Catalytic Patents (Class 208/66)
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Patent number: 7220505Abstract: Low-energy, low-capital hydrogen production is disclosed. A reforming exchanger 14 is placed in parallel with an autothermal reformer (ATR) 10 to which are supplied a preheated steam-hydrocarbon mixture. An air-steam mixture is supplied to the burner/mixer of the ATR 10 to obtain a syngas effluent at 650°-1050° C. The effluent from the ATR is used to heat the reforming exchanger, and combined reformer effluent is shift converted and separated into a mixed gas stream and a hydrogen-rich product stream. High capital cost equipment such as steam-methane reformer and air separation plant are not required.Type: GrantFiled: March 12, 2004Date of Patent: May 22, 2007Assignee: Kellogg Brown & Root LLCInventors: Avinash Malhotra, James Hanlan Gosnell
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Patent number: 6979396Abstract: A reforming and isomerization process has been developed. A reforming feedstream is charged to a reforming zone containing a reforming catalyst and operating at reforming conditions to generate a reforming zone effluent. Hydrogen and an isomerization feedstream is charged into an isomerization zone to contact an isomerization catalyst at isomerization conditions to increase the branching of the hydrocarbons. The isomerization catalyst is a solid acid catalyst comprising a support comprising a sulfated oxide or hydroxide of at least an element of Group IVB, a first component being at least one lanthanide series element, mixtures thereof, or yttrium, and a second component being a platinum group metal or mixtures thereof. The reforming zone effluent is combined with the isomerization zone effluent to form a combined effluent stream and separated into a product stream enriched in C5 and heavier hydrocarbons and an overhead stream enriched in C4 and lighter boiling compounds.Type: GrantFiled: June 21, 2004Date of Patent: December 27, 2005Assignee: UOP LLCInventors: Ralph D. Gillespie, Michelle J. Cohn, Richard R. Rosin, Lynn H. Rice, Margaret A. Stine
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Patent number: 6797153Abstract: A catalyst for the hydrocracking of heavy oils contains iron and active carbon having an MCH conversion rate of 40-80%, a specific surface area of 600-1000 m2/g of, a pore volume of 0.5 to 1.4 cm3/g, 2-50 nanometers' mesopore volume of not less than 60% and an average pore diameter of 3-6 nanometers, the iron being carried on the active carbon in an amount of 1 to 20 wt. % to the active carbon. The hydrocracking process using the catalyst includes a first step of conducting hydrocracking at a temperature within the range of 360-450° C. at a hydrogen partial pressure of 2-14 MPaG and a second step of conducting hydrocracking at a temperature within the range of 400-480° C. at a hydrogen partial pressure of 2-18 MPaG, which can suppress the generation of coke and remove, in a high efficiency, heavy metals such as Ni and V, asphaltene, residual carbon, sulfur and nitrogen from the heavy oils.Type: GrantFiled: April 27, 2000Date of Patent: September 28, 2004Assignees: Petroleum Energy Center, Toyo Engineering CorporationInventors: Hidetsugu Fukuyama, Koji Ohtsuka, Satoshi Terai, Shuhei Sawamoto
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Patent number: 6667270Abstract: Bismuth- and phosphorus-containing catalyst supports, naphtha reforming catalysts made from such supports, methods of making both support and catalyst, and a naphtha reforming process using such catalysts.Type: GrantFiled: May 22, 2002Date of Patent: December 23, 2003Assignee: Shell Oil CompanyInventor: Peter Tanev Tanev
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Patent number: 6652737Abstract: Disclosed is a method for treating naphtha. The method comprises providing naphtha feed, and the naphtha feed comprises naphthene ring-containing compounds. The naphtha feed is contacted with a ring opening catalyst containing a Group VIII metal under conditions effective to ring open the naphthene rings to form a ring opened product. The ring open product can then be contacted with a catalytic cracking catalyst under effective cracking conditions to form an olefin product. The olefin product will be particularly high in ethylene and propylene content.Type: GrantFiled: July 2, 2001Date of Patent: November 25, 2003Assignee: ExxonMobil Research and Engineering CompanyInventors: Michele S. Touvelle, Darryl P. Klein, Tan-Jen Chen, Luc R. Martens, Edward S. Ellis
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Patent number: 6602405Abstract: A product of reduced sulfur content is produced from an olefin-containing hydrocarbon feedstock which includes sulfur-containing impurities. The feedstock is contacted with an olefin-modification catalyst in a reaction zone under conditions which are effective to produce an intermediate product which has a reduced amount of olefinic unsaturation relative to that of the feedstock as measured by bromine number. The intermediate product is then contacted with a hydrodesulfurization catalyst in the presence of hydrogen under conditions which are effective to convert at least a portion of its sulfur-containing impurities to hydrogen sulfide.Type: GrantFiled: January 21, 2000Date of Patent: August 5, 2003Assignee: BP Corporation North America Inc.Inventors: Vivek R. Pradhan, Ptoshia A. Burnett, George A. Huff
