Abstract: A double-wall pipe for a transportation means which includes an outer pipe and an inner pipe extending therein. The outer pipe has two pipe segments which are formed like half-shells and are joined together to form the outer pipe along the longitudinal edges thereof. In this way, it is possible to make both the outer pipe and the inner pipe of metal, such that the wall thickness of the inner pipe can be relatively small.

Abstract: A method of fixing a functional component (2) in a housing (4). During a first step, a first housing portion (1) is prepared in which a functional component (2), to be fixed, is arranged in a provisional fixing position. During a second step, a second housing portion (3) is brought into contact with the first housing portion (1) so that the functional component (2) is arranged in a joining direction (X) between the housing portions (1, 3). During a third step, material from at least one of the housing portions (1, 3) is melted in such manner that the functional component (2), located between the housing portions (1, 3), is gripped in position when a material-integral bond is formed between the housing portions (1, 3).

Abstract: A first laser beam is radiated to a first radiation position of a welding object while intersecting a wire, and a second laser beam is radiated to a second radiation position that is spaced a predetermined distance from a target position of the wire. Arc welding is performed between the wire and the welding object while radiating the first laser beam and the second laser beam such that the first radiation position, the second radiation position, and the target position are disposed on a welding line of the welding object. In this way, it is possible to prevent the generation of spatter and perform welding at a high rate, without increasing the size of a molten pool.

Abstract: A welding method and apparatus that simultaneously utilize laser beams and arc welding techniques. The welding apparatus generates a first laser beam that is projected onto a joint region between at least two workpieces to produce a first laser beam projection on adjacent surfaces of the workpieces and to cause the first laser beam projection to travel along the joint region and penetrate the joint region. The apparatus also generates an electric arc to produce an arc projection that encompasses the first laser beam projection and travels therewith along the joint region to form a molten weld pool. In addition, the apparatus generates a pair of lateral laser beams that produce lateral laser beams projections that are encompassed by the arc projection and are spaced laterally apart from the joint region to interact with portions of the weld pool that solidify to define weld toes of the weld joint.

Abstract: The invention relates to a metallic sensor housing for an optoelectronic sensor which is composed of a plurality of parts. Provision is made in accordance with the invention that two or more metallic parts of the housing are connected to one another with material continuity. The invention additionally relates to an optoelectronic sensor having a metallic sensor housing in accordance with the invention and to a method of manufacturing a metallic sensor housing in accordance with the invention.

Abstract: Described herein are methods of constructing a part using BMG layer by layer. In one embodiment, a layer of BMG powder is deposited to selected positions and then fused to a layer below by suitable methods such as laser heating or electron beam heating. The deposition and fusing are then repeated as need to construct the part layer by layer. One or more layers of non-BMG can be used as needed. In one embodiment, layers of BMG can be cut from one or more sheets of BMG to desired shapes, stacked and fused to form the part.

Abstract: A process for altering the absorption of electromagnetic radiation by one or more compounds of the general formulae (I) wherein these compounds are irradiated with electromagnetic radiation of wavelength from 300 to 750 nm. The use of compounds of the general formula (I) or (II) for marking materials, for example paper or mineral oil, and use of compounds of the general formula (I) or (II) for causing a color change. The use of compounds of the general formula (I) or (II) for laser welding, heat management, as a photoinitiator, as a free-radical scavenger or for detection of oxygen. A process for regulating the absorption or transmission of electromagnetic radiation by a material wherein one or more compounds of the general formula (I) or (II) are contacted with this material and these compounds are irradiated with electromagnetic radiation of wavelength from 300 to 750 nm. Specific compounds of the general formula (I).

Abstract: When welding from both sides of a weld part where a first member and a second member, which are the objects being joined, face each other is performed by first welding performed from one side and second welding performed from the other opposite side from that first welding, heat quantity adjustment, that adjusts the quantity of heat input to the weld part for the second welding, which is performed after the first welding, is carried out such that an amount of welding distortion that is the objective arises.

Abstract: A workpiece part for a housing assembly for connecting two workpiece parts via a joining zone includes a laser beam-absorbing material, and at least one rib element arranged in the joining zone.

