With Condition Responsive, Program, Or Timing Control Patents (Class 228/102)
  • Publication number: 20110163085
    Abstract: In a method for soldering contact wires to a side of a solar cell for producing the electrical contact-making, the solar cells have at least one metallic strip-shaped region. A contact wire is soldered onto the latter for the electrical connection of the solar cell, wherein the soldering duration or the duration of the energy input externally onto the soldering region is very short and is less than 800 ms.
    Type: Application
    Filed: February 28, 2011
    Publication date: July 7, 2011
    Applicant: Schmid Technology Systems GmbH
    Inventors: Jens Kalmbach, Patrik Müller, Gerhard Klingebiel
  • Publication number: 20110139855
    Abstract: Methods and apparatus for improving wave soldering processes by measuring and controlling the amount of residual oxygen present in the soldering tank and thereby avoiding excess dross formation. The methods and apparatus utilize a glass plate with ports to support sensors, e.g. oxygen sensors to both protect the solder bath from contact with air and to measure the oxygen levels associated with the solder bath.
    Type: Application
    Filed: December 16, 2009
    Publication date: June 16, 2011
    Inventor: Tero RISTOLAINEN
  • Publication number: 20110127313
    Abstract: The invention relates to a ground peg (10) which is made from a steel tube (11) and comprises an upper cylindrical section (12), a lower section (16) that tapers towards the bottom to form a tip (14), and an external thread (26) that extends along at least part of the lower section (16) and is formed from a continuous sheet metal strip (28) welded onto an external surface (32) of the ground peg (10) by means of a continuous or regularly interrupted fillet weld (34). The external thread (26) has a nearly constant pitch (S) and slope (a) relative to a longitudinal axis (40) of the ground peg (10) along the entire length of the external thread (26). The invention further relates to a method or producing such a ground peg (10).
    Type: Application
    Filed: April 9, 2009
    Publication date: June 2, 2011
    Applicant: CORTEC GmbH
    Inventor: Stephan Rainer
  • Patent number: 7950564
    Abstract: A soldering iron control module applied to a soldering iron and a soldering iron stand is provided. The soldering iron stand accommodates the soldering iron which has a soldering iron bit. The soldering iron control module includes a sensing unit and a soldering iron control system. The sensing unit provides a sensing signal indicating whether the soldering iron is accommodated in the soldering iron stand. The soldering iron control system includes a tin supply unit and a control unit. The control unit determines whether the soldering iron has been accommodated in the soldering iron stand for a first time period according to the sensing signal. When the control unit determines that the soldering iron has been accommodated in the soldering iron stand for the first time period, the tin supply unit provides the tin to the soldering iron bit and the power of the soldering iron is turned off.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: May 31, 2011
    Assignee: Inventec Corporation
    Inventor: Shih-Jie Chen
  • Publication number: 20110114704
    Abstract: A bonding apparatus provided with a control unit capable of controlling the position of the central axis of a bonding tool in the X direction and the Y direction based on an image of a pad acquired with a camera and an offset amount, the apparatus including: an outline obtaining unit for obtaining each of the sides of the pad and an outline of a pressure-bonded ball by processing the image acquired with the camera; a gap length obtaining unit for obtaining gap lengths between the respective sides of the pad and the outline of the pressure-bonded ball; and an offset correcting unit for correcting the offset amount based on the gap lengths obtained by the gap obtaining unit.
    Type: Application
    Filed: September 30, 2010
    Publication date: May 19, 2011
    Inventors: Kenji Sugawara, Yong Chen
  • Publication number: 20110101072
    Abstract: A method and an adjustable clamp system for clamping a die assembly during wire bonding. The system includes at least one pair of opposing base walls, each of the base walls has a base clamping surface. There is at least one pair of clamping members, each one of the clamping members being movable towards a respective base clamping surface to thereby clamp a lead frame of the die assembly. A die assembly support is disposed between the pair of opposing base walls and the die assembly support and pair of opposing base walls provide a cavity. There is a position sensor coupled to a controller and there is also a drive that is controllable by the controller. The drive provides movement of the die assembly support relative to each the base clamping surface to thereby adjust a depth of the cavity.
    Type: Application
    Filed: November 5, 2009
    Publication date: May 5, 2011
    Applicant: FREESCALE SEMICONDUCTOR, INC
    Inventors: Wai Keong WANG, Sik Pong LEE
  • Publication number: 20110079339
    Abstract: Friction stir welding equipment control force spindle for mounting in an orbital head housing uses a coaxial sensor to measure downforce. Simultaneously, an axial electrical actuator is controlled to dynamically correct the axial tool position during the welding, by a direct axial force system control, in order to maintain controlled downforce according to parameters previously set, based on numerical control. The equipment also sets up, monitors and controls spindle rotation speed, welding speed, acceleration speed and downforce using for example closed loop control functions. A laser system may scan the backing surface before welding and correct original tool path, in order to get an offset tool path. A precision alarm system may provide safe welding while preventing the tool from colliding with the backing surface.
