First Stage Is An Hydrogenation (saturation) Patents (Class 208/57)
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Publication number: 20030149318Abstract: Process to prepare a water-white lubricating base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt % and a viscosity index of between 80-120 by subjecting a non-water-white hydrocarbon feed having a lower saturates content than the desired saturates content to a hydrogenation step, the hydrogenation step comprising contacting the feed with hydrogen in the presence of a hydrogenation catalyst, wherein the contacting is performed in two steps: (a) contacting the hydrocarbon feed with hydrogen in the presence of a hydrogenation catalyst at a temperature of above 300° C. and at a WSHV of between 0.3 and 2 kg of oil per litre of catalyst per hour, and (b) contacting the intermediate product obtained in step (a) with hydrogen in the presence of a hydrogenation catalyst at a temperature of below 280° C.Type: ApplicationFiled: January 17, 2003Publication date: August 7, 2003Inventors: Gerard Benard, Patrick Moureaux
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Publication number: 20030111387Abstract: In the refining of crude oil, vacuum gas oil hydrotreaters and hydrocrackers are used to remove impurities such as sulfur, nitrogen, and metals from the crude oil. Typically, the middle distillate boiling material (boiling in the range from 250° F.-735° F.) from VGO hydrotreating or moderate severity hydrocrackers does not meet the smoke point, the cetane number or the aromatic specification. In most cases, this middle distillate is separately upgraded by a middle distillate hydrotreater or, alternatively, the middle distillate is blended into the general fuel oil pool or used as home heating oil. With this invention, the middle distillate is hydrotreated in the same high pressure loop as the vacuum gas oil hydrotreating reactor or the moderate severity hydrocracking reactor.Type: ApplicationFiled: December 17, 2001Publication date: June 19, 2003Inventors: Ujjal Kumar Mukherjee, Wai Seung W. Louie, Arthur J. Dahlberg
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Patent number: 6569314Abstract: The present invention relates to a process for upgrading a liquid petroleum or chemical stream wherein said stream flows countercurrent to the flow of a treat gas, such as a hydrogen-containing gas, in at least one reaction zone. At least a fraction of up flowing vapor product is condensed to produce a condensate comprised of the heavier fraction of the vapor phase product stream and a lighter remaining vapor stream. The condensate and potentially the lighter remaining vapor stream are further hydroprocessed.Type: GrantFiled: December 7, 1999Date of Patent: May 27, 2003Assignee: ExxonMobil Research and Engineering CompanyInventors: Larry L. Iaccino, Edward S. Ellis
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Patent number: 6566569Abstract: A process for preparing a C4- product stream and a C6+ product stream is disclosed. The process involves contacting a C5 containing paraffinic feedstock with a catalyst that includes a hydrogenation/dehydrogenation catalyst and an olefin metathesis catalyst under conditions which dehydrogenate the paraffins to olefins. The olefins are then metathesized and rehydrogenated to provide a product stream. A C4- fraction and a C6+ fraction can each be isolated from the product stream. The C4- fraction can be used, for example, in an alkylation reaction to provide compounds useful in gasoline compositions. Unconverted C5 paraffins can be recycled. The C6+ fraction can be used, for example, as solvents. Alternatively, they can be isomerized to form gasoline additives, or can be converted to aromatic compounds via reforming, for example, using conventional reforming techniques, preferably using the AROMAX™ process or traditional rheniforming conditions.Type: GrantFiled: June 23, 2000Date of Patent: May 20, 2003Assignee: Chevron U.S.A. Inc.Inventors: Cong-Yan Chen, Dennis J. O'Rear, Scott R. Brundage
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Publication number: 20030085152Abstract: The instant invention comprises a hydroprocessing method having at least two stages. The first stage employs a hydroprocessing catalyst which may contain hydrotreating catalyst, hydrocracking catalyst, or a combination of both. The second stage is limited to hydrocracking. Conversion in the second stage may be improved by the addition of multiple reaction zones for hydrocracking, with flash separation zones between the stages. Middle distillate yield is thereby increased and the volume of the recycle stream is reduced. This invention reduces the need for equipment which would normally be required for a large recycle stream.Type: ApplicationFiled: October 25, 2001Publication date: May 8, 2003Inventors: Arthur J. Dahlberg, Jerome F. Mayer
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Publication number: 20030057134Abstract: The invention concerns a process for producing middle distillates from effluents obtained from the Fischer-Tropsch process, comprising separating a heavy cut with an initial boiling point of 120-200° C., hydrotreating said cut and fractionating the hydrotreated cut to obtain at least one intermediate fraction and at least one fraction that is heavier than the intermediate fraction. The intermediate fraction boils between T1 and T2, T1 being in the range 120-200° C. and T2 being in the range 300-410° C. The heavy and intermediate fractions are treated over a hydrocracking/hydroisomerisation catalyst and the effluents obtained are distilled. The invention also concerns a unit.Type: ApplicationFiled: July 8, 2002Publication date: March 27, 2003Applicant: Institut Francais du PetroleInventors: Eric Benazzi, Christophe Gueret
