First Stage Is Hydrocracking (includes Hydro-desulfurization Under Cracking Conditions) Patents (Class 208/58)
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Patent number: 12209223Abstract: The invention is a process for dearomatization and isomerization of a feedstock having less than or equal to 10 ppm by weight of sulphur, the process comprising: Hydrodearomatizing the feedstock at a temperature ranging from 150 to 220° C. and at a pressure ranging from 20 to 150 bars, in order to provide a dearomatized product; Hydroisomerizing the dearomatized product at a temperature ranging from 250 to 320° C. and at a pressure ranging from 40 to 60 bars in the presence of a catalyst based on platinum or palladium, in order to provide an isomerized product; Hydrodearomatizing the isomerized product at a temperature ranging from 150 to 220° C. and at a pressure ranging from 20 to 150 bars, in order to provide an isomerized and dearomatized product.Type: GrantFiled: August 5, 2021Date of Patent: January 28, 2025Assignee: TOTALENERGIES ONETECHInventors: Cristina Ferreira, Fabien Caudrelier, Amine Benghalem
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Patent number: 12195681Abstract: The present invention provides a process to prepare middle distillates and base oils from a Fischer-Tropsch product, by (a) subjecting the Fischer-Tropsch product to a hydroprocessing step in the presence of a catalyst comprising a molecular sieve with a pore size between 5 and 7 angstrom and a SiO2/Al2O3 ratio of at least 25, preferably from 50 to 180 and a group VIII metal to obtain a mixture comprising one or more middle distillate fractions and a first residual fraction and a naphtha fraction; (b) separating the mixture as obtained in step (a) by means of atmospheric distillation into one or more middle distillate fractions, a first residual fraction and a naphtha fraction; (c) separating the first residual fraction by means of vacuum distillation into at least a distillate base oil fraction and a second residual fraction.Type: GrantFiled: June 17, 2021Date of Patent: January 14, 2025Assignee: Shell USA, Inc.Inventors: Edward Julius Creyghton, Olav Sammelius, Marcello Stefano Rigutto, Andries Hendrik Janssen
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Patent number: 11661558Abstract: The process and apparatus of the disclosure utilize a heater between a hydroprocessing reactor and a hydroisomerization reactor. A hydroprocessing feed exchanger cools hydroprocessed effluent to effect turndown of heated hydroprocessed effluent so as to not feed the hydroprocessed effluent to the hydroisomerization reactor at a higher temperature than necessary.Type: GrantFiled: December 29, 2020Date of Patent: May 30, 2023Assignee: UOP LLCInventors: Kiran Ladkat, Pallavi Luharuka, John A. Petri, Ashwin Singh Tensingh, Yoga R Ayar
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Patent number: 11459514Abstract: In the hydrocracking process in accordance with the invention, which comprises a hydrocracking section, a high pressure hot separator and a fractionation section, upstream of the fractionation section, a stripper or reboiler column type separation column is added which treats at least a portion of the heavy effluent obtained from the high pressure hot separator. All or a portion of the bottom fraction from said column, which is rich in polynuclear aromatic compounds, is purged. At least a portion of the bottom fraction obtained from the fractionation section, which is constituted by unconverted products, is recycled to the reaction section.Type: GrantFiled: December 21, 2017Date of Patent: October 4, 2022Assignee: AXENSInventor: Nicolas Pupat
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Patent number: 11433379Abstract: The present invention relates to a catalyst for isomerization of alkylated aromatics such as mixed xylenes, using xylene isomerization catalyst particles including post-framework modified USY zeolite in which zirconium atoms and/or titanium atoms and/or hafnium atoms form a part of a framework of an ultra-stable Y-type zeolite.Type: GrantFiled: January 27, 2021Date of Patent: September 6, 2022Assignee: Saudi Arabian Oil CompanyInventors: Omer Refa Koseoglu, Robert Peter Hodgkins
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Patent number: 11420192Abstract: In accordance with one or more embodiments of the present disclosure, a catalyst composition includes a catalyst support and at least one hydrogenative component disposed on the catalyst support. The catalyst support includes at least one USY zeolite having a framework substituted with titanium and zirconium. The framework-substituted USY zeolite comprises at least one rare earth element. Methods of making and using such a catalyst in a hydrocracking process are also disclosed.Type: GrantFiled: July 28, 2020Date of Patent: August 23, 2022Assignees: Saudi Arabian Oil Company, JGC Catalysts and Chemicals Ltd., Japan Cooperation Center PetroleumInventors: Omer Refa Koseoglu, Robert Peter Hodgkins, Mitsunori Watabe, Koji Uchida
