    Inventors: Anil K. Jain, Barry B. Pruden, Dennis Lambiris, Serge Rivard, Dirkson D. S. Liu
  • Patent number: 4966679
    Abstract: A method for hydrocracking a heavy fraction oil which comprises cracking a heavy fraction oil in the coexistence of a catalyst and a hydrogen donating solvent such as tetralin while adding a hydrogen-containing gas to the cracking reactor thereby inhibiting the formation of carbonaceous substances and precursors thereof and then hydrogenating the reaction products in the presence of a solid catalyst while adding a hydrogen-containing gas to the hydrogenating reactor thereby to convert the toluene-insoluble carbonaceous substances and precursors thereof to toluene-soluble ones, thus causing no clogging in an apparatus used.
    Type: Grant
    Filed: December 30, 1988
    Date of Patent: October 30, 1990
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Junichi Kubo, Kiyoshi Kato, Tadakazu Yamashita, Masaru Sato, Hiroshi Kato
  • Patent number: 4964974
    Abstract: In a ebullated bed process, a residual hydrocarbon oil is hydrotreated at a reaction temperature of 750.degree. F. to 875.degree. F. and pressure of 1500 psig to 10,000 psig in a single or multiple reaction zone. A sample of hydrotreated liquid effluent is flash separated to obtain a nominal 650.degree. F.+ liquid which is magnified to 100.times.. Area precent, average diameter and maximum size of insoluble agglomerates is measured from the magnified view. Reactor temperature is varied with the area percent, average diameter and maximum size of insoluble agglomerates to control downstream sediment formation and plug formation at an acceptable level.
    Type: Grant
    Filed: November 20, 1989
    Date of Patent: October 23, 1990
    Assignee: Texaco Inc.
    Inventors: Glenn A. Clausen, Karen A. Kuhn, Kathryn P. Weldon
  • Patent number: 4963247
    Abstract: A hydroconversion process is described in which a feed slurry comprising a heavy hydrocarbon oil and an iron compound additive is contacted with a hydrogen-containing gas in a hydroconversion zone at hydroconversion conditions to convert at least a portion of said oil to lower boiling products. The process is characterized by the use of an iron compound having particle sizes of less than 45 .mu.m, preferably with at least 50 wt % of particles of less than 5 .mu.m.
    Type: Grant
    Filed: September 7, 1989
    Date of Patent: October 16, 1990
    Assignee: Petro-Canada Inc.
    Inventors: Keith Belinko, Chandra P. Khulbe, Anil K. Jain
  • Patent number: 4960505
    Abstract: Process for the hydrogenation of hydrocarbon oils by contacting a hydrocarbon oil containing hydrogenatable components and having a boiling range between 130.degree. C. and 520.degree. C. with hydrogen under conditions causing substantial hydrogenation using a catalyst comprising one or more Group VIII noble metal(s) on a support wherein the support comprises a modified Y-type zeolite having a unit cell size between 24.20 and 2430 .ANG. and a SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio of at least 25 and recovering a product containing at least a fraction having a boiling point range between the 90%w boiling point of the feedstock and the final boiling point of the feedstock and which fraction contains on a weight basis at least 50% of the material present in the boiling point range between the 90%w boiling point of the feedstock and the final boiling point of the feedstock.
    Type: Grant
    Filed: August 12, 1988
    Date of Patent: October 2, 1990
    Assignee: Shell Oil Company
    Inventors: Johannes K. Minderhoud, Jacques Lucien
  • Patent number: 4959140
    Abstract: Disclosed is a hydrocracking process wherein the feedstock is contacted in a first reaction zone with a first reaction zone catalyst comprising a nickel component and a tungsten component deposed on a support component consisting essentially of an alumina component and a crystalline molecular sieve component. The effluent from the first reaction zone effluent is then contacted in a second reaction zone with a second reaction zone catalyst comprising a cobalt component and a molybdenum component deposed on a support component comprising an alumina component and a crystalline molecular sieve component.
    Type: Grant
    Filed: March 27, 1989
    Date of Patent: September 25, 1990
    Assignee: Amoco Corporation
    Inventors: Simon G. Kukes, Louis C. Gutberlet, Albert L. Hensley
  • Patent number: 4954473
    Abstract: A catalyst prepared by the steps which comprise: (a) adding to an asphaltene-containing hydrocarbonaceous oil charge stock an oil-insoluble metal compound and water; (b) converting the oil-insoluble metal compound within the charge stock by heating the oil to a temperature from about 120.degree. F. (43.degree. C.) to about 500.degree. F. (260.degree. C.) to produce an organometallic compound within the charge stock; and (c) converting the organometallic compound within the charge stock under hydroconversion conditions to produce the catalyst.