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Patent number: 6599417Abstract: A product of reduced sulfur content is produced from an olefin-containing hydrocarbon feedstock which includes sulfur-containing impurities. The feedstock is contacted with an olefin-modification catalyst in a reaction zone under conditions which are effective to produce an intermediate product which has a reduced amount of olefinic unsaturation relative to that of the feedstock as measured by bromine number. The intermediate product is then separated into fractions of different volatility, and the lowest boiling fraction is contacted with a hydrodesulfurization catalyst in the presence of hydrogen under conditions which are effective to convert at least a portion of its sulfur-containing impurities to hydrogen sulfide.Type: GrantFiled: January 21, 2000Date of Patent: July 29, 2003Assignee: BP Corporation North America Inc.Inventors: Vivek R. Pradhan, Ptoshia A. Burnett, George A. Huff
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Patent number: 6562230Abstract: A process for preparing hydrocarbons in the lube base oil range, lube base oils and lube oil compositions from a fraction with an average molecular weight above a target molecular weight and a fraction with an average molecular weight below a target molecular weight via molecular averaging is described. The fractions can be obtained, for example, from Fischer-Tropsch reactions, and/or obtained from the distillation of crude oil. Molecular averaging converts the fractions to a product with a desired molecular weight, for use in preparing a lube oil composition. The product can optionally be isomerized to lower the pour point, and also can be blended with suitable additives for use as a lube oil composition.Type: GrantFiled: December 22, 1999Date of Patent: May 13, 2003Inventors: Dennis O'Rear, Russell R. Krug
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Publication number: 20020121459Abstract: A product of reduced sulfur content is produced from an olefin-containing hydrocarbon feedstock which includes sulfur-containing impurities. The feedstock is contacted with an olefin-modification catalyst in a reaction zone under conditions which are effective to produce an intermediate product which has a reduced amount of olefinic unsaturation relative to that of the feedstock as measured by bromine number. The intermediate product is then separated into fractions of different volatility, and the lowest boiling fraction is contacted with a hydrodesulfurization catalyst in the presence of hydrogen under conditions which are effective to convert at least a portion of its sulfur-containing impurities to hydrogen sulfide.Type: ApplicationFiled: January 21, 2000Publication date: September 5, 2002Inventors: Vivek R. Pradhan, Ptoshia A. Burnett, George A. Huff
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Publication number: 20020121458Abstract: A product of reduced sulfur content is produced from an olefin-containing hydrocarbon feedstock which includes sulfur-containing impurities. The feedstock is contacted with an olefin-modification catalyst in a reaction zone under conditions which are effective to produce an intermediate product which has a reduced amount of olefinic unsaturation relative to that of the feedstock as measured by bromine number. The intermediate product is then contacted with a hydrodesulfurization catalyst in the presence of hydrogen under conditions which are effective to convert at least a portion of its sulfur-containing impurities to hydrogen sulfide.Type: ApplicationFiled: January 21, 2000Publication date: September 5, 2002Inventors: Vivek R. Pradhan, Ptoshia A. Burnett, George A. Huff
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Patent number: 6441263Abstract: A process for preparing an ethylene-rich composition from a C3-5 paraffinic feedstock is described. The C3-5 paraffinic feedstock is subjected to molecular redistribution via dehydrogenation to form olefins, metathesis of the olefins, and rehydrogenation of the olefins to form paraffins. The product stream includes ethane, which is isolated and sent to an ethane or ethane/propane cracker (or, alternatively, a flexi-cracker, although this is less cost effective) to yield an ethylene-rich composition. The product stream also includes C3-5 paraffins, which can be recycled, and C6+paraffins, which can be used, for example, as solvents. Alternatively, they can be isomerized to form gasoline additives, or can be converted to aromatic compounds by subjecting them to reforming conditions, for example using the AROMAX™ process or platforming or rheniforming conditions.Type: GrantFiled: July 7, 2000Date of Patent: August 27, 2002Assignee: ChevronTexaco CorporationInventors: Dennis J. O'Rear, Rodney Porter, Cong-Yan Chen