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Patent number: 11180705Abstract: A method comprising the steps of feeding condensate to a splitter unit; directing the resulting naphtha product to a naphtha hydrotreater and the resulting diesel product to a diesel hydrotreater; directing ULSD product from the diesel hydrotreater to ULSD storage and naphtha product from the diesel hydrotreater to the naphtha hydrotreater; directing treated naphtha product from the naphtha hydrotreater to a naphtha splitter; isomerizing the light naphtha product and reforming the heavy naphtha product; sending the isomerate and the reformate to a gasoline separator; directing the products to storage.Type: GrantFiled: August 27, 2019Date of Patent: November 23, 2021Inventors: Michael F. Milam, Gerry Obluda
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Patent number: 11078431Abstract: The present disclosure relates to a process for the deolefinization of hydrocarbon streams through an aromatic alkylation reaction by olefins, using a catalyst containing a framework-substituted zirconium and/or titanium and/or hafnium-modified ultra-stable Y (USY) type zeolite.Type: GrantFiled: December 16, 2019Date of Patent: August 3, 2021Assignees: Saudi Arabian Oil Company, JGC CATALYSTS AND CHEMICALS LTD., JAPAN COOPERATION CENTER, PETROLEUMInventors: Omer Refa Koseoglu, Robert Peter Hodgkins, Mitsunori Watabe, Tomoyasu Kagawa, Koji Uchida
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Patent number: 11066610Abstract: The disclosure describes refinery processes and process units for suppressing the precipitation and deposition of heavy polynuclear aromatic (HPNA) compounds in a process unit of a refinery, by combining the effluent from a hydrocracking unit with an aromatic solvent stream. Certain costly HPNA treatment processes can be eliminated, downtime can be reduced, and overall distillate yield can be increased by suppressing HPNA precipitation. The aromatic bottoms—which are suitable solvents for this purpose—of an aromatic recovery complex can be used in certain embodiments to dissolve HPNAs and suppress HPNA precipitation.Type: GrantFiled: May 28, 2019Date of Patent: July 20, 2021Inventors: Omer Refa Koseoglu, Robert Peter Hodgkins
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Patent number: 10988698Abstract: This invention relates to thermally-treating and hydroprocessing pyrolysis tar to produce a hydroprocessed pyrolysis tar, but without excessive foulant accumulation during the hydroprocessing. The invention also relates to upgrading the hydroprocessed tar by additional hydroprocessing; to products of such processing; to blends comprising one or more of such products; and to the use of such products and blends, e.g., as lubricants, fuels, and/or constituents thereof.Type: GrantFiled: December 1, 2017Date of Patent: April 27, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kapil Kandel, Krystle J. Emanuele, Glenn A. Heeter, Gaurav Agrawal, Jeffrey C. Yeh, Teng Xu
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Patent number: 10954468Abstract: A method for the regeneration of used lubricating oils to produce lubricant base oils includes the steps of (a) removing resin and impurities by distillation, (b) catalytic oxidation treatment and (c) adsorption process. The method can efficiently reduce the color, metal ions, and sulfur content under mild reaction conditions at low cost and obtain high yield of regenerated oil above 85 wt. %.Type: GrantFiled: October 16, 2018Date of Patent: March 23, 2021Assignee: Qingdao Institute of Bioenergy and Bioprocess Technology, Chinese Academy of SciencesInventors: Keng H. Chung, Xuebing Li, Song Chen, Guangci Li, Bin Chen
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Patent number: 10934494Abstract: The present invention relates to a process for production of anisotropic coke from a hydrocarbon feedstock and a system for producing the same. More particularly, the present invention relates to a thermal cracking of heavy petroleum residue producing petroleum coke and lighter hydrocarbon products. The invented process utilizes a novel scheme for production of a premium quality coke from primarily, a clarified oil feedstock. Clarified oil from fluid catalytic cracking unit is routed through a process scheme comprising a separator column, hydrotreatment section and an aromatic extraction section to create an ad-mix of effluents which form the feedstock to a thermal cracking unit. Premium quality anisotropic coke is produced in the thermal cracker reactor drums under tailor made process conditions employing the said feedstock.Type: GrantFiled: January 30, 2020Date of Patent: March 2, 2021Assignee: Indian Oil Corporation LimitedInventors: Terapalli Hari Venkata Devi Prasad, Ponoly Ramachandran Pradeep, Satyen Kumar Das, Kamal Kumar, Ramesh Karumanchi, Madhusudan Sau, Debasis Bhattacharyya, Sanjiv Kumar Mazumdar, Sankara Sri Venkata Ramakumar