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Publication number: 20030057133Abstract: A system comprising: a paraffin feed produced by the Fischer-Tropsch process is fractionable into at least three fractions: an intermediate fraction boiling between T1 and T2, T1 being in the range 120-200° C. and T2 being more than 300° C. and less than 410° C., a light fraction boiling below it and a heavy fraction boiling above it; at least a portion of the intermediate fraction is hydrotreated then at least a portion thereof is passed over an amorphous hydroisomerisation/hydrocracking catalyst; the heavy fraction is passed over an amorphous hydroisomerisation/hydrocracking catalyst with a conversion of 370° C.+ products into 370° C-products of more than 80% by weight; the hydrocracked/hydroisomerised fractions are distilled to obtain middle distillates (kerosine, gas oil).Type: ApplicationFiled: July 8, 2002Publication date: March 27, 2003Applicant: Institut Francais du PetroleInventors: Eric Benazzi, Christophe Gueret
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Publication number: 20030057135Abstract: The invention concerns a process and apparatus wherein the paraffin effluent from the Fischer-Tropsch process is separated into a heavy fraction with an initial boiling point of 120-200° C., said heavy fraction then optionally being hydrotreated then brought into contact with an amorphous hydroisomerisation/hydrocracking catalyst that converts at least 80% by weight of the 370° C.+ products into products with a boiling point of less than 370° C. After distilling the hydrocracked fraction obtained to separate middle distillates, the residual heavy fraction is recycled.Type: ApplicationFiled: July 8, 2002Publication date: March 27, 2003Applicant: Institut Francais du PetroleInventors: Eric Benazzi, Christophe Gueret
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Publication number: 20030019788Abstract: The invention concerns a process for producing middle distillates from an effluent produced by a Fischer-Tropsch unit, comprising optional fractionation to obtain at least one heavy fraction with an initial boiling point in the range 120-200° C., said heavy fraction or said effluent optionally being hydrotreated, then bringing it into contact with a first amorphous hydrocracking/hydroisomerization catalyst that contains at least one noble group VIII metal, the effluent obtained is distilled, then the residual fraction boiling above the middle distillates and/or a portion of the middle distillates is brought into contact with a second amorphous hydrocracking/hydroisomerization catalyst containing at least one noble group VIII metal. The invention also concerns a unit.Type: ApplicationFiled: July 8, 2002Publication date: January 30, 2003Applicant: Institut Francais du PetroleInventors: Eric Benazzi, Christophe Gueret
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Publication number: 20020189972Abstract: The invention concerns an improved method for making very high quality oil bases optionally with simultaneous production of high quality middle distillates, comprising hydrotreating, hydrocracking preferably on Y or beta zeolite, topping steps. The effluent is subjected to catalytic dewaxing on ZSM-48 zeolite. The method then comprises steps of hydrofinishing to hydrogenate the aromatics, preferably on a catalyst comprising at least a noble metal of group VIII, chlorine and fluorine and steps of vacuum topping. The properties of the oils and middle distillates are enhanced (flow point, viscosity index, aromatic content) resulting even in production of medicinal oils.Type: ApplicationFiled: July 18, 2002Publication date: December 19, 2002Inventors: Eric Benazzi, Pierre Marion, Alain Billon, Christophe Gueret, Jean-Claude Hipeaux, Jean Paul Gouzard
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Publication number: 20020175108Abstract: Production of gasolines with low sulfur contents from a starting gasoline containing sulfur-containing compounds comprising a stage a) for selective hydrogenation of non-aromatic polyunsaturated compounds present in the starting gasoline, a stage b) for increasing the molecular weight of the light sulfur-containing products that are initially present in the gasoline that enters this stage, a stage c) for alkylation of at least a portion of the sulfur-containing compounds present in the product that originates stage b), a stage d) for fractionation of the gasoline that originates from stage c0 into at least two fractions, one fraction virtually lacking in sulfur-containing compounds, whereby the other contains a larger proportion of sulfur-containing compounds (heavy gasoline), a stage e) for catalytic treatment of the heavy gasoline for transformation of sulfur-containing compounds under conditions for the at least partial decomposition of hydrogenation of these sulfur-containing compounds.Type: ApplicationFiled: March 12, 2002Publication date: November 28, 2002Applicant: Institut Francais du PetroleInventors: Quentin Debuisschert, Denis Uzio, Jean-Luc Nocca, Florent Picard
