Abstract: Low-molecular weight olefins from heavy hydrocarbons are obtained with a hydrogenating pretreatment and a subsequent thermal cracking of at least a portion of the hydrogenated product. In the first stage, the polyaromatic content of a first hydrocarbon fraction high in polyaromatic compounds, e.g., a vacuum gas oil, is selectively degraded with a zeolitic hydrotreating catalyst, and in a second stage the resultant hydrocarbons are refined with a non-zeolitic hydrotreating catalyst in admixture with a second heavy hydrocarbon fraction low in polyaromatic compounds, e.g., and atmospheric gas oil. This two-stage process permits the utilization of lower operating pressures as compared to the separate treatment of the heavy hydrocarbon fractions.

Abstract: An improved process for shale oil dearsenation comprises coking a retorted hale oil stream following by contacting the liquid coker product with water. Water washing is preferably carried out under ambient conditions to achieve a reduction to less than 3 ppm w soluble arsenic.

Abstract: The oxidation and thermal stability of severely hydrotreated lube stocks processed through a catalytic dewaxing process comprising a catalytic dewaxing step and a hydrofinishing step is improved by adding a relatively small amount of a sulfur compound upstream of the hydrofinishing step.

Abstract: A process for producing high quality, high molecular weight microcrystalline wax from a hydrocracked, undewaxed bright stock, comprising hydrodenitrification, mild hydrofinishing, and solvent dewaxing.

Abstract: A method for reducing the nitrogen content of shale oil is disclosed. The method comprises selectively extracting nitrogen-containing compounds to form a nitrogen-lean raffinate and a nitrogen-rich extract. The nitrogen-lean raffinate is distilled to form a distillate having a further reduced nitrogen content and a bottoms having a further increased nitrogen content. The bottoms is hydrotreated to remove nitrogen-containing compounds. Extracted shale oil compounds may be combined with the bottoms prior to the hydrotreatment or may be used to generate hydrogen gas for the hydrotreatment. Arsenic-containing compounds are removed from the distillate by extraction.

Abstract: Relatively heavy and relatively light lube chargestocks are dewaxed in two parallel, separate reactors. The reactor used for dewaxing the relatively light chargestock contains a crystallize zeolite having pore openings defined by: (1) a ratio of sorption of n-hexane to o-xylene, on a volume percent basis, of greater than 3, which sorption is determined at a P/P.sub.o of 0.1 and at a temperature of 50.degree. C. for n-hexane and 80.degree. C. for o-xylene and (2) by the ability of selectively cracking 3-methylpentane (3MP) in preference to the doubly branched 2,3-dimethylbutane (DMB) at 1000.degree. F. and 1 atmosphere pressure from a 1/1/1 weight ratio mixture of n-hexane/3-methyl-pentane/2,3-dimethylbutane, with the ratio of rate constants k.sub.3MP /k.sub.DMB determined at a temperature of 1000.degree. F. being in excess of about 2, e.g., natural and synthetic ferrierite, ZSM-22, ZSM-23, ZSM-35 and mixtures thereof.

Abstract: Hydrocarbon feedstocks are dewaxed in a dual catalyst cascade process by passing the waxy feedstock over a crystalline silicate zeolite catalyst having a Constraint Index between 2 and 12, and then over a different crystalline silicate zeolite catalyst having a Constraint Index no less than 2.

Abstract: A hydrocarbon containing feed stream, e.g., a heavy oil or residuum, is contacted under suitable reaction conditions with a free hydrogen containing gas and a selenium compound, preferably selenium dioxide, so as to produce a hydrocarbon stream having an increased API.sup.60 gravity. Generally the amounts of impurities (sulfur, coke precursors, metals) contained in the feed stream are reduced in this hydrotreating process.

