Plural Stage Treatments With Hydrogen Patents (Class 208/210)
  • Publication number: 20100294698
    Abstract: Methods for producing a substantially desulfurized hydrocarbon fuel stream, using no substantial amount of hydrogen, at pressures less than 125 psig are described. The process uses two fixed beds in series to remove sulfur and/or other heteroatoms to produce a substantially desulfurized (less than 1 ppm sulfur) hydrocarbon fuel stream. The first fixed bed uses a transition metal catalyst dispersed on an inorganic oxide matrix and the second bed uses a high surface area, porous, amorphous inorganic oxide catalyst or a high surface area porous carbonaceous catalyst. The second fixed bed can additionally comprise one or more metals.
    Type: Application
    Filed: May 20, 2009
    Publication date: November 25, 2010
    Inventors: Marcus Dutra e Mello, Bi-Zeng Zhan, Zunquin He, Akshay Verma, Sheila Yeh
  • Patent number: 7838712
    Abstract: Disclosed is a method for steam-cracking naphtha, according to which a charge of hydrocarbons containing a portion of paraffinic naphtha, which is modified by adding a combination of a first component containing a portion of gasoline and a second component containing a portion of at least one hydrocarbonated refinery gas, and a paraffin-rich change containing at least one paraffin selected among propane, butane, or a mixture thereof are fed through a steam cracker in the presence of vapor. Also disclosed is a hydrocarbon composition suitable for steam cracking, containing a portion of a paraffinic naphtha, which is modified by adding a combination of a first component containing a portion of gasoline and a second component containing a portion of at least one hydrocarbonated refinery gas and a paraffin-rich charge containing at least one paraffin selected among propane, butane, or a mixture thereof.
    Type: Grant
    Filed: January 9, 2003
    Date of Patent: November 23, 2010
    Assignees: Total Petrochemicals Research Feluy, Total Raffinage Marketing
    Inventors: François Bouvart, Robert Duchesnes, Claude Gutle
  • Patent number: 7837862
    Abstract: Fuel is desulfurized with a rapid cycle desulfurization-regeneration method and apparatus. Regeneratable mass separating agents, including metals supported on high surface area materials, are used in a plurality of beds that are rotated into, through, and out of a desulfurization series and a regeneration series by valves and plumbing, which can include a rotary valve apparatus.
    Type: Grant
    Filed: March 4, 2008
    Date of Patent: November 23, 2010
    Assignee: Protonex Technology, LLC
    Inventors: Joseph C. Poshusta, Jerry L. Martin
  • Patent number: 7785461
    Abstract: A process for the selective hydrodesulfurization of a naphtha containing olefins and organosulfur compounds is disclosed, which minimizes the hydrogenation of the olefins and results in a product with a low sulfur content. The process involves a two-stage hydrodesulfurization with H2S removed from the first stage effluent. A flow of hydrogen and at least one added non-reactive compound is fed into the first stage, wherein the H2 molar fraction ranges from 0.2 to 1.0, and with H2S at the reactor intake limited to a maximum of 0.1% by volume. The second stage involves a feedstream of hydrogen and at least one added non-reactive compound, wherein the H2 molar fraction ranges from 0.2 to 0.7 and with H2S at the reactor intake limited to a maximum of 0.05% by volume.
    Type: Grant
    Filed: April 6, 2005
    Date of Patent: August 31, 2010
    Assignee: Petroleo Brasileiro S.A. - Petrobras
    Inventors: Rafael Menegassi De Almeida, Jefferson Roberto Gomes, Marcelo Edral Pacheco, Marcus Vinicius Eiffle Duarte, Rogerio Oddone, Giane Ribeiro Stuart
  • Patent number: 7763218
    Abstract: Partial conversion hydrocracking process comprising the steps of (a) hydrotreating a hydrocarbon feedstock with a hydrogen-rich gas to produce a hydrotreated effluent stream comprising a liquid/vapour mixture and separating the liquid/vapour mixture into a liquid phase and a vapour phase, and (b) separating the liquid phase into a controlled liquid portion and an excess liquid portion, and (c) combining the vapour phase with the excess liquid portion to form a vapour plus liquid portion, and (d) separating an FCC feed-containing fraction from the controlled liquid portion and simultaneously hydrocracking the vapour plus liquid portion to produce a diesel-containing fraction, or hydrocracking the controlled liquid portion to produce a diesel-containing fraction and simultaneously separating a FCC feed-containing fraction from the vapour plus liquid portion. The invention also includes an apparatus for carrying out the partial conversion hydrocracking process.
