Abstract: Disclosed is a rubber process oil in which the content of polycyclic aromatics (PCAs) as determined by the IP 346 method is less than 3% by mass and which is rich in aromatic hydrocarbons, and a method for producing the same. The aniline point of the rubber process oil is 80° C. or less, and the % CA value as determined by ring analysis according to the Kurtz method is from 20 to 50%. The rubber process oil is produced by using extraction of lube oil fraction with a solvent having a selective affinity for aromatics. The extraction conditions are determined so that the extraction yield is regulated to a predetermined requirement defined by the PCAs content of the lube oil fraction. Alternatively, the extract is cooled to further separate into the extract and the raffinate, and the second raffinate is used for the rubber process oil.

Abstract: A process for upgrading hydrocarbonaceous oil containing heteroatom-containing compounds where the hydrocarbonaceous oil is contacted with a solvent system that is a mixture of a major portion of a polar solvent having a dipole moment greater than about 1 debye and a minor portion of water to selectively separate the constituents of the carbonaceous oil into a heteroatom-depleted raffinate fraction and heteroatom-enriched extract fraction. The polar solvent and the water-in-solvent system are formulated at a ratio where the water is an antisolvent in an amount to inhibit solubility of heteroatom-containing compounds and the polar solvent in the raffinate, and to inhibit solubility of non-heteroatom-containing compounds in the extract. The ratio of the hydrocarbonaceous oil to the solvent system is such that a coefficient of separation is at least 50%.

Abstract: An improved furfural extraction process for lube oil base-stock production from hydrocarbon oils containing aromatic type material by the addition of a solvent comprising of furfural and a co-solvent, said process being conducted in a continuous countercurrent extraction column that facilitates phase separation and increases the raffinate yield while maintaining the same raffinate quality measured by raffinate refractive index.

Abstract: This invention is directed to a method of removing dimethyl ether from an olefin stream. Dimethyl ether is removed from the olefin stream by first separating the olefin stream into a first stream comprising dimethyl ether and lighter boiling point compounds, and a second stream comprising C4+ olefin and higher boiling point hydrocarbons. The dimethyl ether is then separated from the first stream using extractive distillation.

Abstract: A process for the production of a process oil, the process comprising: a) contacting a petroleum distillate with a polar solvent in an extraction column which operates with a bottom temperature of 30 to 80° C., b) withdrawing a primary raffinate from the column of step a), c) contacting the primary raffinate with a polar solvent in an extraction column which operates at a bottom temperature that is higher than the bottom temperature of the extraction column of step a), and in the range of 60 to 90° C., d) withdrawing a secondary extract from the column of step c), and e) removing said polar solvent from said secondary extract.

Abstract: A process for separating olefins from sulfur-containing hydrocarbons contained in a hydrocarbon feedstock is disclosed and includes contacting the hydrocarbon feedstock with N-hydroxyethyl pyrollidone in a contacting zone, removing at least one olefin overhead from the contacting zone, and removing at least a portion of the sulfur-containing hydrocarbons off the bottom of the contacting zone along with the N-hydroxyethyl pyrollidone.

Abstract: Methods for producing a substantially paraffinic Fischer-Tropsch product or a blended Fischer Tropsch product comprising a selected oxygenate concentration, and if required, a selected oxygenate concentration of specific individual oxygenates, are disclosed. The methods of the present invention measure oxygenate concentration using GC-AED. The oxygenate measurements obtained using the GC-AED may be used to adjust and control various processes used to produce, upgrade, or finish Fischer Tropsch products to provide Fischer Tropsch products with a selected oxygenate concentration, and if required, a selected oxygenate concentration of specific individual oxygenates.

Abstract: The present invention relates to a method in which grades of oil are refined according to their object from a feed oil. This method has a solvent extraction process that obtains an extracted oil, and a hydrogenation process that subjects the obtained extracted oil to hydrogenation process in the presence of hydrogen and a catalyst to obtain a hydrorefined oil. The solvent extraction conditions are selected by using the poly-aromatic concentration as an index for calculating the concentration of heptane insolvent components in the residue of the extracted oil obtained by the solvent extraction process that cannot be fractionally distilled.