    Type: Application
    Filed: September 15, 2010
    Publication date: April 7, 2011
    Applicant: EMBRAER-Empresa Brasileira de Aeronautica S.A.
    Inventors: Marcio Fernando Cruz, Gustavo Freitas, Hamilton Zanini, Jefferson Adriano da Costa, Robson Fernando de Oliveira Pereira, Edson Pereira, Fernando Ferreira Fernandez, Mauricio Andena
  • Publication number: 20110073636
    Abstract: A method of welding workpieces of high-temperature superalloys is provided. Welding filler is applied in a plurality of layers to a surface of the workpiece via a heat input zone and a supply zone for supplying the welding filler into the heat input zone. The heat input zone and the supply zone on the one hand and the workpiece surface on the other hand are moved in relation to one another. A polycrystalline weld seam is generated by remelting a previously applied layer of the plurality of layers. Welding parameters are chosen such that a cooling rate during a solidifying of the material is at least 8000 Kelvins per second. Further, a welding apparatus for carrying out such a method is provided.
    Type: Application
    Filed: November 25, 2008
    Publication date: March 31, 2011
    Inventors: Nikolai Arjakine, Georg Bostanjoglo, Bernd Burbaum, Andres Gasser, Torsten Jambor, Stefanie Linnenbrink, Torsten Melzer-Jokisch, Michael Ott, Norbert Pirch, Rolf Wilkenöner
  • Publication number: 20110062216
    Abstract: A bonding apparatus includes: a storage unit that stores bonding conditions of a ball; a detection unit that detects a first position on a Z axis of a capillary with the ball coming into contact with a semiconductor element and detects a second position on the Z axis of the capillary when the ball at the tip end of the capillary is bonded to the semiconductor element; a calculation unit that calculates a collapse amount of the ball which is a difference between the first position and the second position detected by the detection unit and a bonding time and calculates a collapse amount of the ball for a predetermined period; and a first adjustment unit that adjusts the bonding conditions when the collapse amount of the ball for a predetermined period is outside a predetermined numerical range.
    Type: Application
    Filed: September 14, 2010
    Publication date: March 17, 2011
    Applicant: RENESAS ELECTRONICS CORPORATION
    Inventor: Tsutomu SANO
  • Publication number: 20110057299
    Abstract: Height control of a capillary is performed in a stitch bonding (2nd bond) in a wire bonding, so that a thickness of a stitch portion can be controlled, thereby ensuring a bonding strength at the stitch portion and achieving an improvement in a bonding reliability. Also, the stitch portion has a thick portion, and a wire and a part (? portion) of a bonding region of an inner lead is formed to a lower portion of the thick portion, thereby sufficiently ensuring a thickness of the stitch portion and a bonding region.
    Type: Application
    Filed: September 9, 2010
    Publication date: March 10, 2011
    Inventors: Yasuki TAKATA, Kaori Sumitomo, Hiroshi Horibe, Hideyuki Arakawa
  • Patent number: 7896224
    Abstract: A method for raising a demagnetization temperature of a permanent magnet is disclosed. The method provides a ferromagnetic arrangement around the magnet to increase demagnetization thresholds for the duration of soldering, or any other process requiring high temperatures. Using the method disclosed, it is possible to apply high levels of heat directly to permanent magnets without demagnetization, and more particularly to create permanent magnetic assemblies fit for any environment.
    Type: Grant
    Filed: January 19, 2009
    Date of Patent: March 1, 2011
    Assignee: Cornell University
    Inventor: Alexander Temnykh
  • Publication number: 20110041982
    Abstract: Friction stir methods are disclosed for processing at least one workpiece using a rotary tool with rotating member for contacting and processing the workpiece. The methods include oscillating the rotary tool laterally with respect to a selected propagation path for the rotating member with respect to the workpiece to define an oscillation path for the rotating member. The methods further include obtaining force signals or parameters related to the force experienced by the rotary tool at least while the rotating member is disposed at the extremes of the oscillation. The force signals or parameters associated with the extremes can then be analyzed to determine a lateral position of the selected path with respect to a target path and a lateral offset value can be determined based on the lateral position. The lateral distance between the selected path and the target path can be decreased based on the lateral offset value.
    Type: Application
    Filed: November 5, 2010
    Publication date: February 24, 2011
    Applicant: Vanderbilt University
    Inventors: Paul FLEMING, David LAMMLEIN, George E. COOK, Don Mitchell WILKES, Alvin M. STRAUSS, David R. DELAPP, Daniel A. HARTMAN
  • Publication number: 20110031297
    Abstract: The present invention provides a flow soldering apparatus that can suppress the occurrence of soldering defects, even if VOC-free flux or low-VOC flux is applied to an electronic circuit substrate. In other words, the flow soldering apparatus according to the present invention includes: a water content sensor for measuring a residual water content of a surface of a substrate; and a monitoring device for judging whether soldering quality is satisfactory or not by using a residual water content value of the surface of the substrate acquired from the residual water content measured by the water content sensor, on the basis of a correlation between a residual water content value of a surface of a sample substrate and a residual water content value of through holes of the sample substrate, as acquired previously by using a plurality of substrate samples.