    Type: Grant
    Filed: September 26, 2005
    Date of Patent: July 27, 2010
    Assignee: Haldor Topsoe A/S
    Inventors: Michael Glenn Hunter, Angelica Hidalgo Vivas, Lars Skov Jensen, Gordon Gongngai Low
  • Patent number: 7754068
    Abstract: A process for the selective hydrodesulfurization of naphtha streams containing olefins and organosulfur compounds that minimizes olefin hydrogenation and results in a reduced sulfur content product. This is attained by two-stage hydrodesulfurization and H2S removal from the first stage effluent, with the first reaction stage catalyst being a more active HDS catalyst than the second reaction stage catalyst. Hydrogen and a non-reactive compound are fed to the first stage, with the H2 mole fraction in the mixture of H2 and non-reactive compound being from 0.2 to 1.0. H2S at the reactor inlet is limited to not more than 0.1% by volume. Hydrogen and a non-reactive compound are fed to the second reaction stage, the H2 mole fraction in the mixture of H2 and non-reactive compound being from 0.2 to 0.7. H2S at the reactor inlet is limited to not more than 0.05% by volume.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: July 13, 2010
    Assignee: Petroleo Brasileiro S.A.-Petrobras
    Inventors: Rafael Menegassi De Almeida, Jefferson Roberto Gomes, Guilherme Luis Monteiro De Souza, Joy Leslie, legal representative, Xiaondong Hu
  • Patent number: 7754162
    Abstract: A process for hydroprocessing a hydrocarbon feedstock includes the steps of providing a hydrocarbon feed having an initial characteristic; providing a first hydrogen-containing gas; feeding the hydrocarbon feed and the first hydrogen-containing gas cocurrently to a first hydroprocessing zone so as to provide a first hydrocarbon product; providing a plurality of additional hydroprocessing zones including a final zone and an upstream zone; feeding the first hydrocarbon product cocurrently with a recycled gas to the upstream zone so as to provide an intermediate hydrocarbon product; and feeding the intermediate hydrocarbon product cocurrently with a second hydrogen-containing gas to the final zone so as to provide a final hydrocarbon product having a final characteristic which is improved as compared to the initial characteristic.
    Type: Grant
    Filed: January 5, 2006
    Date of Patent: July 13, 2010
    Assignee: Intevep, S.A.
    Inventor: Carlos Gustavo Dassori
  • Patent number: 7749375
    Abstract: In one aspect, a hydrodesulfurization process is provided that selectively desulfurizes a hydrocarbon stream with minimal olefin saturation and minimal recombination of sulfur into mercaptans. In another aspect, the process includes a multi-stage reaction zone including at least first and second serial hydrodesulfurization reaction zones that sequentially remove sulfur from a hydrocarbon stream. In yet another aspect, the process is particularly suited to selectively desulfurize an olefinic naphtha hydrocarbon stream, such as FCC naphtha, steam cracked naphtha, coker naphtha, or other gasoline boiling hydrocarbon streams.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: July 6, 2010
    Assignee: UOP LLC
    Inventors: Peter Kokayeff, Laura Elise Leonard
  • Publication number: 20100155301
    Abstract: The invention describes a catalyst comprising at least one metal from group VIB, at least two metals from group VIII termed the major promoter VIII-1 and co-promoters VIII-i, where i is in the range 2 to 5, and at least one support constituted by a porous refractory oxide, in which the elements from group VIII are present in proportions defined by the atomic ratio [VIII-1/(VIII-1+ . . . +VIII-i)], said ratio being in the range 0.5 to 0.85, as well as a process for the hydrotreatment of heavy hydrocarbon feeds, comprising at least one hydrodemetallization step and at least one hydrodesulphurization step, and employing a catalyst in accordance with the invention with an identical atomic ratio in each of the hydrodemetallization and hydrodesulphurization steps.
    Type: Application
    Filed: December 17, 2009
    Publication date: June 24, 2010
    Applicant: IFP
    Inventors: Bertrand Guichard, Denis Guillaume
  • Patent number: 7713408
    Abstract: Process for the catalytic hydrotreating of a hydrocarbon feed stock containing silicon compounds comprising the steps of contacting the feed stock in presence of hydrogen with a first hydrotreating catalyst being arranged in at least two reactors being connected in series at an outlet temperature of up to 410° C. to reduce content of the silicon compounds in the feed stock; cooling of the feed stock such treated to a temperature of between 280° and 350° C.; and contacting the cooled feed stock with a second hydrotreating catalyst at conditions being effective in reduction of sulphur compound and nitrogen compound concentration.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: May 11, 2010
    Assignee: Haldor Topsoe A/S
    Inventors: Rasmus Breivik, Kim Grøn Knudsen
  • Patent number: 7691257
    Abstract: A process is provided for producing low sulfur diesel by hydrotreatment of suitable feed in the presence of a bulk metal catalyst. The feed is exposed under effective hydrotreating conditions to a catalyst including at least one Group VI metal, at least one Group VIII metal, and Niobium. Treatment of the feed results in production of a liquid diesel product, which is separated from a gas phase product that is also produced during the hydrotreatment.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: April 6, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart S. Shih, Stuart L. Soled, Sabato Miseo
  • Patent number: 7686949
    Abstract: An improved hydrotreating process for use with lube oil boiling range feedstreams utilizing a catalyst comprising a hydrogenation-dehydrogenation component selected from the Group VIII noble metals and mixtures thereof, a mesoporous support, and a binder.