Abstract: A laser welding method basically includes providing a robot that is moveably in accordance with predetermined movement data, and controlling the controlling a laser beam emitting section of the robot to emit a laser beam onto a predetermined irradiation position of a workpiece to conduct welding. The laser welding method further includes: measuring a current movement position of the robot with respect to a movement position specified in the predetermined movement data; operating of the robot to change the current movement position of the robot to a prescribed position based on the predetermined movement data; and adjusting a laser emission direction by controlling an emission changing section of the laser beam emitting section based on the current movement position of the robot and the predetermined movement data such that a laser beam is emitted from the laser beam emitting section and strikes the predetermined irradiation position of the workpiece.

Abstract: A suspension component for a vehicle includes a cast iron body, a high strength steel tube and an adapter ring. The adapter ring includes a protrusion engaged with a face of the cast iron body. The protrusion is heated to a plasticized state as a capacitor is discharged through the protrusion and the face. The adapter ring is welded to the body upon cooling of the adapter ring. The high strength steel tube is fixed to the adapter ring.

Abstract: A method for producing an RFID transponder. An RFID chip is attached onto a conductive sheet. A portion of an antenna element is cut from the conductive sheet using a laser beam after the RFID chip has been attached to the conductive sheet.

Abstract: Provided is a laser lap welding method including the steps of: preparing two steel sheets, at least one of which is a galvanized steel sheet, in such a manner that the steel sheets are directly lapped one over the other with a galvanized layer of the galvanized steel sheet located as an interface of the steel sheets; and irradiating an outer surface of any one steel sheet in the lap region of the two steel sheets with a laser beam under predetermined power and speed conditions, so that an elongated hole is formed in a molten pool extending backward from a laser irradiation position at least in the steel sheet on the outer surface side. Welding of the two steel sheets is performed while venting metal vapor produced by the laser irradiation through the elongated hole backwards in a laser travelling direction and towards a laser irradiation source.

Abstract: A semiconductor device has a heat dissipating base; a patterned insulating substrate attached to the heat dissipating base with a solder therebetween; a semiconductor chip attached to a conductive pattern of the patterned insulating substrate with a solder therebetween; a first conductor attached to the semiconductor chip with a solder therebetween; a resin case attached to the heat dissipating base with an adhesive; and a second conductor attached to the first conductor by laser welding. The second conductor formed by rolling has stripe-shaped rolling traces formed on a surface thereof in a rolling direction and is disposed on the first conductor such that the rolling traces are arranged in a same direction.

Abstract: When a turbine impeller (4) formed from an Ni-based superalloy and a rotor shaft (2) formed from a steel material are joined by being fused together via welding in a boundary portion, a mixing ratio of a welding metal (6) that is formed in the boundary portion by fusing together the Ni-based superalloy forming the turbine impeller (4) and the steel material forming the rotor shaft (2) is between 0.5 and 0.8. As a result, it is possible to obtain a sound welding joint in which there are no cracks in the boundary between the welding metal (6) and the Ni-based superalloy (4).

Abstract: A process is provided for laser beam welding of surface treated steel components. Two steel components, at least one of which is a surface treated steel component, are relatively arranged to form a joint that is to be welded. Using a laser beam, the two steel components are irradiated along the joint so as to heat materials within each of the two steel components to a welding temperature, and thereby form a weld pool. During welding a metallic constituent is introduced into a leading edge of the weld pool, in front of the laser beam along a welding direction. The introduced metallic constituent combines with a species, which is released into the weld pool from the surface treated steel component, to form a compound that is stable within the weld pool at the welding temperature.

Abstract: A work piece for use in abrasive environments with hardbanding is provided. The work piece has at least a protective layer deposited onto at least a portion to be protected. The deposited layer exhibits a hardness of at least 50 Rc, a wear rate of less than 0.5 grams of mass loss as measured according to ASTM G65-04, Procedure A, a wear rate on a contacting secondary body comprising carbon steel of less than 0.005 grams as measured according to modified ASTM G77 wear test. The deposited alloy forms an iron matrix comprising embedded hard particles in an amount of less than 15 vol. %. The embedded hard particles have an average particle size of ranging from 100 nm to 5 ?m. In one embodiment, the deposition is via welding.

