Abstract: This invention relates to a catalyst and method for hydrodesulfurizing naphtha. More particularly, a Co/Mo metal hydrogenation component is loaded on a high temperature alumina support in the presence of a dispersion aid to produce a catalyst that is then used for hydrodesulfurizing naphtha. The high temperature alumina support has a defined surface area that minimizes olefin saturation.

Abstract: Described herein are processes and related devices and systems for the conversion of higher hydrocarbons, such as in the form of waste plastics, petroleum sludge, slope oil, vegetable oil, and so forth, into lower hydrocarbons, which can be used as fuels or raw materials for a variety of industrial and domestic uses.

Abstract: Methods and systems for contacting of a crude feed with one or more catalysts produces a total product that includes a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. The produced crude product may include oxygen, sulfur, residue, or mixtures thereof.

Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of at least 0.00001 grams per gram of crude feed. The crude product is a liquid mixture at 25° C. and 0.101 MPa. Contacting conditions are controlled such that the liquid hourly space velocity in a contacting zone is over 10 h?1 and the crude product has a total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of at most 90% of the total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.

Abstract: Disclosed is a process for recovery power from an FCC product. Gaseous hydrocarbon product from an FCC reactor is heat exchanged with a heat exchange media which is delivered to an expander to generate power. Cycle oil from product fractionation may be added to the gaseous FCC product to wash away coke precursors.

Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a total content of alkali metal, and alkaline-earth metal in metal salts of organic acids of at least 0.00001 grams per gram of crude feed. At least one of the catalysts has a pore size distribution of at least 230 ?. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product has a total content of alkali metal, and alkaline-earth metal in metal salts of organic acids of at most 90% of the total content of alkali metal, and alkaline-earth metal in metal salts of organic acids of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.

Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed may include at least 0.1 grams of vacuum gas oil per gram of crude feed. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product may have a vacuum gas oil content of about 30% to about 70% of the vacuum gas oil content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.

Abstract: Systems and methods for contacting a crude feed with one or more catalysts produces a total product that include a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The one or more catalysts may include one or more vanadium catalysts. Methods and compositions of the one or more vanadium catalysts are described. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. In some embodiments, hydrogen is generated.

Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude product is a liquid mixture at 25° C. and 0.101 MPa. Contacting conditions are controlled such that the crude feed, during contact, uptakes hydrogen at a selected rate to inhibit phase separation of the crude feed during contact. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.

Abstract: Methods and systems for contacting a crude feed with one or more catalysts produces a total product that include a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. The produced crude product may include sulfur, residue, Micro-Carbon Residue, C5 asphaltenes, or mixtures thereof.

Abstract: System for producing a crude product, comprising: an upstream contacting zone; one or more catalysts in the upstream contacting zone, the one or more catalysts comprising a first catalyst, the first catalyst having, per gram of first catalyst, 0.0001 grams to 0.06 grams of: one or more metals from Column 6 of the Periodic Table, one or more compounds of one or more metals from Column 6 of the Periodic Table, calculated as weight of metal, or mixtures thereof; a downstream contacting zone positioned downstream of the upstream contacting zone; and one or more catalysts in the downstream contacting zone, the one or more catalysts comprising a second catalyst, the second catalyst having, per gram of second catalyst, at least 0.

Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The one or more catalysts may include a catalyst that has a median pore diameter of at least 90 ?. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.

Abstract: In a continuous process for fractionating a C4 fraction (C4) by extractive distillation using a selective solvent (LM) in an extractive distillation column (EDK), it is proposed that a dividing wall (TW) is installed in the longitudinal direction in the extractive distillation column (EDK) to form a first region (A), a second region (B) and a lower combined column region (C) and a top stream (C4H10) comprising the butanes is taken off from the first region (A), a top stream (C4H8) comprising the butenes is taken off from the second region (B) and a stream (C4H6) comprising the hydrocarbons from the C4 fraction which are more soluble in the selective solvent (LM) than are the butanes and the butenes is taken off from the lower combined column region (C).