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Patent number: 6436278Abstract: The invention concerns a process for producing gasoline with an improved octane number, optionally accompanied by oil and/or middle distillate production, by conversion-hydroisomerization of the paraffins in the feed using a catalyst containing at least one noble metal deposited on an amorphous acidic support. Isoparaffins are separated from the gasoline cut obtained, and normal paraffins and possibly monobranched paraffins contained in the resulting effluent are isomerized using a catalyst containing at least one hydrodehydrogenating metal and at least one acidic solid. The ensemble of the streams charged with isoparaffins with an improved octane number is sent to the gasoline pool. The residue undergoes catalytic dewaxing.Type: GrantFiled: October 2, 2000Date of Patent: August 20, 2002Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Pierre-Henri Bigeard, Nathalie Marchal-George, Tivadar Cseri
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Patent number: 6398947Abstract: The patent application discloses an integrated process for reformate upgrading. Such a process enables production of a high value product slate, by incorporating the step of reforming along with reaction/diffusion with a zeolite.Type: GrantFiled: September 27, 1999Date of Patent: June 4, 2002Assignee: Exxon Mobil Oil CorporationInventors: Jeffrey S. Beck, Robert A. Crane, Jr., Vinaya A. Kapoor, David L. Stern, John H. Thurtell
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Publication number: 20020063082Abstract: Disclosed is a method for treating naphtha. The method comprises providing naphtha feed, and the naphtha feed comprises naphthene ring-containing compounds. The naphtha feed is contacted with a ring opening catalyst containing a Group VIII metal under conditions effective to ring open the naphthene rings to form a ring opened product. The ring open product can then be contacted with a catalytic cracking catalyst under effective cracking conditions to form an olefin product. The olefin product will be particularly high in ethylene and propylene content.Type: ApplicationFiled: July 2, 2001Publication date: May 30, 2002Inventors: Michele S. Touvelle, Darryl P. Klein, Tan-Jen Chen, Luc R. Martens, Edward S. Ellis
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Patent number: 6383366Abstract: Waxy feeds are treated under hydroisomerization conditions to produce good yields of an isomerate product of high VI by using a silica-alumina based catalyst in which the silica-alumina has a pore volume less of 0.99 ml/gm (H2O), an alumina content in the range of 35 to 55 wt % and an isoelectric point in the range of 4.5 to 6.5. A lube fraction of the isomerate is dewaxed to provide a lube basestock of high VI. The silica-alumina may be modified with a rare earth oxide or yttria or boria or magnesia in which instance the modified catalyst has an isoelectric point greater than but no more than 2 points greater than base the silica-alumina.Type: GrantFiled: November 14, 2000Date of Patent: May 7, 2002Assignee: Exxon Research and Engineering CompanyInventors: Kenneth Lloyd Riley, William John Murphy, Ian Alfred Cody, Stuart Leon Soled, Gary Brice McVicker, Sabato Miseo
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Patent number: 6284128Abstract: A process combination is disclosed to selectively upgrade hydrocarbons in a manner to essentially eliminate olefins in product from the combination. Preferably the hydrocarbons comprise naphtha which is reformed to upgrade its octane number and/or to produce aromatic intermediates, followed by hydrogenation of olefins in the reformate. Olefin saturation optimally is effected by catalytic reaction on an olefin-containing reformate taken at an intermediate point from the effluent side of the reforming-process feed-effluent heat exchanger. Saturation is performed in a defined temperature range which results in selective hydrogenation.Type: GrantFiled: September 2, 1999Date of Patent: September 4, 2001Assignee: UOP LLCInventors: Bryan K. Glover, Aronson L. Huebner
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Publication number: 20010001448Abstract: The patent application discloses an integrated process for reformate upgrading. Such a process enables production of a high value product slate, by incorporating the step of reforming along with reaction/diffusion with a zeolite.Type: ApplicationFiled: September 27, 1999Publication date: May 24, 2001Inventors: VINAYA A. KAPOOR, ROBERT A. CRANE, JEFFREY S. BECK, JOHN H. THURTELL, DAVID L. STERN
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Patent number: 6153086Abstract: A hydroprocessing process includes a cocurrent flow liquid reaction stage, a countercurrent flow liquid reaction stage and a vapor reaction stage in which feed components are catalytically hydroprocessed by reacting with hydrogen. Both liquid stages both produce a liquid and a vapor effluent, with the cocurrent stage liquid effluent the feed for the countercurrent stage and the countercurrent stage liquid effluent the hydroprocessed product liquid. Both liquid stage vapor effluents are combined and catalytically reacted with hydrogen in a vapor reaction stage, to form a hydroprocessed vapor. This vapor is cooled to condense and recover a portion of the hydroprocessed hydrocarbonaceous vapor components as additional product liquid. The uncondensed vapor is rich in hydrogen and is cleaned up if necessary, to remove contaminants, and then recycled back into the cocurrent stage as hydrogen-containing treat gas.Type: GrantFiled: May 6, 1998Date of Patent: November 28, 2000Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, Henry Jung, Edward S. Ellis, James J. Schorfheide, Larry L. Iaccino