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Patent number: 10683459Abstract: Provided are a liquid-phase hydroisomerization system and a process therefor and use thereof. The system comprises a gas-liquid mixer (3), a hydroisomerization reactor (4) and a fractionating column (6). An oil product and hydrogen are mixed as a liquid hydrogen-oil mixture, and are introduced into the hydroisomerization reactor for a hydroisomerization reaction, and after being fractionated, a target product is led out. A supplemental hydrogen-dissolving inner member is provided at least between a group of two adjacent catalyst bed layers in order to supplement hydrogen to the reactants. The process cancels a circulating hydrogen compressor, has a simple process flow, and can be applied to the production of a lubricant base oil by the hydroisomerization of a lubricant raw material or the production of a low freezing point diesel by the hydroisomerization of and the reduction in the freezing point of a diesel raw material.Type: GrantFiled: June 8, 2016Date of Patent: June 16, 2020Assignee: PetroChina Company LimitedInventors: Shoutao Ma, Xiaoqiao Huang, Famin Sun, Qingfeng Ma, Fangming Xie, Yongsheng Duan, Xianjun Wu, Fengxuan Li, Dongmei Ge, Endong Xia, Ruifeng Li, Ronglei Ji, Liying Liu, Lihong Qin, Xiangbin Meng, Chunming Dong, Xuefeng Lu, Rui Wang, Tiegang Xu, Shurong Ni
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Patent number: 10676682Abstract: A vacuum separator is used to separate a pitch stream from a slurry hydrocracking reactor upstream of the product fractionation column. The process and apparatus removes pitch from the product streams to enable easier separation of light VGO from heavy VGO in a fractionation column.Type: GrantFiled: November 28, 2017Date of Patent: June 9, 2020Assignee: UOP LLCInventor: Ping Sun
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Patent number: 10596554Abstract: A process and catalyst is disclosed for converting heavy hydrocarbon feed into lighter hydrocarbon products using multifunctional catalysts. Multifunctional catalysts enable use of less expensive metal by substituting expensive metals for less expensive metals with no loss or superior performance in slurry hydrocracking. Less available and expensive ISM can be replaced effectively.Type: GrantFiled: October 20, 2017Date of Patent: March 24, 2020Assignee: UOP LLCInventors: Alakananda Bhattacharyya, Beckay J. Mezza, Phuong T. M. Do, Stephen C. Houdek
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Patent number: 10392569Abstract: The present invention relates to a hydrotreating process that includes providing a vacuum gas oil stream; heating the vacuum gas oil stream; passing the heated vacuum gas oil stream to a hydrotreating reactor; passing the hydrotreated effluent to a hot separator to form a gas stream and a liquid stream; passing the gas stream to a cold separator to form a heavy liquid stream, a light liquid stream and a vapor stream; and passing the vapor stream to an amine scrubber. Aspects of certain embodiments of the present invention also relate to a hydrotreating process in which the hydrotreating reactor is operated at a pressure within the range of approximately 35-50 kg/cm2g.Type: GrantFiled: September 30, 2016Date of Patent: August 27, 2019Assignee: UOP LLCInventor: Soumendra Mohan Banerjee
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Patent number: 10364396Abstract: The present disclosure relates to thermal conversion of ketoacids, including methods for increasing the molecular weight of ketoacids, the method including the steps of providing in a reactor a feedstock comprising at least one ketoacid. The feedstock is then subjected to one or more C-C-coupling reaction(s) by heating the feedstock to temperature of 200-500° C. in the absence of a catalyst.Type: GrantFiled: September 26, 2016Date of Patent: July 30, 2019Assignee: NESTE OYJInventors: Jukka Myllyoja, Rami Piilola
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Patent number: 10329507Abstract: Emissions of polynuclear aromatic hydrocarbons (PAHs) from diesel engines may be reduced by blending a renewable hydrocarbon distillate with a base diesel fuel. The base diesel may be a fossil diesel fuel, a Fischer-Tropsch diesel fuel as well as a hydroprocessed biodiesel fuel or a combination thereof. The renewable hydrocarbon distillate is a fraction from hydrotreated bio-oil having a boiling point between from about 320° F. to about 700° F.Type: GrantFiled: June 1, 2015Date of Patent: June 25, 2019Assignee: Inaeris Technologies, Inc.Inventors: Vicente Sanchez, Jeffrey C. Trewella, Roger L. Leisenring, Jr.