Abstract: A process for treating a vacuum gas oil and Diesel feed includes the steps of providing reaction feed containing vacuum gas oil, Diesel and sulfur-containing compounds; providing a stripping gas; providing a washing feed; and mixing the reaction feed, the stripping gas and the washing feed in a stripping and washing zone so as to obtain a gas phase containing the sulfur-containing compounds and a liquid phase substantially free of the sulfur-containing compounds. The washing feed comprises at least one of Diesel, light vacuum gas oil and mixtures thereof produced in the process or added from external source.

Abstract: An improved process for the recovery of aromatic compounds from a mixture containing aromatic and non-aromatic compounds and method for retrofitting existing equipment for the same is provided. The improved process comprises the steps of recovering aromatic compounds via parallel operation of a hybrid extractive distillation/liquid-liquid extractor operation and variations thereof. Methods of quickly and economically retrofitting existing recovery process equipment for use with the improved aromatics recovery process are also disclosed.

Abstract: The process disclosed separates light olefins from heavy oligomers in a distillation column with an intermediary having a boiling point between the light olefin and the heavy oligomer in the column feed. The invention contemplates separating C4 hydrocarbons from C8 hydrocarbons in an effluent from an oligomerization reactor. The effluent includes or is supplemented with an intermediary that can include C5 hydrocarbon, C6 hydrocarbon or mixtures of both. Consequently, the bottoms reboiler temperature can be lower.

Abstract: Process to prepare a process oil with an aromatic content of more than 50 wt % (according to ASTM D 2007) and a polycyclic aromatics (PCA) less than 3 wt % (according to IP 346) by (a) contacting a feed mixture of a petroleum fraction boiling in the lubricating oil range and an aromatic rich hydrocarbon fraction with a polar solvent in a counter-current liquid-liquid extraction column, wherein the process oil is obtained by removing the polar solvent from the top product and an extract is obtained by removing the polar solvent from the bottom product.

Abstract: An improved process for the recovery of aromatic compounds from a mixture containing aromatic and non-aromatic compounds and method for retrofitting existing equipment for the same is provided. The improved process comprises the steps of recovering aromatic compounds via parallel operation of a hybrid extractive distillation/liquid-liquid extractor operation and variations thereof. Methods of quickly and economically retrofitting existing recovery process equipment for use with the improved aromatic recovery process are also disclosed.

Abstract: A method of separating a petroleum-containing material into at least two fractions, an extraction system, and an extraction fluid therefor are provided. Petroleum-containing material as well as a solvent mixture comprising 50%-99% by volume sub-critical carbon dioxide and 1%-50% by volume of at least one co-solvent are introduced into an extraction column. The co-solvent can be propane, ethane, butane, propylene 2 methylpropane, 2,2 dimethylpropane, propadiene, dimethylether, chlorodifluoromethane, difluoromethane and methylfluoride. A fraction containing solvent mixture and solvated petroleum-containing material is removed from the top portion of the extraction column, while a dense fraction of the petroleum-containing material, as well as solvent mixture, is withdrawn from the bottom portion of the extraction column. Solvent mixture is recovered from the solvated petroleum-containing material.

Abstract: A method of refining a petroleum product to remove aromatics and to separate paraffinic oils and waxes is provided. The method involves the utilization of phase equilibria wherein crystallized or solidified waxes, normally present in the petroleum product, are used to remove oils from a liquid solvent phase containing dissolved aromatics present in the unrefined petroleum product. The wax containing the oils is separated from the aromatic-containing solvent and is further processed to separate the waxes and oils. For petroleum products containing little, if any, wax, additional wax may be added and recycled back for further use in removing oils from the petroleum product. The method has particular application in preparing lubricating oils having a high viscosity index, where the presence of aromatics and wax can be detrimental.