Abstract: Hydrocarbon or oxygenate conversion process in which a feedstock is contacted with a non zeolitic molecular sieve which has been treated to remove most, if not all, of the halogen contained in the catalyst. The halogen may be removed by one of several methods. One method includes heating the catalyst in a low moisture environment, followed by contacting the heated catalyst with air and/or steam. Another method includes steam-treating the catalyst at a temperature from 400° C. to 1000° C. The hydrocarbon or oxygenate conversion processes include the conversion of oxygenates to olefins, the conversion of oxygenates and ammonia to alkylamines, the conversion of oxygenates and aromatic compounds to alkylated aromatic compounds, cracking and dewaxing.

Abstract: A method for determination for a given oil the relative stability of a water-in-oil emulsion that will be formed by that oil with water comprises measuring for the given oil the weight percent asphaltenes (A), total acid number (TAN), and ratio of the amount of naphthenic acids in the 450+ molecular weight to 450 molecular weight range (R); calculating an emulsion stability parameter, S=A+TAN*R; and determining whether the emulsion stability parameter, S, is greater than about 3; with a value above 3 being determinative of an emulsion more stable than one with a value less than 3.

Abstract: A composition is prepared by a method which comprises mixing a first solid material comprising a platinum group metal, a rhenium component, a porous carrier material and, optionally, a halogen component and a second solid material comprising silica and bismuth. The thus-obtained composition is employed as a catalyst in the conversion of hydrocarbons to aromatics. In an alternate embodiment, hydrocarbons are converted to aromatics by sequentially contacting the hydrocarbons with the first solid material and then the second solid material.

Abstract: The subject invention describes a synthetic crystalline aluminosilicate of the pentasil type and method for using the same as a catalyst or a catalyst component in petrochemical processes for the catalytic conversion of hydrocarbons and their derivatives into useful organic compounds and intermediates.

Abstract: A supported Lewis acid catalyst system for catalyzing hydrocarbon conversion reactions including cationic polymerization, alkylation, isomerization and cracking reactions is disclosed, wherein the catalyst system comprises an inorganic oxide support having immobilized thereon at least one relatively strong Lewis acid and at least one relatively weak Lewis acid.

Abstract: This invention relates to a hydrocarbon conversion processes, e.g., hydrocracking, cracking, alkylation, etc., using a silicon enhanced amorphous silica-alumina (SEASAL) composition. The composition is characterized in that from about 3 to about 22 mole percent of the aluminum atoms in a host amorphous silica-alumina have been replaced by silicon atoms. Additionally, the SEASAL contains from about 0.5 to about 10 weight percent fluoride and has a cracking activity of at least 30%. The SEASAL is prepared by reacting a host amorphous silica-alumina with a fluorosilicate salt, thereby removing aluminum atoms and inserting silicon atoms.

Abstract: This invention relates to novel silicon enhanced aluminas (SEAL), processes to prepare them, and hydrocarbon conversion processes using the SEALs. The SEAL compositions have a bulk empirical formula of Al.sub.2-x Si.sub.x O.sub.3 F.sub.x where x varies from about 0.01 to about 0.5. This SEAL material has a three-dimensional pore structure with the pores having diameters in the range of about 20 to about 300.ANG., a crystal structure characteristic of alumina, and where the surface of the SEAL has a higher silicon concentration than the interior of the SEAL. The SEAL is prepared by contacting an alumina with a fluorosilicate salt. This SEAL can be calcined to give a calcined seal with a formula Al.sub.2-x Si.sub.x O.sub.3 F.sub.y where x is as defined above and y varies from 0.01 to x. The calcined SEAL contains both strong and weak acid sites. These SEAL compositions are particularly useful in hydrocracking, cracking and alkylation processes.

Abstract: Crystalline metalloaluminophosphate compositions having pore windows formed by 18 tetrahedral members are prepared from a forming mixture containing sources of aluminum, phosphorus and a non-aluminum, non-phosphorus element, e.g. boron or boron and silicon. The forming mixture further contains a directing agent comprising a mixture of quaternary nitrogen compound and amine in a molar ratio of 0.01 to 0.025.