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Patent number: 10279340Abstract: Process for preparing a sulphided hydrocracking catalyst comprising the steps of (a) treating an amorphous silica alumina carrier with one or more Group VIB metal components, one or more Group VIII metal components and a C3-C12 polyhydric compound, (b) drying the treated catalyst carrier at a temperature of at most 200° C. to form an impregnated carrier, and (c) sulphiding the impregnated carrier to obtain a sulphided catalyst.Type: GrantFiled: December 20, 2012Date of Patent: May 7, 2019Assignee: SHELL OIL COMPANYInventors: Cornelis Ouwehand, Marcello Stefano Rigutto, Arend Jan Van Welsenes
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Patent number: 10240098Abstract: Modular, portable processes and apparatus for the production of tight gas (including shale gas) and tight oil (including shale oil) and for the conversion of tight oil into a plurality of marketable fuels are described which enable easy deployment and start-up and are specifically useful in remote areas. Furthermore, these modular processes and apparatus are configured to use co-produced tight gas as a source of processing energy. Another feature of the modular processes is to substantially reduce the use of fracking water and process water.Type: GrantFiled: August 19, 2016Date of Patent: March 26, 2019Assignee: ACID TECHNOLOGIES, LLCInventors: Sarabjit S. Randhava, Richard L. Kao, Edward H. Stribling, III, Kenneth J. Schmitt
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Patent number: 10047305Abstract: A method for producing hydrocarbon solvents having a sulfur content of less than 10 ppm, aromatic hydrocarbon content of less than 500 ppm, an initial boiling point higher than or equal to 300° C. and final boiling point lower than or equal to 500° C., for a fraction interval of a maximum of 100° C., and pour point lower than ?25° C. according to the standard ASTM D5950, comprising of the following steps of: dewaxing of a hydrocarbon fraction having initial boiling point higher than 300° C. derived from the distillation of a gas oil fraction, hydrodearomatization of all or part of the dewaxed effluent, in the presence of a catalyst comprising nickel on an alumina base, at a pressure ranging from 60 to 200 bar and a temperature ranging from 80° C. to 250° C., recovery of the dewaxed and dearomatized fraction, distillation in fractions of the dewaxed and dearomatized fraction, recovery of at least one 300° C.+ fraction having pour point lower than ?25° C.Type: GrantFiled: December 9, 2013Date of Patent: August 14, 2018Assignee: TOTAL MARKETING SERVICESInventors: Christine Aubry, Giacomo Grasso, Jean-Pierre Dath
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Patent number: 10030203Abstract: The present invention provides a method for hydrocracking of petroleum heavy oil containing a heavy metal component, comprising a supplying step of supplying a raw material slurry containing the petroleum heavy oil and an iron-based catalyst as well as a hydrogen gas to a hydrocracking reactor; a hydrocracking step of hydrocracking the petroleum heavy oil in the hydrocracking reactor; a recovering step of recovering a residual oil component containing the iron-based catalyst from a product after the hydrocracking step; a disintegrating step of disintegrating the iron-based catalyst of the recovered residual oil component to acquire a disintegrated iron-based catalyst; and a resupplying step of resupplying a processed residual oil component containing the disintegrated iron-based catalyst to the hydrocracking reactor. At the disintegrating step, the iron-based catalyst may be pulverized by a pulverizing machine. The iron-based catalyst may be limonite.Type: GrantFiled: September 1, 2015Date of Patent: July 24, 2018Assignees: Kobe Steel, Ltd., CHIYODA CORPORATIONInventors: Motoharu Murota, Toshiaki Okui, Yoichi Takahashi
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Patent number: 10017705Abstract: This invention relates to a process involving hydrocracking and dewaxing of a feedstream in which a converted fraction can correspond to a majority of the product from the reaction system, while an unconverted fraction can exhibit improved properties. In this hydrocracking process, it can be advantageous for the yield of unconverted fraction for gasoline fuel application to be controlled to maintain desirable cold flow properties for the unconverted fraction. Catalysts and conditions can be chosen to assist in attaining, or to optimize, desirable product yields and/or properties.Type: GrantFiled: October 21, 2015Date of Patent: July 10, 2018Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Richard Charles Dougherty, William J. Novak, Stuart S. Shih, Stephen John McCarthy, Michel Daage
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Patent number: 9896632Abstract: The disclosure relates to the conversion of a paraffinic feedstock that comprises at least 50 wt % of compounds boiling above 370° c. and which has a paraffin content of at least 60 wt %, an aromatics content of below 1 wt %, a naphthenic content below 2 wt %, a nitrogen content of below 0.1 wt % The process includes: a) subjecting the paraffinic feedstock to a hydroprocessing step to obtain an at least partially isomerized feedstock; and b) separating the at least partially isomerized feedstock into one or more middle distillate fractions and a first residual fraction. Step (a) is carried out by contacting the paraffinic feedstock with a first catalyst having hydrocracking and hydroisomerizing activity and then with a second catalyst having hydrocracking and hydroisomerizing activity. The second catalyst is more active in hydroisomerization and less active in hydrocracking than the first catalyst.Type: GrantFiled: October 30, 2014Date of Patent: February 20, 2018Assignee: SHELL OIL COMPANYInventors: Andries Hendrik Janssen, Eduard Philip Kieffer, Olav Sammelius