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: March 30, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stephen J. McCarthy, Jean W. Beeckman, Sylvain S. Hantzer, Geoffrey L. Woolery, Glenn R. Sweeten
  • Patent number: 7687430
    Abstract: A process is described for preparing a solution formed by at least one cobalt and/or nickel salt of at least one heteropolyanion combining molybdenum and cobalt or molybdenum and nickel in its structure, said process comprising: a) mixing at least one source of molybdenum and at least one oxidizing compound in aqueous solution to synthesize peroxomolybdate ions at an acidic pH, the (oxidizing compound/molybdenum source) mole ratio being in the range 0.1 to 20; b) introducing at least one cobalt precursor and/or at least one nickel precursor into the solution from step a) to form a solution comprising at least said salt in which the (Co+Ni)/Mo mole ratio is in the range 0.25 to 0.85.
    Type: Grant
    Filed: July 23, 2007
    Date of Patent: March 30, 2010
    Assignee: Institut Francais du Petrole
    Inventors: Denis Guillaume, Edmond Payen, Carole Lamonier, Karin Marchand
  • Patent number: 7682500
    Abstract: A process for the conversion of a feedstock containing light cycle oil and vacuum gas oil to produce naphtha boiling range hydrocarbons and a higher boiling range hydrocarbonaceous stream having a reduced concentration of sulfur.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: March 23, 2010
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 7678264
    Abstract: Methods and systems for contacting of a crude feed with one or more catalysts produces a total product that includes a crude product are described. At least one of the catalysts is an uncalcined catalyst. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product has a nitrogen content of at most 90% of the nitrogen content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Grant
    Filed: April 7, 2006
    Date of Patent: March 16, 2010
    Assignee: Shell Oil Company
    Inventor: Opinder Kishan Bhan
  • Patent number: 7663011
    Abstract: A process for treating organic compounds includes providing a composition which includes a substantially mesoporous structure of refractory oxide containing at least 97% by volume of pores having a pore size ranging from about 15 ? to about 30 ? and having a micropore volume of at least about 0.01 cc/g, wherein the mesoporous structure has incorporated therewith at least about 0.02% by weight of at least one catalytically and/or chemically active heteroatom selected from the group consisting of Al, Ti, V, Cr, Zn, Fe, Sn, Mo, Ga, Ni, Co, In, Zr, Mn, Cu, Mg, Pd, Pt and W, and the catalyst has an X-ray diffraction pattern with one peak at 0.3° to about 3.5° at 2 theta (?). The catalyst is contacted with an organic feed under reaction conditions wherein the treating process is selected from alkylation, acylation, oligomerization, selective oxidation, hydrotreating, isomerization, demetalation, catalytic dewaxing, hydroxylation, hydrogenation, ammoximation, isomerization, dehydrogenation, cracking and adsorption.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: February 16, 2010
    Assignee: Lummus Technology Inc.
    Inventors: Zhiping Shan, Jacobus Cornelis Jansen, Chuen Y. Yeh, Philip J. Angevine, Thomas Maschmeyer, Mohamed S. Hamdy
  • Publication number: 20100018904
    Abstract: A pre-refining catalytic hydrotreating process for the desulfurization, demetallization, and upgrading of heavy, sour crude oils operating at a moderate temperature and pressure through the utilization of moving catalyst bed technology.
    Type: Application
    Filed: July 14, 2009
    Publication date: January 28, 2010
    Applicant: Saudi Arabian Oil Company
    Inventors: Stephane Cyrille Kressmann, Raheel Shafi, Ali Hussain Alzaid, Esam Z. Hamad
  • Patent number: 7651606
    Abstract: The invention concerns a process for the hydrodesulphurization of gasoline cuts for the production of gasolines with a low sulphur and mercaptans content. Said process comprises at least two hydrodesulphurization steps, HDS1 and HDS2, operated in parallel on two distinct cuts of the gasoline constituting the feed. The flow rate of hydrogen in the hydrodesulphurization step HDS2 is such that the ratio between the flow rate of hydrogen and the flow rate of feed to be treated is less than 80% of the ratio of the flow rates used to desulphurize in the hydrodesulphurization step HDS1.