Abstract: A zeolite-containing catalytic cracking catalyst having been passivated by treatment with an aqueous solution which has been prepared by mixing an antimony oxide, ammonium bifluoride and water, at an atomic ratio of F:Sb in excess of about 6:1, is used in a process for catalytically cracking a hydrocarbon-containing feed, in particular one which contains metal impurities. In one embodiment, the above-described aqueous solution is injected into the feed. In other embodiments, the solution is injected into the cracking zone or into a catalyst regeneration zone.

Abstract: The invention relates to a process for dewaxing an atomspheric or a vacuum gas oil in the presence of at least one catalyst comprising:a/ 2 to 99.4% by weight of a synthetic crystalline zeolite of the ferrisilicate type, the approximate chemical formula of the zeolite being M.sub.2/n O, Fe.sub.2 O.sub.3, xSiO.sub.2 where M represents a proton and/or a metal cation, n is the valence of M and x is a number ranging from 40 to 1,000, the zeolite having been synthetized in a fluoride medium and showing a fluorine content ranging from about 0.01 to 1.6% by weight, the zeolite having an X-ray diffraction diagram represented in Table 1 of the description;b/ 0.1 to 97.5% by weight of a matrix; andc/ at least one promoter selected from the group consisting of Pd, Pt, NiO, CoO, MoO.sub.3 and WO.sub.3.

Abstract: The invention relates to a novel process for the synthesis of zeolites of the ferrisilicate type called ferrizeosilites, to the products obtained by this process as well as their uses. Ferrizeosilite according to the invention is characterized by (a) a chemical formula close to the following:M.sub.2/n O, Fe.sub.2 O.sub.3, x SiO.sub.2whereM represents a proton and/or a metal cationn is the valence of said cationx is a number between 40 and 1000(b) an x-ray diffraction diagram, and (c) a fluorine content between about 0.01% and 16% by weight. Uses are in processes for the conversion of methanol into hydrocarbons, alkylation of toluene with methanol and catalytic cracking of hydrocarbons.

Abstract: Waxy distillates, or raffinates containing from as little as 10% wax but more typically about 30% wax or more are upgraded by a process comprising the steps of hydrotreating the waxy oil under conditions which convert less than 20% of the feed into products boiling lower than the feed to reduce the sulfur and nitrogen content of the oil followed by hydroisomerizing the hydrotreated waxy oil to reduce the wax content and increase the viscosity index. This oil having a waxy content of less than 30%, preferably less than 25%, can now be more easily dewaxed using conventional solvent dewaxing procedures. The advantage of the present process resides in the increased yield and/or stability of oil as compared to other upgrading, dewaxing processes which convert wax to light products. The isomerization catalyst is preferably a low fluorine content catalyst, more preferably a noble metal on 0.1 to less than 2 wt % fluorine on alumina catalyst, most preferably a noble Group VIII metal (e.g.

Abstract: Acid reacted metakaolin useful for the preparation of catalyst and catalyst support compositions. The compositions may include solid inorganic oxides, such as zeolites, clay and/or inorganic gels. The compositions are spray dried and calcined to obtain highly active, dense, attrition resistant fluid cracking catalysts, or used in the preparation of formed catalyst supports.

Abstract: The present invention is directed to a process for the catalytic isomerization of waxes to liquid products, particularly to the production of high yields of liquid products boiling in the 370.degree. C..sup.+ range suitable for use as lube oil base stocks or blending stocks, said process employing as the catalyst a material made by depositing a hydrogenation metal component on a refractory metal oxide base, preferably alumina, fluoriding said metal loaded base using aqueous HF and subsequently crushing the fluorided metal loaded base to produce a sized material of 1/32 inch and less its largest cross-sectional dimension. Alternately the catalyst can be made by depositing a hydrogenation metal component on a refractory metal oxide base of 1/32 inch and less across its largest cross-sectional dimension and subsequently fluoriding said sized material using aqueous HF. In either case the catalyst is activated before being used by heating in a hydrogen atmosphere to from 350.degree. C. to 500.degree. C.

Abstract: A catalyst containing a non-hydrolyzable halogen component is employed to hydroprocess a hydrocarbon oil.