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Patent number: 6149800Abstract: A process for upgrading petroleum feedstocks boiling in the distillate plus range, which feedstocks, when cracked, result in unexpected high yields of olefins. The feedstock is hydroprocessed in at least one reaction zone countercurrent to the flow of a hydrogen-containing treat gas. The hydroprocessed feedstock is then subjected to thermal cracking in a steam cracker or to catalytic cracking in a fluid catalytic cracking process. The resulting product slate will contain an increase in olefins compared with the same feedstock, but processed in by a conventional co-current hydroprocessing process.Type: GrantFiled: February 24, 1999Date of Patent: November 21, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Larry Lee Iaccino, Nicolas P. Coute
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Patent number: 6124514Abstract: A process is disclosed for generating pure aromatic compounds from a reformed gasoline which contains aromatic compounds, olefins, diolefin, and triolefins, which comprises the steps of:(a) selectively hydrogenating the olefins, diolefins and triolefins in the reformed gasoline to obtain a mixture of hydrogenated, non-aromatic compounds and aromatic compounds; and(b) separating the aromatic compounds from the hydrogenated, non-aromatic compounds in the mixture formed during step (a) by either extractive distillation, liquid--liquid extraction or both to obtain the pure aromatic compounds.Type: GrantFiled: January 31, 1997Date of Patent: September 26, 2000Assignee: Krupp Uhde GmbHInventors: Gerd Emmrich, Hans-Christoph Schneider, Helmut Gehrke, Bernhard Firnhaber
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Patent number: 6083379Abstract: A process for desulfurizing and enhancing the octane of cracked gasoline by first aromatizing the cracked gasoline and, second, hydrodesulfurizing the resulting intermediate product stream.Type: GrantFiled: July 14, 1998Date of Patent: July 4, 2000Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, Scott Douglas Love
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Patent number: 6051128Abstract: A full boiling hydrocarbon feed is reformed to enhance para-xylene and benzene yields. First, the hydrocarbon feed is separated into a C.sub.5- cut, a C.sub.6 -C.sub.7 cut, and a C.sub.8+ cut. The C.sub.6 -C.sub.7 cut has less than 5 lv. % of C.sub.8+ hydrocarbon, and the C.sub.8+ cut has less than 10 lv. % of C.sub.7- hydrocarbon. The C.sub.6 -C.sub.7 cut is subjected to catalytic aromatization at elevated temperatures in a first reformer in the presence of hydrogen and using a non-acidic catalyst comprising at least one Group VIII metal and a non-acidic zeolite support to produce a first reformate stream; and the C.sub.8+ cut is subjected to catalytic aromatization at elevated temperatures in a second reformer in the presence of hydrogen and using an acidic catalyst comprising at least one Group VIII metal and a metallic oxide support to produce a second reformate stream. Less than 20 wt. % of the total amount of C.sub.Type: GrantFiled: June 6, 1995Date of Patent: April 18, 2000Assignee: Chevron Chemical CompanyInventors: Gerald J. Nacamuli, Bruce J. Thom
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Patent number: 6001241Abstract: A hydrocarbon feedstock is catalytically reformed in a sequence comprising a zeolitic-reforming zone containing a catalyst comprising a platinum-group metal and a nonacidic L-zeolite and an aromatics-isomerization zone containing a catalyst comprising a medium-pore molecular sieve, a platinum-group metal and a refractory inorganic oxide. Optionally, the zeolitic-reforming zone is preceded by a continuous-reforming zone associated with continuous catalyst regeneration, The process combination features high selectivity in producing a high-purity BTX product from naphtha.Type: GrantFiled: August 10, 1998Date of Patent: December 14, 1999Assignee: UOP LLCInventors: Christopher D. Gosling, Robert S. Haizmann, Bryan K. Glover
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Patent number: 5985131Abstract: A process for upgrading a liquid petroleum or chemical stream wherein said stream flows countercurrent to the flow of a treat gas, such as a hydrogen-containing gas, in at least one reaction zone. The reaction vessel used in the practice of the present invention contains vapor and optionally liquid passageway means to bypass one or more catalyst beds. This permits more stable and efficient reaction vessel operation.Type: GrantFiled: August 23, 1996Date of Patent: November 16, 1999Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, David C. Dankworth, Dennis D. Fleming, Edward S. Ellis, James J. Schorfheide
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Patent number: 5972207Abstract: A large pore volume catalyst was used for reforming heavy cracked naphtha. The average pore diameter is preferably between about 110 to 150 Angstroms. Improved catalytic stability and improved liquid yield was achieved. As a result of the improvement a 101 RON debutanized naphtha reformate is produced at a reduced catalyst aging rate.Type: GrantFiled: October 8, 1998Date of Patent: October 26, 1999Assignee: Texaco Inc.Inventor: William Floyd Johns