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Publication number: 20020166798Abstract: The invention relates to a process for the production of gasoline with a low sulfur content that comprises at least one stage for transformation of sulfur-containing compounds consisting of an alkylation or adsorption of sulfur-containing compounds and/or an increasing of the weight of light sulfur-containing compounds, at least one stage for treatment in the presence of an acid catalyst and at least one desulfurization treatment of at least a portion of the gasoline. The process according to the invention can also optionally comprise at least one stage for selective hydrogenation of diolefins and optionally at least one fractionation of the gasoline that is obtained into at least two fractions: light gasoline and heavy gasoline. FIG. 1 to be published.Type: ApplicationFiled: March 12, 2002Publication date: November 14, 2002Applicant: Institute Francais du PetroleInventors: Quentin Debuisschert, Denis Uzio, Jean-Luc Nocca, Florent Picard
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Publication number: 20020166796Abstract: A process for hydroprocessing a hydrocarbon feed with a known flow rate of hydrogen-containing gas and a volume of catalyst, includes the steps of providing a hydrocarbon feed having an initial characteristic; feeding the hydrocarbon feed and a first portion of the hydrogen-containing gas cocurrently to a first hydroprocessing zone containing a first portion of the catalyst so as to provide a first hydrocarbon product; providing an additional hydroprocessing zone containing a remainder of the catalyst; feeding the first hydrocarbon product cocurrently with a remainder of the hydrogen-containing gas to the additional hydroprocessing zone so as to provide a final hydrocarbon product having a final characteristic which is improved as compared to the initial characteristic, wherein the first portion of the hydrogen-containing gas is between about 30 and about 80% vol. of the known flow rate of the hydrogen-containing gas, and the first portion of the catalyst is between about 30 and about 70% wt.Type: ApplicationFiled: September 24, 2001Publication date: November 14, 2002Inventors: Carlos Gustavo Dassori, Nancy Fernandez, Rosa Arteca, Carlos Castillo
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Publication number: 20020153280Abstract: The invention relates to a process for the production of gasoline with a low sulfur content that comprises at least the following stages:Type: ApplicationFiled: April 1, 2002Publication date: October 24, 2002Applicant: Institut Francais du PetroleInventors: Blaise Didillon, Denis Uzio, Nathalie Marchal
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Patent number: 6454934Abstract: A petroleum processing method comprising the steps of: performing an atmospheric distillation of crude oil; collectively hydrodesulfurizing the resultant distillates consisting of gas oil and fractions whose boiling point is lower than that of gas oil in a reactor in the presence of a hydrogenation catalyst at 310 to 370° C. under 30 to 70 kg/cm2G (first hydrogenation step); and further performing hydrodesulfurization at lower temperatures (second hydrogenation step). When the second hydrogenation step is carried out only for the heavy naphtha obtained by separating the distillates after the first hydrogenation step, the second hydrogenation temperature can be in the range of 250 to 400° C.Type: GrantFiled: September 10, 1998Date of Patent: September 24, 2002Assignee: JGC CorporationInventors: Makoto Inomata, Toshiya Okumura, Shigeki Nagamatsu
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Patent number: 6420619Abstract: The C3 to C6 cut from a cracking process containing propylene, butane, 1-butene, 2-butene and acetylenic and diene components including butadiene are preferentially converted to propylene. The cut is simultaneously fractionated and catalytically hydrogenated to hydrogenate the acetylenic and diene components. The fractionation and subsequent separation recovers a C4 component comprising a mixture of isobutene, 1-butene and 2-butene. This C4 component is then further simultaneously fractionated and catalytically hydrogenated and hydroisomerized to hydrogenate remaining butadiene, remove isobutene overhead and convert 1-butene to 2-butene leaving a bottoms of 2-butene. The 2-butene is then injected with ethylene and catalytically metathesized to form propylene.Type: GrantFiled: January 25, 2001Date of Patent: July 16, 2002Inventors: Robert J. Gartside, Gary R. Gildert
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Publication number: 20020074264Abstract: A hydrocarbonaceous feed is hydroprocessed in a single vessel containing two reaction stages and a stripping stage. The feed is fed into the first reaction stage to produce a vapor and liquid effluent which are separated, and the liquid stripped. The stripped liquid is passed as feed into the second stage, in which it meets with fresh hydrogen to produce a hydroprocessed liquid product and a hydrogen-rich vapor. The vapor is passed into the first stage, to provide the hydrogen for that stage. The use of a single vessel provides an efficient and economical addition to, or replacement for, a vessel for an existing hydroprocessing facility.Type: ApplicationFiled: September 21, 2001Publication date: June 20, 2002Inventor: Ramesh Gupta