Abstract: A catalyst containing a non-hydrolyzable halogen component and an amorphous refractory oxide having controlled pore sizes is employed to hydroprocess a hydrocarbon oil.

Abstract: A process is provided for dewaxing hydrocarbon feedstock by isomerizing the waxy components of the feedstock over catalyst comprising a siliceous zeolite having been prepared by the method comprising providing a boron-containing zeolite Beta, treating the zeolite with silicon tetrachloride at a temperature and for a time sufficient to replace boron with silicon, and recovering the siliceous zeolite having reduced boron content but substantially preserved initial aluminum content.

Abstract: A process is provided for converting feedstock comprising C.sub.2.sup.+ olefins, C.sub.2 -C.sub.7 paraffins or mixtures thereof to product comprising C.sub.5.sup.+ hydrocarbons over a catalyst comprising a siliceous zeolite prepared by the method comprising providing zeolite Beta containing boron and aluminum, treating the zeolite with silicon tetrachloride at a temperature and for a time sufficient to replace boron with silicon, and recovering the siliceous zeolite having reduced boron content but substantially preserved initial aluminum content.

Abstract: A process for the conversion of high boiling saturated organic materials is described. The method comprises contacting said high boiling organic materials at a temperature of at least about 300.degree. C. and at a reaction pressure of at least about 2000 psi with an aqueous acidic medium containing at least one olefin, and a halogen-containing compound selected from the group consisting of a halogen, a hydrogen halide, a compound which can form a halide or a hydrogen halide in the aqueous acidic medium under the process conditions, or mixtures thereof whereby the high boiling organic material and aqueous acidic medium form a substantially single phase system. Optionally the process can be conducted in a reducing atmosphere. The process of the invention is useful for producing and recovering fuel range liquids from petroleum, coal, oil shale, shale oil, tar sand solids, bitumen and heavy hydrocarbon oils such as crude oil distillation residues which contain little or no carbon-carbon unsaturation.

Abstract: A process for the conversion of high boiling organic materials is described. The method comprises contacting said high boiling organic materials under supercritical conditions with an aqueous acidic medium containing a halogen, a hydrogen halide, a compound which can form a halide or a hydrogen halide in the aqueous acidic medium under the process conditions, or mixtures thereof. Under the supercritical conditions of the process, the high boiling organic materials and aqueous acidic medium form a single phase allowing efficient conversion of the high boiling materials to lower boiling materials. The process of the invention is useful for producing and recovering fuel range liquids from petroleum, coal, oil shale, shale oil, tar sand solids, bitumen and heavy hydrocarbon oils such as crude oil distillation residues. Preferably, the aqueous acidic medium contains a halogen or a hydrogen halide.

Abstract: A process is provided for the hydrocracking of a hydrocarbon charge stock which comprises reacting the charge stock with hydrogen at hydrocracking conversion conditions in contact with a catalytic composite comprising a combination of a Group VIB metal component, Group VIII metal component, and a fluorine component present in an amount ranging from 1 to 3 wt. %, on an elemental basis, based on the composite, with a silica-thoria carrier material wherein the carrier is cogelled silica-thoria consisting of from about 25% to about 99% by weight silica and from 1% to about 75% by weight thoria.A hydrocracking catalyst is also provided which comprises a combination of a nickel component, a tungsten component, and a fluorine component with a silica-thoria carrier material. The nickel, tungsten, and fluorine components are present in amounts sufficient to result in the composite containing, on an elemental basis, about 0.5 to about 2 wt. % of the nickel component, about 0.5 to about 14 wt.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with alumina, reacting the composite with a particular hydrogen fluoride solution in a specified way, drying the hydrogen fluoride reacted composite, treating the dried composite by hydrolysis, ammonolysis and/or by contact with an ammonium salt solution, and calcining the resulting material.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising alumina and/or gallia which has been treated by a method which comprises contact with ammonium or boron fluoride reagent, contact with a particular aqueous ammonium exchange solution, and thereafter calcination.