    Type: Grant
    Filed: April 23, 2007
    Date of Patent: January 26, 2010
    Assignee: Institut Francais du Petrole
    Inventors: Florent Picard, Quentin Debuisschert, Annick Pucci
  • Patent number: 7651604
    Abstract: Two-stage low pressure catalytic hydrotreatment of heavy petroleum hydrocarbons having a high content of contaminants (metals and asphaltenes), is conducted under operating conditions with low-pressure, in a fixed bed or ebullated bed reactor to limit the formation of sediments and sludge in the product and obtain a hydrotreated hydrocarbon of improved properties, with levels of contaminants, API gravity and distillates within the ranges commonly reported in the feedstocks typical to refining schemes. A hydrotreatment catalyst, whose principal effect is the hydrodemetallization and the hydrocracking of asphaltenes of the heavy hydrocarbons of petroleum is used in the first stage, and the second reaction stage employs a hydrotreatment catalyst for a deeper effect of hydrodesulfurization of the heavy petroleum hydrocarbon whose content of total sulfur is reduced to a level required for its treatment in the conventional refining process or for its sale as a hydrocarbon of petroleum with improved properties.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: January 26, 2010
    Assignee: Instituto Mexicano del Petroleo
    Inventors: Jorge Ancheyta Juárez, Gerardo Betancourt Rivera, Gustavo Jesús Marroquín Sánchez, Guillermo Centeno Nolasco, José Antonio Domingo Muñoz Moya, Frenando Alonso Martínez
  • Patent number: 7648685
    Abstract: A process for hydroprocessing a hydrocarbon feed with a known flow rate of hydrogen-containing gas and a volume of catalyst, includes the steps of providing a hydrocarbon feed having an initial characteristic; feeding the hydrocarbon feed and a first portion of the hydrogen-containing gas cocurrently to a first hydroprocessing zone containing a first portion of the catalyst so as to provide a first hydrocarbon product; providing an additional hydroprocessing zone containing a remainder of the catalyst; feeding the first hydrocarbon product cocurrently with a remainder of the hydrogen-containing gas to the additional hydroprocessing zone so as to provide a final hydrocarbon product having a final characteristic which is improved as compared to the initial characteristic, wherein the first portion of the hydrogen-containing gas is between about 30 and about 80% vol. of the known flow rate of the hydrogen-containing gas, and the first portion of the catalyst is between about 30 and about 70% wt.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: January 19, 2010
    Assignee: Intevep, S.A.
    Inventors: Carlos G{dot over (u)}stavo Dassori, Nancy Fernandez, Rosa Arteca, Carlos Castillo
  • Patent number: 7641789
    Abstract: Process to prepare a base oil having a viscosity index of between 80 and 140 starting from a distillate or a de-asphalted oil by (a) contacting the feedstock in the presence of hydrogen with a sulphided hydrodesulphurization catalyst comprising nickel and tungsten on an acid amorphous silica-alumina carrier and (b) performing a pour point reducing step on the effluent of step (a) to obtain the base oil.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: January 5, 2010
    Assignee: Shell Oil Company
    Inventors: Patrick Moureaux, Johannes Anthonius Robert Van Veen
  • Patent number: 7622034
    Abstract: A process is provided to produce high cetane quality and low or preferably ultra low sulfur diesel and a fluid catalytic cracker (FCC) quality feedstock from a processing unit including at least a hydrotreating zone and a hydrocracking zone. In one aspect, the processing unit includes reactor severity requirements in both the hydrotreating zone and the hydrocracking zone effective to produce the FCC feed quality and the diesel sulfur quality to permit a high quality hydrocracked product to be formed at lower pressures and conversion rates without overtreating the FCC quality feedstock stream. In another aspect, a portion of the hydrotreated effluent is selected for conversion in the hydrocracking and the remaining portion of the hydrotreated effluent is directed to subsequent processing, such as fluid catalytic cracking.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: November 24, 2009
    Assignee: UOP LLC
    Inventors: Vasant P. Thakkar, Douglas W. Kocher-Cowan
  • Patent number: 7591940
    Abstract: A catalytic hydrocracking process for the production of ultra low sulfur diesel wherein a hydrocarbonaceous feedstock is hydrocracked at elevated temperature and pressure to obtain conversion to diesel boiling range hydrocarbons. The resulting hydrocracking zone effluent is hydrogen stripped in a stripping zone maintained at essentially the same pressure as the hydrocracking zone to produce a first gaseous hydrocarbonaceous stream and a first liquid hydrocarbonaceous stream. The first gaseous hydrocarbonaceous stream containing diesel boiling range hydrocarbons is introduced into a desulfurization zone and subsequently partially condensed to produce a hydrogen-rich gaseous stream and a second liquid hydrocarbonaceous stream containing diesel boiling range hydrocarbons. At least a portion of the first liquid stream is thermal cracked to produce diesel boiling range hydrocarbons. An ultra low sulfur diesel product stream is recovered.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: September 22, 2009
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 7575670
    Abstract: A process for the production of low sulfur diesel and a residual hydro-carbon stream containing a reduced concentration of sulfur. A residual hydrocarbon stream is desulfurized and the resulting diesel boiling range hydrocarbons are desulfurized in a second desulfurization zone to produce low sulfur diesel. Hydrogen sulfide is removed from the process by the purification of the recycle gas.
