Abstract: In a specific example, the present invention provides a fishing rod apparatus configured with low profile guides and a tip top, which are prone to fewer or almost no line tangles.

Abstract: A go/no go ball feeler gauge includes a ball that is laser-welded to a rod. The rod is preferably cut utilizing an EDM process to provide a flat end to which the metal ball is laser-welded. Also, the metal ball is selected to have an initial size that is about 2 microns less than a final required size, and the laser welding process causes the ball to expand to the required diameter.

Abstract: According to one aspect of the invention, a method for assembling a turbine includes placing a middle layer between a first and second outer member, wherein the middle layer includes a non-continuous layer of material and the first and second outer members each include a member of continuous material and welding a primary joint between the middle layer, first outer member and second outer member, the primary joint extending through the first outer member, the middle layer and at least a portion of the second outer member. The method also includes welding a secondary joint between the middle layer and first outer member, the secondary joint extending through the first outer member and at least a portion of the middle layer.

Abstract: A manufacturing method of a hermetic container includes steps of bonding a frame member to a first substrate, by pressing the first substrate and the second substrate to each other by an electrostatic force generated between a first electrode and a second electrode by applying a potential difference between the first electrode and the second electrode, and softening and melting the bonding material. Additional steps include cooling and solidifying the bonding material by simultaneously heating the bonding material with a local heating unit and moving the local heating unit, and increasing the potential difference between the first electrode and a segment of the second electrode, which is in a position at which the segment is heated by the local heating unit.

Abstract: An electric storage battery including a jelly roll type electrode assembly having a mandrel. The mandrel includes a positive portion, negative portion and removable portion. The mandrel has two faces with grooves dimensioned to accommodate positive and negative feedthrough pins. Electrodes are welded to the mandrel using an ultrasonic weld to the face on which the electrodes are attached. An additional weld is made to at least one ultrasonic weld using a through-mandrel laser weld, incident on the opposite face from which the ultrasonic weld. The laser melts the mandrel such that molten mandrel material fills the area under the foil at the area of the ultrasonic weld, the surface area of the foil being significantly increased by knurls formed by ultrasonic welding. Electrodes are wrapped around the mandrel using the removable portion to wind the mandrel. The mandrel allows tighter wrapping of the jelly roll assembly increasing battery miniaturization.

Abstract: Inventive single cavities for use in a high power fiber laser systems are described that include a high reflective grating, a gain fiber, an output coupler having a bandwidth in the range of 1 nm to 2 nm; and an output fiber connected to the single cavity that supplies power from the single cavity. The single cavity can be used in a wide variety of applications, including welding, cutting, brazing or drilling a material, or to seed a downstream amplifier.

Abstract: An electric storage battery including a jelly roll type electrode assembly having a mandrel. The mandrel includes a positive portion, a negative portion and a removable portion. The mandrel can be planar, having two faces with grooves on the positive and negative portions. The grooves are dimensioned to accommodate positive and negative feedthrough pins. The mandrel is welded to the feedthrough pins by using a laser beam incident on the opposite face of the mandrel from the face on which the grooves and pins are located. The laser beam melts the mandrel such that molten mandrel material fills the grooves welding the feedthrough pins in place. Electrodes are wrapped around the mandrel using the removable portion to wind the mandrel. The removable portion can be detached. The mandrel allows tighter wrapping of the jelly roll assembly and increasing battery miniaturization.

Abstract: The invention relates to a method for welding coated sheet metal (3), which comprises at least one laser (13) and at least one shielded arc unit (5) and a rod feeding device (11) for a welding rod (12). The aim of the invention is to provide a method or a device of the aforementioned kind which allows fo˜ reducing or completely avoiding inclusions such as are e.g. caused by the evaporation of the coating of the metal sheet (3). For this purpose, a clamping device (6) is used for positioning the coated metal sheet (3) without substantial gaps between the individual sheets. A material having a zinc and/or carbon and/or aluminum content is used as the weld metal or welding rod (12).

Abstract: A method for treating a metal article can comprise: fusion welding a cladding onto an article comprising a surface and a compressive case depth processing the cladding. An average compression case depth, as measured from the cladding outer surface, can be greater than the cladding thickness. Also included herein are articles made from this method.

Abstract: A method of welding a noble metal tip of a spark plug to an electrode is provided. In the method of welding, in a waveform of a power of a laser beam according to a time of the laser welding, a power of a central portion thereof is smaller than those of both end portions thereof. In addition, the waveform of the power of the laser beam according to a time of the laser welding is a trapezoidal waveform which includes: a rising portion in which the power of the laser beam is gradually increased; a power maintaining portion in which the power of the laser beam after the rising portion is maintained uniform; and a falling portion in which the power of the laser beam after the power maintaining portion is gradually decreased.