Abstract: A process is provided for the hydrocracking of a hydrocarbon charge stock which comprises reacting the charge stock with hydrogen at hydrocracking conversion conditions in contact with a catalytic composite comprising a combination of a Group VIB metal component, Group VIII metal component, and a fluorine component present in an amount ranging from 1 to 3 wt. %, on an elemental basis, based on the composite, with a silica-thoria carrier material wherein the carrier is cogelled silica-thoria consisting of from about 25% to about 99% by weight silica and from 1% to about 75% by weight thoria.A hydrocracking catalyst is also provided which comprises a combination of a nickel component, a tungsten component, and a fluorine component with a silica-thoria carrier material. The nickel, tungsten, and fluorine components are present in amounts sufficient to result in the composite containing, on an elemental basis, about 0.5 to about 2 wt. % of the nickel component, about 0.5 to about 14 wt.

Abstract: An improved process for fluid catalytic cracking or hydrocarbons employing a Y zeolite in a silica-alumina matrix and containing from about 0.1 to about 5 weight percent fluorine. The catalyst is prepared by contacting a Y zeolite in a silica-alumina matrix with an aqueous solution of a fluorine compound, preferably an aqueous solution of hydrogen fluoride, for a period of 16 to 24 hours, followed by drying and calcining the resultant fluorided cracking catalyst. The process of cracking hydrocarbons with these catalysts produces improved yields of motor fuel fractions of improved octane number as compared with processes employing unfluorided cracking catalysts.

Abstract: A process is disclosed for preparation of sulphided fluorine-containing nickel-tungsten catalyst having high activity in hydroconversion processes of hydrocarbons. A process for the conversion of hydrocarbons is also disclosed.

Abstract: An improved cracking catalyst prepared by treating a metallic reforming catalyst with an aqueous solution containing a fluorine compound, drying and calcining the fluorided catalyst, and then physically mixing the fluorided catalyst with a zeolite-containing cracking catalyst. The composite yields higher octane products than conventional cracking catalysts.

Abstract: An improved zeolite-containing cracking catalyst prepared by treating a zeolite-containing cracking catalyst with an aqueous solution containing a fluorine compound, drying and calcining the fluorided catalyst. In a preferred embodiment, the fluorinating solution is an aqueous solution of hydrogen fluoride. The fluorided catalyst may be used per se as a cracking catalyst, or may be physically mixed with a metallic reforming catalyst for use as a cracking catalyst. The fluorided cracking catalysts exhibit improved activity and yield higher octane products than unfluorided cracking catalysts.

Abstract: Reduction of CO and SO.sub.x emissions from regenerators associated with cyclical fluidized catalytic cracking (FCC) units used to convert hydrocarbon feedstocks into more valuable products is achieved by introducing particles of bastnaesite into the FCC unit. The bastnaesite particles recycle with the catalyst particles successively through a catalytic cracking reaction zone, a stripping zone, and a regeneration zone. The bastnaesite particles react with SO.sub.x produced in the regeneration zone of the FCC unit, thereby lowering the SO.sub.x content of the flue gas discharged therefrom. In the catalytic cracking and stripping zones of the FCC unit, the bastnaesite particles are at least partially reactivated so that upon returning to the regeneration zone yet more SO.sub.2 is removed. The bastnaesite particles also aid in lowering CO emissions from the FCC regenerator by catalyzing the reaction between CO and oxygen to yield CO.sub.2.

Abstract: Hydrocarbons are catalytically cracked using a catalyst made from Laminar 2 : 1 layer-lattice aluminosilicate minerals containing intra-lattice multivalent ions such as nickel, copper, cobalt. Procedures for preparing the inventive minerals are given.

Abstract: A hydrocarbon cracking process using a catalyst composition which contains a silica-magnesia or silica-magnesia-fluoride composite in combination with a substantial amount of clay. The catalyst yields desirable selectivity in combination with superior regeneration characteristics. In a preferred embodiment, the catalyst composition also contains a crystalline aluminosilicate zeolite.

Abstract: Intercalation of a Lewis acid fluoride in graphite is effected in the presence of gaseous fluorine. The reaction results in new compositions useful as catalysts and as atmospheric pressure containers for normally gaseous Lewis acid fluorides.