With Preliminary Treatment Of Feed Patents (Class 208/211)
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Patent number: 11254879Abstract: A process for removing asphaltenes from an oil feed, the process comprising the steps of introducing the oil feed to a de-asphalting column, where the oil feed comprises a carbonaceous material and asphaltenes, where the de-asphalting column comprises a heteropolyacid, operating the de-asphalting column at a reaction temperature and a reaction pressure for a residence time such that the heteropolyacid is operable to catalyze an acid catalyzed polymerization reaction of the asphaltenes to produce polymerized asphaltenes, the polymerized asphaltenes precipitate from the carbonaceous material in the oil feed, and withdrawing a de-asphalted oil from the de-asphalting column, where the de-asphalted oil is in the absence of the heteropolyacids, where the de-asphalted oil has a lower concentration of sulfur, a lower concentration of nitrogen, and a lower concentration of metals as compared to the oil feed, where the process for removing asphaltenes is in the absence of added hydrogen gas.Type: GrantFiled: February 5, 2021Date of Patent: February 22, 2022Assignee: SAUDI ARABIAN OIL COMPANYInventors: Miao Sun, Zhonglin Zhang, Sohel K Shaikh
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Patent number: 11098256Abstract: A process is provided for improving cold flow properties of distillates, the process comprises the step of contacting a hydrocarbon feedstock with a framework-substituted ultra-stable Y (USY)-type zeolite in which a portion of aluminum atoms constituting a zeolite framework thereof is substituted with zirconium atoms and/or titanium and/or hafnium atoms, thereby producing a dewaxed distillate product.Type: GrantFiled: January 8, 2020Date of Patent: August 24, 2021Assignees: Saudi Arabian Oil Company, JGC Catalysts and Chemicals Ltd., Japan Cooperation Center, PetroleumInventors: Omer Refa Koseoglu, Mitsunori Watabe, Tomoyasu Kagawa, Koji Uchida
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Patent number: 11028332Abstract: An integrated process and system for conversion of a heavy crude oil to produce transportation fuels is provided. The process includes separating the hydrocarbon feed into an aromatic-lean fraction and an aromatic-rich fraction. The aromatic-rich fraction is hydrocracked under relatively high pressure to convert at least a portion of refractory aromatic organosulfur and organonitrogen compounds and to produce a hydrocracked product stream. Unconverted bottoms effluent is recycled to the aromatic separation step. The aromatic-lean fraction is cracked in a fluidized catalytic cracking reaction zone to produce a cracked product stream, a light cycle oil stream and a heavy cycle oil stream. In certain embodiments the aromatic-lean fraction can be hydrotreated prior to fluidized catalytic cracking.Type: GrantFiled: July 12, 2018Date of Patent: June 8, 2021Assignee: Saudi Arabian Oil CompanyInventor: Omer Refa Koseoglu
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Patent number: 10954454Abstract: A process for removing asphaltenes from an oil feed, the process comprising the steps of introducing the oil feed to a de-asphalting column, where the oil feed comprises a carbonaceous material and asphaltenes, where the de-asphalting column comprises a heteropolyacid, operating the de-asphalting column at a reaction temperature and a reaction pressure for a residence time such that the heteropolyacid is operable to catalyze an acid catalyzed polymerization reaction of the asphaltenes to produce polymerized asphaltenes, the polymerized asphaltenes precipitate from the carbonaceous material in the oil feed, and withdrawing a de-asphalted oil from the de-asphalting column, where the de-asphalted oil is in the absence of the heteropolyacids, where the de-asphalted oil has a lower concentration of sulfur, a lower concentration of nitrogen, and a lower concentration of metals as compared to the oil feed, where the process for removing asphaltenes is in the absence of added hydrogen gas.Type: GrantFiled: November 18, 2019Date of Patent: March 23, 2021Inventors: Miao Sun, Zhonglin Zhang, Sohel K. Shaikh
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Patent number: 10876050Abstract: The process produces a diesel from a biorenewable feedstock by hydrotreating to remove heteroatoms and saturate olefins. The biorenewable feedstock is contacted in a guard bed reactor in the presence of hydrogen to saturate olefins and remove metals to produce a contacted feed stream. The contacted feed stream is then heated in a charge heater to a higher temperature than in the guard bed reactor and hydrotreated in the presence of a hydrotreating hydrogen stream and a hydrotreating catalyst to deoxygenate the contacted feed stream to provide a hydrotreated stream.Type: GrantFiled: March 1, 2019Date of Patent: December 29, 2020Assignee: UOP LLCInventors: James T Wexler, Ralph P Davis, Nickolas Kapaun
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Patent number: 10800979Abstract: A process for removing asphaltenes from an oil feed comprising the steps of introducing the oil feed to a reactor, where the oil feed comprises a carbonaceous material and asphaltenes, introducing a heteropolyacid feed to the reactor, where the heteropolyacid feed comprises a heteropolyacid, operating the reactor at a reaction temperature and a reaction pressure for a reaction time such that the heteropolyacid is operable to catalyze an acid catalyzed polymerization reaction of the asphaltenes to produce polymerized asphaltenes, where a mixed product comprises the polymerized asphaltenes and a de-asphalted oil, introducing the mixed product to a separator at the end of the reaction time, and separating the mixed product in the separator to produce a de-asphalted oil and a waste stream, where the de-asphalted oil has a lower concentration of sulfur, a lower concentration of nitrogen, and a lower concentration of metals as compared to the oil feed.Type: GrantFiled: April 18, 2019Date of Patent: October 13, 2020Assignee: SAUDI ARABIAN OIL COMPANYInventors: Miao Sun, Faisal M. Melibari, Mohammed A. Al-Daous