Abstract: An electric storage device includes: electric storage elements including external terminals; and bus bars connected to the external terminals, wherein the bus bars include thin-walled portions, and the thin-walled portions and the external terminals are welded together.

Abstract: The present invention provides a method for connecting a turbine blade or vane to a turbine disk or to a turbine ring. First, a connecting body is formed on the turbine blade or vane by supplying an additive suitable for fusion welding to a surface of the turbine blade or vane, melting the additive on the surface, with incipient melting of the surface, and allowing the additive and the surface to solidify. Then, the connecting body is connected to the turbine disk or to the turbine ring by means of a fusion welding process.

Abstract: Systems and methods are provided for adjusting a laser beam applied to a workpiece in a processing operation. A laser processing system receives the laser beam that is associated with a beam quality property. The laser processing system adjusts the laser beam to change the beam quality property based on a characteristic of the workpiece, a characteristic of the processing operation, or a combination thereof. The adjusted laser beam can also be delivered to the workpiece.

Abstract: A hermetically sealed wheel assembly which has been welding autogenously is provided, along with a method and system for welding the wheel assembly. The wheel assembly is made up of at least two components which are laser welded to each other without the use of filler material to create a hermetically sealed wheel assembly.

Abstract: A mirror or mirror assembly fabricated by molding, pressing, assembling, or depositing one or more bulk metal glass (BMG), bulk metal glass composite (BMGMC), or amorphous metal (AM) parts and where the optical surface and backing of the mirror can be fabricated without machining or polishing by utilizing the unique molding capabilities of this class of materials.

Abstract: A method for fabricating an optical device including: a first step of preparing a carrier having a first area and a second area, both edges of the second area having a wall of a step, one edge of the second area being adjacent to the first area, the first area having a first thickness, the second area having a second thickness larger than the first thickness, a second step of mounting the carrier on a temperature control device after the first step, and a third step of mounting a first optical component on the first area of the carrier after the second step.

Abstract: Methods and structures using laser bonding for stacking semiconductor substrates are described. In one embodiment, a method of forming a semiconductor device includes forming a trench in a first substrate, and a bond pad on a second substrate comprising active circuitry. A top surface of the bond pad includes a first material. The first substrate is aligned over the second substrate to align the trench over the bond pad. An electromagnetic beam is directed into the trench to form a bond between the first material on the bond pad and a second material at a bottom surface of the first substrate.

Abstract: A welding system, welding process and welded article are disclosed. The system includes a laser welding apparatus, a GMAW apparatus, and a GTAW apparatus. The laser welding apparatus, the GMAW apparatus, and the GTAW apparatus are positioned to weld an article along a weld path. The process includes providing a welding system having a laser welding apparatus, a GMAW apparatus, and a GTAW apparatus. The process further includes welding an article with one or more of the laser welding apparatus, the GMAW apparatus, and the GTAW apparatus. The welded article includes a weld formed by welding from a GMAW apparatus, a laser welding apparatus, and a GTAW apparatus.

Abstract: A new method of process control for fusion welding maintains a controlled weld pool size or volume, for example in some applications a substantially constant weld pool size or volume. The invention comprises a method of linking machine and process variables to the weld pool size or volume in real time, thereby enabling constant weld pool volume control. The invention further comprises a method of using thermal inverse models to rapidly process real-time data and enable models-based control of welding processes so as to implement constant weld pool volume control.

Abstract: Light-weight VRLA batteries comprise a thin lead substrate that is supported by non-conductive, preferably plastic frames that provide structural stability to accommodate stress and strain in the bipole assembly. In particularly preferred batteries, the plastic frames are laser welded together and phantom grids and electrode materials are coupled to the respective sides of the lead substrate. Where the phantom grid is an ultra-thin lead grid, the lead grid is preferably configured to provide a corrosion reserve of less than 10 charge-discharge cycles and the bipole assembly is charged in an in-tank formation process. Where the phantom grid is a non-conductive grid, the lead grid is preferably a plastic grid and the bipole assembly is charged in an in-container formation process. Consequently, weight, volume, and production costs are significantly reduced while specific energy is substantially increased.