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Patent number: 6387245Abstract: A hydrocracking process wherein a hydrocarbonaceous feedstock and a hot hydrocracking zone effluent containing hydrogen is passed to a hydrocracking reaction zone to produce lower boiling hydrocarbon compounds. The resulting hot, uncooled effluent from the hydrocracking zone is hydrogen stripped in a stripping zone maintained at essentially the same pressure as the preceding hydrocracking reaction zone with a hydrogen-rich gaseous stream to produce a vapor stream comprising hydrogen, hydrocarbonaceous compounds boiling at a temperature below the boiling range of the fresh feedstock, hydrogen sulfide and ammonia, and a liquid hydrocarbonaceous stream which is countercurrently contacted with hydrogen in a hydrogenation zone located in the bottom end of the stripping zone.Type: GrantFiled: September 26, 2000Date of Patent: May 14, 2002Assignee: UOP LLCInventors: Tom N. Kalnes, David B. Gates
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Publication number: 20020040863Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone, and a lubricating oil basestock produced by said process.Type: ApplicationFiled: June 26, 2001Publication date: April 11, 2002Inventors: Ian A. Cody, William J. Murphy, John E. Gallagher, Joseph P. Boyle, Anne M. Zinicola, Christopher J. May, Jeenok T. Kim, John A. Groestch, Sylvain S. Hantzer
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Publication number: 20020038777Abstract: A process for producing a high VI/low volatility lubricating oil basestock and a lubricating oil basestock prepared by said process. The process comprises subjecting the raffinate from a solvent extraction step to a two step, single stage hydroconversion process wherein the first step involves severe hydroconversion of the raffinate followed by a cold hydrofinishing step.Type: ApplicationFiled: June 26, 2001Publication date: April 4, 2002Inventors: Ian A. Cody, William J. Murphy, John E. Gallagher, Joseph P. Boyle, Anne M. Zinicola, Christopher J. May, Jeenok T. Kim, John A. Groestch, Sylvain Hantzer
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Patent number: 6359018Abstract: An integrated process for producing a liquid hydrocarbon stream from Fischer-Tropsch hydrocarbon product without having to remove particulate contaminants such as catalyst fines from hot Fischer-Tropsch wax is disclosed. The process involves performing Fischer-Tropsch synthesis, preferably under conditions which favor formation of wax and heavy products (i.e., using a catalyst with high chain growth probabilities), and obtaining a waxy heavy fraction including particulate contaminants. The fraction is subjected to hydroprocessing conditions, preferably upflow hydroprocessing conditions, using a catalyst bed which, through judicious selection of hydroprocessing catalysts and/or flow conditions, permits passage of the particulate contaminants. The particulates are then removed from the upgraded liquid product, for example by filtration, distillation and/or centrifugation.Type: GrantFiled: October 27, 2000Date of Patent: March 19, 2002Assignee: Chevron U.S.A. IncInventors: Dennis J. O'Rear, Krishniah Parimi, Richard O. Moore, Jr.
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Publication number: 20020008049Abstract: A petroleum processing method comprising the steps of: performing an atmospheric distillation of crude oil; collectively hydrodesulfurizing the resultant distillates consisting of gas oil and fractions whose boiling point is lower than that of gas oil in a reactor in the presence of a hydrogenation catalyst at 310 to 370° C. under 30 to 70 kg/cm2G (first hydrogenation step); and further performing hydrodesulfurization at lower temperatures (second hydrogenation step). When the second hydrogenation step is carried out only for the heavy naphtha obtained by separating the distillates after the first hydrogenation step, the second hydrogenation temperature can be in the range of 250 to 400° C. The hydrodesulfurization having been performed for each of gas oil, kerosene, heavy naphtha and light naphtha in the art can be collectively and efficiently carried out, so that the oil refinery plant can be simplified and so that the cost of oil refinery equipment and running cost can be reduced.Type: ApplicationFiled: September 10, 1998Publication date: January 24, 2002Inventors: MAKOTO INOMATA, TOSHIYA OKUMURA, SHIGEKI NAGAMATSU
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Patent number: 6340430Abstract: A hydrotreating process is presented for both dewaxing the diesel fraction and reducing the aromatic content of kerosene fraction of a distillate boiling range feed stream. The feed stream is flashed to generate vapor and liquid phase streams. The portion which comprises most of the heavy diesel is passed into a dewaxing zone. The vapor-phase stream, preferably rich in kerosene and light diesel, is used to quench the effluent of the dewaxing zone before it is passed into a downstream aromatics hydrogenation zone. Depending on the composition of the feed to the process, a second flashing step performed in the presence of added hydrogen may be employed to produce the feed to the dewaxing zone. PNA's may be hydrogenated prior to recycling to a hydrocracking zone.Type: GrantFiled: September 15, 1999Date of Patent: January 22, 2002Assignee: UOP LLCInventor: Brian Murray Wood
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Publication number: 20010054572Abstract: Catalyst activation of a platinum reforming catalyst system contained in a multiple reactor system by simultaneously reducing the catalyst with hydrogen while introducing a nonmetallic chlorine-containing compound into a reactor of the multiple reactor system in an amount to provide from about 0.05 to about 0.3 weight percent chlorine on the catalyst and thereafter purging the system with about 100 to about 50,000 cubic feet of hydrogen per cubic foot of catalyst resulting in a reforming system having increased activity and providing enhanced RON values with reduced cracking of feedstock.Type: ApplicationFiled: July 31, 2001Publication date: December 27, 2001Applicant: Phillips Petroleum CompanyInventor: Fan-Nan Lin