    Type: Grant
    Filed: May 22, 2006
    Date of Patent: August 18, 2009
    Assignee: UOP LLC
    Inventor: Mark VanWees
  • Publication number: 20090188837
    Abstract: A process for the desulfurization of a fluid catalytically cracked naphtha wherein the valuable olefins are retained and recombinant mercaptans are prevented from forming, resulting in a low sulfur naphtha.
    Type: Application
    Filed: January 29, 2008
    Publication date: July 30, 2009
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventor: Gary G. Podrebarac
  • Patent number: 7556728
    Abstract: The present invention relates to a process for the manufacture of paraffinic hydrocarbons, which can be used as gasoline blending components. The obtained gasoline blending component is substantially free of sulphur compounds. The process comprises simultaneous hydrogenation of olefins and degradation of sulphur compounds by hydrogenolysis. In the process a feed-stock containing as impurities sulphur compounds is hydrogenated in two steps in the presence of a noble metal catalyst on aluminium oxide support, and in the first step the major part of olefins are converted and in the secondary step the remaining olefins and sulphur compounds react.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: July 7, 2009
    Assignee: Nestel Oil Oyj
    Inventors: Juha Lehtonen, Jaana Makkonen
  • Patent number: 7531082
    Abstract: In the refining of crude oil, hydroprocessing units such as hydrotreaters and hydrocrackers are used to remove impurities such as sulfur, nitrogen, and metals from the crude oil. They are also used to convert the feed into valuable products such as naphtha, jet fuel, kerosene and diesel. The current invention provides very high to total conversion of heavy oils to products in a single high-pressure loop, using multiple reaction stages. A hot high pressure separator is located between the first and second reaction stages. Overhead from the separator is treated in a distillate upgrader, which may operate in co-current or countercurrent mode.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: May 12, 2009
    Assignee: Chevron U.S.A. Inc.
    Inventors: Ujjal K. Mukherjee, Art Dahlberg
  • Patent number: 7507328
    Abstract: A process for the selective hydrodesulfurization of olefinic naphtha streams containing a substantial amount of organically-bound sulfur and olefins. The olefinic naphtha stream is selectively desulfurized in a hydrodesulfurization reaction stage. The hydrodesulfurized effluent stream is separated into a light and heavy liquid fraction and the heavier fraction is further processed in a mercaptan destruction reaction stage to reduce the content of mercaptan sulfur in the final product.
    Type: Grant
    Filed: November 23, 2005
    Date of Patent: March 24, 2009
    Assignee: ExxonMobile Research and Engineering Company
    Inventors: Edward S. Ellis, John P. Greeley, Vasant Patel, Murali V. Ariyapadi
  • Publication number: 20090065396
    Abstract: In one aspect, a hydrodesulfurization process is provided that selectively desulfurizes a hydrocarbon stream with minimal olefin saturation and minimal recombination of sulfur into mercaptans. In another aspect, the process includes a multi-stage reaction zone including at least first and second serial hydrodesulfurization reaction zones that sequentially remove sulfur from a hydrocarbon stream. In yet another aspect, the process is particularly suited to selectively desulfurize an olefinic naphtha hydrocarbon stream, such as FCC naphtha, steam cracked naphtha, coker naphtha, or other gasoline boiling hydrocarbon streams.
    Type: Application
    Filed: September 7, 2007
    Publication date: March 12, 2009
    Inventors: Peter Kokayeff, Laura Elise Leonard
  • Publication number: 20090065395
    Abstract: A method for obtaining a petroleum distillate product is provided, the method includes subjecting an untreated light Fischer-Tropsch liquid to a two-step hydrogenation process, each step to be carried in the presence of a catalyst comprising an amorphous substrate having a metallic composition embedded therein. After the first step of hydrogenation, an intermediate hydrotreated light Fischer-Tropsch liquid is obtained, followed by the second step of hydrogenation thereof, obtaining the petroleum distillate product as a result. An apparatus for carrying out the method is also provided.
    Type: Application
    Filed: September 7, 2007
    Publication date: March 12, 2009
    Applicant: UOP, LLC
    Inventor: Peter Kokayeff
  • Patent number: 7476309
    Abstract: The present invention pertains to a method for hydroprocessing a heavy hydrocarbon oil, comprising bringing a heavy hydrocarbon oil into contact with hydroprocessing catalyst I in the presence of hydrogen in a first stage, after which the effluent of the first stage is contacted in whole or in part with hydroprocessing catalyst II in the presence of hydrogen in a second stage. The method according to the invention combines efficient contaminant removal with high cracking rate and low sediment formation. The invention also pertains to the combination of catalysts.
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: January 13, 2009
    Assignee: Albemarle Netherlands B.V.