    Type: Application
    Filed: April 10, 2009
    Publication date: February 10, 2011
    Applicant: PANASONIC CORPORATION
    Inventors: Kimiaki Nakaya, Kenichiro Suetsugu, Arata Kishi
  • Publication number: 20110031296
    Abstract: A method for producing tubes for use in a heat exchanger that includes providing first and second metallic strips on a rolling mill train with predetermined breaking points using a device, deforming the strips to form the a tube, separating individual tubes from the tube at the predetermined breaking points, sensing positions of the predetermined breaking points in the strips using a sensing element which the strips pass through, transmitting signals relating to sensed positions of the predetermined breaking points of the strips to a computer, comparing the positions of the predetermined breaking points in the first and the second strips using the computer on the basis of the signals transmitted, and sending signals to the device using the computer which lead to the alignment of the positions of the predetermined breaking points in the first and the second strips.
    Type: Application
    Filed: August 5, 2010
    Publication date: February 10, 2011
    Inventor: Werner Zobel
  • Publication number: 20110031298
    Abstract: Adjustable, elongate, beam-offset jig structure for assisting, under manual, or appropriate computer, control, in welding a pair of beam-end, column-interface components to the opposite ends of an elongate beam. The jig structure includes spaced, adjustable head-stock and tail-stock structures, each capable of holding such a component adjacent a beam end for adjustment to an infinite number of different, pre-weld angular-offset dispositions relative to such a beam end in order to accommodate planned horizontal and vertical beam offsets which will be encountered when such beams are installed in a building frame. A computer-controlled, robotic welder may be provided adjacent each end of the jig structure to implement appropriate welding when any and all offset angles have been jig-established.
    Type: Application
    Filed: October 15, 2010
    Publication date: February 10, 2011
    Applicant: ConXtech, Inc.
    Inventor: Robert J. Simmons
  • Publication number: 20110011919
    Abstract: To provide a bonding apparatus capable of increasing product quality by realizing high-precision control of a pressing force applied upon mounting of an electronic component on a substrate by bonding, and to a bonding method capable of providing high-quality products stably. The bonding apparatus includes: at least a bonding head 100 for pressing an electronic component 6 against a substrate 1 to bond it to the substrate 1; a plurality of load detection mechanisms (e.g., load sensors 5) substantially equally spaced so as to face one another under a substrate stage S supporting the substrate 1 provided with the electronic component 6; and a pressure detection unit 20 for detecting pressing force at the bonding surface between the electronic component 6 and substrate 1 on the basis of the pressure values detected by the individual load detection mechanisms 5.
    Type: Application
    Filed: September 23, 2010
    Publication date: January 20, 2011
    Applicant: FUJITSU SEMICONDUCTOR LIMITED
    Inventors: Kazuhiro Yoshimoto, Yuzo Shimobeppu, Kazuo Teshirogi, Yoshiaki Shinjo
  • Patent number: 7861913
    Abstract: In a soldering method for mounting a semiconductor device on a wiring board, a plurality of solid-phase solders are provided between the semiconductor device and the wiring board, and are thermally melted to thereby produce a plurality of liquid-phase solders therebetween. A constant force is exerted on the liquid-phase solders by relatively moving the semiconductor device with respect to the wiring board so that an invariable gap is determined between the semiconductor device and the wiring board.
    Type: Grant
    Filed: September 19, 2008
    Date of Patent: January 4, 2011
    Assignee: NEC Electronics Corporation
    Inventor: Shinichi Miyazaki
  • Patent number: 7861909
    Abstract: Lead-free solder is replenished to a solder bath to receive a work having copper, the work to be processed subsequent to a soldering process using an air knife or a die. The replenished lead-free solder includes Sn as a major composition and at least 0.01 to 0.5 mass percent Ni. By replenishing the lead-free solder having the above composition, the density of the solder bath, being sharply changed for using one of a HASL device and a die, is quickly restored back to within an appropriate range.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: January 4, 2011
    Assignee: Nihon Superior Sha Co., Ltd.
    Inventor: Tetsuro Nishimura
  • Patent number: 7857190
    Abstract: A wire bonding apparatus including a bonding control section provided with an electrical non-bonding detector, an optical non-bonding detector, and an optical shape detector, which are for detecting non-bonding between a first bonding point and a bonding wire; and when non-bonding is detected by the electrical non-bonding detector and non-bonding is also detected by the optical non-bonding detector, then the tip end of the bonding wire is reformed by, based on the shape of the tip end of the bonding wire detected by the optical shape detector, a ball formation device into a ball of a prescribed shape, and rebonding is performed at the first bonding point.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: December 28, 2010
    Assignee: Kabushiki Kaisha Shinkawa
    Inventors: Kuniyuki Takahashi, Shinsuke Tei, Noriko Suzuki, Noriko Mori, Shinji Maki
  • Patent number: 7857195
    Abstract: A method for fine positioning a component through the use of fusible elements having two or more melting points so as to establish intermediate displacements between totally melted fusible elements and unmelted fusible elements. Because of the use of non-eutectic fusible materials, fine adjustments in the displacement may be achieved.