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Publication number: 20010050244Abstract: The invention relates to a process of producing gasoline with a low sulphur content from a feedstock containing sulphur. This process comprises at least one step a1 of selectively hydrogenating the diolefins and acetylenic compounds, at least one separation of the gasoline (step b) obtained at step a1 into at least three fractions, at least one step c1 of treating the heavy gasoline separated at step b on a catalyst enabling the unsaturated sulphur compounds to be at least partially decomposed or hydrogenated and at least one step d to remove the sulphur and nitrogen from at least one intermediate fraction, followed by catalytic reforming.Type: ApplicationFiled: March 29, 2001Publication date: December 13, 2001Applicant: Institut Francais du PetroleInventors: Blaise Didillon, Denis Uzio, Quentin Debuisschert, Jean-Luc Nocca
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Patent number: 6325918Abstract: A process for producing a high VI/low volatility lubricating oil basestock and a lubricating oil basestock prepared by said process. The process comprises subjecting the raffinate from a solvent extraction step to a two step, single stage hydroconversion process wherein the first step involves severe hydroconversion of the raffinate followed by a cold hydrofinishing step.Type: GrantFiled: March 21, 2000Date of Patent: December 4, 2001Assignee: ExxonMobile Research and Engineering CompanyInventors: Ian A. Cody, Douglas R. Boate, Sandra J. Linek, William J. Murphy, John E. Gallagher, Gary L. Harting
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Patent number: 6322692Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone, and a lubricating oil basestock produced by said process.Type: GrantFiled: March 21, 2000Date of Patent: November 27, 2001Assignee: ExxonMobil Research and Engineering CompanyInventors: Ian A. Cody, Douglas R. Boate, Sandra J. Linek, William J. Murphy, John E. Gallagher, Alberto Ravella, Richard A. Demmin
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Publication number: 20010027936Abstract: A process for converting a hydrocarbon fraction comprises a step a) for treating a hydrocarbon feed in the presence of hydrogen in at least one three-phase reactor (1), containing at least one ebullated bed hydroconversion catalyst, a step b) in which at least a portion of the effluent from step a) is sent to a separation zone (2) from which a fraction F1 normally containing at least a portion of the gas, gasoline and atmospheric gas oil contained in the effluent from step a) is recovered, and a fraction F2 is recovered normally principally containing compounds with boiling points of more than that of the atmospheric gas oil, a step c) for hydrodesulphurization of at least a portion of fraction F1 in at least on reactor (4) containing at least one fixed bed hydrotreatment catalyst under conditions for producing an effluent with a reduced sulphur content, and a step d) in which at least a portion of fraction F2 is sent to a catalytic cracking section (6).Type: ApplicationFiled: January 11, 2001Publication date: October 11, 2001Inventors: Frederic Morel, Stephane Kressmann, James Colyar
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Patent number: 6299758Abstract: Gas oils comprises one or more gas oil bases obtained by subjecting specific fractions from distilled petroleum fractions to hydrogenating treatment under specific conditions and optionally a small amount of a straight kerosene or gas oil. The gas oils have a sulfur concentration of 350 ppm or below.Type: GrantFiled: November 10, 1999Date of Patent: October 9, 2001Assignee: Nippon Mitsubishi Oil CorporationInventors: Hajime Okazaki, Katsuhiko Ishikawa, Michiaki Adachi, Toshio Waku
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Patent number: 6270654Abstract: A process for catalytic multi-stage hydrogenation of heavy carbonaceous feedstocks using catalytic ebullated bed reactors is operated at selected flow and operating conditions so as to provide improved reactor operations and produce increased yield of lower boiling hydrocarbon liquid and gas products. The disclosed process advantageously takes advantage of an external gas/liquid separation unit associated with the first stage reactor to allow for a more efficient and effective catalytic hydrocracking process. The more efficient process is primarily a result of the increased catalyst loading and lower gas hold-up in the ebullated reactors.Type: GrantFiled: May 29, 1998Date of Patent: August 7, 2001Assignee: IFP North America, Inc.Inventors: James J. Colyar, James B. MacArthur, Eric D. Peer
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Patent number: 6264827Abstract: A manufacturing process of a diesel gas oil with a high cetane number and a low sulfur, where the cetane number thereof is at least 45, the sulfur content thereof is less than 350 ppm, and the storage stability is superior, from a petroleum distillate oil with a low cetane number and a high sulfur content is provided.Type: GrantFiled: August 27, 1999Date of Patent: July 24, 2001Assignee: Nippon Mitsubishi Oil Corp.Inventors: Hajime Okazaki, Katuhiko Ishikawa, Michiaki Adachi, Toshio Waku