Abstract: A process for removing impurities from a hydrocarbon component or fraction comprises mixing, in a liquid-liquid extraction step, an impurity-containing liquid hydrocarbon component or fraction, as an impure liquid hydrocarbon feedstock, with an acetonitrile-based solvent. Thereby, at least one impurity is extracted from the hydrocarbon component or fraction into the solvent. There is withdrawn from the extraction step, as a raffinate, purified hydrocarbon component or fraction, while there is withdrawn from the extraction step, as an extract, impurity-containing solvent.

Abstract: A process for continuously extracting oil from a solid or liquid oil-bearing material comprises (a) removing air from the extraction system, (b) introducing an inert gas into the extraction system at a pressure sufficient to maintain a normally gaseous solvent in liquid state, (c) introducing an oil-bearing material into a silo, (d) passing the oil-bearing material from the to a jet pump mixing device, (e) introducing a liquified normally gaseous solvent into the jet pump mixing device, (f) mixing the oil-bearing material and the solvent in the jet pump mixing device for a time sufficient to permit complete wetting of oil-bearing material by the solvent to form a mixture, (g) heating the mixture to near supercritical conditions; (h) passing the mixture through an extractor having a screw conveyor adapted to rotate at a first rpm range and a centrifugal drum adapted to rotate at a second rpm range, (i) treating the mixture within the extractor in such a manner that supercritical temperature and pressure are at

Abstract: An integrated process for treating a vacuum gas oil, kerosene, naphtha and Diesel-containing feed, includes the steps of providing a reaction feed containing residue, vacuum gas oil, kerosene, naphtha, Diesel, hydrogen sulfide, ammonia, and C1-C4 gas phase compounds; providing a stripping gas; providing a washing feed; and feeding the reaction feed, the stripping gas and the washing feed to a stripping and washing zone so as to obtain a gas phase containing the hydrogen sulfide, the ammonia, the C1-C4 gas phase compounds, the naphtha, the kerosene, the Diesel and the vacuum gas oil and a liquid phase, wherein the reaction feed is provided at a reaction feed pressure of between bout 700 psig and about 3500 psig, and wherein the stripping and washing zone is operated at a pressure within about 80 psig of the reaction feed pressure.

Abstract: An improved process for the recovery of aromatic compounds from a mixture containing aromatic and non-aromatic compounds and method for retrofitting existing equipment for the same is provided. The improved process comprises the steps of recovering aromatic compounds via parallel operation of a hybrid extractive distillation/liquid-liquid extractor operation and variations thereof. Methods of quickly and economically retrofitting existing recovery process equipment for use with the improved aromatics recovery process are also disclosed.

Abstract: A vertical extending liquid/liquid contacting column is disclosed, which column will, when in use, contain a dispersed and a continuous liquid phase, the column having a first liquid feed inlet in the top, a first liquid outlet in the top, a second liquid feed inlet in the bottom, a second liquid outlet in the bottom and a plurality of internal trays axially spaced from each other in the column, each tray provided with a plurality of perforations for the passage of the dispersed phase and more than one downcomer or upcomer for the transport of the continuous phase, wherein the downcomer or upcomer extends respectively below or above the tray and wherein the walls of the downcomer or upcomer are inclined towards each other in the flow direction of the continuous phase. A method of use within the column is also disclosed.

Abstract: A novel process for the production of an extract useful as a process oil and a raffinate useful as a high-viscosity base oil by solvent refining is provided, characterized in that reduced pressure distillation is effected under the condition that the end point of distillate is 580° C. or higher as calculated in terms of atmospheric pressure or the initial boiling point of the residue is 450° C. or higher as calculated in terms of atmospheric pressure, the resulting residual oil is deasphalted under the condition that the carbon residue content in the deasphalted oil reached 1.6% or less, and the resulting deasphalted oil is subjected to solvent refining under the condition that the yield of extract is from 35% to 60%. It is a novel and economically excellent process for the preparation of a rubber process oil having a high safety, a high penetrating power with respect to rubber polymer and the content of PCA extract of less than 3%.