Abstract: Arsines are removed from gaseous stream, e.g., hydrocarbon or inert gas streams, comprising arsine impurities and also hydrogen sulfide, by contacting these gas streams with a sorbent material comprising copper oxide and zinc oxide. Preferably, the sorbent material is prepared by coprecipitating of hydroxides of copper and zinc and subsequent heating the hydroxides so as to convert the hydroxides to CuO and ZnO. Optionally, aluminum oxide is also present in the sorbent material.

Abstract: Heavy crudes or vacuum residues are treated in a thermal hydroconversion process in the presence of a metal catalyst from Groups IVb, Vb, VIb, VIIb and VIII of the Periodic Table of Elements and water. Fresh catalyst is introduced into the process as a soluble, metallic catalyst precursor which is then decomposed while feedstock admixed with water is preheated to a temperature of at least about 230.degree. C. but no more than about 420.degree. C.

Abstract: A process for upgrading feedstocks containing not less than about 200 ppm metals, an API gravity of less than about 20.degree., a Conradson Carbon of more than about 8%, by hydroconversion with hydrogen in the presence of a naturally occurring inorganic material as a catalyst. The invention further provides, inter alia, subsequently fractionating the hydroconverted product and solvent deasphalting the distillation bottoms and optionally hydrodesulfurizing atmospheric distillates and the mix of vacuum gas oils and deasphalted oils separately. When a heavy crude of 12.degree. API, 10% Conradson Carbon, 3.2% sulfur and 350 ppm metals is fed to this process, more than 90% (v/v) of a synthetic crude of 25.degree.API, 0.17% sulfur and only 13.8% (v/v) 950.degree. F.+ fraction may be obtained.

Abstract: The invention relates to a process for catalytically hydrodewaxing hydrocarbon feedstocks over zeolite ZSM-22 to produce high yields of low pour, high viscosity index hydrocracked lubricating oil stock.

Abstract: An absorbent hydrocarbonaceous oil comprising contaminants, such as sulfur and/or nitrogen, is upgraded by subjecting the contaminated absorbent oil to hydrorefining. The upgraded absorbent may be utilized again as absorbent.

Abstract: Partial desulfurization in the range of about 30-90% during hydrotreating of a dewaxed lube oil basestock provides an increase in viscosity index of up to five numbers with less than about 5 wt. % yield loss, a consequence of the desulfurized compounds staying in the lube boiling range.

Abstract: A process for the production of transportation fuels from heavy hydrocarbonaceous feedstock is provided comprising a two-stage, close-coupled process, wherein the first stage comprises a hydrothermal zone into which is introduced a mixture comprising a feedstock and dispersed activated or presulfided red mud having demetalizing and coke-suppressing activity, and hydrogen; and the second, close-coupled stage comprises a hydrocatalytic zone into which substantially all the effluent from the first stage is directly passed and processed under hydrocatalytic conditions.

Abstract: A process for the production of transportation fuels from heavy hydrocarbonaceous feedstock is provided comprising a two-stage, close-coupled process, wherein the first stage comprises a hydrothermal zone into which is introduced a mixture comprising a feedstock and red mud having coke-suppressing and demetalizing activity, and hydrogen; and the second, close-coupled stage comprises a hydrocatalytic zone into which substantially all the effluent from the first stage is directly passed and processed under hydrocracking conditions.

Abstract: A process for the production of transportation fuels from heavy hydrocarbonaceous feedstock is provided comprising a two-stage, close-coupled process, wherein the first stage comprises a hydrothermal zone into which is introduced a mixture comprising a feedstock and metals-impregnated red mud having coke-suppressing and demetalizing activity, and hydrogen; and the second, close-coupled stage comprises a hydrocatalytic zone into which substantially all the effluent from the first stage is directly passed and processed under hydrocatalytic conditions. The preferred metals for impregnation include transition metals, in particular, nickel and molybdenum.