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Patent number: 6224749Abstract: A three stage hydroprocessing process includes two liquid and one vapor reaction stages, both of which produce an effluent comprising liquid and vapor. Both vapor effluents comprise vaporized hydrocarbonaceous material. Fresh hydrogen is used for the hydroprocessing in both liquid stages. The second stage liquid effluent comprises the product liquid. The first stage liquid effluent is the feed for the second stage. The first stage vapor effluent is hydroprocessed in the vapor stage and then cooled to condense and recover at least a portion of the processed vapor as additional product liquid.Type: GrantFiled: May 6, 1998Date of Patent: May 1, 2001Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, Henry Jung, Edward S. Ellis, Gerald E. Markley
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Patent number: 6200462Abstract: A process for reverse gas flow to obtain high conversion, selective hydrotreating and product selectivity in hydroprocessing reactor systems is disclosed. In the integrated process, hydrogen recovered from a hydrotreating reactor is purified and used as a source of hydrogen for a hydrocracking reaction zone. Hydrogen recovered from the hydrocracking reaction zone is recovered without substantial cooling and used as a source of hydrogen for the hydrotreating reaction zone.Type: GrantFiled: January 8, 1999Date of Patent: March 13, 2001Assignee: Chevron U.S.A. Inc.Inventors: Dennis R. Cash, Hyung-Jae A. Yoon
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Patent number: 6190533Abstract: An integrated process for converting a hydrocarbon feedstock having components boiling above about 100° C. into steam cracked products is described. The process first involves passing the feedstock to a hydrotreating zone at a pressure in the range of from about 400 psig to about 1,250 psig to effect substantially complete decomposition of organic sulfur and/or nitrogen compounds. The product from the hydrotreating zone is passed to a steam cracking zone. Hydrogen and C1-C4 hydrocarbons, steam cracked naphtha, steam cracked gas oil and steam cracked tar are recovered, where the amount of steam cracked tar produced is reduced by at least about 15 percent, basis the starting hydrocarbon feedstock which has not been subject to hydrotreating.Type: GrantFiled: May 8, 1997Date of Patent: February 20, 2001Assignee: Exxon Chemical Patents Inc.Inventors: Carl W. Bradow, Dane Clark Grenoble, Stanley N. Milam, Bruce H. C. Winquist, Brendan D. Murray, Richard M. Foley
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Patent number: 6187173Abstract: A process and apparatus for treating raw gasoline from catalytic cracking to obtain gasoline with the qualities required for use as motor fuel comprises selective hydrogenation followed by stabilization and optional cooling of the effluent, then sweetening followed by degassing to obtain a dedienized, stabilized and sweetened gasoline. The hydrogenation catalyst preferably comprises 0.1-1% of palladium deposited on a support, sweetening is preferably carried out on a solid catalyst containing an aluminosilicate of an alkali metal (for example sodalite), a metal chelate and activated charcoal. The product from this process can be placed directly in the gasoline pool or, advantageously, fractionated to obtain one or more cuts which can be used as feeds for etherification.Type: GrantFiled: September 23, 1997Date of Patent: February 13, 2001Assignee: Institut Francais du PetroleInventors: Thierry Chapus, Blaise Didillon, Christian Marcilly, Charles Cameron
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Patent number: 6187176Abstract: A three stage process for producing high quality white oils, particularly food grade mineral oils from mineral oil distillates. The first reaction stage preferably employs a sulfur resistant hydrotreating catalyst and produces a product suitable for use as a high quality lubricating oil base stock. The second reaction stage preferably employs a hydrogenation/hydrodesulfurization catalyst combined with a sulfur sorbent and produces a product stream which is low in aromatics and which has substantially “nil” sulfur. The final reaction stage employs a selective hydrogenation catalyst that produces a product suitable as a food grade white oil.Type: GrantFiled: August 22, 1997Date of Patent: February 13, 2001Assignee: Exxon Research and Engineering CompanyInventors: Sylvain Hantzer, Alberto Ravella, Ian A. Cody, Darryl P. Klein
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Patent number: 6153086Abstract: A hydroprocessing process includes a cocurrent flow liquid reaction stage, a countercurrent flow liquid reaction stage and a vapor reaction stage in which feed components are catalytically hydroprocessed by reacting with hydrogen. Both liquid stages both produce a liquid and a vapor effluent, with the cocurrent stage liquid effluent the feed for the countercurrent stage and the countercurrent stage liquid effluent the hydroprocessed product liquid. Both liquid stage vapor effluents are combined and catalytically reacted with hydrogen in a vapor reaction stage, to form a hydroprocessed vapor. This vapor is cooled to condense and recover a portion of the hydroprocessed hydrocarbonaceous vapor components as additional product liquid. The uncondensed vapor is rich in hydrogen and is cleaned up if necessary, to remove contaminants, and then recycled back into the cocurrent stage as hydrogen-containing treat gas.Type: GrantFiled: May 6, 1998Date of Patent: November 28, 2000Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, Henry Jung, Edward S. Ellis, James J. Schorfheide, Larry L. Iaccino