    Type: Grant
    Filed: August 5, 2009
    Date of Patent: December 28, 2010
    Assignee: International Business Machines Corporation
    Inventors: Peter A. Gruber, Philip Charles Danby Hobbs
  • Patent number: 7845542
    Abstract: A process control procedure for a bonding process includes predetermining a deformation limit and a deforming time limit is for deforming a bonding precursor member. The bonding precursor member is deformed while monitoring instantaneous deformation values and instantaneous deforming time values for the bonding precursor member. A deforming shut-down time value is set at an instantaneous deforming time value corresponding to an occurrence of a first condition or a second condition. The first condition is an instantaneous deformation value for the bonding precursor member reaching the deformation limit and the second condition is an instantaneous deforming time value for the bonding precursor member reaching the deforming time limit. Deformation of the bonding precursor member is shut down at the deforming shut-down time value, thereby producing a deformed bond member from the bonding precursor member.
    Type: Grant
    Filed: September 22, 2005
    Date of Patent: December 7, 2010
    Assignee: Palomar Technologies, Inc.
    Inventors: Daniel D. Evans, Jr., James D. O'Bryan, Jr.
  • Patent number: 7841510
    Abstract: A method for fine positioning a component through the use of fusible elements having two or more melting points so as to establish intermediate displacements between totally melted fusible elements and unmelted fusible elements. Because of the use of non-eutectic fusible materials, fine adjustments in the displacement may be achieved.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: November 30, 2010
    Assignee: International Business Machines Corporation
    Inventors: Peter A. Gruber, Philip Charles Danby Hobbs
  • Patent number: 7837084
    Abstract: Adjustable, elongate, beam-offset jig structure for assisting in welding a pair of beam-end, column-interface components to the opposite ends of an elongate beam. The jig structure includes spaced, adjustable head-stock and tail-stock structures, each capable of holding such a component adjacent a beam end for adjustment to an infinite number of different, pre-weld angular-offset dispositions relative to such a beam end in order to accommodate planned horizontal and vertical beam offsets which will be encountered when such beams are installed in a building frame. A computer-controlled, robotic welder is preferably provided adjacent each end of the jig structure to implement appropriate welding when any and all offset angles have been jig-established.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: November 23, 2010
    Assignee: ConXtech, Inc.
    Inventor: Robert J. Simmons
  • Publication number: 20100280646
    Abstract: A method for quality control during ultrasonic bonding, in which a transducer bonding tool unit and an ultrasonic generator are used and in which, during the bonding, one or more sensors are used to sense measurement signals for one or more parameters, which can vary during the bonding, for assessing the bond quality and/or for influencing the bonding, and which proposes that, during the bonding, at least one speed profile measurement signal representing the time/speed profile of the tip of the ultrasonic tool in the direction of oscillation thereof be sensed. The invention also relates to a bonding apparatus which is suitable for carrying out the method. Furthermore, the invention relates to other quality control methods for ultrasonic bonding and to bonding apparatuses which are suitable for carrying out these methods.
    Type: Application
    Filed: May 12, 2010
    Publication date: November 4, 2010
    Inventors: Hans-Juergen Hesse, Michael Broekelmann, Sebastian Hagenkoetter
  • Publication number: 20100276472
    Abstract: A modified ultrasonic bonding machine and process uses a sharpened bonding wedge to perform cutting of short material. The sharpened wedge is controlled by the same position control device control used to position the bonding wedge for bonding. The software is modified to permit selection of bonding or cutting, and the bonding wedge is replaced with a cutting wedge. The modified ultrasonic bonding machine allows the operator to use the automated system of the machine to do the cutting, and the precision gained ensures that no damage to the parts is caused by the cutting process.
    Type: Application
    Filed: April 30, 2009
    Publication date: November 4, 2010
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Nia W. Fong, Tack Loong Low
  • Publication number: 20100270358
    Abstract: A method of minimizing mechanical resonance in an assembly during formation of a vibration-welded joint therein includes positioning work pieces such that they are directly adjacent to each other, and generating a set of control signals that cause one or more sonotrode weld heads to vibrate. A waveform characteristic of a mechanical oscillation of the sonotrode(s) and weld head(s) is varied to minimize the mechanical resonance occurring in the assembly, such as a multi-cell battery for a vehicle. An apparatus for forming the welded joint includes at least one sonotrode having a weld head or heads formed integrally therewith, and a weld controller. The controller is connected to a converter, sonotrode(s), and weld head(s), with the mechanical oscillation occurring in the sonotrode(s) and weld head(s). Variation of the control signals during formation of the welded joint varies a waveform characteristic of the mechanical oscillation, thus minimizing the mechanical resonance.