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Patent number: 10800980Abstract: A process for removing asphaltenes from an oil feed comprising the steps of introducing the oil feed to a reactor, where the oil feed comprises a carbonaceous material and asphaltenes, introducing a heteropolyacid feed to the reactor, where the heteropolyacid feed comprises a heteropolyacid, operating the reactor at a reaction temperature and a reaction pressure for a reaction time such that the heteropolyacid is operable to catalyze an acid catalyzed polymerization reaction of the asphaltenes to produce polymerized asphaltenes, where a mixed product comprises the polymerized asphaltenes and a de-asphalted oil, introducing the mixed product to a separator at the end of the reaction time, and separating the mixed product in the separator to produce a de-asphalted oil and a waste stream, where the de-asphalted oil has a lower concentration of sulfur, a lower concentration of nitrogen, and a lower concentration of metals as compared to the oil feed.Type: GrantFiled: April 18, 2019Date of Patent: October 13, 2020Assignee: SAUDI ARABIAN OIL COMPANYInventors: Miao Sun, Faisal M. Melibari, Mohammed A. Al-Daous
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Patent number: 10669490Abstract: This disclosure relates to a process for producing diesel with reduced levels of sulfur. The process involves (a) providing a diesel feed comprising a diesel having a sulfur content in the range of about 20 to about 10,000 wppm; (b) feeding the diesel feed and a hydrogen rich gas to a reaction zone comprising a hydrotreating catalyst to produce a hydrotreated diesel effluent comprising diesel and hydrogen sulfide; and (c) removing hydrogen sulfide from the hydrotreated diesel effluent to produce a diesel product having a sulfur content no more than about 100 wppm; wherein hydrogen consumption in the reaction zone is in the range of about ?150 to about 150 scf/bbl.Type: GrantFiled: January 9, 2017Date of Patent: June 2, 2020Assignee: DuPont Industrial Biosciences USA, LLCInventor: Hasan Dindi
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Patent number: 10619111Abstract: The present invention provides a catalytic gasoline desulfurization method having also an olefin selective removal function, which comprises: when a catalytic gasoline is pre-hydrotreated, cutting into a light fraction, a middle fraction and a heavy fraction; performing liquid-liquid extraction desulfurization treatment on the middle fraction to produce a sulfur-poor oil and a rich solvent containing sulfur-rich oil; the light fraction back-extracting the rich solvent, using C5 olefin therein to replace a macromolecular acyclic olefin in the sulfur-rich oil, so as to gather together C5 iso-olefins, cycloolefins, aromatic hydrocarbons and sulfides in the sulfur-rich oil; performing hydrogenation, olefin-reduction and desulfurization treatment on the heavy fraction together with the sulfur-rich oil removed from the back-extracted rich solvent to saturate the olefin therein; and finally, preparing together with the sulfur-poor oil to produce a full range gasoline.Type: GrantFiled: May 16, 2017Date of Patent: April 14, 2020Assignee: HEBEI REFINING TECHNOLOGY CO., LTD.Inventors: Tianzhen Hao, Xuhui Gao
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Patent number: 10421917Abstract: Non-condensable gas is used as an alternate to steam at hydrocarbon processing facilities removing any steam requirements thereby reducing greenhouse gas emissions, and improving profitability through capital and operating cost reductions. The non-condensable gas serves at least two functions sequentially in heavy hydrocarbon processing; firstly, providing the non-condensable gas as a stripping medium to evolve lighter hydrocarbons from the heavy hydrocarbon feedstock followed by secondly directing the same non-condensable gas and any evolved non-condensable gas at operating conditions for use as at least one of heat through combustion or power through electricity generation.Type: GrantFiled: November 22, 2017Date of Patent: September 24, 2019Assignee: MEG ENERGY CORP.Inventors: Tom Corscadden, Frank David Guffey, Greg Diduch, Jim Kearns, Darius Remesat
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Patent number: 10233396Abstract: A method of processing one or more streams in a benzene production system comprising receiving a reactor effluent stream comprising benzene from an aromatization reactor system; introducing reactor effluent stream into a first separator to produce first gas stream and first liquid stream; splitting the first gas stream into first portion and second portion of first gas stream; introducing first portion of first gas stream into a first compressor to produce first compressed gas stream; introducing first compressed gas stream into a second separator to produce recycle gas stream comprising hydrogen and second liquid stream; recycling recycle gas stream to aromatization reactor system; introducing second portion of first gas stream into a second compressor to produce second compressed gas stream; introducing second compressed gas stream into a third separator to produce gas product stream comprising hydrogen and third liquid stream; and optionally recycling gas product stream to aromatization reactor system.Type: GrantFiled: June 1, 2018Date of Patent: March 19, 2019Assignee: Chevron Phillips Chemical Company LPInventors: Reza Khankal, Scott G. Morrison, Steven D. Bridges, Cameron M. Crager, Vincent D. McGahee