    Inventors: Satoshi Abe, Katsuhisa Fujita
  • Patent number: 7473350
    Abstract: A desulfurization system is operated in a manner which optimizes sulfur removal and octane retention. When the desulfurization reactor is operated at a specific ratio of total pressure to hydrogen partial pressure (PT/PH) and/or within a specific temperature range, optimum sulfur removal and octane retention are realized. The desulfurization reactor can be maintained at these optimized operating conditions by automatically adjusting one or more operating parameters of the desulfurization reactor in order to maintain a substantially constant hydrogen partial pressure (PH) in the reactor. Maintaining a relatively constant hydrogen partial pressure (PH) in the desulfurization reactor helps ensure a relatively consistent degree of desulfurization.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: January 6, 2009
    Assignee: China Petroleum & Chemical Corporation
    Inventors: Ronald Eugene Brown, Warren Matthew Ewert
  • Publication number: 20080277317
    Abstract: An improved hydrotreating process for removing sulfur from distillate boiling range feedstreams. This improved process utilizes a two stage hydrotreating process scheme, each stage associated with an acid gas removal zone wherein one of the stages utilizes a rapid cycle pressure swing adsorption zone to increase the concentration of hydrogen in the process.
    Type: Application
    Filed: January 23, 2006
    Publication date: November 13, 2008
    Inventors: Benoit Touffait, Herve Innocenti, Jamil Zaari, Bal K. Kaul, Narasimhan Sundaram
  • Patent number: 7435335
    Abstract: A process for hydroprocessing a distillate stream to produce a stream exceptionally low in sulfur, with total aromatics and polynuclear aromatics being moderately reduced. A distillate stream is hydrodesulfurized in a first hydrodesulfurization stage. The product stream thereof is passed to a first separation stage wherein a vapor phase product stream and a liquid product stream are produced. The liquid phase product stream is passed to a second hydrodesulfurization stage and the product stream thereof is passed to a second separation stage wherein a vapor phase product stream and a liquid product stream low in sulfur are produced. At least a portion of the vapor product stream from said second separation stage can be cascaded to the first hydrodesulfurization stage.
    Type: Grant
    Filed: April 20, 2000
    Date of Patent: October 14, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Edward S. Ellis, William E. Lewis, Larry L. Iaccino, Michele S. Touvelle, Gordon F. Stuntz
  • Patent number: 7435336
    Abstract: The present invention relates to a process for carrying our gas-liquid countercurrent processing comprising passing the liquid material and the gas reactant in countercurrent flow through the fixed bed of catalyst in a reactor, characterized in that the fixed bed of catalyst includes two or more catalyst layers, with the difference of voidage between the adjacent catalyst layers being at least 0.05. The voidages of the catalyst layers can be increased or decreased in the direction of the flow of the liquid phase. The process of the invention can be effected with an increased range of gas-liquid ratio and an improved stability and flexibility.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: October 14, 2008
    Assignees: China Petroleum & Chenical Corporation, Fushun Research Institute of Petroleum and Petrochemicals Sinopec, Corp.
    Inventors: Baoping Han, Xiangchen Fang, Ronghui Zeng, Ping Wu, Mei Jin, Hongjiang Sun
  • Patent number: 7431822
    Abstract: Applicants have developed a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil, hydrogen, and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is separated internally, within one of more of the reactors, to separate only the converted oil and hydrogen into a vapor product while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor as a liquid product. A portion of the unconverted oil is then converted to lower boiling point hydrocarbons in the next reactor, once again creating a mixture of unconverted oil, hydrogen, converted oil, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: October 7, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Darush Farshid, James Murphy, Bruce Reynolds
  • Patent number: 7431823
    Abstract: The instant invention is directed to a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is partially separated in between the reactors to remove only the products and hydrogen, while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor where a portion of the unconverted oil is converted to lower boiling point hydrocarbons, once again creating a mixture of unconverted oil, converted oil, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a highly concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: October 7, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Darush Farshid, Bruce Reynolds
  • Patent number: 7431831
    Abstract: A new residuum full hydroconversion slurry reactor system has been developed that allows the catalyst, unconverted oil, products and hydrogen to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is partially separated in between the reactors to remove only the products and hydrogen while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor. In the next reactor, a portion of the unconverted oil is converted to lower boiling point hydrocarbons, once again creating a mixture of unconverted oil, products, hydrogen and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a highly concentrated catalyst in unconverted oil which can be recycled directly to the first reactor. The slurry reactor system is, in this invention, preceded by an in-line pretreating step, such as hydrotreating or deasphalting.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: October 7, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Darush Farshid, Bruce Reynolds
  • Patent number: 7419586
    Abstract: A process for the selective hydrodesulfurization of olefinic naphtha streams containing a substantial amount of organically-bound sulfur and olefins. The olefinic naphtha stream is selectively desulfurized in a first hydrodesulfurization stage. The effluent stream from this first stage is sent to a separation zone wherein a lower boiling naphtha stream and a higher boiling naphtha stream are produced. The lower boiling naphtha stream is sent through at least two more separation zones, each at a lower temperature than the preceding separation stage. The higher boiling naphtha stream, which contains most of the sulfur moieties, is passed to a second hydrodesulfurization stage wherein at least a fraction of the sulfur moieties are removed.