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Patent number: 6149800Abstract: A process for upgrading petroleum feedstocks boiling in the distillate plus range, which feedstocks, when cracked, result in unexpected high yields of olefins. The feedstock is hydroprocessed in at least one reaction zone countercurrent to the flow of a hydrogen-containing treat gas. The hydroprocessed feedstock is then subjected to thermal cracking in a steam cracker or to catalytic cracking in a fluid catalytic cracking process. The resulting product slate will contain an increase in olefins compared with the same feedstock, but processed in by a conventional co-current hydroprocessing process.Type: GrantFiled: February 24, 1999Date of Patent: November 21, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Larry Lee Iaccino, Nicolas P. Coute
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Patent number: 6136181Abstract: The present invention relates to a novel platinum palladium alloy catalyst useful in hydrofinishing and hydrocracking non low sulfur content feedstock and the process of hydrofinishing and hydrocracking such non low sulfur content feedstock feeds. The catalyst maintains the activity of a palladium catalyst with the sulfur tolerance of a platinum catalyst without the need for the higher reaction temperatures normally associated with platinum based catalysts and thus avoid the higher rates of undesirable cracking reactions in the fabrication of a lubricating base oil stock.Type: GrantFiled: June 26, 1997Date of Patent: October 24, 2000Assignee: Chevron U.S.A. Inc.Inventor: James N. Ziemer
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Patent number: 6123830Abstract: Disclosed is a catalytic cracking process that includes more than one catalytic cracking reaction step. The process integrates catalytic cracking steps with hydroprocessing in order to maximize olefins production, distillate quality and octane level of the overall cracked product. Preferably, one hydroprocessing step is included between the cat cracking reaction steps, and a portion of the hydroprocessed products, i.e., a naphtha and mid distillate fraction, is combined with cracked product for further separation and hydroprocessing. It is also preferred that the first catalytic cracking reaction step be a short contact time reaction step.Type: GrantFiled: December 30, 1998Date of Patent: September 26, 2000Assignee: Exxon Research and Engineering Co.Inventors: Ramesh Gupta, Edward S. Ellis
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Patent number: 6106694Abstract: A hydrocracking process wherein a hydrocarbonaceous feedstock and a hot hydrocracking zone effluent containing hydrogen is passed to a denitrification and desulfurization reaction zone to produce hydrogen sulfide and ammonia to thereby clean up the fresh feedstock. The resulting hot, uncooled effluent from the denitrification and desulfurization zone is hydrogen stripped in a stripping zone maintained at essentially the same pressure as the preceding reaction zone with a hydrogen-rich gaseous stream to produce a vapor stream comprising hydrogen, hydrocarbonaceous compounds boiling at a temperature below the boiling range of the fresh feedstock, hydrogen sulfide and ammonia, and a liquid hydrocarbonaceous stream.Type: GrantFiled: September 29, 1998Date of Patent: August 22, 2000Assignee: Uop LLCInventors: Tom N. Kalnes, Vasant P. Thakkar
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Patent number: 6099719Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by solvent extracting a feedstock to produce a raffinate, solvent dewaxing the raffinate, selectively hydroconverting the solvent dewaxed raffinate in a two step hydroconversion zone followed by a hydrofinishing zone and a dewaxing zone.Type: GrantFiled: February 13, 1998Date of Patent: August 8, 2000Assignee: Exxon Research and Engineering CompanyInventors: Ian A. Cody, William J. Murphy, Thomas J. Ford
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Patent number: 6090270Abstract: An integrated process for treating pyrolysis gasolines by depentanizing the pyrolysis gasoline in a first distillation column reactor which also subjects the C.sub.5 fraction to selective hydrogenation of acetylenes and diolefins. The bottoms or C.sub.6 + material is then subjected to further distillation in a second distillation column reactor to remove either a C.sub.6 and lighter or C.sub.8 and lighter overheads which contains a benzene/toluene/xylene (BTX) concentrate while at the same time removing mercaptans and selectively hydrogenating the diolefins. The BTX concentrate is then subjected to hydrodesulfurization prior to aromatics extraction and separation of the benzene from the toluene and xylene. Concurrently with the benzene separation any remaining olef ins are saturated to remove the color bodies. Finally the heavy gasoline fraction is subjected to the concurrent catalytic removal of mercaptans and separation to remove the heaviest material.Type: GrantFiled: January 22, 1999Date of Patent: July 18, 2000Assignee: Catalytic Distillation TechnologiesInventor: Gary R. Gildert
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Process for production of isobutene and propylene from hydrocarbon cuts containing four carbon atoms