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Patent number: 10072221Abstract: Process for hydrotreatment of hydrocarbon-containing feedstock comprising sulphur- and nitrogen-containing compounds, comprising: a) separating the feedstock into heavy and light fractions, b) a first hydrotreatment stage wherein the heavy fraction and hydrogen are contacted with a first hydrotreatment catalyst Z1 to produce a first desulphurized effluent, c) separating the first effluent into a first gaseous fraction and a first liquid fraction, d) purifying the first gaseous fraction to produce a hydrogen-rich flow, e) mixing the light fraction with the first liquid fraction to produce a mixture, f) a second hydrotreatment stage wherein the mixture from stage e) and the hydrogen-rich flow from stage d) are contacted with a second hydrotreatment catalyst Z2 to produce a second desulphurized effluent, g) separating the second effluent into a second gaseous fraction and a second liquid fraction, h) recycling at least part of the second gaseous fraction to b) as a flow of hydrogen.Type: GrantFiled: November 6, 2014Date of Patent: September 11, 2018Assignee: IFP Energies nouvellesInventors: Frederic Bazer-Bachi, Luis Carlos Pereira de Oliveira, Matthieu Dreillard, Anne Claire Pierron
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Patent number: 9828555Abstract: The invention concerns with improved and more flexible deasphalting process for production of lube oil base stock as well as feed stock for secondary processes depending on requirement from heavy residual hydrocarbon oil containing saturates, aromatics, resins and asphaltenes etc by contacting the oil with a solvent comprising of hydrocarbon containing two to six carbon atoms, preferably LPG having C3-C4 hydrocarbons and mixture thereof at predetermined deasphalting conditions wherein the yield of deasphalted oil including its quality is controlled by varying the deasphalting conditions including the operating temperature. The yield variations of 15 to 60 wt % is achieved by swinging the temperature by about 10-20° C. within the operative temperature range of 70-130° C. keeping the rest of the operating conditions including solvent to feed ratio same. The LPG solvent can be recovered using supercritical mode of operation using technology known in the art and recycled.Type: GrantFiled: October 29, 2012Date of Patent: November 28, 2017Assignee: INDIAN OIL CORPORATION LTD.Inventors: Devotta Irudayaraj, Naduhatty Selai Raman, Brijesh Kumar, Santanam Rajagopal
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Patent number: 9745523Abstract: Embodiments of methods and apparatuses for hydrotreating hydrocarbons are provided. An exemplary method includes hydrotreating a hydrocarbon feed comprising heating a hydrotreating zone effluent to produce a heated hydrotreating zone effluent. An indirect heat exchange takes place between the heated hydrotreating zone effluent and hydrocarbon feed to provide a heated hydrocarbon feed.Type: GrantFiled: April 21, 2015Date of Patent: August 29, 2017Assignee: UOP LLCInventors: Sujoy Ganguly, Kenneth D. Peters
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Patent number: 9725661Abstract: Integrated processes for upgrading crude shale-derived oils, such as those produced by oil shale retorting or by in situ extraction or combinations thereof. Processes disclosed provide for a split-flow processing scheme to upgrade whole shale oil. The split flow concepts described herein, i.e., naphtha and kerosene hydrotreating in one or more stages and gas oil hydrotreating in one or more stages, requires additional equipment as compared to the alternative approach of whole oil hydrotreating. While contrary to conventional wisdom as requiring more capital equipment to achieve the same final product specifications, the operating efficiency vis a vis on-stream time efficiency and product quality resulting from the split flow concept far exceed in value the somewhat incrementally higher capital expenditure costs.Type: GrantFiled: July 7, 2015Date of Patent: August 8, 2017Assignee: Lummus Technology Inc.Inventors: Marvin I. Greene, Ujjal K. Mukherjee, Arun Arora
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Patent number: 9669392Abstract: A mixed metal oxide catalyst for selective hydrogenation of dienes comprising a Group VIII metal, a trivalent metal, a Group IA metal, a Group IVB metal, a Group IIB metal, two Group VIB metals and SiO2—Al2O3 as balance. The catalyst comprises 10-40 wt % of Group VIII metal, 5-30 wt % of trivalent metal, 0.1-8 wt % of Group IA metal, 0.1-8 wt % of Group IVB metal, 0.1-30 wt % of Group IIB metal, 5-50 wt % of two Group VIB metals and 10-30 wt % of SiO2—Al2O3, based on the catalyst in terms of oxide, and has 150-300 m2/g of specific surface area, 0.4-0.8 ml/g of pore volume.Type: GrantFiled: November 23, 2012Date of Patent: June 6, 2017Assignee: DALIAN INSTITUTE OF CHEMICAL PHYSICS, CHINESE ACADEMY OF SCIENCESInventors: Can Li, Zongxuan Jiang, Yandie Chen, Tiefeng Liu
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Patent number: 9611434Abstract: Multi-valent metals, such as mercury, may be removed from a liquid hydrocarbon stream, such as crude oil, by optionally blending the liquid hydrocarbon stream with water or alternatively utilizing the water existing in the hydrocarbon as received, to give a homogeneous blend, and adding at least one demulsifier to the liquid hydrocarbon, water and/or homogeneous blend. Water is then extracted leaving a treated liquid hydrocarbon, and the treated liquid hydrocarbon is passed through at least one particle filter and optionally a series of filters of sequentially decreasing pore size. The resulting at least partially demetallized liquid hydrocarbon (e.g. crude oil) having reduced metal content will cause fewer problems for production, transportation, downstream refinery operations, and the environment.Type: GrantFiled: May 7, 2014Date of Patent: April 4, 2017Assignee: BAKER HUGHES INCORPORATEDInventors: Waynn C. Morgan, Tran Nguyen