    Type: Application
    Filed: April 22, 2009
    Publication date: October 28, 2010
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Wayne W. Cai, Roland J. Menassa, Alexander D. Khakhalev
  • Publication number: 20100270359
    Abstract: A method of analysing a welding parameter associated with a linear friction welding process. The linear friction welding process incorporates a weld cycle comprising a burn-off phase, the end of the burn- off phase being determined during the weld cycle by reference to a respective weld upset target. The method comprises: recording a profile of the weld parameter as a function of time during the weld cycle and assessing the recorded profile against a predetermined, respective threshold profile for the weld parameter which is based on a pre-estimate of the end of the burn-off phase. The assessment is carried out retrospectively following a determination of the actual end of the burn-off phase for the recorded profile, and comprises time-shifting the threshold profile relative to the recorded profile so that the pre-estimated endpoint of the burn-off phase is closer to, and preferably coincidental with, the actual endpoint of the burn off phase.
    Type: Application
    Filed: March 25, 2010
    Publication date: October 28, 2010
    Applicant: ROLLS-ROYCE PLC
    Inventors: Stuart A YOUNG, Andrew D JOHNSON
  • Publication number: 20100264196
    Abstract: In electronic component mounting operation for mounting an electronic component having bumps provided on its lower surface to a substrate by soldering, solder paste is printed on electrodes, and positions of the solder paste are detected in print inspection. An inspection result is output as solder paste position data. In a resin coating process where corners are previously coated with reinforcing resin, control parameters of a coating device that applies the reinforcing resin are updated in accordance with solder paste position data, thereby correcting positions where the coating device applies the reinforcing resin. Mixed application of the reinforcing resin on the already-printed solder paste can thereby be prevented.
    Type: Application
    Filed: April 16, 2010
    Publication date: October 21, 2010
    Applicant: Panasonic Corporation
    Inventors: Yuzuru Inaba, Masafumi Inoue
  • Patent number: 7810699
    Abstract: A method of minimizing mechanical resonance in an assembly during formation of a vibration-welded joint therein includes positioning work pieces such that they are directly adjacent to each other, and generating a set of control signals that cause one or more sonotrode weld heads to vibrate. A waveform characteristic of a mechanical oscillation of the sonotrode(s) and weld head(s) is varied to minimize the mechanical resonance occurring in the assembly, such as a multi-cell battery for a vehicle. An apparatus for forming the welded joint includes at least one sonotrode having a weld head or heads formed integrally therewith, and a weld controller. The controller is connected to a converter, sonotrode(s), and weld head(s), with the mechanical oscillation occurring in the sonotrode(s) and weld head(s). Variation of the control signals during formation of the welded joint varies a waveform characteristic of the mechanical oscillation, thus minimizing the mechanical resonance.
    Type: Grant
    Filed: April 22, 2009
    Date of Patent: October 12, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Wayne W. Cai, Alexander D. Khakhalev, Roland J. Menassa
  • Patent number: 7810698
    Abstract: An apparatus for correcting a positional offset of a bonding tool during bonding operations comprises a first fiducial mark and a second fiducial mark spaced from the first fiducial mark located on the bonding tool. A first imaging path emanates from the first fiducial mark and a second imaging path emanates from the second fiducial mark when the first and second fiducial marks are illuminated at a reference position. An optical system is positioned along the first and second imaging paths to view images of the first and second fiducial marks. A processor is operative to calculate a current position of the bonding tool and to compare it to a desired position so that the bonding tool's positional offset may be corrected by moving it to the desired position.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: October 12, 2010
    Assignee: ASM Assembly Automation Ltd.
    Inventors: Kwok Kee Chung, Wing Hong Leung, Ka Fai Fung, Chi Leung Vincent Mok, Shun Ming Kenneth Fung
  • Publication number: 20100230471
    Abstract: The bonding method for fanning a bump on an electrode on a substrate through bonding, includes: making a data storage part store a bonding position coordinate and an assumed bump-bonding area at the bonding position coordinate; recognizing a bondable area of the electrode by shooting an image of the electrode and processing the image; calculating overlap rate between the recognized bondable area and the assumed bump-bonding area stored in the data storage part; determining whether or not the calculated overlap rate is equal to or greater than a set value; and performing bonding on the bonding position coordinate when the overlap rate is determined to be equal to or greater than the set value. The bonding can be performed without being affected by the quality of finish of the electrode pads, and it is possible to avoid a bonding failure at flip-chip bonding and the like.