Abstract: A process for upgrading a hydrocarbon oil is provided which comprises introducing the oil and an aromatic extraction solvent containing 0.1 to 10 vol % water into an extraction zone for contact of the oil and solvent therein whereby an extract solution is formed; and injecting water into the extraction zone at a point below that at which the extraction solvent is introduced. The injected water is injected substantially countercurrent to the extraction solvent at a velocity of about 0.5 to 3 ft/sec in an amount ranging from about 0.1 to about 10 LV% based on the amount of extract solution being processed.

Abstract: The improved process and apparatus of the present invention for extracting high purity aromatics from gasoline using a glycol solvent based extraction process decrease liquid-vapor flashing, reduce reflux flow rate, and use heat of enthalpy produces at one point as a source of energy used at another point, decreasing energy consumption while significantly increasing purity and amount of product obtained.

Abstract: The present invention is a slurry-type process for upgrading heavy oils to FCC and S/C feeds under temperature and pressure conditions similar to MSHP, but employing catalysts in concentrations small enough (e.g., <300 ppm Mo on feed) that they need not be recycled.

Abstract: A process for reducing the Mutagenicity Index and/or the PCA content of a lubricating oil extract by re-extracting a lubricating oil extract with a second extraction solvent, different from the first extraction solvent, to form a secondary raffinate and a secondary extract mix; separating the secondary raffinate from the secondary extract mix; and separating the secondary raffinate and the secondary extract from said second extraction solvent.

Abstract: A process for recovering a base oil of lubricating viscosity from used oil in which, following optional pretreatment, used oil is re-refined by distilling it in distillation apparatus having multiple theoretical plates. Impurities are then extracted from the lube range distillate fraction or fractions with a liquid extractant such as N-Methyl-2-Pyrrolidone (NMP) at a temperature below the temperature, if any, of complete miscibility of the extractant and the oil. The oil and extractant are then separated whereupon the extractant is re-used in the process and the oil is subject to further treatment, as necessary, for targeted uses.

Abstract: A method for producing a process oil is provided in which an aromatic extract oil is added to a paraffinic rich feed to provide a blended feed. The blended feed is then hydrotreated in a first hydrotreating stage to convert at least a portion of sulfur and nitrogen in the feed to hydrogen sulfide and ammonia. After stripping, the feed is subjected to a second hydrotreating stage to provide a process oil.

Abstract: An extraction process and an apparatus for separating aromatic compounds contained in a liquid hydrocarbon feedstock where the feedstock feed into the lower part of an extraction column is brought into intimate countercurrent contact therein with a third liquid and at least partially with at least one structured packing element (31) of the static mixer type contained in the upper part of the extraction column. Such third liquid (feed to the top of said column) is in the form of a solvent which is immiscible with the feedstock except for being capable of extracting the aromatic compounds. At least part of the extract phase rich in solvent and aromatic compounds is separated by liquid--liquid separation (26), preferably by gravity type decantation, into a phase rich in solvent and essentially depleted of raffinate, which is removed, and a phase rich in raffinate and impoverished in solvent, which is recycled to the extraction step. The extraction process is typically to be used to formulate lubricant oils.

Abstract: A process to improve the performance of furfural for aromatics extraction from gas oils and lube distillates by the addition of ethers and/or aldehydes, preferably having a dielectric constant less than about 40 @ 25.degree. C.

Abstract: A feed stream of asphaltene-containing residual oil is processed by contacting the feed stream with a solvent to form a first primary liquid stream containing deasphalted oil (DAO) and some solvent, and a second primary liquid stream containing asphaltene and some solvent. The first and second liquid streams are heated; and the heated streams are respectively processed to recover the solvent and to produce a DAO product stream substantially free of solvent, and an asphaltene product stream substantially free of solvent. A portion of the DAO product stream is heated to produce a stream of heated DAO, a portion of which indirectly heats the two primary liquid streams.

Abstract: A method for producing a process oil is provided in which an aromatic extract oil is added to a napthenic rich feed. The combined feed is then hydrotreated in a first hydrotreating stage to convert at least a portion of sulfur and nitrogen in the feed to hydrogen sulfide and ammonia. After stripping the feed is subjected to a second hydrotreating stage to provide a process oil.