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Patent number: 9505987Abstract: Heavy oils containing metalloporphyrins principally of nickel and vanadium are demetallized using an oxidizing agent such as aqueous hydrogen peroxide and catalytic amounts of phosphoric acid, preferably with tungstic acid in combination with a phase transfer agent. Up to 99% of the Ni and V are deposited in the aqueous phase and are removed from the oil. The homogenous, water soluble reactants and catalyst have the advantage of being separated more easily from the Ni and V dissolved in the aqueous phase than the same metals deposited on solid phase heterogeneous catalysts.Type: GrantFiled: March 12, 2015Date of Patent: November 29, 2016Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Manuel A. Francisco, Roberto Garcia
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Patent number: 9321028Abstract: A process for treating coal to obtain lower ash content coal including: (i) pretreating high ash coal in a pretreatment unit with ultrasonic waves or microwaves, (ii) forming a slurry of coal fines in a solvent solution including N-Methyl-2-pyrrolidone (NMP) and one of Ethylenediamine (EDA) or Monoethanolamine (MEA), (iii) maintaining said slurry in a refluxed condition at a temperature of about 170-190° C. for a period of about 15 minutes to 2 hours; (iv) separating the refluxed slurry into two parts consisting of extract and residue by coarse filtration, (v) recovering up to 85% of the solvent solution by evaporation of the extract to form a concentrated extract, (v) precipitating the coal by adding water to the concentrated extract, (vi) separating the coal from the water-extract solution by filtration, and (vii) recovering the rest of the solvent by distillation of the water-extract solution.Type: GrantFiled: September 4, 2012Date of Patent: April 26, 2016Assignee: Tata Steel LimitedInventors: Kumar Chandaliya Vimal, P. K Banerjee, D. K Sharma
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Patent number: 9228139Abstract: An integrated hydrotreating, steam pyrolysis and coker process for the direct processing of a crude oil is provided to produce olefinic and aromatic petrochemicals, and petroleum coke. Crude oil and recycled coker liquid product are charged to a hydroprocessing zone operating under conditions effective to produce a hydroprocessed effluent which is thermally cracked in the presence of steam to produce a mixed product stream. The residual liquid fraction recovered upstream of the thermal cracking unit or within the thermal cracking unit is thermally cracked under conditions effective to produce coke and coker liquid product. The coker liquid product is recycled to the step of hydroprocessing while the petroleum coke is recovered. Hydrogen from the mixed product stream is purified and recycled to the hydroprocessing zone, and olefins, aromatics and pyrolysis fuel oil are recovered from the separated mixed product stream.Type: GrantFiled: March 20, 2013Date of Patent: January 5, 2016Assignee: Saudi Arabian Oil CompanyInventors: Raheel Shafi, Abdennour Bourane, Abdul Rahman Zafer Akhras, Essam Sayed, Ibrahim A. Abba
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Patent number: 9133402Abstract: The invention involves a process for hydrocarbon conversion. The process can include providing a feed to a primary upgrading zone and then treating the product from the primary upgrading zone with a feed-immiscible ionic liquid to remove nitrogen compounds.Type: GrantFiled: February 6, 2013Date of Patent: September 15, 2015Assignee: UOP LLCInventors: Beckay J. Mezza, Haiyan Wang, Christopher P. Nicholas, Alakananda Bhattacharyya, Brenna E. Huovie, Rajeswar R. Gattupalli
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Patent number: 9133400Abstract: The invention involves a process for hydrocarbon conversion. The process can include providing a feed to a primary upgrading zone and then treating the product from the primary upgrading zone with a feed-immiscible ionic liquid to remove carbon residue compounds.Type: GrantFiled: February 6, 2013Date of Patent: September 15, 2015Assignee: UOP LLCInventors: Beckay J. Mezza, Haiyan Wang, Christopher P. Nicholas, Alakananda Bhattacharyya, Brenna E. Huovie, Rajeswar R. Gattupalli
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Patent number: 9133404Abstract: The invention involves a process for hydrocarbon conversion. The process can include providing a feed to a primary upgrading zone and then treating the product from the primary upgrading zone with a feed-immiscible ionic liquid to remove sulfur compounds.Type: GrantFiled: February 6, 2013Date of Patent: September 15, 2015Assignee: UOP LLCInventors: Beckay J. Mezza, Haiyan Wang, Christopher P. Nicholas, Alakananda Bhattacharyya, Brenna E. Huovie, Rajeswar R. Gattupalli
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Patent number: 9133403Abstract: The invention involves a process for hydrocarbon conversion. The process can include providing a feed to a primary upgrading zone and then treating the product from the primary upgrading zone with a feed-immiscible ionic liquid to remove metal compounds.Type: GrantFiled: February 6, 2013Date of Patent: September 15, 2015Assignee: UOP LLCInventors: Beckay J. Mezza, Haiyan Wang, Christopher P. Nicholas, Alakananda Bhattacharyya, Brenna E. Huovie, Rajeswar R. Gattupalli