    Type: Application
    Filed: March 4, 2010
    Publication date: September 16, 2010
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventor: Masahiko Hori
  • Patent number: 7793817
    Abstract: To provide an electronic component placing apparatus and an electronic component mounting method that can prevent a cold joint from occurring when an electronic component likely to cause warp deformation is mounted by means of soldering. In the electronic component placing apparatus for placing the electronic component 16 with a plurality of solder bumps 16a formed on a lower surface on a board, a film 7a having a film thickness distribution for transferring a desired transfer amount of solder paste according to a state of warp deformation to each of the plurality of solder bumps is formed in a paste transfer unit 24, based on the component warp information indicating the state of warp deformation in a reflow process of the electronic component. Thereby, it is possible to prevent a cold joint from occurring when the electronic component likely to cause warp deformation is mounted by means of soldering by additionally supplying a just enough amount of solder to each solder bump 16a.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: September 14, 2010
    Assignee: Panasonic Corporation
    Inventors: Kazuo Okamoto, Syoichi Nishi, Takeshi Morita, Masanori Hiyoshi, Kazuhiko Tomoyasu
  • Publication number: 20100224670
    Abstract: A portion of compliant material includes four walls defining a slot. The slot has a relatively large cross-section end in fluid communication with a solder reservoir, and also has a relatively small cross-section end opposed to the relatively large cross-section end. The slot has a generally elongate rectangular shape when viewed in plan, with a length perpendicular to a scan direction, a width, parallel to the scan direction, associated with the relatively large cross section end, and a width, parallel to the scan direction, associated with the relatively small cross section end. The slot is configured in the portion of compliant material such that the relatively small cross-section end of the slot normally remains substantially closed, but locally opens sufficiently to dispense solder from the reservoir when under fluid pressure and locally unsupported by a workpiece. Methods of operation and fabrication are also disclosed.
    Type: Application
    Filed: March 6, 2009
    Publication date: September 9, 2010
    Applicant: International Business Machines Corporation
    Inventors: Stephen L. Buchwalter, Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah
  • Patent number: 7789285
    Abstract: In one embodiment, a method is provided. The method comprises filling a microvia formed in a bond pad with solder paste comprising solder balls of the first size; and coating the bond pad with solder paste comprising solder balls of the second size, wherein the second size is greater than the first size.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: September 7, 2010
    Assignee: Intel Corporation
    Inventors: Cheng Siew Tay, Pek Chew Tan, Swee Kian Cheng, Eng Hooi Yap
  • Patent number: 7789286
    Abstract: A method and apparatus for evaluating the size and/or quality of a spot weld. The apparatus includes a two-dimensional array of ultrasonic transducers arranged with a delay line for positioning adjacent a surface of a weld. A layer of gel is placed between the delay line and the weld surface. The array of transducers emit ultrasonic waves that pass into the weld. The reflected waves are received by the transducers and relayed to a central processing unit that analyzes the time delay, amplitude, and amplitude attenuation to calculate the border of the weld nugget, the thickness of the welded material, the thickness of the gel layer, and other factors contributing to weld quality.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: September 7, 2010
    Assignee: Chrysler Group LLC
    Inventors: Roman Gr. Maev, Frank J Ewasyshyn, Serguei A Titov, John M Paille, Elena Yu Maeva, Alexey A Denisov, Fedar M Seviaryn
  • Patent number: 7780060
    Abstract: Methods and articles for receiving times and temperatures for stages of a profile including solder heating stages to rework a populated printed circuit board (PCB), the rework including removing a first integrated circuit (IC) from the PCB, focusing heat on the first integrated circuit using an oven element during rework of the PCB, collecting actual temperature information from a plurality of temperature sensing elements to detect actual temperature information associated with the first integrated circuit, and generating a suggested modification for an operator to modify the time and/or the temperature of at least one of the stages in the profile in response to a fail status indicating that the collected actual temperature information did not meet temperatures for a variable.
    Type: Grant
    Filed: January 28, 2010
    Date of Patent: August 24, 2010
    Assignee: Raytheon Company
    Inventors: Henry E. Fitzsimmons, John A. Cogliandro
  • Publication number: 20100206938
    Abstract: A process for working a contour on at least one workpiece using a robot includes positioning the workpiece relative to the robot; acquiring an actual position of the workpiece; acquiring a real course of the contour on the workpiece at predefined points using at least one sensor; and actuating the robot according to individual vectors so as to correct a robot motion during the working of the contour.