Abstract: A method for protecting a work piece for use in abrasive environments with hardbanding is provided. The layer is deposited onto at least a portion of the work piece to be protected. The deposited layer exhibits a hardness of at least 50 Rc, a wear rate of less than 0.5 grams of mass loss as measured according to ASTM G65-04, Procedure A, a wear rate on a contacting secondary body comprising carbon steel of less than 0.005 grams as measured according to modified ASTM G77 wear test. The deposited alloy forms an iron matrix comprising embedded hard particles in an amount of less than 15 vol. %. The embedded hard particles have an average particle size of ranging from 100 nm to 5 ?m. In one embodiment, the deposition is via welding.

Abstract: The present invention provides an optical lens assembly, comprising: at least an optical lens; a lens barrel within which the at least one optical lens is placed; and a retainer placed within the lens barrel; wherein the optical lens is arranged such that an optical axis thereof is aligned with a central axis of the lens barrel; and wherein the retainer is arranged such that a peripheral surface thereof is in contact with an inner wall of the lens barrel and a bottom surface thereof is pressed against one surface of the optical lens. A laser beam is used to irradiate the peripheral surface of the retainer to cause a temperature rise at an area where the retainer is in contact with the lens barrel to reach a welding temperature, thereby welding the retainer to an inner side of the lens barrel.

Abstract: The invention relates to a gear housing for a planetary gear, for the purpose of accommodating the toothed components, which form the planetary gear, having a hollow cylindrical housing body comprising an inner toothing, wherein said housing body can be connected on both end faces thereof to a mounting flange, wherein according to the invention, the configuration includes—the housing body and at least one mounting flange are designed to each overlap axially on end faces thereof to form an overlap region,—in the overlap region, the housing body and the at least one mounting flange are designed with a press connection, and—at least in the overlap region, a material that is transparent to laser light, and a material that is not transparent to laser light, are included as the materials for the housing body and for the at least one mounting flange.

Abstract: A solder-jet nozzle for laser-soldering head-connection pads of a head-stack assembly (HSA) for a hard-disk drive (HDD). The solder-jet nozzle includes a body, a central duct, and an outer surface of the body. The body includes a tip configured to deliver a solder ball in proximity to head-connection pads of a head-gimbal assembly (HGA) of the HSA. The central duct is configured to convey the solder ball to the tip. The outer surface of the body includes a first portion, and at least a first flat. The first portion substantially coincides with a conical surface of a cone with axis disposed about along the central axis of the body. The first flat, which is parallel to the central axis, is contiguous with the first portion, and intersects the conical surface of the cone. A laser-soldering tool and a method, for laser-soldering head-connection pads of the HSA are also provided.

Abstract: The present invention relates to a process for joining workpieces made of zinc-containing aluminum alloys by laser beam welding, in which process a layer consisting of vanadium is introduced into the joining gap between the workpieces to be connected to avoid the formation of pores, and the workpieces are then connected to one another by laser beam welding.

Abstract: A welding method, e.g., a laser welding method, for connecting a first workpiece to a second workpiece, includes a first method step in which the first and the second workpiece are brought into contact with each other; a second method step in which a desired welding distortion is ascertained; and a third method step in which the first and the second workpiece are welded to each other as a function of the welding distortion, and/or in which the first and the second workpiece are rotated about an axis of rotation at a rotational speed, the first and the second workpiece being welded to each other as a function of the rotational speed.

Abstract: A hybrid welding apparatus, and a system and method for welding at least two adjacent components having a large gap of approximately 3.0 millimeters that results in a full-penetration weld is provided. The welding system includes a hybrid welder having a defocused laser beam, an electric arc welder, and at least one bridge piece adjacent to one or more of the at least two adjacent components. The defocused laser beam and the electric arc welder are arranged and disposed to direct energy onto the at least two adjacent components to create a common molten pool operable to provide a full penetration weld to bridge the gap at a high constant weld speed, thereby joining the two adjacent components with a weld.

Abstract: A course of a position of a positioning device is determined as a laser beam welds a workpiece at a focus area of the laser beam. The positioning device is configured to position the focus area of a laser beam on a workpiece such that a joint is formed on the workpiece. A course of the joint on the workpiece from the determined course of the position of the positioning device is estimated, and a deviation between the determined course of the position of the positioning device and the estimated course of the joint on the workpiece is calculated. The deviation represents a parameter related to the precision of the seam position control.