    Type: Grant
    Filed: July 18, 1988
    Date of Patent: September 4, 1990
    Assignee: UOP
    Inventor: John G. Gatsis
  • Patent number: 4950383
    Abstract: A process for hydrocracking a hydrocracking feedstock with hydrogen at hydrocracking conversion conditions which comprises contacting the feedstock with a first catalyst comprising a nickel component, a molybdenum component and a phosphorus component deposited on a support component consisting essentially of a refractory metal oxide, and a second catalyst comprising a cobalt component, a chromium component and a molybdenum component deposited on a support component consisting essentially of a refractory metal oxide component and a molecular sieve component.This process is particularly suitable for the hydrocracking of shale oil feedstocks which typically have high nitrogen contents, i.e., total nitrogen at least about 0.2 wt %.
    Type: Grant
    Filed: December 8, 1989
    Date of Patent: August 21, 1990
    Assignee: The United States of America as represented by the Secretary of the Air Force
    Inventors: Andrew M. Tait, Albert L. Hensley, Jr.
  • Patent number: 4943672
    Abstract: Fischer-Tropsch wax is converted to a lubricating oil having a high viscosity index and a low pour point by first hydrotreating the wax under relatively severe conditions and thereafter hydroisomerizing the hydrotreated wax in the presence of hydrogen on a particular fluorided Group VIII metal-on-alumina catalyst. The hydroisomerate is then dewaxed to produce a premium lubricating oil base stock.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: July 24, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Glen P. Hamner, deceased, Heather A. Boucher, William A. Wachter
  • Patent number: 4943548
    Abstract: A catalyst prepared by the steps which comprise: (a) adding to an asphaltene-containing hydrocarbonaceous oil charge stock an oil-insoluble metal compound and a low molecular weight alcohol; (b) converting the oil-insoluble metal compound within the charge stock by heating the oil to a temperature from about 120.degree. F. (43.degree. C.) to about 450.degree. F. (232.degree. C.) to produce an organometallic compound within the charge stock; and (c) converting the organometallic compound within the charge stock by reacting under hydroconversion conditions to produce the catalyst.
    Type: Grant
    Filed: June 24, 1988
    Date of Patent: July 24, 1990
    Assignee: UOP
    Inventor: John G. Gatsis
  • Patent number: 4941966
    Abstract: A process for the hydrogenative conversion of mixtures of oil and organic waste products, comprising the steps of:(i) preparing a hydrogenation mixture comprising(a) a heavy oil, residual oil, or mixtures thereof, or(b) a used oil, a waste oil or mixtures thereof, or mixtures of (a) and (b), and(c) one or more organic waste products containing natural or synthetic organic compounds comprising uncrosslinked or crosslinked carbon chains;(ii) contacting said hydrogenation mixture with 0.1-10 wt. % of an additive selected from the group consisting of high surface area suspended solids containing carbon, red mud, iron oxides, electrostatic filter dusts and cyclone dusts, wherein said additive comprises particles in two different particle size ranges, a fine particle fraction with a particle size 90 microns or less, and a coarse particle fraction with a particle size between 100-1000 microns; and(iii) hydrogenating said contacted mixture at a hydrogen partial pressure of 50-350 bar, a temperature of 250.degree.
    Type: Grant
    Filed: March 23, 1988
    Date of Patent: July 17, 1990
    Assignee: Veba Oel Entwicklungs-Gesellschaft mbH
    Inventors: Ludwig Merz, Klaus Niemann
  • Patent number: 4923838
    Abstract: A process for the conversion of a heavy hydrocarbon oil in the presence of hydrogen and iron-coal catalyst is described in which the iron-coal catalyst is prepared by grinding coal particles and particles of an iron compound in oil to form an additive slurry or paste and mixing the coal-iron oil slurry or paste with the heavy hydrocarbon oil to form a feedstock to a hydroconverter.
    Type: Grant
    Filed: February 1, 1989
    Date of Patent: May 8, 1990
    Assignee: Petro-Canada Inc.
    Inventors: Chandra P. Khulbe, Keith Belinko, Richard J. Waugh, Michel Perreault
  • Patent number: 4919786
    Abstract: A process for selectively producing middle distillate fuel products from paraffin waxes such as slack wax and Fischer-Tropsch wax by hydroisomerizing the wax to convert 60-95 weight percent per pass of the 700.degree. F..sup.+ fraction contained in said wax. The catalyst employed is a fluorided Group VIII metal-on-alumina catalyst where the fluoride within the catalyst is present predominately as aluminum fluoride hydroxide hydrate. The preferred Group VIII metal is platinum.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: April 24, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Glen P. Hamner, deceased, Willard H. Sawyer, Heather A. Boucher
  • Patent number: 4913799
    Abstract: Hydrocracking processes are disclosed using novel catalysts comprising medium and large pore non-zeolitic molecular sieves selected from novel compositions such as the silicoaluminophosphates of U.S. Pat. No. 4,440,871, preferably in combination with traditional hydrocracking catalysts such as zeolitic aluminosilicates. The products of the instant processes are characterized by higher isoparaffin to n-paraffin ratios.