Abstract: Lubricating oil stocks produced by methods such as catalytic dewaxing or hydrocracking, comprising hydroprocesses, are stabilized against oxidation by the addition of hydrogen sulfide to the hydroprocessing hydrogen-containing feed using hydroprocess effluent as a source of said hydrogen-containing feed. The H.sub.2 S present in the hydrogen-containing feed saturates olefins that contribute to oxidation instability and restores antioxidant sulfur compounds such as thiols to the lube stock.

Abstract: Heavy hydrocarbon oils are converted into light hydrocarbon oils by two-stage process wherein, in the first stage, a heavy hydrocarbon oil is subjected to thermal cracking conditions and, in the second stage, the product of the thermal cracking is subjected to a hydrotreatment in the presence of a specific catalyst including, as a carrier, a clay mineral consisting mainly of magnesium silicate having a double-chain structure such as sepiolite.

Abstract: Heavy hydrocarbon oils are converted into light hydrocarbon oils by two-stage process wherein, in the first stage, a heavy hydrocarbon oil is subjected to thermal cracking conditions and, in the second stage, the product of the thermal cracking is subjected to a hydrotreatment in the presence of a specific catalyst having a large pore volume in pores with diameters of 200-400 .ANG.. The hydrotreatment is carried out so that the product oil may have a toluene insoluble content of 0.5 wt % or less.

Abstract: A process for conversion of an asphaltenes-containing heavy oil or heavy oil fraction to lighter fractions comprises 3 steps of: catalytic hydrodemetallation, hydrovisbreaking and catalytic hydrodesulfuration.

Abstract: An asphaltene-containing heavy oil or heavy oil fraction is converted to lighter fractions in a process comprising three steps: a hydrovisbreaking, a catalytic hydrodemetallation and catalytic hydrodesulfuration.

Abstract: The catalytic demetalation and desulfurization of a residual oil is substantially improved by subjecting the residual oil to hydrodewaxing prior to the demetalation and desulfurization comprising prior to contacting the residual oil with demetalation and desulfurization catalysts, contacting the residual oil, under hydrodewaxing operating conditions effective to significantly reduce the pour point of the residual oil and to cause substantially little demetalization of the residual oil, with a catalyst comprising about 1 to about 10 weight percent of a Group VIB metal, the metals based on the total catalyst, and being present as the oxides or sulfides on a support comprising a composite of alumina and about 5 to about 25 weight percent of a ZSM-5 crystalline zeolite based on the total composite, the catalyst having at least 60 percent of its pore volume in the 50 to 200 Angstroms diameter range or at least 50% of the pore volume in the 30 to 100 Angstroms diameter range.

Abstract: A process for the hydrotreatment of a heavy hydrocarbon fraction containing sulfur and metal impurities comprises at least two steps: a first step using a catalyst comprising a low proportion of at least one metal of groups V, VI and VIII, said catalyst being in the form of a plurality of juxtaposed agglomerates each formed of a plurality of acicular plates, the plates of each agglomerate being generally oriented radially with respect to one another and with respect to the center of the agglomerate, the carrier of this catalyst being preferably inert; and a second step using a catalyst which could be of the same type but with a higher proportion of metals. This process is useful for the conversion of crude oils, straight run hydrocarbon residues, deasphalted oils, asphalts dissolved in aromatic distillates and coal hydrogenates.

Abstract: The pour point of a hydrocarbon charge stock boiling above about 850.degree. F., is reduced by catalytically dewaxing the charge stock in the presence of a zeolite catalyst and subsequently subjecting at least the liquid portion thereof to hydrotreating in the presence of a hydrotreating catalyst comprising a hydrogenating component and a siliceous porous crystalline material from the class of ZSM-5, ZSM-11, ZSM-23 and ZSM-35 zeolites.