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Patent number: 5935413Abstract: An apparatus for mixing vapor and liquid reactants within a column. The apparatus forms a first mixing zone into which a first reactant (e.g., vapor) is homogenized by swirl flow and flows vertically downward. The apparatus further forms a second mixing zone into which a second reactant (e.g., liquid) is homogenized by swirl flow and flows vertically downward. Additional amounts of either the first reactant, the second reactant or both may be added into or ahead of the first mixing zone or the second mixing zone as appropriate. The first reactant is directed radially to collide in crossflow with a thin sheet of the second reactant to provide intense mixing of the first and second reactants. Due to separate mixing zones for the two reactants, the mixing conditions for each can be tailored to best mix each reactant while minimizing pressure drop and minimizing the space and volume requirements for this mixing.Type: GrantFiled: December 3, 1997Date of Patent: August 10, 1999Assignee: Mobil Oil CorporationInventors: Sherri L. Boyd, Gregory P. Muldowney
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Patent number: 5906728Abstract: A process for upgrading petroleum feedstocks boiling in the distillate plus range, which feedstocks, when cracked, result in unexpected high yields of olefins. The feedstock is hydroprocessed in at least one reaction zone countercurrent to the flow of a hydrogen-containing treat gas. The hydroprocessed feedstock is then subjected to thermal cracking in a steam cracker or to catalytic cracking in a fluid catalytic cracking process. The resulting product slate will contain an increase in olefins compared with the same feedstock, but processed in by a conventional co-current hydroprocessing process.Type: GrantFiled: August 23, 1996Date of Patent: May 25, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Larry Lee Iaccino, Nicolas P. Coute
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Patent number: 5865986Abstract: This is a process for upgrading a petroleum naphtha fraction. The naphtha is subjected to reforming and the reformate is cascaded to a benzene and toluene synthesis zone over a benzene and toluene synthesis catalyst comprising a molecular sieve of low acid activity. The preferred molecular sieve is steamed ZSM-5. The benzene and toluene synthesis zone is operated under conditions compatible with the conditions of the reformer such as pressures of above about 50 psig (446 kPa) and temperatures above about 800.degree. F. (427.degree. C). In one aspect of the invention, the benzene and toluene synthesis catalyst includes a metal hydrogenation component such as cobalt, nickel, platinum or palladium. In one mode of operation, the benzene and toluene synthesis catalyst replaces at least a portion of the catalyst of the reformer. The process produces a product containing an increased proportion of benzene and toluene, and a reduced proportion of C8 aromatics, particularly ethylbenzenes, as compared to the reformate.Type: GrantFiled: November 3, 1995Date of Patent: February 2, 1999Assignee: Mobil Oil CorporationInventors: John Scott Buchanan, Jane C. Cheng, David G. Freyman, Werner Otto Haag, Mohsen N. Harandi, Dominick N. Mazzone, Roger A. Morrison, Norman J. Rouleau, Charles M. Sorensen, Hye Kyung C. Timken, Robert Adams Ware
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Patent number: 5858209Abstract: A processing step is added to an existing catalytic reforming unit to increase the yield of aromatic product. The additional processing comprises separation of product from the reforming unit into an aromatic concentrate and a low-octane recycle stream which is upgraded by aromatization. The separation preferably is effected using a large-pore molecular sieve, and the aromatization with a nonacidic L-zeolite contained within the hydrogen circuit of the existing catalytic reforming unit.Type: GrantFiled: September 30, 1997Date of Patent: January 12, 1999Assignee: UOPInventors: Robert J. Schmidt, John J. Jeanneret, Srikantiah Raghuram, Beth McCulloch
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Patent number: 5847252Abstract: A process for the production motor fuel components from isoparaffins by dehydrogenation, oligomerization and saturation uses a combination of low severity dehydrogenation, first and second feed input locations and a primary separation column that receives feed and effluent components to deliver a dehydrogenation zone feed and a motor fuel products. A separation column receives the an isobutane input stream and a product containing effluent stream to distill a dehydrogenation zone input steam. The dehydrogenation zone operates at low severity conditions to produce the effluent stream that compliments the operation of an oligomerization zone by delivering an effluent stream that is higher in pressure and contains inert paraffinic diluent materials. The oligomerization effluent passes to a saturation reaction zone that provides a saturated effluent stream.Type: GrantFiled: December 15, 1995Date of Patent: December 8, 1998Assignee: UOP LLCInventors: Laurence O. Stine, Bipin V. Vora, Harold U. Hammershaimb