    Type: Grant
    Filed: September 4, 1987
    Date of Patent: April 3, 1990
    Assignee: UOP
    Inventors: Frank P. Gortsema, Regis J. Pellet, Albert R. Springer, Jule A. Rabo, Gary N. Long
  • Patent number: 4913798
    Abstract: Hydrocracking processes are disclosed using catalysts comprising silicoaluminophosphates of U.S. Pat. No. 4,440,871 characterized in the calcined form by an adsorption oxygen of at least 4 isobutane of at least 2 percent by weight at a partial pressure of 500 torr and a temperature of 20.degree. C.
    Type: Grant
    Filed: September 4, 1985
    Date of Patent: April 3, 1990
    Assignee: UOP
    Inventors: Frank P. Gortsema, Regis Pellet, Albert R. Springer, Jule A. Rabo, Gary N. Long
  • Patent number: 4913800
    Abstract: A method has been discovered for controlling catalytic reactor bed temperature in an ebullated bed process. A sour, aromatic feedstock is mixed with a conventional ebullated bed residual oil feedstock in a controlled ratio. The aromatic feedstock is catalytically cracked and thereby releases heat. The flow rate of the aromatic feedstock is controlled to maintain the reactor bed at a selected catalytic reaction temperature.Both feedstocks are upgraded to a fuel boiling range fraction and the fired heater is eliminated for the conventional feedstock and optionally for the hydrogen-containing gas feed stream as well.
    Type: Grant
    Filed: November 25, 1988
    Date of Patent: April 3, 1990
    Assignee: Texaco Inc.
    Inventors: Scott M. Sayles, William B. Livingston, MIchael P. Bellinger
  • Patent number: 4904369
    Abstract: A process for the production of hydrogen-enriched hydrocarbonaceous products which process comprises: (a) converting a heavy, asphaltene-containing hydrocarbonaceous residual oil, wherein at least 80% of the residual oil boils above 650.degree. F. (343.degree. C.), in the presence of hydrogen and a particulate catalyst at residual oil conversion conditions in a reaction zone to produce a liquid effluent stream comprising particulate catalyst and normally liquid hydrocarbonaceous compounds; (b) contacting at least a portion of the liquid effluent stream from step (a) with water and a hydrocarbonaceous solvent comprising at least one aromatic hydrocarbon; and (c) gravitationally separating the resulting admixture from step (b) into a solvent phase comprising the normally liquid hydrocarbonaceous compounds and essentially free of solids, and an aqueous phase comprising essentially all of the particulate catalyst.
    Type: Grant
    Filed: November 14, 1988
    Date of Patent: February 27, 1990
    Assignee: UOP
    Inventor: John G. Gatsis
  • Patent number: 4902392
    Abstract: A catalytic hydrocracking process for use in refining various petroleum based feedstocks to lighter hydrocarbons. The hydrocracking process for treatment of petroleum fractions utilizes a catalyst comprising (a) a layered metal oxide of the titanometallate type intercalated with an interspathic polymeric chalcogenide, e.g., polymeric silica, (b) a transition hydrogenation metal selected from Group IVA, VIA, and VIIIA of the Periodic Table such as platinum and the like, and optionally, (c) a conventional cracking component, e.g., a large pore crystalline silicate component.
    Type: Grant
    Filed: December 30, 1987
    Date of Patent: February 20, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Brent A. Aufdembrink, Thomas F. Degnan, Richard F. Socha, Michael R. Stapleton
  • Patent number: 4898660
    Abstract: A novel family of crystalline, microporus aluminophosphate compositions is synthesized by hydrothermal crystallization at elevated temperatures of aluminophosphate gels containing a molecular structure forming template. The family comprises a number of distinct species, each with a unique crystal structure. Calcination removes volatile extraneous matter from the intracrystalline void space and yields microporus crystalline adsorbents with uniform pores, the dimensions of which vary, among the individual species, from about 3A to 10A diameter. The composition exhibit properties somewhat analogous to zeolitic molecular sieves which render them useful as catalysts or catalyst bases in chemical reactions such as hydrocarbon conversions.