    Type: Grant
    Filed: November 23, 2005
    Date of Patent: September 2, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Edward S. Ellis, John P. Greeley, Vasant Patel, Murali V. Ariyapadi
  • Patent number: 7410566
    Abstract: The invention is directed to a process for hydroprocessing of hydrocarbon feedstock containing sulfur and/or nitrogen contaminants, said process comprising first contacting the hydrocarbon feedstock with hydrogen in the presence of at least one first group VIII metal on a first acidic support catalyst, and thereafter contacting the feedstock with hydrogen in the presence of at least one second group VIII metal catalyst on a less acidic support.
    Type: Grant
    Filed: April 7, 2003
    Date of Patent: August 12, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Marius Vaarkamp, Chung-Ming Chi, Hubertus Adrianus Duijndam
  • Patent number: 7384537
    Abstract: According to the method of manufacturing refined oil of the present invention, refined oil which has a viscosity of 20 cst or lower at 135° C., a pour point of 30° C. or lower, an alkali metal content of 1 wt ppm or less, a vanadium content of 10 wt ppm or less and a sulfur content of 0.3 wt % or lower can be prepared, by bringing feed oil into contact with hydrogen in the presence of the demetalizing/desulfurizing catalyst 3 and the hydrogenolysis catalyst 5. This method can decrease the viscosity, pour point and sulfur concentration of the refined oil to sufficiently low levels, and decreases the production cost.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: June 10, 2008
    Assignee: JGC Corporation
    Inventors: Shigeki Nagamatsu, Makoto Inomata, Susumu Kasahara
  • Patent number: 7384540
    Abstract: A process for hydrotreating a hydrocarbon feed comprises at least two steps with intermediate stripping of the effluent from the first step with pressurized hydrogen substantially free of impurities which are undesirable for the catalyst for the second step, in particular to eliminate part of the H2S formed, each step being carried out with a hydrogen recycle loop that is exclusive to that step.
    Type: Grant
    Filed: November 22, 2001
    Date of Patent: June 10, 2008
    Assignee: Institut Francais du Petrole
    Inventor: Renaud Galeazzi
  • Publication number: 20080128328
    Abstract: The invention relates to a treatment process of a sulphur-containing hydrocarbon fraction, comprising the following steps: a) a hydrodesulphurization step of said hydrocarbon fraction to produce a sulphur-depleted effluent, consisting of passing said hydrocarbon fraction mixed with hydrogen over at least one hydrodesulphurization catalyst. b) a step of separation of the partially desulphurized hydrocarbon fraction from the hydrogen introduced in excess, as well as the H2S formed in step a). c) a step of collecting the sulphurous compounds, consisting of placing the partially desulphurized hydrocarbon fraction originating in step b) in contact with an adsorbent comprising at least one element chosen from the group constituted by the elements of groups VIII, IB, IIB and IVA, the adsorbent being used in reduced form in the absence of hydrogen at a temperature above 40° C., the metal content in the reduced form of the adsorbent being above 25% by weight.