    Type: Application
    Filed: June 14, 2008
    Publication date: August 19, 2010
    Applicant: ABB AG
    Inventors: Stefan Quandt, Andreas Hoffmann, Joerg Reger
  • Patent number: 7775415
    Abstract: A method and apparatus for evaluating the size and/or quality of a spot weld. The apparatus includes a two-dimensional array of ultrasonic transducers arranged with a delay line for positioning adjacent a surface of a weld. A layer of gel is placed between the delay line and the weld surface. The array of transducers emit ultrasonic waves that pass into the weld. The reflected waves are received by the transducers and relayed to a central processing unit that analyzes the time delay, amplitude, and amplitude attenuation to calculate the border of the weld nugget, the thickness of the welded material, the thickness of the gel layer, and other factors contributing to weld quality.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: August 17, 2010
    Assignee: Chrysler Group LLC
    Inventors: Roman Gr. Maev, Frank J Ewasyshyn, Serguei A Titov, John M Paille, Elena Yu Maeva, Alexey A Denisov, Fedar M Seviaryn
  • Publication number: 20100200284
    Abstract: A substrate manufacturing apparatus manufactures a ball-mounted substrate and has a ball mounting apparatus which includes a ball vacuum chucking apparatus including a vacuum chucking head that carries out a vacuum chucking process to chuck balls at edges of inlets formed in a vacuum chucking surface and which mounts the balls vacuum-chucked by the vacuum chucking head on a substrate, the ball vacuum chucking apparatus further including: a holding vessel that holds the balls; and a vacuum chucking/holding unit that vacuum chucks and holds the balls held in the holding vessel on a front end thereof, and carrying out a supplying process that brings the vacuum chucking/holding unit that holds the balls on the front end thereof and the vacuum chucking surface of the vacuum chucking head relatively close to supply the balls to the vacuum chucking head while air is being drawn through the inlets.
    Type: Application
    Filed: February 9, 2010
    Publication date: August 12, 2010
    Applicant: Hioki Denki Kabushiki Kaisha
    Inventors: Kazuhiko SEKI, Hideo MATSUBAYASHI, Makoto SHIMIZU
  • Publication number: 20100187289
    Abstract: A robotic welding system and method includes multiple welding cells equidistantly spaced in a circular arrangement, multiple perimeter light curtains to provide safety protection around the welding cells, a turntable centrally located in the circular arrangement, and multiple welding robots attached to the turntable. The welding system and method further includes a first welding process and a second welding process whereby both the first welding process and the second welding process each include a primary welding operation and a secondary welding operation whereby the turntable rotates between the welding cells to perform the primary and secondary welding operations.
    Type: Application
    Filed: March 30, 2010
    Publication date: July 29, 2010
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: George Charbel, Yoshinori Ishihata, Julia Zoldak
  • Publication number: 20100181365
    Abstract: A method of teaching an eyepoint for a wire bonding operation is provided. The method includes (1) selecting a group of shapes from a region of a semiconductor device for use as an eyepoint, and (2) teaching the eyepoint to a wire bonding machine using at least one of (a) a sample semiconductor device, or (b) predetermined data related to the semiconductor device. The teaching step includes defining locations of each of the shapes with respect to one another.
    Type: Application
    Filed: March 13, 2007
    Publication date: July 22, 2010
    Applicant: KULICKE AND SOFFA INDUSTRIES, INC.
    Inventors: Michael T. Deley, Peter M. Lister, Deepak Sood, Zhijie Wang
  • Publication number: 20100176183
    Abstract: The present invention relates to a guiding device (40) configured to guide equipment units for joining pipe sections which are arranged in a substantially upright position. The guiding device comprises a stationary body (41), one or more movable carriers being movably supported on said stationary body and configured to revolve one or more equipment units about a pipe section, a pipeline engagement device (63) configured to engage said guiding device with said pipe section and to support said stationary body, and one or more adjustable supports (44), said one or more adjustable supports being configured to make adjustment possible of a working plane of one or more equipment units (47, 48, 49) mounted on or to be mounted on said one or more carriers with respect to a pipe section on which the guiding device is mounted.
    Type: Application
    Filed: September 4, 2006
    Publication date: July 15, 2010
    Applicant: HEEREMA MARINE CONTRACTORS NEDERLAND B.V.
    Inventor: Stefan Willem Hees
  • Publication number: 20100163601
    Abstract: Friction welding systems and methods including a welding arrangement configured to impart kinetic friction between at least one surface of a first workpiece and at least one surface of a second workpiece to form a weld, a force providing mechanism arranged and disposed for applying a force to one or both of the first workpiece and the second workpiece, and a sensor arranged and disposed to measure a parameter of the welding arrangement, wherein an amount of vibration is determinable from the measured parameter.
    Type: Application
    Filed: December 31, 2008
    Publication date: July 1, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: James GROOMS, Charles William CARRIER
  • Publication number: 20100163602
    Abstract: To provide an electronic component placing apparatus and an electronic component mounting method that can prevent a cold joint from occurring when an electronic component likely to cause warp deformation is mounted by means of soldering. In the electronic component placing apparatus for placing the electronic component 16 with a plurality of solder bumps 16a formed on a lower surface on a board, a film 7a having a film thickness distribution for transferring a desired transfer amount of solder paste according to a state of warp deformation to each of the plurality of solder bumps is formed in a paste transfer unit 24, based on the component warp information indicating the state of warp deformation in a reflow process of the electronic component. Thereby, it is possible to prevent a cold joint from occurring when the electronic component likely to cause warp deformation is mounted by means of soldering by additionally supplying a just enough amount of solder to each solder bump 16a.