Abstract: A device for the laser weld joining of sheet metal strips includes the following elements: a main frame, a laser welding unit including a laser beam generator for welding the sheet metal strips to be joined and a welding head, a clamping jaw unit supported by the frame and used to clamp the sheet metal strips, and a shearing unit for shearing the head and tails of the sheet metal strips to be joined. The shearing unit includes upper blades mounted to a blade holder and lower blades which can move in relation to the upper blades and which are designed to shear a strip, as well as a blade connecting structure fixed to the frame, the above-mentioned welding head being mobile between the blade holder and the lower blades.

Abstract: A method of laser welding where two steel sheets are welded by a laser beam after the two steel sheets are overlapped with a predetermined gap is disclosed. The method includes: a stitch welding step where a laser beam of focal region is irradiated along a welding portion of the upper steel sheet and the lower steel sheet such that a molten slot is formed at the upper steel sheet along the welding portion and an heat expansion portion is formed at the lower steel sheet along the welding portion by thermal conduction; and a pattern welding step where the laser beam of focal region is irradiated along the welding portion with a predetermined pattern such that an edge of the molten slot formed at the upper steel sheet is melted together with the heat expansion portion of the lower steel sheet so as to form a molten pool.

Abstract: A hand-held shield for welding. The shield includes a rigid metal frame for receiving a user's gloved hand. A substantially rectangular plate is detachably engaged over the rigid metal frame forming a shield to cover and protect the user's gloved hands from slags, molten flames and the like that are typically encountered during welding operations.

Abstract: The invention relates to a method and an apparatus (1) for the production of a welding seam or a three-dimensional structure (26) on a surface of a metallic work piece (14) with the help of a welding torch (7) for carrying out a welding process with a welding wire (9) guided in a welding torch (7), whereby an electric arc (13) is ignited between the welding wire (9) and the work piece (14), and for stabilising the electric arc (13) a laser (27?) for emitting a laser beam (27) with a maximum power of 2000W is arranged, with a point of impact being on that position of the work piece (14) where the welding seam or structure (26) is produced. An improvement of the stabilisation of the electric arc (13) is obtained if the laser (27?) is connected to a means (28) for the control of the laser (27?), which control means (28) is designed to activate the laser beam (27) prior to the ignition of the electric arc (13).

Abstract: The formation of a bellows made up of a stack of a predetermined number of ring-convolutions and having an intermediate plate supported within said stack is achieved by supplying several thin metal rings, each having inner and outer edges. A pair of these metal rings are positioned in contiguous relationship and their adjacent inside edges are welded together to form a ring-convolution. This process is repeated until a sufficient number of ring-convolutions are made to eventually make the desired bellows. Before these separate ring-convolutions are fused to each other, an intermediate plate and a support ring are made. The intermediate plate is a disc of metal that is sized smaller than the inside diameter of the rings and is secured to the support ring. The support ring is then positioned between two formed ring-convolutions in contiguous relationship and the three abutting outside edges are welded to each other to form a support plate convolution.

Abstract: A welding method includes sandwiching a first base material and a second base material between a first block and a second block, the first and second base materials being made of a light-transmitting resin, and welding the first and second base materials to each other by making a laser beam enter the second base material through a front surface of the second base material toward the first block from outside an outline of the second block at an acute entry angle with respect to the front surface of the second base material and by focusing the laser beam on the first and second base materials between the first and second blocks.

Abstract: In a method of making a leading edge component for an airfoil device a first elongate sheet is provided and has a shape substantially conforming to a surface on one of a suction side or a pressure side of an airfoil. A second elongate sheet is provided and has a shape substantially conforming to a surface on the other of the suction side or the pressure side of the airfoil. The elongate sheet can be welded together at least along respective elongate edges thereof, in such a way as to form a leading edge base structure comprising a weld extending the length of the elongate sheets. Material deposits can be provided onto an outer surface of the leading edge base structure in such a way as to substantially cover the weld, whereby the leading edge component is formed.

Abstract: A method for the manufacture of a sensor for a thermal flow measuring device, wherein the sensor has at least one housing with a first open end and a second open end. The first open end is securable in a sensor holder; and at least one resistance thermometer is inserted into the housing through the second open end of the housing and the second open end of the housing is closed. Cables for electrical contacting of the resistance thermometer lead out of the housing through the first open end of the housing.

Abstract: A method manufactures a head suspension by laser-welding the flexure to the load beam at a first welding spot so that a tongue is pressed against a convex portion under predetermined load. The method includes step of forming, before joining the flexure and load beam together, at least one positioning reference hole in each of the flexure and load beam within a circular range that is defined around the first welding spot with a radius equal to a distance between the first welding spot and the projection, laying the flexure and load beam one on another, inserting reference pin into the reference holes, and laser-welding the flexure and load beam to each other at the first welding spot.