    Type: Application
    Filed: November 15, 2007
    Publication date: June 5, 2008
    Inventors: Alexandre Nicolaos, Florent Picard, Quentin Debuisschert, Annick Pucci
  • Patent number: 7361266
    Abstract: The present invention is related to a method of subjecting a feed oil to a refining process. This method includes a fractional distillation step 1 in which a feed oil is separated into a distillate oil M1 and a bottom oil M2 by a distillation process, a separation step in which the bottom oil is separated into a bottom light oil and a residue, and a hydrorefining step 3 in which the obtained distillate oil M1 and the bottom oil M2 are subjected to hydrorefining in the presence of hydrogen and a catalyst. In the hydrorefining step 3, the bottom light oil (deasphalted oil M3) is passed through a first catalyst layer 12 of a hydrorefining unit providing a plurality of catalyst layers 12, 13, and 13 filled with a hydrorefining catalyst, and a mixed oil comprising the distillate oil M1 and the bottom light oil (deasphalted oil M3) is passed through a downstream catalyst layer 13 and subject to a hydrogenation process.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: April 22, 2008
    Assignee: JGC Corporation
    Inventors: Makoto Inomata, Tsuyoshi Okada, Kozo Imura, Hajime Sasaki
  • Patent number: 7361265
    Abstract: A process for the hydrodesulfurization of cracked olefin streams is described, the process aiming at reducing the sulfur content while at the same time minimizing the hydrogenation degree of said olefins. In order to dilute the added reaction hydrogen, the process makes use of non-reactive compounds such as N2, CH4, C2H6, C3H8, C4H10, Group VIII noble gases as well as admixtures of same in any amount, in gas or vapor phase.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: April 22, 2008
    Assignee: Petroleo Brasileiro S.A.-Petrobras
    Inventors: Rafael M. de Almeida, Jefferson Roberto Gomes
  • Patent number: 7341657
    Abstract: Disclosed is a process for reducing sulfur and olefin contents in gasoline, comprising contacting gasoline feedstock and hydrogen with a hydrorefining catalyst and an paraffin-modification catalyst. The effluent of the process is separated to obtain a hydrotreated gasoline fraction free of mercaptan and having a low content of sulfur, e.g. less than 200 ppm, a low content of olefins, e.g. less than 20% by volume, and little octane loss. The hydrotreated gasoline fraction can be used as blending component of a final gasoline product.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: March 11, 2008
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Dadong Li, Yulin Shi, Yunjian Hu, Yuanbing Xi, Mingfeng Li, Yahua Shi
  • Patent number: 7332071
    Abstract: Process for transforming a gas oil fraction that makes it possible to produce a fuel that has a quality according to stringent requirements in terms of sulfur content, aromatic compound content, cetane number, boiling point, T95, of 95% of the compounds and density, d15/4, at 15° C. This process comprises a hydrorefining stage and a subsequent stage, whereby the latter uses a catalyst that is selected from the group that consists of hydrorefining catalysts and catalysts that comprise at least one mixed oxide, a metal of group VIB, and a non-noble metal of group VIII. The conversion of products that have a boiling point of less than 150° C. is, for the hydrorefining stage, between 1 and 15% by weight. The temperature, TR2, of the subsequent stage is less than the temperature, TR1, of the hydrorefining stage, and the variation between temperatures TR1 and TR2 is between 0 and 80° C.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: February 19, 2008
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Patrick Bourges, Christophe Gueret, Pierre Marion
  • Patent number: 7300567
    Abstract: Process for the removal of coloured compounds in a hydrocarbon feedstock comprising the steps of hydrotreating the feedstock in presence of a first hydrotreating catalyst under conditions being effective in hydrogenation of hydrogenable compounds being present in the feedstock and hydrotreating an effluent from the first hydrotreating step in a second catalytic hydrotreating step being carried out in a second hydrotreating reactor at hydrotreating conditions, wherein the effluent from the first hydrotreating step is separated into a gas phase and a mixed gas and liquid phase prior to the second hydrotreating step, and the mixed phase is hydrotreated in the second hydrotreating step without further addition of hydrogen.
    Type: Grant
    Filed: June 8, 2004
    Date of Patent: November 27, 2007
    Assignee: Haldor Topsoe A/S
    Inventors: Rasmus Breivik, Johan Mogensen, Kim Grøn Knudsen, Johannes Wrisberg, Bent Sarup
  • Publication number: 20070267326
    Abstract: A process for the selective hydrodesulfurization of naphtha streams containing olefins and organosulfur compounds is described, said process minimizing olefin hydrogenation and resulting into a product having a reduced sulfur content, this being attained by two-stage hydrodesulfurization and H2S removal from the first stage effluent, with the first reaction stage catalyst being a more active HDS catalyst than the catalyst of the second reaction stage. A stream of hydrogen and at least one added non-reactive compound is fed to the first stage, with the H2 mole fraction in the mixture of H2 and non-reactive compound being from 0.2 to 1.0 and limiting H2S at the reactor inlet to not more than 0.1% by volume. A hydrogen and at least one added non-reactive compound stream is fed to the second reaction stage, the H2 mole fraction in the mixture of H2 and non-reactive compound being from 0.2 to 0.7 and limiting H2S at the reactor inlet to not more than 0.05% by volume.
    Type: Application
    Filed: November 21, 2006
    Publication date: November 22, 2007
    Inventors: Rafael Menegassi De Almeida, Jefferson Roberto Gomes, Guilherme Luis Monteiro De Souza, Xiaondong Hu
  • Patent number: RE41120
    Abstract: A process for removing organic sulfur compounds from heavy boiling range naphtha in a dual purpose reactor wherein the heavy boiling range naphtha is fed downflow over a fixed bed of hydrodesulfurization zone and then treated with hydrogen in a hydrodesulfurization catalytic distillation zone. Vapor containing hydrogen sulfide is removed between the zones. Preferably the heavy boiling range naphtha is produced by treating a full boiling range naphtha to concurrently react diolefins and mercaptans and split the light and heavy boiling range naphtha in a distillation column reactor.
    Type: Grant
    Filed: January 8, 2008
    Date of Patent: February 16, 2010
    Assignee: Catalytic Distillation Technologies
    Inventor: Amarjit S. Bakshi