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Patent number: 5792338Abstract: A hydrocarbon feedstock is catalytically reformed in a sequence comprising a continuous-reforming zone associated with continuous catalyst regeneration, a zeolitic-reforming zone containing a catalyst comprising a platinum-group metal and a nonacidic L-zeolite and an aromatics-isomerization zone containing a catalyst comprising a platinum-group metal, a metal attenuator and a refractory inorganic oxide. The process combination features high selectivity in producing a high-purity BTX product from naphtha.Type: GrantFiled: December 5, 1995Date of Patent: August 11, 1998Assignee: UOPInventors: Christopher D. Gosling, Robert S. Haizmann, Bryan K. Glover
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Patent number: 5773676Abstract: A multi-step process for converting non-aromatic hydrocarbons (preferably a gasoline-type hydrocarbon mixture) to lower olefins (preferably, ethylene and propylene) and aromatic hydrocarbons (preferably benzene, toluene and xylene) comprises, in sequence, a first reaction step, a first separation step, a second reaction step, and a second separation step, wherein the reaction severity of the first reaction step is lower than in the second reaction step so as to maximize olefins and aromatics yields.Type: GrantFiled: August 6, 1996Date of Patent: June 30, 1998Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, Edward L. Sughrue, II, James B. Kimble
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Patent number: 5672265Abstract: A processing step is added to an existing catalytic reforming unit to increase the yield of aromatic product. The additional processing comprises separation of product from the reforming unit into an aromatic concentrate and a low-octane recycle stream which is upgraded by aromatization. The separation preferably is effected using a large-pore molecular sieve, and the aromatization with a nonacidic L-zeolite contained within the hydrogen circuit of the existing catalytic reforming unit.Type: GrantFiled: August 15, 1994Date of Patent: September 30, 1997Assignee: UOPInventors: Robert J. Schmidt, John Joseph Jeanneret, Srikantiah Raghuram, Beth McCulloch
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Patent number: 5472593Abstract: A hydrocarbon feedstock is catalytically reformed in a sequence comprising a reforming zone containing a catalyst comprising a platinum-group metal and a nonacidic L-zeolite and an aromatics-isomerization zone containing a catalyst comprising a platinum-group metal, a metal attenuator and a refractory inorganic oxide. The process combination features high selectivity in producing a high-purity BTX product from naphtha.Type: GrantFiled: February 14, 1994Date of Patent: December 5, 1995Assignee: UOPInventors: Christopher D. Gosling, Robert S. Haizmann
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Patent number: 5439583Abstract: A process is disclosed for removing residual sulfur from a hydrotreated naphtha feedstock. The feedstock is contacted with molecular hydrogen under reforming conditions in the presence of a less sulfur sensitive reforming catalyst to convert trace sulfur compounds to H.sub.2 S, and to form a first effluent. The first effluent is contacted with a solid sulfur sorbent to remove the H.sub.2 S and form a second effluent. The second effluent is then contacted with a highly selective reforming catalyst under severe reforming conditions. Also disclosed is a method using a potassium containing sulfur sorbent made from nitrogen-free potassium compounds.Type: GrantFiled: January 4, 1993Date of Patent: August 8, 1995Assignee: Chevron Research and Technology CompanyInventors: Richard C. Robinson, Robert L. Jacobson, Harris E. Kluksdahl, William A. Blanton, Dennis L. Holtermann, Leslie A. Field
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Patent number: 5378348Abstract: Distillate fuels with excellent cold flow properties are produced from waxy Fischer-Tropsch products by separating the product into a heavier and a lighter fraction, isomerizing the heavier fraction, hydrotreating and isomerizing the lighter fraction, and recovering products in jet and diesel fuel ranges.Type: GrantFiled: July 22, 1993Date of Patent: January 3, 1995Assignee: Exxon Research and Engineering CompanyInventors: Stephen M. Davis, Daniel F. Ryan
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Patent number: 5294328Abstract: A process combination is disclosed to reduce the aromatics content of a key component of gasoline blends. Paraffins contained in catalytic reformates are conserved and upgraded by separation and isomerization, reducing the reforming severity required to achieve a given product octane with concomitant reduction in paraffin aromatization and cracking. Light reformate may be separated and isomerized, and heavier paraffins are separated from the reformate by solvent extraction or adsorption; the recovered heavy paraffins are isomerized, optionally at a substoichiometric hydrogen ratio. A gasoline component having a reduced aromatics content relative to reformate of the same octane number is blended from the net products of the separation and isomerization steps.Type: GrantFiled: July 31, 1992Date of Patent: March 15, 1994Assignee: UOPInventors: Robert J. Schmidt, Paula L. Bogdan, J. W. Adriaan Sachtler, Srikantiah Raghuram