Abstract: Heavy hydrocarbon oils are processed by hydrotreatment over a sepiolite supported metal catalyst, described fuller in U.S. Pat. No. 4,152,250, whereby metallic impurities are removed from the oil and its asphaltene content is decreased, and the hydrotreated oil is solvent deasphalted using a propane, butane, pentane, hexane or heptane solvent or mixtures of these to give a deasphalted oil suitable for further treatment, e.g. hydrodesulphurization, and an asphaltic residue.

Abstract: A process for upgrading heavy crude comprises the hydroconversion of asphaltenes and resins in the presence of steam and ammonia at high temperatures, followed by deasphalting to eliminate metals and remaining asphaltenes. By way of the process of the present invention, conversion of asphaltenes and resins is accomplished while at the same time insuring a low formation of gases and coke so as to obtain an end product with a high yield of distillates and low metal content. The process is particularly suitable for any type of heavy crude, for example those of the Orinoco zone, which possess a high content of asphaltenes and metals.

Abstract: A method for controlling the temperature and composition of a vapor feedstream into a second reactor connected in series flow arrangement with a first reactor. The effluent stream from the first reactor containing vapor and liquid fractions is first cooled against a vapor stream and then further cooled against a suitable external fluid, then is phase separated to provide vapor and liquid fractions. The separated vapor fraction is reheated against the first reactor effluent stream and passed at an intermediate temperature into the second reactor. The first reactor is preferably an ebullated bed type catalytic reactor and the second reactor is preferably a fixed bed type catalytic reactor which is operated at an inlet temperature 20.degree.-200.degree. F. lower than the first reactor effluent stream temperature.

Abstract: A catalyst for hydrotreating a heavy hydrocarbon oil containing asphaltenes comprises a porous carrier composed of one or more inorganic oxides of at least one element selected from among those of Groups II, III and IV of the Periodic Table, and at least one catalytic metal component composited with the carrier. The metal of the catalytic metal component is selected from among those of Groups VB, VIB, VIII and IB of the Periodic Table. The catalyst contains about 1 to 30% by weight of such catalytic metal component and has the following pore characteristics with regard to its pores having a diameter of 75 .ANG. or more: an average pore diameter APD of about 180 to 500 .ANG., a total pore volume PV, expressed in cc/g, being equal to or greater than a value X ##EQU1## the volume of pores with a diameter of about 180 to 500 .ANG. being at least about 0.2 cc/g, the volume of pores with a diameter of at least 1,500 .ANG. being not greater than about 0.03 cc/g, and a total surface area being at least about 60 m.

Abstract: A method for stabilizing the activity of a highly siliceous zeolite used as a catalyst in the processing of hydrocarbon feedstock comprises the addition of about 0.1 to 10 weight percent olefins to the feedstock prior to contacting with said catalyst under hydrocarbon conversion conditions. The method is particularly useful when used in catalytic dewaxing processes.

Abstract: Lube base stock oil of low pour point and excellent stability is produced from a waxy crude oil fraction by solvent refining, catalytic dewaxing over a zeolite catalyst in the nature of zeolite ZSM-5 and hydrotreating under specified conditions.

Abstract: The pour point of a hydrocarbon charge stock boiling in the range of 400.degree. F. to 1050.degree. F., and particularly a lubricating oil charge stock boiling between 600.degree. F. and 1050.degree. F. is reduced by catalytically dewaxing the charge stock in the presence of a zeolite catalyst and subsequently subjecting at least the liquid portion thereof to hydrotreating in the presence of a hydrotreating catalyst comprising a hydrogenating component and a siliceous porous crystalline material from the class of ZSM-5, ZSM-11, ZSM-23 and ZSM-35 zeolites.

Abstract: A desulfurizing and dewaxing process which can be performed in a single reaction vessel is disclosed.The desired lowering of oil partial pressure for dewaxing zone is accomplished by adding diluent gas to the HDS-zone effluent, thus obviating the need for other means to maintain differing oil partial pressures between serial catalyst zones.