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Patent number: 9879192Abstract: A process for producing jet fuel comprising the following steps: A.1) separating at least a portion of the C9 to C15 fraction from the product of a hydrocarbon synthesis process; A.2) converting at least a part of the separated C9 to C15 fraction to aromatic hydrocarbons; A.3) obtaining a jet fuel comprising the, optionally further treated, converted separated C9 to C15 fraction of step A.2); B.1) separating at least a portion of the C16+ fraction from the product of a hydrocarbon synthesis process; B.2) reducing the average number of carbon atoms of at least a portion of the separated C16+ fraction; B.3) optionally, separating the C9 to C15 fraction of at least a portion from the product obtained from step B.2); and B.4) adding at least a portion of the C9 to C15 fraction separated in step B.3), if present; or at least a portion of the product of step B.2).Type: GrantFiled: April 16, 2014Date of Patent: January 30, 2018Assignees: SASOL TECHNOLOGY (PTY) LTD., AXENSInventors: Ewald Watermeyer De Wet, Pata Clair Williams, Stéphane Fedou, Marielle Gagniere
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Patent number: 9567536Abstract: An integrated slurry hydrocracking process and apparatus are described. The process includes introducing heavy residual hydrocarbon oil and a hydrogen stream into a slurry hydrocracking zone. The hydrocarbon feed is cracked to form a slurry hydrocracking effluent. At least a portion of the shiny hydrocracking effluent is introduced to a distillate hydrotreater along with make-up hydrogen. The slurry hydrocracking effluent is hydrotreated to form a hydrotreated effluent. The hydrotreated effluent is separated into a liquid stream and a gas stream containing hydrogen. The gas stream containing the hydrogen is recycled to the slurry hydrocracking zone forming the hydrogen stream introduced into the slurry hydrocracking zone.Type: GrantFiled: November 3, 2014Date of Patent: February 14, 2017Assignee: UOP LLCInventors: Daniel J. Pintar, Ping Sun
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Patent number: 9399741Abstract: Methods and apparatuses for desulfurizing hydrocarbon streams are provided herein. In one embodiment, a method for desulfurizing a hydrocarbon stream includes separating the hydrocarbon stream into a heavier fraction and a lighter fraction. The heavier fraction includes a relatively higher amount of lower octane mono-unsaturates and the lighter fraction includes a relatively higher amount of higher octane mono-unsaturates. The method further includes hydrodesulfurizing the heavier fraction in a first hydrodesulfurization zone and hydrodesulfurizing the lighter fraction in a second hydrodesulfurization zone. Further, the method forms a hydrodesulfurized stream from the heavier fraction and the lighter fraction.Type: GrantFiled: October 9, 2013Date of Patent: July 26, 2016Assignee: UOP LLCInventors: Steven F. Zink, Paul C. Steacy, Peter Kokayeff
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Patent number: 9303220Abstract: A process and apparatus is provided to produce desulfurized diesel at low pressure with high cetane rating. A hydrotreated stream is stripped and fed to a saturation reactor. The saturated stream is stripped again and fractionated to provide diesel product. Unconverted oil may be hydrocracked and stripped with the saturated product.Type: GrantFiled: August 30, 2013Date of Patent: April 5, 2016Assignee: UOP LLCInventors: Clayton C. Sadler, Vedula K. Murty
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Patent number: 9278344Abstract: Disclosed are hybrid Fischer-Tropsch catalysts containing cobalt deposited on hybrid supports. The hybrid supports contain an acidic zeolite component and a silica-containing material. It has been found that the use of the hybrid Fischer-Tropsch catalysts in synthesis gas conversion reactions results in high C5+ productivity, high CO conversion rates and low olefin formation.Type: GrantFiled: December 18, 2014Date of Patent: March 8, 2016Assignee: Chevron U.S.A. Inc.Inventors: Kandaswamy Jothimurugesan, Robert James Saxton
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Patent number: 9267083Abstract: Processes are provided herein for producing naphtha boiling range products with a desired sulfur content by reducing the mercaptan content of the naphtha boiling range products after the products exit a hydroprocessing stage. Due to mercaptan reversion, naphtha boiling range products that contain even small amounts of olefins can have a higher than expected sulfur content after hydroprocessing. In order to reduce or mitigate the effects of mercaptan reversion, microchannel reactors (or microreactors) can be placed in a processing system downstream of a reactor that produces a low sulfur naphtha product. The microreactors can include a coating of metals that have activity for hydrodesulfurization. By passing at least a portion of the naphtha product through the downstream microreactors, the mercaptans formed by reversion reactions can be reduced or eliminated, resulting in a naphtha product with possessing a very low sulfur content.Type: GrantFiled: December 3, 2013Date of Patent: February 23, 2016Assignee: ExxonMobil Research and Engineering CompanyInventors: Benjamin S. Umansky, Charles R. Bolz, Anjaneya S. Kovvali, Carlos N. Lopez, Rathna P. Davuluri