    Type: Application
    Filed: September 6, 2007
    Publication date: July 1, 2010
    Applicant: PANASONIC CORPORATION
    Inventors: Kazuo Okamoto, Syoichi Nishi, Takeshi Morita, Masanori Hiyoshi, Kazuhiko Tomoyasu
  • Publication number: 20100155455
    Abstract: A wire bonding method for bonding a ball which is formed at a tip end of a bonding wire to a pad that is a first bonding point to form a first bonding part and bonding the wire to an interconnect wiring that is a second bonding point to form a second bonding part, thus connecting the pad and the interconnect wiring with the wire, wherein after the ball is bonded to the first bonding point and a capillary is ascended, examination is performed to find any bonding failure of the first bonding part; and when the bonding failure at the first bonding point is found, then the capillary is caused to descend to execute rebonding to bond the first bonding part to the first bonding point with applying greater energy comprising a longer period of bonding time than last first bonding while pressing the capillary to the first bonding point.
    Type: Application
    Filed: February 22, 2010
    Publication date: June 24, 2010
    Inventors: Tatsunari Mii, Toshihiko Toyama
  • Patent number: 7739077
    Abstract: A method determines a mounting condition of a mounter mounting a component onto a board, which includes the steps of: obtaining an operational sate parameter; and determining, in the case where a value of the obtained operational state parameter is not within a predetermined range, a mounting condition so that the value of the operational state parameter falls within the predetermined range.
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: June 15, 2010
    Assignee: Panasonic Corporation
    Inventor: Yasuhiro Maenishi
  • Publication number: 20100140324
    Abstract: A friction stir system for processing at least a first workpiece includes a spindle actuator coupled to a rotary tool comprising a rotating member for contacting and processing the first workpiece. A detection system is provided for obtaining information related to a lateral alignment of the rotating member. The detection system comprises at least one sensor for measuring a force experienced by the rotary tool or a parameter related to the force experienced by the rotary tool during processing, wherein the sensor provides sensor signals. A signal processing system is coupled to receive and analyze the sensor signals and determine a lateral alignment of the rotating member relative to a selected lateral position, a selected path, or a direction to decrease a lateral distance relative to the selected lateral position or selected path.
    Type: Application
    Filed: February 11, 2010
    Publication date: June 10, 2010
    Applicant: Vanderbilt University
    Inventors: Paul Fleming, David Lammlein, George E. Cook, D. M. Wilkes, Alvin M. Strauss, David Delapp, Daniel A. Hartman
  • Publication number: 20100133322
    Abstract: A wire bonding apparatus including a bonding control section provided with an electrical non-bonding detector, an optical non-bonding detector, and an optical shape detector, which are for detecting non-bonding between a first bonding point and a bonding wire; and when non-bonding is detected by the electrical non-bonding detector and non-bonding bonding is also detected by the optical non-bonding detector, then the tip end of the bonding wire is reformed by, based on the shape of the tip end of the bonding wire detected by the optical shape detector, a ball formation device into a ball of a prescribed shape, and rebonding is performed at the first bonding point.
    Type: Application
    Filed: January 29, 2010
    Publication date: June 3, 2010
    Inventors: Kuniyuki Takahashi, Shinsuke Tei, Noriko Suzuki, Noriko Mori, Shinji Maki
  • Publication number: 20100108743
    Abstract: Disclosed therein are an apparatus for and a method of automatically welding a flange to a guide thimble tube in a nuclear fuel assembly. The automatic welding apparatus includes: a welding part located on an axially conveying line of a tube for welding a welded surface of the tube inserted thereinto and a welded surface of a flange; a flange supplying part for supplying the flange at a tube inlet of the welding part onto the axially conveying line; and a conveying part mounted on the axially conveying line in such a way as to move the tube and the flange on the axially conveying line, so that they are inserted into and drawn from the welding part.
    Type: Application
    Filed: January 13, 2010
    Publication date: May 6, 2010
    Applicant: KOREA NUCLEAR FUEL CO., LTD.
    Inventors: Ki-jun KWON, Se-yong SHIN, Sang-pil KONG, Hung-soon CHANG, Jeong-ho KIM, Tae-hyung NA
  • Patent number: 7709294
    Abstract: A method and apparatus for bonding integrated circuits uniquely suited to high volume tag production is described, where conductive material of a substrate at the die-attach-area is cut before an IC chip or transponder is placed on the conductive material over the cut and bonded. The apparatus performs the method of placing a first chip on a substrate having a conductive layer, measuring the location of the first chip on the substrate, cutting the conductive layer at a location of an expected subsequently placed chip to form a cut based on the measured location of the first chip, and placing the subsequently placed chip on the substrate over the cut.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: May 4, 2010
    Assignee: Checkpoint Systems, Inc.
    Inventors: Thomas J. Clare, Andre Cote, Eric Eckstein