Abstract: Solvent deasphalting apparatus includes a separator that receives two inputs, a heavy hydrocarbon feed and a solvent feed; and the apparatus produces two outputs, an asphaltene/solvent stream and a deasphalted oil/solvent stream. A solvent recovery unit of the apparatus receives the two output streams and produces mainly a substantially solvent-free deasphalted oil product stream, a substantially solvent-free asphaltene product stream, and a recovered solvent stream which is returned to a solvent drum. A pump pumps a substantially constant volume of solvent from the solvent drum into a by-pass line connecting the pump to the solvent drum, and into a connection line connecting the pump to the separator. The amount of solvent flow in the connection line is functionally related to the level of heavy hydrocarbon feed so that solvent in excess of that flowing into the connection line and spills back to the solvent drum through the by-pass line.

Abstract: A method for producing a process oil is provided in which an aromatic extract oil is added to a naphthenic rich feed to provide a blended feed. The blended feed is then extracted with an aromatic extract solvent to yield a raffinate which subsequently is hydrotreated to provide a process oil.

Abstract: Power is generated in an organic Rankine cycle turbine by expanding a stream of solvent vapor produced by a flash drum in a deasphalting unit to produce a stream of expanded solvent vapor that is combined with a stream of solvent vapor and steam from a stripper of the deasphalting unit. Heat is extracted from the combined stream by an organic fluid that is vaporized and supplied to a Rankine cycle organic vapor turbine that produces power and expanded organic vapor. The solvent is recovered from the cooled, combined stream and re-used in the deasphalting unit. Heat extracted from products of the deasphalting unit vaporizes an organic fluid that is expanded in an organic vapor turbine that generates power.

Abstract: Sweetening of sour hydrocarbon feedstocks by contacting with an aqueous solution of a metal chelate as an oxidation catalyst in the presence of oxygen is hindered by the difficulty of recovering metal chelate. Extraction of the aqueous phase with a liquid secondary amine with low water solubility removes a main portion of the metal chelate, usually a mixture of polysulfonated cobalt phthalocyanines, from the aqueous phase, and subsequent recovery of the chelate from the amine extract enables a viable alternative to feed bed processes.

Abstract: Compositions of an alkylphenol-formaldehyde resin and poly(alkylene glycol) are effective at breaking water-in-oil emulsions in a liquid hydrocarbon. Preferably, the composition is employed in a crude oil desalting system.

Abstract: The present invention is directed to an improved selective solvent extraction process wherein a hydrocarbon feed stream containing a mixture of aromatics and non-aromatics is contacted with an aromatics selective solvent in an extraction zone to produce an aromatics rich extract phase and an aromatics lean raffinate phase, water in a carefully controlled amount is added to the recovered extract phase resulting in the separation of the extract phase into a hydrocarbon rich pseudo-raffinate which is recycled to the extraction zone for processing with fresh feed and an increased yield of raffinate of higher quality than is obtained without pseudo-raffinate recycle.

Abstract: The present invention provides for methods for treating bottoms sludge and water-oil interphase emulsions present in a containment vessel by injecting into the sludge an effective resolving amount of an oil-based demuislfier. In a preferred embodiment, the containment vessel is a desalter containing a bottoms sludge layer, a water/brine layer, a water-oil interphase emulsion layer and a hydrocarbon layer and the demulsifier is injected through the mud wash header.

Abstract: Thermal degradation of furfural in solvent refining of lubricating oil stocks is reduced by use of a thin-film evaporator for the final stages of furfural recovery, permitting increased pressure to be used in each stage of furfural recovery.

Abstract: A process for deoiling wastes is disclosed. The process is integrated with a refinery and utilizes a refinery intermediary hydrocarbon stream as a solvent to recover waste oil for reprocessing in the refinery and to produce waste solids, which are either reused or disposed for landtreatment.

Abstract: Methods of diminishing the benzene content of the effluent wash water in a two stage crude oil desalting system are disclosed. The first stage desalter is operated at "low", near ambient temperatures with decreased mixing of crude oil and wash water and increased addition of demulsifier. The second stage is operated at "hot" temperatures of prior processes with increased mixing of the crude oil and wash water. The effluent wash water has a substantially diminished benzene content compared to prior two-stage desalting systems.