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Publication number: 20150136648Abstract: Methods of treating coal tar using reactive distillation are described. The methods include introducing a coal tar stream into a reactive distillation zone which has a reaction zone and a separation zone. The reaction zone contains a hydrotreating catalyst and an absorbent. The coal tar stream is contacted with a hydrogen stream in the reaction zone to remove contaminants from the coal tar stream, and the treated coal tar stream is separated into at least two fractions.Type: ApplicationFiled: August 28, 2014Publication date: May 21, 2015
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Publication number: 20150141723Abstract: A process for hydrotreating a coal tar stream is described. A coal tar stream is provided, and the coal tar stream is fractionated into at least a light naphtha range hydrocarbon stream having a boiling point in the range of about 85° C. (185° F.) to about 137.8° C. (280° F.). The light naphtha range hydrocarbon stream is hydrotreated by contacting the light naphtha range hydrocarbon stream with a naphtha hydrotreating catalyst.Type: ApplicationFiled: August 20, 2014Publication date: May 21, 2015Inventors: Maureen L. Bricker, Paul T. Barger, Joseph A. Kocal, Matthew Lippmann, Kurt M. Vanden Bussche
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Publication number: 20150136652Abstract: A process for hydrotreating a coal tar stream is described. A coal tar stream is provided, and the coal tar stream is expanded with an inert gas stream to provide an expanded liquid coal tar stream. The expanded liquid coal tar stream is hydrotreated. The coal tar stream can be reacted with a hydrocarbon solvent before it is expanded.Type: ApplicationFiled: August 26, 2014Publication date: May 21, 2015Inventors: Maureen L. Bricker, Paul T. Barger, Joseph A. Kocal, Matthew Lippmann, Kurt M. Vanden Bussche
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Publication number: 20150129462Abstract: Embodiments of apparatuses and methods for desulfurization of naphtha are provided. In one example, a method comprises fractionating a partially hydrodesulfurized, olefin-enriched naphtha stream in a first vapor-liquid contacting chamber to form a partially hydrodesulfurized, H2S-depleted, olefin-enriched naphtha stream. The partially hydrodesulfurized, H2S-depleted, olefin-enriched naphtha stream is contacted with a hydrotreating catalyst to form an additionally hydrodesulfurized, olefin-enriched naphtha stream. The additionally hydrodesulfurized, olefin-enriched naphtha stream is fractionated in a second vapor-liquid contacting chamber to form a hydrodesulfurized, H2S-depleted, olefin-enriched naphtha product stream. The first and second vapor-liquid contacting chambers are enclosed in a split shell stripper vessel and separated by a dividing wall.Type: ApplicationFiled: November 14, 2013Publication date: May 14, 2015Applicant: UOP LLCInventors: Sarathsatyakalyan Konda, Krishnan Vaidyanathan, Venkat Ram Naidu Pandranki
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Patent number: 9005433Abstract: An oxidative treatment process, e.g., oxidative desulfurization or denitrification, is provided in which the oxidant is produced in-situ using an aromatic-rich portion of the original liquid hydrocarbon feedstock. The process reduces or replaces the need for the separate introduction of liquid oxidants such as hydrogen peroxide, organic peroxide and organic hydroperoxide in an oxidative treatment process.Type: GrantFiled: July 27, 2011Date of Patent: April 14, 2015Assignee: Saudi Arabian Oil CompanyInventors: Farhan M. Al-Shahrani, Omer Refa Koseoglu, Abdennour Bourane
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Publication number: 20150060334Abstract: Methods and apparatuses for processing hydrocarbon streams containing organic nitrogen species are provided. In an embodiment, a method for processing a hydrocarbon stream containing organic nitrogen species includes adding an aqueous acidic solution to a hydrocarbon feed stream to form a reaction stream. The method further includes contacting the reaction stream with a reaction surface and reacting the aqueous acidic solution and the organic nitrogen species to form an ammonium sulfate rich stream and a lean nitrogen naphtha stream. Also, the method includes separating an ammonium sulfate rich aqueous phase and an oil phase from the ammonium sulfate rich stream.Type: ApplicationFiled: August 30, 2013Publication date: March 5, 2015Applicant: UOP LLCInventor: Steven F. Zink
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Patent number: 8936714Abstract: A process is disclosed for hydrocracking a primary hydrocarbon feed and a diesel co-feed in a hydrocracking unit and hydrotreating a diesel product from the hydrocracking unit in a hydrotreating unit. The diesel stream fed through the hydrocracking unit is pretreated to reduce sulfur and ammonia and can be upgraded with noble metal catalyst.Type: GrantFiled: November 28, 2012Date of Patent: January 20, 2015Assignee: UOP LLCInventors: Peter Kokayeff, Paul R. Zimmerman
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Publication number: 20150001135Abstract: A process has been developed in which some of the sulfur in a naphtha feed is removed using ionic liquids. The ionic liquid desulfurization step, which operates at low temperatures and pressures, is followed by a catalytic hydrodesulfurizaton step.Type: ApplicationFiled: June 27, 2013Publication date: January 1, 2015Inventors: Rajeswar R. Gattupalli, Soumendra M. Banerjee, Christopher P. Nicholas, Alakananda Bhatacharyya