Abstract: A metal enclosure has a surface region which is coated with cladding material using a laser cladding process. The metal enclosure can form at least a portion of an electronic device housing. All or part of one or more surfaces of the enclosure can be coated with cladding material. The coating of cladding material can be varied at selective regions of the enclosure to provide different structural properties at these regions. The coating of cladding material can be varied at selective regions to provide contrast in cosmetic appearance.

Abstract: The invention relates to a method for joining two partners to be joined at defined joining points, one partner (1) being made of a ceramic material and the other partner being made of a metal or a ceramic material. The aim of the invention is to improve such a method in such a way as to make the same easy to use while creating a permanent joint. Said aim is achieved by arranging the partners (1) to be joined in such a way that the partners (1) are in contact with each other at the joining points, and directing a laser beam to one of the partners (1) at the joining points in such a way as to make the laser beam shoot through said partner and at least partially penetrate into the other partner (1).

Abstract: A cutting tool is provided with a cutting surface on a first side of the cutting tool and an attachment member on a second side of the cutting tool. The cutting surface can have cutting edges with characteristics that vary along the cutting tool. Novel methods of manufacturing such cutting tools are also provided.

Abstract: In a laser welding method for an endoscope, when the thickness of the plate of an outer cylindrical member is set as h, the thickness of the plate of an inner coil-shaped member is set as hc, the maximum welding energy of laser welding that does not change the inner and outer diameters of the outer cylindrical member in the place where the inner coil-shaped member is not placed inside the outer cylindrical member is set as E1, and the minimum welding energy that enables the outer cylindrical member to be fixed by welding to the inner coil-shaped member is set as E2, the spiral weld beads do not overlap, the welding depth H from the outer cylindrical member to the inner coil-shaped member holds true h<H<h+hc, the welding energy E satisfies the expression of E2?E?E1.

Abstract: A method for beam welding a multi-sheet work stack includes providing a reduced thickness feature in a first sheet, positioning the first sheet adjacent to a second sheet to define a first welding interface, and positioning a third sheet adjacent to the second sheet to define a second welding interface. A laser or electron beam is directed through the first sheet at the feature to form a fusion weld at one of the welding interfaces. A second beam may be directed onto the other interface to form a second fusion weld. Providing a reduced thickness feature in the first sheet may include forming the feature with the beam and mechanically pre-forming the feature. One of the interfaces may be pre-heated using the beam, and the beam may be split using a beam splitter to form multiple beams. A welded assembly formed via the method is also disclosed.

Abstract: According to an embodiment, a method for manufacturing a semiconductor device includes a placement step and a bonding step. The placement step faces a semiconductor active portion toward a support substrate portion via a bonding portion disposed between the semiconductor active portion and the support substrate portion. The bonding portion includes a bonding layer and a light absorption layer, absorptance of the light absorption layer for laser light being higher than or equal to absorptance of the bonding layer for the laser light. The bonding step bonds the semiconductor active portion and the support substrate portion by irradiating the light absorption layer with the laser light through the support substrate portion and melting the bonding layer by thermal conduction from the light absorption layer heated by the laser light.

Abstract: Machinery and process are disclosed for laser welding. A beam is generated and focused on a discrete work surface, with a distinctive nozzle provided for delivering plasma suppression gas toward the surface. The nozzle has first and second inlets for receiving first and second sources of different plasma suppression gases, respectively. The nozzle has first and second outlets in fluid communication with the first and second inlets, respectively, together directing an externally mixed stream of the gases from the nozzle at an angle of incidence of 35 degrees to 50 degrees relative to the surface to impinge upon the generated plasma. The impinging stream intersects the beam at or above the surface, as the mixed gases are deflected across the beam. The invention saves on helium costs and demonstrably increases weld penetration.

Abstract: Electric miniature motor comprises bearings; stationary assemblies having end faces; metallic configurations for seating the bearings are formed at the end faces of the stationary assemblies; and at least one of the bearings is a roller bearing wherein an inner ring of the roller bearing is connected by at least one welded joint to a shaft of the motor.

Abstract: In this brazing method, which brazes an insulating substrate and a top plate that configure an HV inverter cooler, the insulating substrate is disposed on the top plate with a brazing material layer therebetween, and then, by means of laser irradiation, laser welding is performed at an arbitrary plurality of positions at the joining section between the top plate and the insulating substrate, thus provisionally affixing the insulating substrate to the top plate. Thereafter, by means of heating and melting the brazing material layer, the insulating substrate is brazed onto the top plate with the plurality of laser-welded positions as the brazing start points. After brazing, a power semiconductor is joined onto the insulating substrate corresponding to the center portion of the region surrounded by the plurality of brazing start points.

Abstract: The present invention is a vacuum insulated panel (VIP) for increasing the thermal insulation surrounding a structure or volume, and a novel method for manufacturing the VIP. The VIP comprises at least two pieces of thin metal foil welded together adjacent the edges of said metal foil, said thin metal foil material defining the exterior of a sealed and gas evacuated vacuum enclosure; and a vacuum insulation panel core located between said at least two pieces of welded thin metal foil material, said vacuum insulation panel core located inside said sealed and gas evacuated vacuum enclosure.

Abstract: A system and method for repairing a hollow fan blade. In one aspect the blade includes a hollow portion having a plug disposed therein, wherein the plug is smaller than the opening. During processing the blade is located under a vacuum box and the gap is sealed between the plug and the opening using a fiber laser.

Abstract: A method for hybrid direct manufacturing is provided. The method involves depositing a foundation of material onto a substrate platform or base plate. The foundation serves as a foundation for a block of material (a monolith) to be welded thereon. Once the foundation is created, the monolith or block of material may be placed against the foundation. The foundation may be created such that its boundary matches with the boundary of the monolith that will be welded on top of the foundation. Next, the monolith is welded to the foundation using a high energy beam such as an electron beam. The method may also involve depositing a layer of material on or adjacent to the monolith.

Abstract: The invention relates to a method for producing a cellular wheel made of metal, wherein a tool (40, 50, 60) having a cylindrical inner shell (41, 51, 61), the diameter of which corresponds to the inner diameter of the subsequent sleeve (18, 20, 14), is placed on the free end edges of the fins (16) for fixing the angular orientation of the fins (16). A molding material mixture (F) made of a fireproof base molding material and a curable binding agent that can be released from the base molding material by thermal treatment is applied in the cells (22, 24, 26) bounded by the inner shell (41, 51, 61) of the tool (40, 50, 60) and the fins (22, 24, 26) and cured. After removing the tool (40, 50, 60), the subsequent sleeve (18, 20, 14) is placed on the free end edges of the fins (16) fixed in place by the cured molding material mixture (F). The free end edges of the fins (16) are joined to the subsequent sleeve (18, 20, 14) by welding or brazing to the cells (22, 24, 26).

Abstract: To create a metal section (P3) of complex shape, a three-dimensional drawing is made of the final size, then plane drawings are developed and made of each of the elements that form a distinct part of the section. These elements are then cut out (A3, B3) in at least one metal plate. Cutting operations are preferably executed flat in the flat plate. If necessary, at least one of the elements (A3, B3) is then formed. Lastly, the elements (A3, B3) are assembled together by welding for example, to form the section (P3).

Abstract: A method for producing an electrical connection between a rigid printed circuit board and a metallic contact partner, includes preparing the rigid printed circuit board having at least one copper layer and at least one prepreg layer, bringing the metallic contact partner and the printed circuit board together in such a way that the metallic contact partner is brought into contact with a contact pad on the copper layer of the printed circuit board, forming a cutout in the printed circuit board by removing the prepreg layer in at least one partial region of the contact pad, and irradiating with laser light to form a weld connection between the contact partner and the contact pad. A configuration of a rigid printed circuit board, a metallic contact partner and an electrical connection point, as well as a module having such a configuration, are also provided.

Abstract: A laser-based workpiece processing system includes sensors connected to a sensor controller that converts sensor signals into focused spot motion commands for actuating a beam steering device, such as a two-axis steering mirror. The sensors may include a beam position sensor for correcting errors detected in the optical path, such as thermally-induced beam wandering in response to laser or acousto-optic modulator pointing stability, or optical mount dynamics.

Abstract: A method for processing workpieces includes performing a laser processing operation in which a laser beam is directed at a first mirror face and at a second mirror face of a redirecting mirror. The second mirror face is at least partially surrounded by the first mirror face. During the laser processing operation, the second mirror face performs a pendulum movement relative to the first mirror face.

Abstract: In joining an Fe-based metallic member comprising an Fe-based material and an Al-based metallic member comprising an Al-based material by a Zn-based filler metal, a joined part of the Fe-based metallic member is heated at a temperature higher than a melting point of the Fe-based material.

Abstract: Disclosed is a fuel nozzle and a process of fabricating a fuel nozzle. The fuel nozzle includes a fuel nozzle end cover and a fuel nozzle insert. The fuel nozzle insert is welded to the fuel nozzle end cover by a welding process selected from the group consisting of beam welding, solid state welding, and combinations thereof and/or the fuel nozzle insert includes a first fuel nozzle insert portion and a second fuel nozzle insert portion. The process includes welding the fuel nozzle insert to the fuel nozzle end cover.

Abstract: A fusion welding method includes the steps of: generating a hybrid laser beam obtained by mixing a low-intensity laser beam with a first high-intensity laser beam and a second high-intensity laser beam; moving the hybrid laser beam along a gap between a first member and a second member; and melting the first member and the second member in the periphery of the gap with the hybrid laser beam, and filling the gap with the melt of the first member and the melt of the second member to weld the first member and the second member, wherein the first high-intensity laser beam is applied to the area of the first member to which the low-intensity laser beam is applied, and the second high-intensity laser beam is applied to the area of the second member to which the low-intensity laser beam is applied.

Abstract: A wire includes a first wire section is of a first material and a second wire section is of a second material different from the first material. A joining section is adjacent both the first and second wire sections, the joining section comprising a first end and a second end. The first end of the joining section is of a material that is compatible with the first material of the first wire section and the second end of the joining section is of a material that is compatible with the second material of the second wire section.

Abstract: The invention relates to a method for joining objects made of metal, plastic, hybrid structures or ceramic by means of heat input such as soldering or welding, wherein materials such as particles, in particular nanoparticles, elements, atoms, molecules or ions are introduced into the joint. It is proposed according to the invention that a gas stream brings gaseous compounds to the joint which decompose at elevated temperature and deposit particles as heat is being applied to the joint.

Abstract: A welding apparatus and a welding method are employed for laser narrow groove welding which performs welding scanning a laser beam in the welding direction while feeding a solid filler metal into a narrow groove. The welding apparatus includes a laser beam irradiation head having a mechanism periodically oscillating an irradiation point of the laser beam with a predetermined amplitude in the bottom of the groove, and a filler metal control device having a solid filler metal feeder feeding the solid filler metal to the molten pool formed in the bottom of the groove by the laser beam and adjusting the feeding position independent of a motion of the laser beam irradiation head so that the tip position of the solid filler metal detected is constantly positioned in the center of the groove.

Abstract: A laser-beam device for laser-soldering connection pads of a head-stack assembly (HSA) for a hard-disk drive (HDD). The laser-beam device includes a laser configured to provide a first beam of light, a rectangular flat-top beam-shaping (RFTBS) optic, and a focusing lens. The RFTBS optic is configured to shape the first beam of light into a second beam having a rectangular shape, and a substantially flat-top intensity profile in a far-field region. The focusing lens is configured to transform the second beam into a third beam aligned with connection pads of the HSA. The third beam of light has a substantially flat-top intensity profile and a rectangular beam shape matched to cover the connection pads, and is configured to generate heat about uniformly to reflow solder of the connection pads. A laser-soldering tool and a method, for laser-soldering connection pads of the HSA are also provided.

Abstract: At a plurality of welding positions in an overlap portion of a plurality of members including a high-tensile steel sheet whose carbon content is 0.07 weight % or more, first beads (31 to 36) in a closed loop shape or a closed loop-like shape and second beads (41 to 46) in a closed loop shape or a closed loop-like shape on inner sides of the first bead (31 to 36) are formed by remote laser welding for joining. At this time, there are a procedure for successively forming the plural first beads (31 to 36) and a procedure for successively forming the plural second beads (41 to 46) for the plural formed first beads (31 to 36), and in both of the cases, the beads are each formed at a position except the closest welding position among the plural welding positions. Consequently, it is possible to enhance strength of a weld zone and to suppress welding deformation.