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Patent number: 9260671Abstract: The present invention relates to a process for the treatment of heavy oils using a catalytic hydrotreating process. More specifically, the invention relates to the presence of light hydrocarbon components in conjunction with the heavy oils for improved treatment of the heavy oils utilizing moderate temperature and pressure.Type: GrantFiled: July 14, 2009Date of Patent: February 16, 2016Assignee: SAUDI ARABIAN OIL COMPANYInventors: Raheel Shafi, Esam Z. Hamad, Stephane Cyrille Kressmann, Ali Hussain Alzaid
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Patent number: 9228137Abstract: Distillate feeds are hydroprocessed to produce a product having a low content of polyaromatic hydrocarbons (PAHs). The hydroprocessing includes dewaxing and aromatic saturation of the feed. The temperature of the aromatic saturation process can be controlled to make a distillate product having a desired aromatic content, such as less the 0.02 wt % of polyaromatic hydrocarbons having three or more aromatic rings.Type: GrantFiled: May 12, 2011Date of Patent: January 5, 2016Assignee: ExxonMobil Research and Engineering CompanyInventor: Stuart S. Shih
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Patent number: 9212325Abstract: Conditions selected for lubricant base oil production can be used to also produce a high quality diesel product. The diesel product can have a cetane index or cetane number of at least 55, corresponding to a high value diesel fuel. The diesel product can also have good cold flow properties, such as a pour point of ?40° C. or less and/or a cloud point of ?25° C. or less. Additionally, the sulfur content of the diesel product can be low, such as less than 1 wppm. This can allow the diesel product to be blended with other potential diesel boiling range products that have a higher sulfur content while still meeting an overall diesel fuel specification. The aromatics content can also be low, allowing the premium diesel to comply with various regulatory requirements.Type: GrantFiled: September 12, 2012Date of Patent: December 15, 2015Assignee: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Eric D. Joseck, Michael Brian Carroll, David Mentzer
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Patent number: 9200218Abstract: This invention relates to a process involving hydrocracking and dewaxing of a feedstream in which a converted fraction can correspond to a majority of the product from the reaction system, while an unconverted fraction can exhibit improved properties. In this hydrocracking process, it can be advantageous for the yield of unconverted fraction for gasoline fuel application to be controlled to maintain desirable cold flow properties for the unconverted fraction. Catalysts and conditions can be chosen to assist in attaining, or to optimize, desirable product yields and/or properties.Type: GrantFiled: March 28, 2012Date of Patent: December 1, 2015Assignee: ExxonMobil Research and Engineering CompanyInventors: Richard Dougherty, William J. Novak, Stuart S. Shih, Stephen J. McCarthy, Michel Daage
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Patent number: 9157038Abstract: One exemplary embodiment can be a process for washing a gas from a hydroprocessed effluent from a hydroprocessing zone. The process may include adding a first portion of a wash water stream to the hydroprocessed effluent to form a combined stream, condensing the combined stream, adding a first portion of a wash water stream to the effluent to form a combined stream, sending the combined stream to a separator, and providing a second portion of the wash water stream to the tower for washing one or more gases rising in the tower. The separator can include a substantially cylindrical body, in turn, coupled to a boot and a tower.Type: GrantFiled: September 28, 2012Date of Patent: October 13, 2015Assignee: UOP LLCInventors: Soumendra Mohan Banerjee, Richard Hoehn
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Patent number: 9115327Abstract: This invention discloses a process for making high viscosity index lubricating base oils having a viscosity index of at least 110 by co-feeding a ketone or a beta-keto-ester feedstock with a lubricant oil feedstock directly to a hydrocracking unit to produce a hydrocracked stream. Then at least a portion of the hydrocracked stream is treated under hydroisomerization conditions to produce a high viscosity index lubricating base oil. The process may involve bypassing a hydrotreating or hydrofinishing step, which may result in improved efficiency and economics in producing high viscosity index lubricating base oils.Type: GrantFiled: December 4, 2014Date of Patent: August 25, 2015Assignee: Chevron U.S.A. Inc.Inventors: Stephen Joseph Miller, Sven Ivar Hommeltoft, Saleh Ali Elomari