Abstract: A two-stage cascade flow fluid catalytic cracking process capable of converting high molecular weight hydrocarbons containing catalyst poisons into products of lower molecular weight with high activity cracking catalyst susceptible to catalyst poisons, the cascade flow process resulting in higher yields of desired motor fuel fractions than those obtainable with conventional riser flow fluid catalytic cracking processes. Catalyst poisons, e.g.

Abstract: A high pour point, high sulfur content gas oil is processed in a combination process wherein the gas oil is first catalytically dewaxed and then hydrodesulfurized in a cascade system which enables the two operations to be integrated through a common hydrogen system and whereby substantial quantities of thermal energy are recovered for reuse resulting in significant energy conservation.

Abstract: Heavy asphaltenic oils are converted to lighter fractions by(a) Deasphalting the asphaltenic oil with an aliphatic C.sub.5 -C.sub.7 hydrocarbon,(b) Maintaining the oil with hydrogen at 440.degree.-530.degree. C. and 40-140 bars in a non-catalytic conversion zone, and(c) Feeding the product of step (b) to a catalytic conversion zone at 320.degree.-430.degree. C. and 40-140 bars, the catalyst in said zone comprising at least one molybdenum and/or tungsten compound and at least one nickel and/or cobalt compound.

Abstract: A method for enhancing both the pour point and viscosity index (V.I.) of crude oils of high wax content by contact of the same with two different zeolites, such as ZSM-5 and ZSM-35 is disclosed.

Abstract: This invention provides a process which involves visbreaking of a heavy hydrocarbon oil in the presence of a suspension of coal particles of 50-2000 micron size.The presence of the fine coal solids permits severe visbreaking conditions which increases the yield of fuel range distillate products. Coke deposition occurs on the surfaces of the coal particles rather than on the surfaces of the heater chambers.The coal particle surfaces also serve to catalyze demetallation of the heavy oil feedstock, and to adsorb demetallation deposits.

Abstract: A catalyst is provided which comprises an ultrastable Y-type crystalline aluminosilicate zeolite, an alumina-aluminum fluorophosphate and a hydrogenation component. Hydrocarbon hydroprocessing processes utilizing the catalyst are also provided.

Abstract: The preparation of high quality, e.g., high viscosity index, base lubricating oils and white oils, particularly food grade white mineral oils, of suitable viscosity in high yield from a mineral oil distillate of suitable lubricating oil viscosity comprises contacting the distillate with hydrogen in four catalytic stages. The first reaction stage employs hydrocracking conditions. Subsequent reaction stages employ hydrogenation conditions. The second reaction stage, preferably employs a sulfur-resistant hydrogenation catalyst and produces a product suitable as a high quality lubricating oil base stock. The third reaction stage preferably employs a sulfur-resistant hydrogenation catalyst to obtain further aromatic saturation. The final stage employs a selective hydrogenation catalyst, optionally activated with a halogen, and produces a product suitable as a white oil, preferably a food grade white oil.

Abstract: A method is disclosed for converting an asphalt-free heavy hydrocarbon oil to high V.I. low pour point lube base stock and naphtha. The heavy oil is first catalytically dewaxed with a catalyst such as Ni-ZSM-5 and the dewaxed oil is then hydrocracked, or hydroconverted with a large pore zeolite catalyst such as dealuminized Y or ZSM-20 associated with palladium. The V.I. is controlled by the severity of the hydroconversion step.

Abstract: A process which comprises recracking a cracked naphtha feed containing up to about 60 percent, suitably from about 20 to about 40 percent olefins, over a crystalline aluminosilicate zeolite catalyst to further crack the naphtha and saturate at least about 50 percent of the olefins, preferably from about 90 percent to about 100 percent of the olefins, based on the weight of said cracked naphtha feed. In a preferred combination a gas oil is catalytically cracked in a first stage to produce a cat cracked naphtha product of high olefin content, and an intermediate or high boiling component thereof, or both, is recracked as a feed in a second stage over a zeolite catalyst to saturate the olefins, and hydrodenitrogenate and hydrodesulfurize said cat cracked naphtha. The recracked cat cracked naphtha is then hydrotreated, or hydrofined, at low to mild severities to provide a low sulfur gasoline suitable for addition to a gasoline blending pool.