Abstract: A method for quality control of a weld bead made using a welding tool. The method collects, by an optical pyrometer having a high frequency acquisition sensor, at least one signal representative of the temperature of a melted portion of the weld bead, and includes a frequency phase for checking that the recurring frequencies are within an acceptable range of reference frequencies, to determine if the weld bead is defective.

Abstract: A welding apparatus for welding workpieces of high-temperature superalloys is provided. The welding apparatus includes a heat source for producing a heat input zone on the workpiece surface, a supplying device for supplying welding filler into the heat input zone and a transporting device for producing a relative movement between the heat source and the supplying device on the one hand and the workpiece surface on the other hand. The welding apparatus further includes a control unit with a control program, which carries out the relative movement in such a way that the welding power and the diameter of the heat input zone are set such that the cooling rate during the solidifying of the material is at least 8000 Kelvins per second.

Abstract: A welding method for an impeller having a plurality of blades, a disc and an exterior body including a shroud welded to the plurality of blades, comprising the steps of: a first step for forming a groove having a prescribed depth and a prescribed width toward one of the blades on a surface of the disc or the exterior body, which is opposite to a surface against the blade abuts, emitting laser light toward the bottom of the groove, and performing melt-through bead welding to bond the bottom of the groove to an end of the blade in such a way that a bead formed on the back of the disc or the shroud is curved with an inward depression; and a second step for performing overlaying welding after completion of the first step by supplying a filler metal to a molten zone while the bottom of the groove is scanned with the laser light.

Abstract: A battery assembly production method is provided that enables the reduction in mechanical stress caused in at least one cell. A battery assembly produced by this method is also provided. The method includes a first welding step of resistance-welding a connection member 5A to a cell 4b, and a second welding step of welding the connection member 5A to a cell 4a subsequent to the first welding step. In at least the second welding step out of the first and second welding steps, an end surface of the connection member 5A, which rises from an outer side surface of the cell 4a when the connection member 5A is brought into contact with the outer side surface, is melted and welded to the cell 4a without pressing the connection member 5A.

Abstract: A laser apparatus for welding is disclosed. The laser apparatus includes: a laser optic head adapted and configured to modify a spot size of a laser beam oscillated by a laser oscillator and to project the laser beam into a joining portion of joining members, wherein the laser optic head is adapted and configured to modify the spot size to selectively perform brazing or welding. A method of selectively brazing or welding according to one or more exemplary embodiments of the present invention includes: providing a laser apparatus of as described herein; and actuating the laser optic head to modify the spot size of the laser beam and project the laser beam into the joining portion of the joining members to selectively perform brazing or welding.

Abstract: A method and system to weld or join workpieces employing a high intensity energy source to create a weld puddle and at least one resistive filler wire which is heated to at or near its melting temperature and deposited into the weld puddle.

Abstract: A method for radiation beam welding of a first member to a second member of a cooling body for an electromagnetic actuator. The first member on a side thereof comprises a surface portion provided with a recess, which is delimited by a periphery, and wherein the second member comprises a substantially continuous first surface portion complementary to the surface portion of the first member in order to close off the recess, the second member being provided with a second surface portion opposite to the first surface portion. The method comprising arranging the first and second member such that the first surface portion engages with the surface portion of the first member; providing a radiation beam, directing the radiation beam towards the second surface portion such that the first and second member are welded together at the periphery of the recess.

Abstract: The invention allows for the contacting of preferably microcomponents using electrical wires. By growing metallic microdepositions on cut surfaces of microcables, a contact region is generated which simplifies the dosing and application of a contact auxiliary and allows ultrasonic bonding, comprising a defined size of the electrically conductive area and allowing the contacting of very stably insulated wires. The application of this method in a panelized manner and in series is inexpensive.

Abstract: A method for laser welding first and second components is provided including moving a laser beam across a portion of a surface of the first component at a speed sufficient to generate protuberances on the surface of the first component by means of a humping effect, juxtaposing said first and second components such that opposed surfaces of the first and second components are separated by said protuberances on the surface of the first component, and laser welding said first and second components by scanning the laser beam in a region in which said surfaces are separated by said protuberances. The height of the protuberances can be controlled by controlling a scanning speed of the laser beam.

Abstract: The invention relates to a device and to an associated method for joining sheet metal parts, each with a flange, by laser, wherein the flanges of the sheet metal parts (2) are joined into one connecting flange. The device has a clamping device (5) for clamping the sheet metal parts (2) to be joined in a main clamping direction running transversely to the connecting flange and a beam guidance system for a laser beam (1). Moreover, the device has a compensation shaft (9) which tracks the laser beam (1) according to a relative movement between the connecting flange and a guidance apparatus.