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Patent number: 9072098Abstract: A technique for resource allocation in a wireless network (for example, an access point type wireless network), which supports concurrent communication on a band of channels, is provided. The technique includes accepting connectivity information for the network that supports concurrent communication on the band of channels. A conflict graph is generated from the connectivity information. The generated conflict graph models concurrent communication on the band of channels. A linear programming approach, which incorporates information form the conflict graph and rate requirements for nodes of the network, can be utilized to maximize throughput of the network.Type: GrantFiled: February 22, 2013Date of Patent: June 30, 2015Assignee: Microsoft Technology Licensing, LLCInventors: Sudipta Sengupta, Minghua Chen, Ranveer Chandra
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Patent number: 9028674Abstract: A process for upgrading residuum hydrocarbons including: feeding pitch, hydrogen, and a partially spent catalyst recovered from a hydrocracking reactor to an ebullated bed pitch hydrocracking reactor; contacting the pitch, hydrogen, and the catalyst in the ebullated bed pitch hydrocracking reactor at reaction conditions of temperature and pressure sufficient to convert at least a portion of the pitch to distillate hydrocarbons; and separating the distillate hydrocarbons from the catalyst. In some embodiments, the process may include selecting the ebullated bed pitch hydrocracking reactor reaction conditions to be at or below the level where sediment formation would otherwise become excessive and prevent continuity of operations.Type: GrantFiled: January 17, 2013Date of Patent: May 12, 2015Assignee: Lummus Technology Inc.Inventors: Ujjal K. Mukherjee, Mario C. Baldassari, Marvin I. Greene
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Patent number: 8999141Abstract: In general, methods of hydroprocessing a hydrocarbonaceous feed stock are provided that do not use a costly recycle gas compressor, but are still able to use the more efficient reaction systems provided in a substantially three-phase hydroprocessing zone. The method combines a substantially liquid-phase hydroprocessing zone with the substantially three-phase hydroprocessing zone in a manner so that the hydrogen requirements for both reaction zones can be provided from an external source thereto without the use of a hydrogen recycle or recycle gas compressor to the substantially three-phase reaction zone.Type: GrantFiled: June 30, 2008Date of Patent: April 7, 2015Assignee: UOP LLCInventors: Peter Kokayeff, John Anthony Petri
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Patent number: 8940253Abstract: A process and apparatus are disclosed for hydrotreating a hydrocarbon feed in a hydrotreating unit and hydrocracking a second hydrocarbon stream in a hydrocracking unit. The hydrocracking unit and the hydrotreating unit may share the same recycle gas compressor. A make-up hydrogen stream may also be compressed in the recycle gas compressor. The second hydrocarbon stream may be a diesel stream from the hydrotreating unit. The diesel stream may be a diesel and heavier stream from a bottom of a hydrotreating fractionation column.Type: GrantFiled: March 29, 2012Date of Patent: January 27, 2015Assignee: UOP LLCInventors: Paul R. Zimmerman, Peter Kokayeff
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Patent number: 8940950Abstract: The process relates to the use of any naphtha-range stream containing a portion of C8+ aromatics combined with benzene, toluene, and other non-aromatics in the same boiling range to produce toluene. By feeding the A8+ containing stream to a dealkylation/transalkylation/cracking reactor to increase the concentration of toluene in the stream, a more suitable feedstock for the methylation reaction can be produced. This stream can be obtained from a variety of sources, including the pygas stream from a steam cracker, “cat naphtha” from a fluid catalytic cracker, or the heavier portion of reformate.Type: GrantFiled: November 23, 2011Date of Patent: January 27, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: Justin M. Ellrich, Robert D. Strack, John W. Rebeck, Allen S. Gawlik, Larry L. Iaccino, Glenn C. Wood, Stephen H. Brown, Timothy Paul Bender
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Patent number: 8936714Abstract: A process is disclosed for hydrocracking a primary hydrocarbon feed and a diesel co-feed in a hydrocracking unit and hydrotreating a diesel product from the hydrocracking unit in a hydrotreating unit. The diesel stream fed through the hydrocracking unit is pretreated to reduce sulfur and ammonia and can be upgraded with noble metal catalyst.Type: GrantFiled: November 28, 2012Date of Patent: January 20, 2015Assignee: UOP LLCInventors: Peter Kokayeff, Paul R. Zimmerman
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Patent number: 8936715Abstract: Disclosed is a method of manufacturing high quality lube base oil (Group III) from unconverted oil having various properties obtained in a variety of hydrocrackers using improved catalytic dewaxing and hydrofinishing, the method including producing unconverted oil of at least one kind in the same or different hydrocrackers; subjecting the unconverted oil to vacuum distillation; supplying all or part of the distillate fractions to a catalytic dewaxing reactor; supplying the dewaxed oil fraction to a hydrofinishing reactor; and stripping the hydrofinished light oil fraction, wherein make-up hydrogen is supplied upstream of the hydrofinishing reactor to increase hydrogen partial pressure, thereby enabling high quality base oil to be manufactured at high yield under optimal process conditions using unconverted oil produced by hydrocracking under various conditions.Type: GrantFiled: November 8, 2010Date of Patent: January 20, 2015Assignee: SK Innovation Co., Ltd.Inventors: Kyung Seok Noh, Yong Woon Kim, Gyung Rok Kim, Jae Wook Ryu, Sun Hyuk Bae, Tae Young Jang, Sun Choi, Seung Hoon Oh