Abstract: A process is disclosed for denitrification of a hydrogenated oil, which is particularly applicable to coal-derived oils. The oil is first coked to yield a solid coke product and a coker oil having a reduced nitrogenous compound content. The coker oil nitrogen compounds are then selectively removed from the oil by liquid-liquid extraction using a solution of ferric chloride in furfural as the extracting medium. The extraction is carried out under moderate conditions of temperature and pressure.

Abstract: UV-unstable hydrocrackate lube oil stock is improved by hydrogenating the stock at a temperature in the 200.degree. to 300.degree. C. range using a hydrogenating component disposed upon an alumina carrier having a substantial pore volume of which a major portion is in pores having diameters in the 80- to 150-Angstrom range.

Abstract: An arsenic-contaminated shale oil is thermally treated to precipitate the arsenic and to lower the pour point. Treated oil is then transported and thereafter heated to produce coke and a liquid hydrocarbon distillate. At least a portion of the distillate is catalytically processed in the presence of hydrogen, forming a treated shale oil product.

Abstract: Low concentrations of Group VIB metal salts of fatty acids will catalyze the hydroconversion of sulfur-containing heavy petroleum oils producing a lighter oil fraction having a lower sulfur concentration than the heavy oil and a tar fraction containing a higher sulfur concentration than the heavy oil. Catalyst concentrations of 300 to 1,000 ppm, calculated as the elemental metal, are used. Molybdenum octoate is a preferred catalyst. This is a continuation, of application Ser. No. 400,866, filed Sept. 26, 1973, and now abandoned.

Abstract: A process for hydrotreating (hydroprocessing) hydrocarbons and mixtures of hydrocarbons utilizing a catalytic composite of a porous carrier material, a Group VI-B metal and a Group VIII metal in which process there is effected a chemical consumption of hydrogen. A specific example of one such catalyst is a composite of alumina, a molybdenum component and a cobalt component for utilization in a hydrodesulfurization process. Other hydrocarbon hydroprocesses are directed toward the hydrogenation of aromatic nuclei, the ring-opening of cyclic hydrocarbons, hydrocracking, denitrification, hydrogenation, etc.

Abstract: A pretreating process for upgrading heavy petroleum feedstocks is disclosed. In a pretreating zone, the feedstock is contacted, in the presence of hydrogen, with a cracking catalyst. In this pretreating zone, the heavy metals content of the feedstock is reduced, and a significant quantity of the feedstock coke precursors are converted directly to oils which are readily recoverable from the pretreating zone effluent. Further, some unconverted coke precursors and the heavy metals complexed therewith are separated from the pretreating zone effluent in a solid asphaltic fraction. The pretreating zone effluent remaining after separation of this solid asphaltic fraction is an upgraded feedstock having significantly reduced heavy metal, sulfur, and Conradson carbon residue contents.

Abstract: The invention relates to an integrated process for the production of normally gaseous olefins, starting from a petroleum residue.

Abstract: A process for producing high quality metallurgical coke from hydrocarbonaceous charge stock containing coke precursors which comprises: (a) admixing said hydrocarbonaceous charge with a hereinafter described hydrocarbonaceous recycle stream; (b) introducing the resulting admixture into a coking zone maintained at coking conditions to produce coke and a hydrocarbonaceous effluent having a reduced level of coke precursors; (c) introducing at least a portion of said hydrocarbonaceous effluent into a hydrodesulfurization zone maintained at hydrodesulfurization conditions; (d) recycling at least a portion of the resultant desulfurized hydrocarbon of step (c) to step (a) as said hydrocarbonaceous recycle stream.