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Patent number: 8920631Abstract: The invention relates to a method for removing sulfur from crude oils using a catalytic hydrotreating process operating at moderate temperature and pressure and reduced hydrogen consumption. The process produces sweet crude oil having a sulfur content of between about 0.1 and 1.0 wt % in addition to reduced crude density. The method employs least two reactors in series, wherein the first reactor includes a hydroconversion catalyst and the second reactor includes a desulfurization catalyst.Type: GrantFiled: November 8, 2012Date of Patent: December 30, 2014Assignee: Saudi Arabian Oil CompanyInventors: Stephane Cyrille Kressmann, Raheel Shafi, Ali Hussain Alzaid, Esam Z. Hamad
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Patent number: 8858784Abstract: A process for treating a hydrocarbon-containing feedstock is provided in which a hydrocarbon-containing feedstock comprising at least 20 wt. % of heavy hydrocarbons is mixed with hydrogen and a catalyst to produce a vapor comprising a first hydrocarbon-containing product. The vapor comprising the first hydrocarbon-containing product is separated from the mixture, and, apart from the mixture, the first hydrocarbon-containing product is contacted with hydrogen and a catalyst containing a Column 6 metal to produce a second hydrocarbon-containing product.Type: GrantFiled: December 8, 2011Date of Patent: October 14, 2014Assignee: Shell Oil CompanyInventors: Stanley Nemec Milam, Michael Anthony Reynolds, Scott Lee Wellington, Frederik Arnold Buhrman
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Publication number: 20140291207Abstract: A method relating to oil refining, which can be used to produce low-sulfur diesel fuel, comprising oil demineralization and distillation, and extraction and mixing of diesel fractions, followed by hydrogen refining of the mixture. In an atmospheric tower, two diesel fractions that boil at 171-341° C. and 199-360° C. are extracted. The 199-360° C. fraction is sent for liquid extraction to purify it from benzalkylthiophens. Amide, a product of organic amine interaction with organic acid, is used as the extractant. Fractions are then mixed, maintaining the balance ratio (based on the output) of 171-341° C. and 199-360 ° C. after refining. When refined using the ASTM D-86 method, the mixture of these fractions has an end boiling point no higher than 360° C. The technical result is production of diesel fuel with a 171-360° C. fractional composition and sulfur content of no higher than 10 ppm.Type: ApplicationFiled: June 19, 2012Publication date: October 2, 2014Inventors: Raushan Gumerovich Telyashev, Anna Nikolayevna Obryvalina, Valentina Pavlovna Yengulatova, Irina Grigoryevna Nakipova, German Grigoryevich Vasilyev, Nikolay Vasilyevich Gavrilov
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Patent number: 8834708Abstract: A process for treating a hydrocarbon-containing feedstock is provided in which a hydrocarbon-containing feedstock comprising at least 20 wt. % of heavy hydrocarbons is mixed with hydrogen and a metal-containing non-acidic catalyst at a temperature of 375° C. to 500° C. to produce a vapor comprising a first hydrocarbon-containing product. The vapor comprising the first hydrocarbon-containing product is separated from the mixture, and, apart from the mixture, the first hydrocarbon-containing product is contacted with hydrogen and a catalyst containing a Column 6 metal at a temperature of 260° C.-425° C. to produce a second hydrocarbon-containing product.Type: GrantFiled: December 8, 2011Date of Patent: September 16, 2014Assignee: Shell Oil CompanyInventors: Stanley Nemec Milam, Michael Anthony Reynolds, Scott Lee Wellington, Frederik Arnold Buhrman
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Patent number: 8834707Abstract: A process for treating a hydrocarbon-containing feedstock is provided in which a hydrocarbon-containing feedstock comprising at least 20 wt. % of heavy hydrocarbons is mixed with hydrogen, hydrogen sulfide and a metal-containing catalyst at a temperature of 375° C. to 500° C. and a pressure of from 6.9 MPa to 27.5 MPa to produce a vapor comprising a first hydrocarbon-containing product, where the hydrogen sulfide is mixed with the feedstock, metal-containing catalyst, and hydrogen at a mole ratio of hydrogen sulfide to hydrogen of at least 1:10. The vapor comprising the first hydrocarbon-containing product is separated from the mixture, and, apart from the mixture, the first hydrocarbon-containing product is contacted with hydrogen and a catalyst containing a Column 6 metal at a temperature of 260° C.-425° C. and a pressure of from 3.4 MPa to 27.5 MPa to produce a second hydrocarbon-containing product.Type: GrantFiled: December 8, 2011Date of Patent: September 16, 2014Assignee: Shell Oil CompanyInventors: Stanley Nemec Milam, Michael Anthony Reynolds, Scott Lee Wellington, Frederik Arnold Buhrman
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Publication number: 20140251872Abstract: Deep desulfurization of hydrocarbon feeds containing undesired organosulfur and organonitrogen compounds to produce a hydrocarbon product having low levels of sulfur-containing and nitrogen-containing compounds, is achieved by first subjecting the entire feed to an extraction zone to separate an aromatic-rich fraction containing a substantial amount of the refractory organosulfur and organonitrogen compounds and an aromatic-lean fraction containing a substantial amount of the labile organosulfur and organonitrogen compounds. The aromatic-lean fraction is contacted with a hydrotreating catalyst in a hydrotreating reaction zone operating under mild conditions to convert the labile organosulfur and organonitrogen compounds. The aromatic-rich fraction is oxidized to convert the refractory organosulfur and organonitrogen compounds to oxidized organosulfur and organonitrogen compounds.Type: ApplicationFiled: May 16, 2014Publication date: September 11, 2014Applicant: Saudi Arabian Oil CompanyInventors: Omer Refa KOSEOGLU, Abdennour BOURANE, Farhan M. AL-SHAHRANI, Emad AL-SHAFI