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Patent number: 8932451Abstract: Methods are provided for processing crude oil feeds with reduced or minimized energy usage, reduced or minimized numbers of processing steps, improved allocation of hydrogen, and reduced or minimized formation of low value products. The methods reduce or minimize the use of vacuum distillation, and in many aspects reduce or minimize the use of both atmospheric and vacuum distillation. The methods also reduce or minimize the use of coking and fluid catalytic cracking processes.Type: GrantFiled: August 29, 2012Date of Patent: January 13, 2015Assignee: ExxonMobil Research and Engineering CompanyInventors: Ramon A. Strauss, Stephen Harold Brown, Donald E. Stratton, Stefan Maria Willy Ceulemans
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Patent number: 8927796Abstract: This invention discloses a process for making high viscosity index lubricating base oils having a viscosity index of at least 110 by co-feeding a ketone or a beta-keto-ester feedstock with a lubricant oil feedstock directly to a hydrocracking unit to produce a hydrocracked stream. Then at least a portion of the hydrocracked stream is treated under hydroisomerization conditions to produce a high viscosity index lubricating base oil. The process may involve bypassing a hydrotreating or hydrofinishing step, which may result in improved efficiency and economics in producing high viscosity index lubricating base oils.Type: GrantFiled: September 13, 2012Date of Patent: January 6, 2015Assignee: Chevron U.S.A. Inc.Inventors: Stephan Joseph Miller, Sven Ivar Hommeltoft, Saleh Ali Elomari
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Publication number: 20150001129Abstract: A process and apparatus is disclosed for pretreating a hydrocarbon stream in a hydrotreating reactor and separating the diesel materials from the pretreated effluent before the heavier liquid materials are fed to a hydrocracking unit. Thus diesel materials are preserved but recovered along with the hydrocracked effluent. A recovered diesel stream can be sent to a hydrotreating unit to improve its cetane rating.Type: ApplicationFiled: June 28, 2013Publication date: January 1, 2015Inventors: Peter Kokayeff, Clayton C. Sadler, Vasant P. Thakkar
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Patent number: 8920631Abstract: The invention relates to a method for removing sulfur from crude oils using a catalytic hydrotreating process operating at moderate temperature and pressure and reduced hydrogen consumption. The process produces sweet crude oil having a sulfur content of between about 0.1 and 1.0 wt % in addition to reduced crude density. The method employs least two reactors in series, wherein the first reactor includes a hydroconversion catalyst and the second reactor includes a desulfurization catalyst.Type: GrantFiled: November 8, 2012Date of Patent: December 30, 2014Assignee: Saudi Arabian Oil CompanyInventors: Stephane Cyrille Kressmann, Raheel Shafi, Ali Hussain Alzaid, Esam Z. Hamad
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Publication number: 20140374311Abstract: A process and apparatus are disclosed for hydrotreating a hydrocarbon feed in a hydrotreating unit and hydrocracking a liquid hydrotreating effluent stream in a hydrocracking unit. A hot separator separates the diesel in a liquid hot hydrotreating effluent stream that serves as feed to the hydrocracking unit. Low sulfur diesel product can be saturated to further upgrade its cetane rating.Type: ApplicationFiled: June 20, 2013Publication date: December 25, 2014Inventors: Paul R. Zimmerman, Peter Kokayeff, Michael R. Smith
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Patent number: 8906222Abstract: The present invention relates to a management method for a wax fraction storage tank that stores a wax fraction produced by Fischer-Tropsch synthesis until the wax fraction is hydrocracked, the management method including maintaining the temperature inside the tank at 90° C. to 130° C. and maintaining the atmosphere inside the tank to be an inert gas atmosphere.Type: GrantFiled: December 11, 2008Date of Patent: December 9, 2014Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, Nippon Oil Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd.Inventors: Shigenori Nakashizu, Yutaka Miyata, Kazuhito Sato
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Patent number: 8894839Abstract: One exemplary embodiment can be a process for a hydrocarbon feed. The process can include passing a stream through a separation zone forming a void for separating one or more gases from one or more liquids and at least partially containing a catalyst. The catalyst may include at least one group VIII noble metal. Typically, the separation zone is downstream of a hydrocracking zone for reducing the operating pressure in the hydrocracking zone.Type: GrantFiled: February 22, 2010Date of Patent: November 25, 2014Assignee: UOP LLCInventor: Vinod Ramaseshan