Patent number: 6075173Abstract: The present invention concerns a process for the production of isobutene and propylene by metathesis of an olefinic C.sub.4 cut. The process comprises three successive steps: 1) selective hydrogenation of butadiene with isomerisation of butene-1 to butene-2; 2) separation by distillation to produce isobutene overhead, leaving a butene-2 bottom cut; 3) metathesis of the butene-2 cut with ethylene. The advantage of this process is that polymerisation quality propylene can be produced very selectively, in contrast to other processes such as dehydrogenation of propane or other cracking processes.Type: GrantFiled: October 28, 1997Date of Patent: June 13, 2000Assignee: Institut Francais du PetroleInventors: Jean Alain Chodorge, Dominique Commereuc, Jean Cosyns -
Patent number: 6048450Abstract: A process for treating a feed comprising C.sub.5.sup.+ hydrocarbons and comprising at least one unsaturated C.sub.6.sup.+ compound including benzene, is such that the feed is treated in a distillation zone, associated with a hydrogenation zone, comprising at least one catalytic bed, in which the hydrogenation is carried out of unsaturated C.sub.6.sup.+ compounds contained in the feed, and whereof a charge for the hydrogenation step is removed at the height of a removal level and represents at least part of the liquid flowing in the distillation zone, and the effluent from the hydrogenation reaction zone is at least in part reintroduced into the distillation zone to ensure continuity of the distillation operation, the effluents at the top and bottom on the distillation zone being very depleted of unsaturated C.sub.6.sup.+ compounds. The effluent drawn off from the top of the distillation zone is treated in a zone for the isomerisation of C.sub.5 and/or C.sub.6 paraffins.Type: GrantFiled: December 27, 1996Date of Patent: April 11, 2000Assignee: Institut Francais du PetroleInventors: Paul Mikitenko, Christine Travers, Jean Cosyns, Charles Cameron, Jean-Luc Nocca, Fran.cedilla.oise Montecot
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Patent number: 6036844Abstract: A three stage hydroprocessing process includes two liquid and one vapor reaction stages, with a hydrogen containing vapor effluent produced in both liquid stages. The second liquid stage vapor effluent comprises part of the first liquid stage feed and the first liquid stage vapor effluent is the feed for the vapor stage. At least a portion of the hydrogen for the first liquid stage and vapor stage reactions is respectively provided by the hydrogen in the second and first liquid stage vapor effluents.Type: GrantFiled: May 6, 1998Date of Patent: March 14, 2000Assignee: Exxon Research and Engineering Co.Inventors: Ramesh Gupta, Henry Jung, Edward S. Ellis, Gerald E. Markley
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Patent number: 6017443Abstract: A method and reactor for catalytic hydroprocessing liquid hydrocarbon feedstock at elevated temperatures and pressures for producing a liquid hydrocarbon product involves introducing the feedstock into a reactor having upper and lower reaction zones, each reaction zone having a hydroprocessing catalyst bed therein, the feedstock being introduced at the top of the lower reaction zone for downward flow through and reaction within the catalyst bed therein; collecting a partially reacted liquid effluent from the lower reaction zone; pumping the partially reacted liquid effluent to and introducing it at the top of the upper reaction zone for downward flow through and reaction within the catalyst bed therein; introducing hydrogen gas at the top of the upper reaction zone for flow downwardly and sequentially through and over the catalyst beds in the upper and lower reaction zones in co-current contact with the liquid in the reaction zones, the hydrogen reacting with the liquid in the reaction zones whereby the liquiType: GrantFiled: February 5, 1998Date of Patent: January 25, 2000Assignee: Mobil Oil CorporationInventor: John S. Buchanan
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Patent number: 6002058Abstract: A process for the alkylation of benzene contained in a mixed refinery stream is disclosed wherein the refinery stream is first subjected to hydrogenation of higher olefins prior to alkylation of the benzene with selected types and quantities of lower olefins. Streams containing sulfur compounds may be pretreated by hydrodesulfurization. All of the process steps are advantageously carried out in distillation column reactors to take advantage of that mode of operation.Type: GrantFiled: November 2, 1998Date of Patent: December 14, 1999Assignee: Catalytic Distillation TechnologiesInventors: Dennis Hearn, Robert P. Arganbright, Lawrence A. Smith, Jr., John R. Adams
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Patent number: 5993644Abstract: A process is provided for preparing high quality Group II and Group III lubricating base oils from a sulfur containing feedstock using mild hydrotreating followed by isomerization/dewaxing followed by hydrogenation over a sulfur resistant hydrogenation catalyst.Type: GrantFiled: June 26, 1997Date of Patent: November 30, 1999Assignee: Chevron U.S.A. Inc.Inventors: Jirong Xiao, Phil Winslow, James N. Ziemer
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Patent number: 5985131Abstract: A process for upgrading a liquid petroleum or chemical stream wherein said stream flows countercurrent to the flow of a treat gas, such as a hydrogen-containing gas, in at least one reaction zone. The reaction vessel used in the practice of the present invention contains vapor and optionally liquid passageway means to bypass one or more catalyst beds. This permits more stable and efficient reaction vessel operation.Type: GrantFiled: August 23, 1996Date of Patent: November 16, 1999Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, David C. Dankworth, Dennis D. Fleming, Edward S. Ellis, James J. Schorfheide