Abstract: A hermetically sealed wheel assembly which has been welding autogenously is provided, along with a method and system for welding the wheel assembly. The wheel assembly is made up of at least two components which are laser welded to each other without the use of filler material to create a hermetically sealed wheel assembly.

Abstract: A hermetically sealed wheel assembly which has been welding autogenously is provided, along with a method and system for welding the wheel assembly. The wheel assembly is made up of at least two components which are laser welded to each other without the use of filler material to create a hermetically sealed wheel assembly.

Abstract: The invention relates to a method for forming solder deposits (34) on elevated contact metallizations (24) of terminal faces (23) of a substrate (19) formed in particular as a semiconductor component, in which wetting surfaces (26) of the contact metallizations are brought into physical contact with a solder material layer (15) arranged on a solder material carrier (13), at least for the duration of the physical contact a heating of the substrate and a tempering of the solder material layer takes place, and subsequently a separation of the physical contact between the contact metallizations wetted with solder material and the solder material layer takes place.

Abstract: A hermetically sealed wheel assembly which has been welding autogenously is provided, along with a method and system for welding the wheel assembly. The wheel assembly is made up of at least two components which are laser welded to each other without the use of filler material to create a hermetically sealed wheel assembly.

Abstract: A hermetically sealed wheel assembly which has been welding autogenously is provided, along with a method and system for welding the wheel assembly. The wheel assembly is made up of at least two components which are laser welded to each other without the use of filler material to create a hermetically sealed wheel assembly.

Abstract: A system and method for manufacturing welded structures comprises components to be welded, a welding additive material which, before the welding, has a shaped profile and the shaped profile is disposed between components to be welded and conforms with at least one of the components to be welded. At least one heat source is used in the method to weld the components, producing a weld seam on at least one side of one of the components.

Abstract: The present invention relates to a method of connecting a hub component, in particular a pinion, to a shaft. The hub component and the shaft consist of different materials, that is of ceramics and metal. A connecting element of metal is connected both to the hub component and to the shaft. According to the invention, it is provided that the hub component and the shaft are connected to the connecting element by a material bond. The invention furthermore provides a connection between a shaft and a hub component.

Abstract: A method of manufacturing a shaft of a surgical instrument including forming a proximal segment of the shaft to include one or more features for operably engaging the shaft to a first component of the surgical instrument, forming a distal segment of the shaft to include one or more features for operably engaging the shaft to a second component of the surgical instrument and forming an intermediate segment of the shaft. The proximal segment is welded to a proximal end of the intermediate segment; and the distal segment is welded to a distal end of the intermediate segment. The proximal and distal segments are welded to the intermediate segment such that the one or more features thereof are aligned in a pre-determined orientation relative to one another.

Abstract: A method of producing a diaphragm damper 1 having a high pressure chamber 3 comprised of two diaphragms 2 with flanges 6 welded together and charged inside with a high pressure gas. The diaphragms 2 are made of magnetically attractable thin metal sheets. A pair of jigs 30, 40 provided to face each other inside the pressure vessel 20 hold the diaphragms 2 by magnetic force. The pressure vessel 20 is sealed and evacuated, then the pressure vessel 20 is charged and pressurized by a mixed gas including helium. After this, the pair of jigs 30, 40 are made to approach each other to make the flanges 6 of the pair of diaphragms 2 come into close contact. Inside the pressure vessel 20, the jigs 30, 40 are simultaneously rotated to rotate the pair of diaphragms 2 and a laser beam is fired at the flanges 6 of the diaphragms 2 to weld the flanges 6 over their entire circumferences.

Abstract: A laser beam welding device and a laser beam welding method are described. It is provided that a laser beam converted to have an annular cross-sectional area by using an optical system is deflected for the purpose of producing a radial weld.

Abstract: To provide a method of welding a metallic glass and a crystalline metal by shifting a high-energy beam scan area from a butting face thereof to the metallic glass side, to fall within a composition range required for glass phase formation of a metallic glass base material in a simplified assured manner. In a welding method for weldingly joining a metallic glass and a crystalline metal together by scanning a high-energy beam in a position shifted from a butt interface between the metallic glass and the crystalline metal toward the metallic glass, it is intended to provide a technique for allowing a composition of a melt zone formed around a welding interface to fall within a composition range required for forming a glass phase in the metallic glass to be joined, in a simple and more reliable manner. A metallic glass (1) and a crystalline metal (2) are butted against each other to define a groove space (Y) over a groove formed on the side of the crystalline metal (2).