    Type: Grant
    Filed: October 20, 1983
    Date of Patent: February 6, 1990
    Assignee: Union Carbide Corporation
    Inventors: Stephen T. Wilson, Brent M. Lok, Edith M. Flanigen
  • Patent number: 4898663
    Abstract: In an ebullated bed process, it has been found that in switching from one sediment yielding feedstock to a second sediment yielding feedstock that the transient sediment concentration is 5 to 8 times the steady state concentration. Such transients have caused unit shutdowns with lost production time.A method has been found which avoids these high transient sediment concentrations. Second feedstock is added incrementally (1 vol % to 2 vol % of the final rate) over the period of a week or more and sediment in the product analyzed. After full second feedstock rate is achieved, first feedstock is reduced incrementally with sediment analysis. Higher unit utilization is achieved with the corresponding increased yearly production.
    Type: Grant
    Filed: November 25, 1988
    Date of Patent: February 6, 1990
    Assignee: Texaco Inc.
    Inventors: Scott M. Sayles, William B. Livingston, Michael P. Bellinger
  • Patent number: 4894142
    Abstract: A highly selective hydrocracking process providing increased yields of middle distillates is disclosed. The process employs a catalyst comprising a Y-type hydrogen form zeolite having a unit cell size between about 24.20 Angstroms and 24.40 Angstroms, a metal hydrogenation component and refractory oxide support materials. The catalyst is characterized by low ammonia temperature programmed desorption (TPD) acidity strength values. This may be achieved by dehydroxylation caused by a dry calcination.
    Type: Grant
    Filed: February 28, 1989
    Date of Patent: January 16, 1990
    Assignee: UOP
    Inventor: Karl Z. Steigleder
  • Patent number: 4891127
    Abstract: Useful cracking catalysts and catalyst supports comprising a mixture of tungsten oxide and silica supported on a boehmite-like surface which, in turn, is supported on alumina are prepared by forming a composite of particles of (a) tungsten oxide, (b) silica and (c) boehmite and subjecting the composite to steaming at a temperature of at least about 500.degree. C. During the steaming, the tungsten oxide and silica react with the surface of the boehmite as the boehmite converts to alumina.
    Type: Grant
    Filed: February 15, 1989
    Date of Patent: January 2, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Lawrence L. Murrel, Nicholas C. Dispenziere, Jr.
  • Patent number: 4888104
    Abstract: The present invention relates to a process for the hydroconversion of heavy crude oil and an improved regenerable catalyst for use therein. The process broadly comprises (a) introducing into a hydroconversion reaction zone a feedstock of crude oil, hydrogen, from about 10 to about 1000 wppm of an active phase source selected from the group consisting of Group VB metals, Group VIB metals, Group VIIB metals, Group VIIIB metals, Group IA metals, Group IIA metals, and mixtures thereof, and from about 0.1 to about 20.0 wt. % of a refractory carrier material having a surface area in the range of from about 10 to about 700 m.sup.2 /g, a total pore volume of from about 0.1 to about 2.0 cm.sup.3 /g, an average pore diameter in the range of from about 20 to about 4,000 .ANG., a particle size diameter in the range of from about 1 to about 1000 .mu.m and a pore size distribution according to the following:______________________________________ Pores of radius r (.ANG.
    Type: Grant
    Filed: September 6, 1988
    Date of Patent: December 19, 1989
    Assignee: Intevep, S.A.
    Inventors: Magdalena M. Ramirez de Aqudelo, Carmen E. Galarraga
  • Patent number: 4880520
    Abstract: Crystalline molecular sieves having three-dimensional microporous framework structures of TiO.sub.2, AlO.sub.2, SiO.sub.2 and PO.sub.2 tetrahedral units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Ti.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Ti.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; and "w", "x", "y" and "z" represent the mole fractions of titanium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.
    Type: Grant
    Filed: October 21, 1988
    Date of Patent: November 14, 1989
    Assignee: UOP
    Inventors: Brent M. T. Lok, Bonita K. Marcus, Edith M. Flanigen
  • Patent number: 4875991
    Abstract: Disclosed is a hydrocracking process wherein the feedstock is contacted in a first reaction zone with a first reaction zone catalyst comprising a nickel component and a tungsten component deposed on a support component consisting essentially of an alumina component and a crystalline molecular sieve component. The effluent from the first reaction zone effluent is then contacted in a second reaction zone with a second reaction zone catalyst comprising a molybdenum component deposed on a support component comprising an alumina component and a crystalline molecular sieve component.
    Type: Grant
    Filed: March 27, 1989
    Date of Patent: October 24, 1989
    Assignee: Amoco Corporation
    Inventors: Simon G. Kukes, Jeffrey T. Miller, Louis C. Gutberlet