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Patent number: 5273644Abstract: The invention is a lower cost combined reforming-benzene alkylation process. The unstabilized liquid product recovered from the reforming reaction zone is not stabilized by passage into a stripping column for the removal of C.sub.4 -minus hydrocarbons but is instead split into light and heavy fractions, with the light, benzene-containing fraction being passed directly into an alkylation zone.Type: GrantFiled: October 13, 1992Date of Patent: December 28, 1993Assignee: UOPInventor: David A. Wegerer
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Patent number: 5259946Abstract: A process for removing residual sulfur from a hydrotreated naphtha feedstock is disclosed. The feedstock is contacted with molecular hydrogen under reforming conditions in the presence of a less sulfur sensitive reforming catalyst, thereby converting trace sulfur compounds to H.sub.2 S, and forming a first effluent. The first effluent is contacted with a solid sulfur sorbent, removing the H.sub.2 S and forming a second effluent. The second effluent is contacted with a highly selective reforming catalyst under severe reforming conditions.Type: GrantFiled: September 29, 1992Date of Patent: November 9, 1993Assignee: Chevron Research and Technology CompanyInventors: Richard C. Robinson, Robert L. Jacobson, Leslie A. Field
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Patent number: 5246567Abstract: A process is provided for the hydrogenation of benzene and the isomerization of a light naphtha feedstock consisting essentially of a stream having a boiling range of from about 50.degree. F. to about 240.degree. F. comprising the steps of contacting the light naphtha feedstock at isomerization conditions in an isomerization reaction zone with an isomerization catalyst in the presence of hydrogen and producing an isomerization reaction zone effluent, combining the isomerization reaction zone effluent with a supplemental benzene-containing stream comprising at least 1 weight percent benzene and forming a hydrogenation zone feedstock, and hydrotreating the hydrogenation zone feedstock at hydrogenation conditions in a hydrogenation reaction zone with a hydrogenation catalyst in the presence of hydrogen for producing an isomerate product comprising less than 0.1 weight percent benzene.Type: GrantFiled: February 10, 1992Date of Patent: September 21, 1993Assignee: Amoco CorporationInventors: Robert D. Buttke, Frank S. Modica, Bruce A. Fleming
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Patent number: 5211837Abstract: A hydrocarbon feedstock is catalytically reformed to effect dehydrocyclization of paraffins in a process combination comprising a first reforming zone and a sulfur-removal zone utilizing a manganese component to preclude sulfur from the feed to a second reforming zone. The process combination shows substantial benefits over prior art processes in the stability of the extremely sulfur-sensitive catalyst utilized in the second reforming zone.Type: GrantFiled: February 27, 1992Date of Patent: May 18, 1993Assignee: UOPInventors: Michael B. Russ, Roger L. Peer, Joseph Zmich, Chi-Chu D. Low
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Patent number: 5210348Abstract: A substantially benzene-free product suitable for gasoline blending is formed from a benzene-containing refinery stream. At least about 30% of the benzene initially present in the stream is catalytically alkylated with C.sub.2 -C.sub.4 olefins to form alkylated products. Most preferably, the alkylation zone is present in the distillation column and the alkylated products drop to the lower portion of the column and are recovered with the heavy fraction. Alternatively, the alkylation zone is downstream of the distillation column and a secondary distillation column removes the heavier alkylated products. The remaining light fraction is hydrogenated to convert substantially all of the remaining non-alkylated benzene to cyclohexane and is isomerized to boost the octane of C.sub.5 -C.sub.7 paraffins, preferably in a single reactor.Type: GrantFiled: May 23, 1991Date of Patent: May 11, 1993Assignee: Chevron Research and Technology CompanyInventors: C. Richard Hsieh, Richard C. Robinson
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Patent number: 5143596Abstract: Process for upgrading a sulphur-containing feedstock consisting of a hydrocarbon mixture substantially boiling in the gasoline range which process consists of subjecting the feedstock to a reforming step and subsequently to a hydrotreating step, and recovering from the hydrotreating step a product substantially boiling in the gasoline range and having increased aromaticity and decreased sulphur content.Type: GrantFiled: November 23, 1990Date of Patent: September 1, 1992Assignee: Shell Oil CompanyInventors: Ian E. Maxwell, Frederik Muller, Frank H. H. Khouw, Kim H. Khor, Jacques Lucien
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Patent number: 5135639Abstract: A process combination is disclosed to reduce the aromatics content of a key component of gasoline blends. Paraffins contained in catalytic reformates are conserved and upgraded by separation and isomerization, reducing the reforming severity required to achieve a given product octane with concomitant reduction in paraffin aromatization and cracking. Light reformate may be separated and isomerized, and heavier paraffins are separated from the reformate by solvent extraction or adsorption and isomerized. A gasoline component having a reduced aromatics content relative to reformate of the same octane number is blended from the net products of the separation and isomerization steps.Type: GrantFiled: May 24, 1990Date of Patent: August 4, 1992Assignee: UOPInventors: Robert J. Schmidt, Srikantiah Raghuram