Abstract: Method of breaking the desalter emulsion in a crude oil desalting system in which oil based demulsifiers are added to the wash water stream and mixed prior to contacting the crude oil. The method is effective for crude oils which form reverse (oil-in-water) emulsions when mixed with the wash water at the process temperature.

Abstract: A process for separation and removal of stable polycyclic aromatic dimer foulants from refinery process streams by blending a paraffinic stream with a portion of heavy effluent from a hydrocracking reactor to induce precipitation of foulant, which may then be separated and removed from the hydrocracker. Additional embodiments include introduction of flocculating agents and adjusting the temperature of the blend.

Abstract: A method is provided for the recovery of aromatic hydrocarbons from the extract phase of aromatic-selective solvent extraction process which involves withdrawing a vapor side-cut fraction containing aromatic hydrocarbons and solvent from a stripping zone and passing the side-cut fraction to a rectification zone which can be refluxed with an aqueous condensate. The benefits of the invention are that the introduction of the rectification zone bottoms to the bottom of the stripping section provides an aromatic product comprising less than 100 wt. ppm. solvent, provides improved stripping over prior schemes, and reduces the flowrate of stripping medium throughout the stripping zone which results in energy saving.

Abstract: The present invention provides an apparatus for preparing and treating a heavy oil extraction solvent. A solvent fraction is separated from a crude oil and combined with a slip stream of rerun solvent taken from an extraction process solvent recycle system. The solvent fraction and rerun solvent are fractionated to provide a purified extraction solvent. The purified extraction solvent is then utilized in the heavy oil extraction process.

Abstract: An improvement has been found in a process for producing Bright Stock from petroleum residuum by propane deasphalting and solvent refining. The extract of solvent refining is cooled to yield an aromatics-lean secondary raffinate which is recycled to propane deasphalting. An improved yield of Bright Stock is achieved over recycling extract to propane deasphalting.

Abstract: A process is described for removing mineral or ash constituents from heavy hydrocarbon residues, such as those resulting from coal-oil coprocessing, residue hydrocracking or coal liquifaction. The process comprises the steps of: (a) intimately mixing the ash-containing heavy hydrocarbon oil residue with a surfactant and a pH-conditioned aqueous solution under high shear mixing conditions to disperse the ash-containing residue in the aqueous phase thereby creating a fine oil-in-water emulsion, (b) adding a strong oxidizing agent to the emulsion to thereby break the emulsion and release the ash into the aqueous phase and (c) separating the ash-containing aqueous phase from the oil phase. The HLB method for characterizing the emulsion forming activity of a surface active material is described in M. J. Rosen, Surfactants and Interfacial Phenomena, John Wiley & Sons, New York (1989), incorporated herein by reference.

Abstract: A process for upgrading heavy hydrocarbons in an emulsion through dense phase processing. The process involves subjecting a feed of oil in an immiscible solvent emulsion to supercritical conditions to facilitate separation of the heavy hydrocarbons into light hydrocarbons with greater value and more uses.

Abstract: Methods of diminishing the content of soluble and insoluble forms of iron from crude are disclosed. Crude and water soluble chelant are mixed prior to addition of wash water. After wash water addition, an emulsion is formed. After resolution of the emulsion, iron laden water phase is separated resulting in decreased iron content in the crude. In a two-step desalting process, water soluble chelant is mixed with crude separated from the resolved emulsion emanating from the first, upstream, desalter. After such mixing, fresh wash water is added, with the so-formed crude/chelant/wash water mixture being fed to the second, downstream, desalter, for resolution. Crude separated from the second desalter has substantially diminished iron content compared to crude fed to the first desalter.

Abstract: Methods are provided for the recovery of aromatic hydrocarbons from the extract phase of aromatic-selective solvent extraction processes which involve withdrawing a vapor side-cut fraction containing aromatic hydrocarbons and solvents from a stripping zone and passing the side-cut fraction to a rectification zone which can be refluxed with aromatic hydrocarbons or aqueous condensate.