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Patent number: 8828218Abstract: This invention provides methods for multi-stage hydroprocessing treatment of FCC naphthas for improving the overall production quantity of naphtha boiling-range materials during naphtha production for low sulfur gasolines. Of particular benefit of the present processes is the selective treating of cat naphthas to remove gums instead of undercutting the overall naphtha pool by lowering the end cutpoints of the cat naphtha fraction. This maximizes the amount of refinery cat naphtha that can be directed to the gasoline blending pool while eliminating existing processing problems in hydrodesulfurization units. The processes disclosed herein have the additional benefit of minimizing octane losses in the increased naphtha pool volume.Type: GrantFiled: October 19, 2012Date of Patent: September 9, 2014Assignee: ExxonMobil Research and Engineering CompanyInventors: John Peter Greeley, Timothy Lee Hilbert, William Joseph Novak, Rohit Garg
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Publication number: 20140221713Abstract: A process for upgrading residuum hydrocarbons and decreasing tendency of the resulting products toward asphaltenic sediment formation in downstream processes is disclosed. The process may include: contacting a residuum hydrocarbon fraction and hydrogen with a hydroconversion catalyst in a hydrocracking reaction zone to convert at least a portion of the residuum hydrocarbon fraction to lighter hydrocarbons; recovering an effluent from the hydrocracking reaction zone; contacting hydrogen and at least a portion of the effluent with a resid hydrotreating catalyst; and separating the effluent to recover two or more hydrocarbon fractions.Type: ApplicationFiled: February 4, 2013Publication date: August 7, 2014Applicant: LUMMUS TECHNOLOGY INC.Inventors: Mario C. Baldassari, Ujjal K. Mukherjee, Ann-Marie Olsen, Marvin I. Greene
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Publication number: 20140221709Abstract: A process for upgrading residuum hydrocarbons is disclosed. The process may include: contacting a residuum hydrocarbon fraction and hydrogen with a first hydroconversion catalyst in a first ebullated bed hydroconversion reactor system; recovering a first effluent from the first ebullated bed hydroconversion reactor system; solvent deasphalting a vacuum residuum fraction to produce a deasphalted oil fraction and an asphalt fraction; contacting the deasphalted oil fraction and hydrogen with a second hydroconversion catalyst in a second hydroconversion reactor system; recovering a second effluent from the second hydroconversion reactor system; and fractionating the first effluent from the first ebullated bed hydroconversion reactor system and the second effluent from the second hydroconversion reactor system to recover one or more hydrocarbon fractions and the vacuum residuum fraction in a common fractionation system.Type: ApplicationFiled: February 4, 2013Publication date: August 7, 2014Applicant: LUMMUS TECHNOLOGY INC.Inventors: Mario C. Baldassari, Ujjal K. Mukherjee, Ann-Marie Olsen, Marvin I. Greene
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Patent number: 8795514Abstract: The present invention relates to a regenerated hydrotreatment catalyst regenerated from a hydrotreatment catalyst for treating a petroleum fraction, the hydrotreatment catalyst being prepared by supporting molybdenum and at least one species selected from metals of Groups 8 to 10 of the Periodic Table on an inorganic carrier containing an aluminum oxide, wherein a residual carbon content is in the range of 0.15 mass % to 3.0 mass %, a peak intensity of a molybdenum composite metal oxide with respect to an intensity of a base peak is in the range of 0.60 to 1.10 in an X-Ray diffraction spectrum, and a peak intensity of a Mo—S bond derived from a residual sulfur peak with respect to an intensity of a base peak is in the range of 0.10 to 0.60 in a radial distribution curve obtained from an extended X-ray absorption fine structure spectrum of an X-ray absorption fine structure analysis.Type: GrantFiled: November 8, 2010Date of Patent: August 5, 2014Assignees: JX Nippon Oil & Energy Corporation, Japan Petroleum Energy CenterInventors: Nobuharu Kimura, Yoshimu Iwanami, Wataru Sahara, Souichirou Konno
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Publication number: 20140197074Abstract: Desulfurization of hydrocarbon feeds is achieved by flashing the feed at a target cut point temperature to obtain two fractions. A first fraction contains refractory organosulfur compounds, which boils at or above the target cut point temperature. A second fraction boiling below the target cut point temperature is substantially free of refractory sulfur-containing compounds. The second fraction is contacted with a hydrodesulfurization catalyst in a hydrodesulfurization reaction zone operating under mild conditions to reduce the quantity of organosulfur compounds to an ultra-low level. The first fraction is contacted with gaseous oxidizing agent over an oxidation catalyst having a formula CuxZn1-xAl2O4 in a gas phase catalytic oxidation reaction zone to convert the refractory organosulfur compounds to SOx and low sulfur hydrocarbons. The by-product SOx is subsequently removed, producing a stream containing a reduced level of organo sulfur compounds.Type: ApplicationFiled: January 14, 2013Publication date: July 17, 2014Applicant: Saudi Arabian Oil CompanyInventors: Abdennour Bourane, Omer Refa Koseoglu, Zinfer Ismagilov, Svetlana Yashnik, Mikhail Kerzhentsev, Valentin Parmon