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Patent number: 5091074Abstract: A process for producing gasoline components from a hydrocarbonaceous feed containing hydrocarbons comprising at least 4 carbon atoms is disclosed. The process comprises the following steps:a) separating feed into a heavy fraction containing hydrocarbons comprising at least 7 carbon atoms, an intermediate fraction containing mainly hydrocarbons comprising 6 or 7 carbon atoms, and a light fraction containing hydrocarbons comprising at most 6 carbon atoms,b) isomerizing at least part of the light fraction,c) combining effluent of step b) with the intermediate fraction, separating off a stream containing normal hydrocarbons and a stream containing branched hydrocarbons, andd) passing at least part of the stream containing normal hydrocarbons to isomerization step b).Type: GrantFiled: April 9, 1991Date of Patent: February 25, 1992Assignee: Shell Oil CompanyInventors: Ian E. Maxwell, Gerrit J. Den Otter
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Patent number: 5082990Abstract: A process is disclosed for reducing the concentration of light aromatics, especially benzene, in a refinery stream by catalytic alkylation using an olefin-containing stream in a distillation column.Type: GrantFiled: November 1, 1990Date of Patent: January 21, 1992Assignee: Chevron Research and Technology CompanyInventors: C. Richard Hsieh, A. John Gloyn
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Patent number: 5082983Abstract: A process for reducing the benzene content of a reformate stream in a conventional catalytic cracking reactor wherein a heavy hydrocarbon feed is cracked to lighter products by contact with a supply of hot regenerated cracking catalyst is disclosed. The reformate can be mixed with the heavy feed to the cracking reactor, but preferably reformate contacts hot regenerated cracking catalyst before the heavy feed is added. Benzene content is reduced by alkylation with reactive fragments created in the cracking reactor, or by transalkylation with alkyl aromatics. Benzene removal can be enhanced by adding a light reactive gas such as ethylene to the cracking reactor, by adding heavier aromatics, such as a light cycle oil, or both. The reaction is preferably conducted in an FCC riser reactor, but may be conducted in a moving bed cracking reactor.Type: GrantFiled: September 14, 1990Date of Patent: January 21, 1992Assignee: Mobil Oil CorporationInventors: Lloyd L. Breckenridge, Diane V. Jorgensen, Ajit V. Sapre
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Patent number: 4997543Abstract: The benzene concentration in the gasoline pool of a petroleum refinery is decreased by alkylation of the benzene in a catalytic dewaxing reactor using the olefinic by-products from the dewaxing reaction as alkylating agents. The catalytic dewaxing is preferably carried out in the presence of an intermediate pore size zeolite such as ZSM-5 using a distillate or lube boiling range dewaxing feed. The benzene rich feed preferably contains less than about 2% C.sub.7+ aromatics in order to reduce alkylation of non-objectionable species in the reformate.Type: GrantFiled: August 22, 1990Date of Patent: March 5, 1991Assignee: Mobil Oil CorporationInventors: Mohsen N. Harandi, Hartley Owen
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Patent number: 4975179Abstract: A process is disclosed for the production of high octane gasoline rich in aromatics but containing a relatively low concentration of benzene. The process comprises the separation of C.sub.6 fraction of the gasoline feedstock into n-hexane and C.sub.6 isomers. The n-hexane and C.sub.7 + streams are catalytically reformed to produce a reformate with a diminished yield of benzene. The reformate is separated and the C.sub.6 - reformate fraction containing benzene is alkylated employing acidic metallosilicate catalyst such as ZSM-5 as the catalyst and preferably methano or propylene as the alkylating agent. The alkylate comprises C.sub.7+ alkylaromatics. The C.sub.6 isomers are blended into the gasoline pool.Type: GrantFiled: August 24, 1989Date of Patent: December 4, 1990Assignee: Mobil Oil CorporationInventors: Mohsen N. Harandi, Hartley Owen
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Patent number: RE34189Abstract: An improved two-step process for the conversion of lower molecular weight paraffins, the process comprising contacting in a first step a C.sub.2 -C.sub.10 alkane-rich feedstock with a siliceous zeolite catalyst in a primary fluidized bed reaction zone under high temperature dehydrogenation conditions to obtain an intermediate product comprising oligomerizble olefinic hydrocarbons and aromatics; and then contacting in a second step the intermediate product with a siliceous zeolite catalyst in a secondary fluidized bed reaction zone under low temperature oligomerization conditions to obtain a final product comprising gasoline boiling range aliphatic and aromatic hydrocarbons.Type: GrantFiled: January 11, 1991Date of Patent: March 2, 1993Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi