With Condition Responsive, Program, Or Timing Control Patents (Class 228/102)
  • Publication number: 20020179677
    Abstract: A pressure gauge or monitor is attached to a soldering iron so that the pressure with which the iron is being applied can be precisely monitored. Such a pressure monitor on a soldering iron can be used to monitor the pressure applied with the soldering iron when forming a solder electrode on an anti-reflective film of a cathode ray tube. This allows such electrodes to be consistently and optimally formed for grounding the anti-reflective film.
    Type: Application
    Filed: June 4, 2001
    Publication date: December 5, 2002
    Applicant: Sony Corporation
    Inventor: David Allen Murtishaw
  • Publication number: 20020175201
    Abstract: A positioning device in which an operating member is solid with a mechanical touching member and is displaced together with it by computer controlled displacement devices; both the operating and the touching members are mounted on a common supporting member, thus forming a touching and operating unit on which act the computer controlled displacement devices. The computer is programmed in order to determine by means of the touching member, and to memorize, the positions of a plurality of points on which the operating member should perform its operation, then determining by interpolation the entire work trajectory of the operating member, which may particularly be a welding head; in this case, several touching and operating units form part of a welding apparatus, and particularly of a so-called coupler, intended to automatically perform the inner weldings between the sections of a piping, such as an oil pipeline or the like.
    Type: Application
    Filed: January 28, 2002
    Publication date: November 28, 2002
    Inventor: Bruno Faroldi
  • Publication number: 20020175202
    Abstract: Method and apparatus for suction-holding a semiconductor pellet on a positioning stage of a bonding apparatus without causing the pellet to be misaligned after positioning thereof including a suction force control device. The suction force control device comprises a suction-switching electromagnetic valve, a suction force-adjusting electromagnetic valve, a vacuum source, a compressed air source and a throttle valve so that a semiconductor pellet is held on a positioning stage by a suction force that is weak enough that a positioning claw can move the semiconductor pellet for positioning; and upon completion of the positioning, the semiconductor pellet is held to the positioning stage by a suction force that is stronger than the weak suction force used for positioning.
    Type: Application
    Filed: April 21, 1999
    Publication date: November 28, 2002
    Inventors: HIROSHI USHIKI, HIROFUMI MOROE
  • Patent number: 6471110
    Abstract: With the mounting of semiconductor chips on a substrate having a solder portion a semiconductor chip held by a gripper spring mounted on a bondhead is lowered onto the substrate. In doing so, the gripper is deflected towards the bondhead. Subsequently, the semiconductor chip is raised by a predetermined distance and then released. Optionally, the semiconductor chip is moved up and down before being released. With this method, the semiconductor chip is under mechanical control until the solder has taken up a stable form and the semiconductor chip has achieved its final position.
    Type: Grant
    Filed: September 8, 2000
    Date of Patent: October 29, 2002
    Assignee: ESEC Trading SA
    Inventors: Christoph Luechinger, Markus Limacher
  • Patent number: 6439448
    Abstract: An ultrasonic wire bonder is disclosed having a bonding head for bonding wire to an electrical or electronic component with a bonding tool. A flexible support formed from at least one arcuate arm, supports the bonding tool for flexible movement of the bonding tool in the Z axis. A pair of arms form a wire clamp supported on the flexible support and are articulated by a link connected for moving one of the arms with respect to the other by an electrical drive having a coil. A wire cutter is connected to the bonding head and a pusher pushes the wire cutter toward the bonding tool before wire is to be cut after bonding.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: August 27, 2002
    Assignee: Orthodyne Electronics Corporation
    Inventor: Andreas H. Ringler
  • Patent number: 6435399
    Abstract: A method of checking a wirebond condition is provided, wherein the wirebond condition results from the bonding of a conductive wire to an object such as a semiconductor chip and a lead. The wire is guided by a bonding tool. According to the checking method, first, a first position of the bonding tool is detected when the bonding of the wire is completed. Then, a pulling force, which is small enough to prevent breakage of the wire, is applied to the wire. In this state, a second position of the bonding tool is detected. Finally, the first and the second positions of the bonding tool are compared with each other.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: August 20, 2002
    Assignee: Rohm Co., Ltd.
    Inventor: Kazuya Ikoma
  • Publication number: 20020109000
    Abstract: A second substrate is positioned relative to a first substrate having phase-changeable bumps, such as solder bumps, between them, wherein the second substrate has a first face adjacent the first substrate, a second face remote from the first substrate, and at least one edge wall between the first and second faces. The phase-changeable bumps are liquefied to establish an equilibrium position of the first and second substrates relative to one another. At least a portion of the second face is pushed away from the equilibrium position towards the first substrate, to a new position, without applying external force to the first face other than spring forces of the phase-changeable bumps that are liquefied, and without applying external force to any edge wall. Thus, only spring forces of the phase-changeable bumps that are liquefied oppose the pushing. The phase-changeable bumps that are liquefied then are solidified, to maintain the new position.
    Type: Application
    Filed: November 2, 2001
    Publication date: August 15, 2002
    Inventor: Glenn A. Rinne
  • Publication number: 20020109001
    Abstract: Force sensing apparatus is provided for sensing deflection of a transducer in an ultrasonic welding machine. The apparatus includes a body member, a transducer holder and a force sensor. The transducer holder is adapted to hold an ultrasonic transducer and the transducer holder is fixed to the body member. The force sensor is located between adjacent surfaces of the body member and the transducer holder to sense a force applied between the surfaces.
    Type: Application
    Filed: April 5, 2002
    Publication date: August 15, 2002
    Applicant: ASM Technology Singapore Pte Ltd
    Inventors: Gang Ou, Gary Peter Widdowson, Ka Shing Kenny Kwan
  • Patent number: 6425514
    Abstract: Force sensing apparatus is provided for sensing deflection of a transducer (8) in an ultrasonic welding machine. The apparatus includes a body member (2), a transducer holder (1) and a force sensor (4). The transducer holder (1) is adapted to hold an ultrasonic transducer (8) and the transducer holder (1) is fixed to the body member (2). The force sensor (4) is located between adjacent surfaces (11, 12) of the body member (2) and the transducer holder (1) to sense a force applied between the surfaces (11, 12).
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: July 30, 2002
    Assignee: ASM Technology Singapore PTE LTD
    Inventors: Gang Ou, Gary Peter Widdowson, Ka Shing Kenny Kwan
  • Publication number: 20020092897
    Abstract: An automatic dross removal apparatus, which can be used with a solder wave apparatus, is provided, that generally includes a reservoir having a cavity for containing liquid solder, dross removal apparatus having a first end extending within the cavity of the reservoir for removing dross on the surface of the liquid solder, and a motor engaged with the dross removal apparatus. In one embodiment of the invention, the dross is automatically removed by a conveyor driven by a motor. In another embodiment of the invention, the dross is automatically removed by a motor driven receptacle. Means for moving the dross from one part of the solder reservoir to another, such as a pump, can be included. Preferably, a computer is used to control the automatic dross removal. The dross can be placed in a dross separation device which can include apparatus for processing the dross to remove any remaining solder.
    Type: Application
    Filed: January 12, 2001
    Publication date: July 18, 2002
    Inventors: James M. Morris, Scott Willis, David M. McDonald
  • Patent number: 6415972
    Abstract: An apparatus for processing printed circuit boards including a system for measuring and controlling solder wave height generally comprises conveyor system for transporting printed circuit board through a number of processing stations. The system for measuring and controlling the wave height of solder includes a sensor which is mounted in close proximity to the interface defined between the surface of the solder wave and the bottom surface of the printed circuit board. The sensor is coupled to a micro-controller and the micro-controller is coupled to a pump motor. The pump motor is coupled to a solder bath which generates the solder wave and is controlled to operate at a predetermined speed to maintain a predetermined solder wave height during the process of wave soldering printed circuit boards. The sensor provides a number voltages to the micro-controller representing the distance between the sensor and the top surface of the solder wave. The voltages are converted into a number of values.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: July 9, 2002
    Assignee: Speedline Technologies, Inc.
    Inventor: Gerald L. Leap
  • Publication number: 20020084308
    Abstract: A method of evaluating configuration of solder external terminals of a BGA-type tape-based semiconductor device mounted on a board such that the external terminals are joined to lands provided on the mounting board is provided. The method includes the step of obtaining geometric data related to opening of a tape substrate of the semiconductor device, solder balls to be placed at positions corresponding to the openings, and the lands of the mounting board and the step of deribing configuration of the solder external terminal based on the geometric date. The method further includes the step of calculating the volume of voids to be produced in the external terminals, so as to compensate for the geometric data related to the tape substrate.
    Type: Application
    Filed: March 20, 2001
    Publication date: July 4, 2002
    Applicant: Fujitsu Limited, Kawasaki, Japan
    Inventors: Kanako Imai, Nobutaka Ito, Fumihiko Ando
  • Publication number: 20020084309
    Abstract: Articles to be brazed are preheated to an increased temperature in a preheating process and the temperature of the articles to be brazed is measured. Conversion data obtained and stored for different combinations of articles to be brazed is referred to on the basis of the measured temperature and a time for which brazing filler metal supply nozzles are kept in a wait state is set on the basis of the conversion data to define the timing for supplying the brazing filler metal wires (S40). A heating burner moves forward and then a timer starts counting the time for which the nozzles are kept in the wait state (S42). When the nozzle wait timer has counted the set time and expired, the brazing filler metal supply nozzles move forward and supply the wires to braze the articles (S43 to 45). In this way, the articles to be brazed, heated by the heating burner, are at an increased temperature suitable for brazing at the time when the brazing filler metal wires are supplied.
    Type: Application
    Filed: July 18, 2001
    Publication date: July 4, 2002
    Inventors: Kazutaka Ishida, Mitsuo Takahashi
  • Patent number: 6412682
    Abstract: In a method of soldering a work-piece in a state where the work-piece contacts a wave molten solder, a soldering process is performed while controlling an immersion depth of the work-piece into the wave molten solder to be constant. The immersion depth control is performed by changing one of a height position of the work-piece and a wave height of the wave molten solder based on a displacement amount of the work-piece in a height direction thereof. Accordingly, the soldering process can be performed with high quality even when the work-piece is thermally warped.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: July 2, 2002
    Assignee: Denso Corporation
    Inventors: Ataru Ichikawa, Tatsuya Kubo, Atsushi Furumoto, Kenji Arai, Mitsuhiro Sugiura, Misao Tanaka
  • Publication number: 20020079348
    Abstract: For facilitating and making more efficient the setting of the operating parameters of a bonding tool that is used to form a wire loop into a desired shape, when an editing handle is dragged, the loop shape of a wire loop line drawing displayed on a display screen is redrawn as a secondary loop line drawing. The values of the operating parameters corresponding to the loop shape of the drawn or redrawn secondary loop line drawing are calculated, and the results are displayed in a parameter list.
    Type: Application
    Filed: December 21, 2001
    Publication date: June 27, 2002
    Applicant: KABUSHIKI KAISHA SHINKAWA
    Inventors: Kazumasa Kimura, Hitoshi Watanabe
  • Patent number: 6409070
    Abstract: A method of manufacturing a flip-chip semiconductor device by attaching a semiconductor die to a substrate using solder comprises the steps of applying a no-clean flux to the semiconductor die and the substrate; heating the solder and the flux in a furnace to bond the semiconductor die to the substrate; and underfilling between the semiconductor die and the substrate. While the solder and flux is being heated, a reducing atmosphere in the furnace is being measured to determine the moisture content. When the moisture content exceeds a threshold amount, a signal will be provided. A reflow furnace for practicing the method is also disclosed.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: June 25, 2002
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Raj N. Master, Mohammad Z. Khan, Maria G. Guardado, Diong Hing Ding, Junaida Abu Bakar
  • Patent number: 6382497
    Abstract: The present invention provides an apparatus and a method for operating reflow soldering in a mounting field whereby an abnormality in transfer of circuit boards can be detected with high reliability. Whether or not a circuit board is transferred by a transfer conveyor is judged. A discharge conveyor is started when a control device judges occurrence of transfer abnormality. After the discharge conveyor starts, the transfer abnormality is determined to be a drop of the circuit board if a discharge completion detector detects that a dropped circuit board is discharged. And then the control device continues the reflow soldering. The transfer abnormality in the reflow soldering apparatus can be detected with high reliability because it can be detected whether the transfer abnormality is either the drop or a clog of the circuit board.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: May 7, 2002
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Nobuyasu Nagafuku, Akihiko Wachi, Masaya Matsumoto, Toshiyuki Koyama
  • Patent number: 6371362
    Abstract: The present invention provides a system and method for attaching a device to an inside wall of an enclosure. The device is removably attached to a positioner. Where the device includes a metal substance, it may be attached to the positioner by a magnet affixed to the positioner, for example. A first motor-operated moving device moves the enclosure such that the device abuts an inside wall of the enclosure. A second motor-operated moving device, for example a robot, then attaches the device to the inside wall of the enclosure. Where the enclosure and the device are composed of metal, the two may be welded together. In this instance, the first motor-operated moving device may be a non-robotic, motor-operated moving device that provides a ground path for the weld.
    Type: Grant
    Filed: December 23, 1999
    Date of Patent: April 16, 2002
    Assignee: ABB T&D Technology Ltd.
    Inventors: Tarak Mehta, Jukka M. Torvinen
  • Patent number: 6371355
    Abstract: The present invention is a method for solder joint integrity assessment. The invention comprises collecting data from one or more solder joint strain tests and characterizing the solder joint data integrity using a force-deflection graph. A force-deflection graph characterizes the response force of a solder joint to applied strain as a function of time. One embodiment of the invention uses the slope of the graph to characterize the integrity of the solder joint. Another embodiment uses the area below the graph to characterize the integrity of the solder joint. To generate the force-deflection graph, the invention applies one or more tests to the solder joint. In one embodiment, a shear test is applied to the solder joint. In another embodiment, a cold pull test is applied to the solder joint. In another embodiment, a hot pull test is applied to the solder joint.
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: April 16, 2002
    Assignee: Sun Microsystems, Inc.
    Inventor: Keith G. Newman
  • Patent number: 6360935
    Abstract: The invention is an apparatus and method for assessing the solderability of electronic component leads and adjacent mounting surfaces. The apparatus and method enables assessment of solderability of fine pitch surface mount components that may be “leadless” or have such small leads that other methods are unable to make measurements required for assessing solderability. The invention also provides a reliable automated test technology for electronic component solderability. It is based on the use of measurements of the distinctive changes in the IR radiation signal of a wetted soldered connection during the solder reflow process, resulting from rapid changes in emissivity of the materials. This is accomplished through the use of an IR camera connected to a computer, and a substrate heater controlled by the computer to achieve a predetermined temperature profile at the component leads.
    Type: Grant
    Filed: January 26, 1999
    Date of Patent: March 26, 2002
    Assignee: Board of Regents of the University of Texas System
    Inventor: Robert H. Flake
  • Patent number: 6359267
    Abstract: An induction heating system that can be used to braze metals and that overcomes many of the disadvantages of conventional brazing systems. The induction heating system improves quality and lowers production cost for many brazing requirements. The system is designed to quickly, accurately and cost effectively heat individual parts, and to replace flame brazing procedures and batch vacuum furnaces. Because the system can braze parts in an inert atmosphere or in no atmosphere (e.g., in a vacuum), no flux or acid cleaning bath is necessary and oxidation on the part is eliminated. Further, by including a gas quenching feature, the system prevents the annealing of parts and produces high quality brazed parts that meet desired hardness specifications.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: March 19, 2002
    Assignee: Ameritherm, Inc.
    Inventors: Dale Wilcox, Girish Dahake
  • Patent number: 6355298
    Abstract: An apparatus and a method are disclosed for placing at least two elements on a surface. The apparatus comprises means for supplying a surface, means for transferring the two elements to the surface, means for adjusting the position of the surface in a first direction, and means for adjusting the position of the transferring means in a second direction and about a rotation axis parallel to a third direction, the first, second and third directions being mutually orthogonal. Recognizing means are provided on at least one of the transferring means for recognizing position alignment marks provided on the surface.
    Type: Grant
    Filed: August 23, 1999
    Date of Patent: March 12, 2002
    Assignee: ASM Assembly Automation Ltd.
    Inventors: Cheng Chi Wah, Alfred Yue Ka On, Wong Chiu Fai
  • Patent number: 6352192
    Abstract: A system (5) and method are used for predicting and controlling the temperature of a semiconductor wafer (10) during a solder reflow process by controlling the operating profile of a solder reflow furnace (14). The emissivity of the surface of the wafer (10) is measured using an infrared device (11) prior to the solder reflow process. Using the measured emissivity value of the wafer (10), the peak temperature of the wafer (10) is predicted, and the operating profile of the solder reflow furnace (14) is adjusted accordingly to achieve a desired temperature profile of the wafer (10). A process for reflowing solder on a semiconductor wafer calculates a predicted peak temperature of a semiconductor wafer (10) and controls the actual temperature of the wafer (10) during a solder reflow process by controlling the operating profile of a solder reflow furnace (14).
    Type: Grant
    Filed: February 29, 2000
    Date of Patent: March 5, 2002
    Assignee: Motorola, Inc.
    Inventors: Tien-Yu Tom Lee, James Vernon Hause, Li Li
  • Patent number: 6345757
    Abstract: A reflow soldering furnace in which a printed board and a plurality of electronic parts mounted thereon are subjected to reflow soldering. The furnace comprises a reflow soldering furnace body including a plurality of heating zones defined by furnace walls, a hot-gas applier, and a radiant-heat applier. The hot-gas applier includes a heat source and a fan for blowing a hot gas of a temperature lower than a target temperature for each zone against a printed board. The radiant-heat applier includes a heater for applying radiant heat of a temperature higher than the target temperature to the printed board. The printed board and electronic parts thereon are heated to the target temperature, the melting point of solder, by means of the radiant heat from the heater. Among these electronic parts, small-sized ones with a relatively small heat capacity are restrained from overheating by the low-temperature hot gas from the hot-gas applier.
    Type: Grant
    Filed: July 12, 2000
    Date of Patent: February 12, 2002
    Assignees: Fujitsu Limited, The Furukawa Electric Co., Ltd.
    Inventors: Seiki Sakuyama, Taro Matsuoka
  • Patent number: 6340108
    Abstract: Assuming that the processes of joining, rolling, coiling, etc. of a material is evaluated by a preset speed pattern after the extraction from a heating furnace, the required time is predicted and calculated for both of a preceding material and a following material. At the time when the following material can catch up with the preceding material at an aiming position on the line, the following material is extracted from the heating furnace according to the result of the above prediction calculation. Control is carried out so that both of the preceding material and the following material finish the process at a preset speed. Also, the traveling speed of the following material is controlled according to the position and the speed of the tail edge of the preceding material in a section close to the catch-up position so that a distance between the tail edge of the preceding material and the leading edge of the following material be closed.
    Type: Grant
    Filed: August 28, 2000
    Date of Patent: January 22, 2002
    Assignees: Kawasaki Steel Corporation, Mitsubishi Heavy Industries, LTD
    Inventors: Shigeru Isoyama, Takeshi Hirabayashi, Takahiro Yamasaki, Takushi Kagawa, Kazunori Nagai, Naohiko Ishibashi, Takashi Okai
  • Patent number: 6340109
    Abstract: A work having a number of solder bumps on a substrate is mounted on a work positioning mechanism, and scanned by an optical micro head to measure errors of a mount posture of the work. Each stage is controlled to correct the errors, and thereafter, the apex positions of the bumps are scanned and measured. The measurement results are collected by a personal computer, and the measurement results together with control data of each axis are sent to a main personal computer and displayed on its screen. An error of an apex position of each bump from a regression plane is calculated, and if the error is smaller than a reference value, the work is judged to be good.
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: January 22, 2002
    Assignee: Hitachi, Ltd.
    Inventors: Yutaka Hashimoto, Hideaki Sasaki, Mamoru Kobayashi, Shinichi Kazui
  • Patent number: 6336582
    Abstract: In a method of manufacturing multiple kinds of products in an arbitrarily selected order in one manufacturing apparatus, the rate of operation of the welding robots to be disposed in each of assembly lines for each of parts is improved, the cost for equipment investment is reduced, and the time required to introduce a new kind of motor vehicle into the manufacturing apparatus is shortened, whereby the productivity is improved. The manufacturing apparatus is made up of: a plurality of part assembly lines for assembling a plurality of parts; a combining station for tack-welding these parts to thereby assemble a product; and a reinforce-welding line for reinforce-welding the product. The number of welding points for welding each of the parts in the respective assembly lines is made equal to one another for all kinds of vehicles. Those welding points of each of the parts which fall short of a required number of welding points are welded in the reinforce-welding line.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: January 8, 2002
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Chitoshi Kato, Tadashi Tobita, Takeshi Nakamura
  • Patent number: 6334569
    Abstract: A reflow soldering apparatus for soldering a first component mounted on a substrate with a first solder having a first melting point and soldering a second component mounted on the substrate with a second solder having a second melting point higher than the first melting point. The reflow soldering apparatus includes a heat source for substantially uniformly heating the substrate, a capsule for enclosing the second component, and a vacuum pump for decreasing the pressure in the capsule. The melting point of the second solder can be lowered by operating the vacuum pump to decrease the pressure in the capsule by a given amount, so that the first component and the second component can be reflow-soldered at substantially the same temperature.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: January 1, 2002
    Assignee: Fujitsu Limited
    Inventor: Hideaki Yoshimura
  • Publication number: 20010054637
    Abstract: An image pickup camera is mounted on a soldering head for projecting a laser beam in such a manner that its optical axis coincides with that of the laser beam. An image of the object to be soldered, which is taken by the camera, is displayed on a monitor screen, and a projection spot, which is positioned on an optical axis of the laser beam, is displayed on the screen. While the positional relationship between the object to be soldered and the projection spot is observed on the monitor screen, the soldering head and the object to be soldered are moved relative to each other and the projection spot is positioned. Subsequently, the laser beam is projected from the soldering head, thus, performing soldering.
    Type: Application
    Filed: April 12, 2001
    Publication date: December 27, 2001
    Applicant: Fine Device Co., Ltd.
    Inventor: Jun Hayakawa
  • Patent number: 6330966
    Abstract: The invention relates to an automatic welding machine comprising an X-Y-Z moving mechanism (100) with three linear motion devices each driven by a motor (101, 102, 103) with a self-locking drive. The X-Y-Z moving mechanism (100) has a handle (41) with integrated sensors (a . . . f) which is to be held by an operator. The sensors (a . . . f) are coupled to a control unit (300) and the motors (101, 102, 103) of the X-Y-Z moving mechanism (100) can be moved exclusively in accordance with the output signals of said sensors (a . . . f).
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: December 18, 2001
    Assignee: Roman Eissfeller GmbH
    Inventor: Roman Eissfeller
  • Publication number: 20010045445
    Abstract: A method and an arrangement for measuring the cooling rate and temperature differential between the top and bottom surfaces of a printed circuit board. The method is intended to facilitate control over the temperature differential which is encountered between the top and bottom of the printed circuit board so as to prevent warpage thereof during the formation of solder joints in a reflow solder oven.
    Type: Application
    Filed: March 7, 2001
    Publication date: November 29, 2001
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: David V. Caletka, Kevin Knadle, Charles G. Woychik
  • Patent number: 6321973
    Abstract: The present invention provides a bump-joining apparatus, a bump-joining method, and a semiconductor component-manufacturing apparatus whereby bumps and electrode portions of circuit board are perfectly joined, with higher join strength than in the conventional art. The apparatus includes a vibration generation device, a pressing device and a control unit, wherein bumps are pressed to electrode portions of a circuit board and vibrated with ultrasonic waves after reaching an initial contact area before reaching a join-completed-contact area at a completion of the joining, so that the bumps are more perfectly joined to the electrode portion than in the conventional art which vibrates the bump only after reaching the join-completed-contact area. Larger join strength is achieved than in the conventional art.
    Type: Grant
    Filed: July 15, 1999
    Date of Patent: November 27, 2001
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shozo Minamitani, Kazushi Higashi, Kenji Takahashi, Shinji Kanayama, Hiroshi Wada, Takafumi Tsujisawa
  • Patent number: 6315186
    Abstract: The invention relates to a control device (4) for a welding apparatus (1) or a welding facility, comprising a welding torch (10) connected to the welding apparatus (1) via connecting lines, wherein at least one input device (22) and/or a display device (23) are arranged on the welding torch (10). The control device (4) is connected to a serial data bus, in particular a field bus, to which the welding torch (10) and/or additional components of the welding apparatus (1) and/or the welding facility are attached.
    Type: Grant
    Filed: August 4, 2000
    Date of Patent: November 13, 2001
    Assignee: FROMIUS Schweissmaschinen Produktion GmbH & Co. KG
    Inventors: Helmut Friedl, Franz Niedereder
  • Patent number: 6308881
    Abstract: A quality control method for ultrasonic wire bonding is provided wherein the deformation of the wire to be bonded to a contact surface is substantially constantly monitored. The method includes generating an ultrasonic output table. In the table, the current status of the bonding process is represented as a function of the gradient of deformation of the wire, the impedance of the transducer-bond wedge unit, as well as the currently reached deformation of the wire. The desired gradient of deformation of the wire, a function of the particular status of the process, is specified as the desired value. A correcting variable for the ultrasonic generator is calculated by the addition of correction values formed in the controller to the respective current table values.
    Type: Grant
    Filed: April 13, 2000
    Date of Patent: October 30, 2001
    Assignee: Hesse & Knipps GmbH
    Inventors: Hans Jürgen Hesse, Dietmar Holtgrewe
  • Publication number: 20010032869
    Abstract: In a method of soldering a work-piece in a state where the work-piece contacts a wave molten solder, a soldering process is performed while controlling an immersion depth of the work-piece into the wave molten solder to be constant. The immersion depth control is performed by changing one of a height position of the work-piece and a wave height of the wave molten solder based on a displacement amount of the work-piece in a height direction thereof. Accordingly, the soldering process can be performed with high quality even when the work-piece is thermally warped.
    Type: Application
    Filed: June 22, 2001
    Publication date: October 25, 2001
    Applicant: DENSO Corporation
    Inventors: Ataru Ichikawa, Tatsuya Kubo, Atsushi Furumoto, Kenji Arai, Mitsuhiro Sugiura, Misao Tanaka
  • Patent number: 6302313
    Abstract: So as to confirm bonding precision for assuring accurate bonding, a precision confirmation substrate composed of a transparent sheet member and a precision confirmation chip composed of a transparent sheet member are used; and a precision confirmation substrate positioning component for positioning and fixing the precision confirmation substrate is provided on a bonding station, the precision confirmation chip is held by suction to a tool and disposed above the precision confirmation substrate, images of the precision confirmation substrate and precision confirmation chip are detected by an optical probe, the precision confirmation substrate and precision confirmation chip are moved and positioned relative to each other, the precision confirmation chip is then placed on the precision confirmation substrate, and the superimposed precision confirmation substrate and precision confirmation chip are again detected by the optical probe.
    Type: Grant
    Filed: February 19, 1999
    Date of Patent: October 16, 2001
    Assignee: Kabushiki Kaisha Shinkawa
    Inventor: Yuji Tanaka
  • Patent number: 6293455
    Abstract: A method and an arrangement for measuring the cooling rate and thermal gradient between the top and bottom surfaces of a printed circuit board. Moreover, it is intended to facilitate control over the temperature gradient which is encountered between the top and bottom of the PCB so as to prevent warpage thereof during the formation of solder joints in a reflow solder oven.
    Type: Grant
    Filed: August 28, 2000
    Date of Patent: September 25, 2001
    Assignee: International Business Machines Corporation
    Inventors: David V. Caletka, Kevin Knadle, Charles G. Woychik
  • Patent number: 6286749
    Abstract: An apparatus for moving a bonding head of a wire bonder in X, Y and Z axial directions according to the present invention comprises a linear guide member for guiding said bonding head in the X and Y axial directions, a XY moving means for providing a moving force in the horizontal (X and Y axial) directions to said linear guide member by causing an induced electromotive force, a Z moving means for providing a moving force in the vertical (Z axial) direction to a block of said bonding head by causing an induced electromotive force, a hinge means for converting said moving force of said Z moving means into a rotating force, and functioning as a rotation center so that the block is rotated in the direction to a wire clamp motion. Thus, the present invention is not necessary additional device, the assembly is simple and the volumn of entire apparatus is reduced. In this case, since weight to be moved is reduced due to the reduce of volumn, the position control of the bonding head is perfored accurately.
    Type: Grant
    Filed: January 25, 1999
    Date of Patent: September 11, 2001
    Assignee: Hyundai Electronics Industries Co., Ltd.
    Inventors: Tae Hee Lee, Dong Hern Lee
  • Publication number: 20010015367
    Abstract: A plurality of materials are rolled in an upstream stand. While transfer speed of a succeeding material and the front end position thereof are detected, the transfer speed and the rear end position of a preceding material are detected by a measuring roll. The transfer speed of the succeeding material is controlled by adjusting at least the drive speed of the pinch rolls so as the front end of the succeeding material to contact with the rear end of the preceding material at a specified position in a travelling welder. the rear end of the preceding material is joined with the front end of the succeeding material by flash-butt welding using the travelling welder to form a continuous material while letting the travelling welder move at a speed synchronous with the transfer speed of the continuous material. The welded portion on the continuous material is ground and/or cut to remove burr therefrom.
    Type: Application
    Filed: May 3, 2001
    Publication date: August 23, 2001
    Applicant: NKK CORPORATION - Japanese Corporation
    Inventors: Giichi Matsuo, Susumu Okawa, Koji Okushima
  • Patent number: 6273321
    Abstract: A wire bonding method includes aligning the face of a capillary along a first direction to make a first wire bond at a first bond point. The capillary face is realigned to a second direction to make a second wire bond at a second bond point. The realignment may be achieved by a system including an wire bonding capillary having an indicator located thereon. A detector detects a signal from the indicator. The signal corresponds to a rotational alignment of the capillary and, therefore, to a direction of alignment of the capillary face. A first signal indicates a first alignment of the capillary face and a second signal indicates a second alignment of the capillary face. The signals may each have a relative signal strength which indicates rotational an offset of the capillary face from a given direction.
    Type: Grant
    Filed: October 4, 2000
    Date of Patent: August 14, 2001
    Assignee: Texas Instruments Incorporated
    Inventor: Sreenivasan Koduri
  • Patent number: 6273319
    Abstract: In a method of soldering a work-piece in a state where the work-piece contacts a wave molten solder, a soldering process is performed while controlling an immersion depth of the work-piece into the wave molten solder to be constant. The immersion depth control is performed by changing one of a height position of the work-piece and a wave height of the wave molten solder based on a displacement amount of the work-piece in a height direction thereof. Accordingly, the soldering process can be performed with high quality even when the work-piece is thermally warped.
    Type: Grant
    Filed: January 13, 1999
    Date of Patent: August 14, 2001
    Assignee: Denso Corporation
    Inventors: Ataru Ichikawa, Tatsuya Kubo, Atsushi Furumoto, Kenji Arai, Mitsuhiro Sugiura, Misao Tanaka
  • Patent number: 6273320
    Abstract: A method of monitoring the alignment of pipes to be welded end to end involves supporting a reference bar extending generally parallel to, and external of, the pipes so as to span a weld position of which the ends of two pipes are to be welded, performing measurements of perpendicular distance between the bar and each pipe at two predetermined distances from the end of each pipe, determining the thickness of the walls of the pipes, determining the slope of the exterior of each pipe with respect to the reference bar, calculating from the slopes the difference between the distances from the bar to the outer surface of each of the two pipes to the weld position, so as to provide a measure of the misalignment of the outer surface of the pipes at the weld position, differencing the wall thicknesses of the pipes to provide a wall thickness difference, and subtracting the wall thickness difference from the misalignment of the external walls of the pipe to determine the misalignment of the inner surfaces of the pipes
    Type: Grant
    Filed: August 21, 2000
    Date of Patent: August 14, 2001
    Assignee: Shaw Industries Ltd.
    Inventors: Martin Anton Siebert, Garth Rodney Prentice, Colin Lesly Carter
  • Patent number: 6269998
    Abstract: The process for manufacturing an electronic circuit includes disposing an electronic device on a circuit substrate and hot melting a solder formed on the electronic device or the circuit substrate to bond the electronic device and the circuit substrate. The process includes the steps of feeding a liquid onto lands on the circuit substrate, aligning and mounting the electronic device on the lands, placing the circuit substrate in a treating vessel and heating the circuit substrate. The heating step includes controlling a pressure of an atmosphere in the treating vessel, hot-melting the solder to prevent at least a portion of the liquid from evaporating until the electronic device and the circuit substrate are bonded and to permit the liquid to evaporate after the electronic device and the circuit substrate are bonded.
    Type: Grant
    Filed: November 3, 2000
    Date of Patent: August 7, 2001
    Assignee: Hitachi, Ltd.
    Inventors: Kaoru Katayama, Hiroshi Fukuda, Shinichi Kazui, Toshihiko Ohta, Yasuhiro Iwata, Mitsugu Shirai, Mitsunori Tamura
  • Patent number: 6265017
    Abstract: A first embodiment includes a control system which operates a spray gun to apply an even coating of flux to a circuit board or a plurality of different length circuit boards irrespective of the speed that the circuit board(s) move through a coating chamber. In a second embodiment, the control system pulses the spray gun on and off with a pulsing pattern that coats a plurality of zones of a circuit board with spray patterns of different length and thickness.
    Type: Grant
    Filed: August 16, 1999
    Date of Patent: July 24, 2001
    Assignee: Nordson Corporation
    Inventors: Patrick T. Hogan, Kenneth Zalewski, John P. Byers, James Powell, Drew Roberts, Richard G. Christyson
  • Patent number: 6250534
    Abstract: A method and apparatus for wire bonding that allows easy checking and correction of bonding point coordinates in which upon the registration of the coordinates of fixed points used for alignment in a fixed point standard pattern storage memory and the subsequent registration of the coordinates of bonding points in a bonding point coordinate memory, the coordinates of bonding points and the images of pads or leads obtained by a camera at the time of the registration of the coordinates are both registered in an image data storage memory, so that the registered images are displayed on a monitor in cases where bonding point coordinates are checked or corrected at a later time.
    Type: Grant
    Filed: October 1, 1998
    Date of Patent: June 26, 2001
    Assignee: Kabushiki Kaisha Shinkawa
    Inventor: Toshiaki Sasano
  • Patent number: 6237833
    Abstract: A method of checking a wirebond condition is provided, wherein the wirebond condition results from the bonding of a conductive wire to an object such as a semiconductor chip and a lead. The wire is guided by a bonding tool. According to the checking method, first, a first position of the bonding tool is detected when the bonding of the wire is completed. Then, a pulling force, which is small enough to prevent breakage of the wire, is applied to the wire. In this state, a second position of the bonding tool is detected. Finally, the first and the second positions of the bonding tool are compared with each other.
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: May 29, 2001
    Assignee: Rohm Co., Ltd.
    Inventor: Kazuya Ikoma
  • Publication number: 20010001468
    Abstract: The invention relates to a method for the temperature regulation of components, for example semiconductor circuits, printed circuit boards and the like, in which the components are conveyed on carriers through an inlet slot into a temperature-regulating housing provided with temperature-regulating members and are conveyed out through an outlet slot opposite the inlet slot. The carriers are accommodated by a magazine in the housing, which magazine is provided with adjacently arranged holders and, after the first holder has been loaded, is displaced progressively in one direction from a starting position into successive accommodating positions in which the individual holders of the magazine are loaded one after the other.
    Type: Application
    Filed: January 16, 2001
    Publication date: May 24, 2001
    Inventors: Johann Alfred Blohmann, Rolf Diehm, Rudolf Ullrich
  • Patent number: 6234374
    Abstract: A method and apparatus for selectively heating a structure capable of absorbing heat radiations in the 0.5 to 2 micron range relative to an adjacent structure wherein a first structure capable of absorbing heat radiations in the 0.5 to 2 micron range is disposed adjacent a second structure much less capable of absorbing heat radiations in the 0.5 to 2 micron range. An unfocused heat source which provides a major portion of its heat energy in the range of from about 0.5&mgr; to about 2&mgr; relative to heat energy above 2&mgr; and below 0.5 micron directs heat concurrently to the first and second structures to heat the first structure to a temperature sufficiently high and much higher then the second structure to permit a predetermined function to be performed in conjunction with the first structure while maintaining the second structure below a predetermined temperature. The function is then performed. The heat source preferably comprises an unfocused tungsten halogen lamp.
    Type: Grant
    Filed: November 8, 1999
    Date of Patent: May 22, 2001
    Assignee: Texas Instruments Incorporated
    Inventors: Ming Hwang, Gonzalo Amador, Lobo Wang
  • Patent number: 6220502
    Abstract: A system for manufacturing an aluminum alloy roof for a railway car includes a welding station, a welding unit moveably coupled to the welding station, the welding unit for applying a weld, a roof retainer for selectively holding roof components thereto and for removably coupling to a portion of the welding station, and a rotator unit coupled to the roof retainer for selectively rotating the roof retainer to allow the welding unit to weld the roof components with an orientation substantially perpendicular with respect to gravity. A method of manufacturing a railcar roof includes placing roof carlines and roof sheets on a roof retainer, aligning and clamping the roof carlines and roof sheets to the roof retainer, rotating the roof retainer with respect to a welding to unit, and welding desired weld locations between the roof sheets and roof carlines during rotation of the roof retainer with a desired orientation.
    Type: Grant
    Filed: March 10, 1998
    Date of Patent: April 24, 2001
    Assignee: TRN Business Trust
    Inventors: Jay S. Gallinger, Keith A. Young
  • Patent number: 6209774
    Abstract: A method of using a robot to repeatedly manipulate a brazing nozzle is provided. In a preferred embodiment, the method includes using a pointer to teach the robot to manipulate the brazing nozzle at a preselected angle with respect to, and length away from, an instant surface along a multi-dimensional seam line on an automotive sheet metal body. The pointer includes a base portion for connection with an end of a robot arm. The pointer additionally has a main body having a length inclusive of the base portion approximating the length of the brazing nozzle and the preselected work distance of the brazing nozzle away from the work piece. A contact portion of the pointer is continuous with the main body and is provided for contacting the work piece. The contact portion has two small parallel-spaced surface flats. The surface flats of the contact portion are generally aligned in a common plane at a preselected angle with respect to the robot arm.
    Type: Grant
    Filed: March 24, 2000
    Date of Patent: April 3, 2001
    Assignee: DaimlerChrysler Corporation
    Inventors: John LeBlanc, Mark Simpson, Anthony J. Osborne, Ron Moore