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Publication number: 20140174988Abstract: Methods are provided for producing low sulfur diesel fuels by performing multi-stage hydroprocessing at low pressure on a distillate feed. A feedstock suitable for forming a diesel fuel product is hydrotreated at a hydrogen partial pressure of 500 psig or less in at least two reaction stages. In order to provide improved desulfurization and/or aromatic saturation activity in the final stage, the stages are configured so that the highest hydrogen pressure and/or highest hydrogen purity are delivered to the last hydrotreatment stage.Type: ApplicationFiled: November 21, 2013Publication date: June 26, 2014Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Richard A. Demmin, Michael A. Hayes, Kenneth M. Lee
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Publication number: 20140166540Abstract: A catalyst containing a group VIB element; a group VIII element; phosphorus in a quantity of 0.1% to 9% by weight of phosphorus pentoxide with respect to the total catalyst mass; vanadium in a quantity of 0.25% to 7% by weight of vanadium pentoxide with respect to the total catalyst mass; a porous refractory oxide support; which catalyst has: a total pore volume of 0.3 mL/g or more; a macropore volume of 40% or less of the total pore volume; a median diameter of the mesopores in the range 5 nm to 36 nm; a BET surface area of at least 120 m2/g, and a process for the hydrotreatment of heavy residue type hydrocarbon feeds, in a fixed bed and/or ebullated bed, by said catalyst.Type: ApplicationFiled: December 13, 2013Publication date: June 19, 2014Applicant: IFP ENERGIES NOUVELLESInventors: Bertrand GUICHARD, Mathieu DIGNE
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Patent number: 8652321Abstract: Production of gasolines with low sulfur contents from a starting gasoline containing sulfur-containing compounds comprising a stage a) for selective hydrogenation of non-aromatic polyunsaturated compounds present in the starting gasoline, a stage b) for increasing the molecular weight of the light sulfur-containing products that are initially present in the gasoline that enters this stage, a stage c) for alkylation of at least a portion of the sulfur-containing compounds present in the product that originates from stage b), a stage d) for fractionation of the gasoline that originates from stage c) into at least two fractions, one fraction virtually lacking in sulfur-containing compounds, whereby the other contains a larger proportion of sulfur-containing compounds (heavy gasoline), a stage e) for catalytic treatment of the heavy gasoline for transformation of sulfur-containing compounds under conditions for the at least partial decomposition of hydrogenation of these sulfur-containing compounds.Type: GrantFiled: June 1, 2010Date of Patent: February 18, 2014Assignee: IFP Energies nouvellesInventors: Quentin Debuisschert, Denis Uzio, Jean-Luc Nocca, Florent Picard
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Publication number: 20140027351Abstract: Process for hydrotreating a heavy hydrocarbon fraction using a system of switchable fixed bed guard zones each containing at least one catalyst bed including at least one step during which the flow of feed supplied to the first guard zone brought into contact with the feed is partly displaced to the next guard zone downstream, preferably progressively.Type: ApplicationFiled: December 20, 2011Publication date: January 30, 2014Applicant: IFP ENERGIES NOUVELLESInventors: Frederic Bazer-Bachi, Mathieu Digne, Jan Verstraete, Nicolas Marchal, Cecile Plain
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Patent number: 8632675Abstract: Processes are provided for producing a diesel fuel product having a sulfur content of 10 ppm by weight or less from feed sources that include up to 50% by weight of a biocomponent feedstock. The biocomponent feedstock is co-processed with a heavy oil feed in a severe hydrotreating stage. The product from the severe hydrotreatment stage is fractionated to separate out a diesel boiling range fraction, which is then separately hydrotreated.Type: GrantFiled: December 15, 2009Date of Patent: January 21, 2014Assignee: ExxonMobil Research and Engineering CompanyInventors: Kathryn Y. Cole, William E. Lewis
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Patent number: 8632673Abstract: A continuous process for upgrading sour crude oil by treating the sour crude oil in a two step process that includes a hydro-demetallization section and a hydro-desulfurization section, both of which are constructed in a permutable fashion so as to optimize the operating conditions and catalyst lifespan to produce a high value crude oil having low sulfur and low organometallic impurities.Type: GrantFiled: November 26, 2008Date of Patent: January 21, 2014Assignee: Saudi Arabian Oil CompanyInventors: Stephane Cyrille Kressmann, Raheel Shafi, Esam Z. Hamad, Bashir Osama Dabbousi
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Patent number: 8617383Abstract: An integrated process for producing naphtha fuel, diesel fuel and/or lubricant base oils from feedstocks under sour conditions is provided. The ability to process feedstocks under higher sulfur and/or nitrogen conditions allows for reduced cost processing and increases the flexibility in selecting a suitable feedstock. The sour feed can be delivered to a catalytic dewaxing step without any separation of sulfur and nitrogen contaminants, or with only a high pressure separation so that the dewaxing still occurs under sour conditions. Various combinations of hydrotreating, catalytic dewaxing, hydrocracking, and hydrofinishing can be used to produce fuel products and lubricant base oil products.Type: GrantFiled: June 27, 2011Date of Patent: December 31, 2013Assignee: ExxonMobil Research and Engineering CompanyInventors: Krista Marie Prentice, Michel Daage, Ajit Bhaskar Dandekar, Christopher Gordon Oliveri, Rohit Vijay, Stephen J. McCarthy, Wenyih F. Lai, Bradley R. Fingland