Gas Or Vapor Patents (Class 228/219)
  • Patent number: 11136652
    Abstract: An aluminum alloy material comprises: Si: less than 0.2 mass %, Fe: 0.1 to 0.3 mass %, Cu: 1.0 to 2.5 mass %, Mn: 1.0 to 1.6 mass %, and Mg: 0.1 to 1.0 mass %, the balance being Al and incidental impurities. A number density of Al—Mn compound having a circle equivalent diameter of not less than 0.1 ?m is not less than 1.0×105 mm?2, and a number density of Al2Cu having a circle equivalent diameter of not less than 0.1 ?m is not more than 1.0×105 mm?2.
    Type: Grant
    Filed: July 15, 2016
    Date of Patent: October 5, 2021
    Assignee: UACJ CORPORATION
    Inventors: Wataru Narita, Atsushi Fukumoto
  • Patent number: 10645818
    Abstract: A solder scattering is prevented at the time of reflow and the oxide films formed on the surfaces of solder or electrodes are thoroughly removed. The soldering method according to the present invention contains the steps of: applying solder paste to the electrode on a printed circuit board and mounting an electronic part on the solder paste, volatilizing the residue-free flux contained in the solder paste by heating the printed circuit board in a chamber set to be a vacuum state and approximately 180 degree C. at the time of pre-heating (interval A), removing oxide films formed on the electrode and the like by heating the printed circuit board in the chamber set to be a formic acid atmospheric state and the temperature of approximately 200 degree C. at the time of reducing (interval B), and melting solder powder contained in the solder paste by heating the printed circuit board in the chamber set to be a vacuum state and the temperature of 250 degree C. at the time of main heating (interval C).
    Type: Grant
    Filed: November 6, 2017
    Date of Patent: May 5, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Mamoru Kakuishi, Ryuji Ukai
  • Patent number: 10573577
    Abstract: A method for producing a ceramic-aluminum bonded body obtained by bonding a ceramic member and an aluminum member, the aluminum member before bonding being composed of aluminum having a purity of 99.0 mass % or higher and 99.9 mass % or lower, includes a heat treatment step of subjecting the aluminum member to a heat treatment in a range of 400° C. or higher and lower than a solidus temperature, and a bonding step of bonding the aluminum member after the heat treatment step and the ceramic member via a brazing filler material including Si.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: February 25, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Wataru Iwazaki, Hiroya Ishiduka
  • Patent number: 10549376
    Abstract: Systems and methods are provided for a boss welding positioning tool. The boss welding positioning tool may, at least, include a purge base, a purge gas delivery connector, and features for aligning two items to be welded together. The purge gas delivery connector may be configured to be coupled to the purge base and may include ports that receive purge gas and deliver purge gas to an inner portion of the items to be welded.
    Type: Grant
    Filed: October 24, 2016
    Date of Patent: February 4, 2020
    Assignee: The Boeing Company
    Inventors: Shawn M. Arnett, Mark E. McGeary
  • Patent number: 10287215
    Abstract: A method for the joining of ceramic pieces with a hermetically sealed joint comprising brazing a layer of joining material between the two pieces. The wetting and flow of the joining material is controlled by the selection of the joining material, the joining temperature, the joining atmosphere, and other factors. The ceramic pieces may be on a non-diffusable type, such as aluminum nitride, alumina, beryllium oxide, and zirconia, and the pieces may be brazed with an aluminum alloy under controlled atmosphere. The joint material is adapted to later withstand both the environments within a process chamber during substrate processing, and the oxygenated atmosphere which may be seen within the shaft of a heater or electrostatic chuck.
    Type: Grant
    Filed: April 17, 2017
    Date of Patent: May 14, 2019
    Assignee: Component Re-Engineering Company, Inc.
    Inventors: Alfred Grant Elliot, Brent Donald Alfred Elliot, Frank Balma, Richard Erich Schuster, Dennis George Rex, Alexander Veytser
  • Patent number: 10157877
    Abstract: A solder joint layer has a structure in which plural fine-grained second crystal sections (22) precipitate at crystal grain boundaries between first crystal sections (21) dispersed in a matrix. The first crystal sections (21) are Sn crystal grains containing tin and antimony in a predetermined proportion. The second crystal sections (22) are made up of a first portion containing a predetermined proportion of Ag atoms with respect to Sn atoms, or a second portion containing a predetermined proportion of Cu atoms with respect to Sn atoms, or both. The solder joint layer may have third crystal sections (23) which are crystal grains that contain a predetermined proportion of Sb atoms with respect to Sn atoms. As a result, solder joining is enabled at a low melting point, and a highly reliable solder joint layer having a substantially uniform metal structure can be formed.
    Type: Grant
    Filed: October 8, 2015
    Date of Patent: December 18, 2018
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Kazumasa Kido, Takashi Saitou, Kyouhei Fukuda, Shinji Tada, Fumihiko Momose, Yoshitaka Nishimura
  • Patent number: 10134667
    Abstract: Provided are a chip-on-film (COF) semiconductor package capable of improving connection characteristics and a display apparatus including the package. The COF semiconductor package includes a film substrate, a conductive interconnection located on at least one surface of the film substrate and an output pin connected to the conductive interconnection and located at one edge on a first surface of the film substrate, a semiconductor chip connected to the conductive interconnection and mounted on the first surface of the film substrate, a solder resist layer on the first surface of the film substrate to cover at least a portion of the conductive interconnection, and at least one barrier dam on the solder resist layer between the semiconductor chip and the output pin.
    Type: Grant
    Filed: April 27, 2018
    Date of Patent: November 20, 2018
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Jung-woo Kim, Jae-min Jung, Ji-yong Park, Jeong-kyu Ha, Woon-bae Kim
  • Patent number: 10086479
    Abstract: Embodiments herein may relate to a solder paste. The solder paste may include a solder powder and a flux. In embodiments, the flux may be a non-rosin based flux. The flux may further include a thixotropic agent (TA) that may be a non-polymer based TA. Other embodiments may be described and/or claimed.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: October 2, 2018
    Assignee: Intel Corporation
    Inventor: Kabir J. Mirpuri
  • Publication number: 20150136842
    Abstract: A welding method includes inserting a weldable object at least partially into a through-bore formed in a generally tubular body, the tubular body having an interior flow passageway and an outer surface, and the through-bore having a borehole wall; transmitting inert gas between the weldable object and the borehole wall, the gas being transmitted through the through-bore; and welding the weldable object to the tubular body while the inert gas is being transmitted.
    Type: Application
    Filed: September 6, 2012
    Publication date: May 21, 2015
    Applicant: Daniel Measurement And Control, Inc.
    Inventors: Charles Robert Allen, Chae H. Ha
  • Patent number: 9033206
    Abstract: In order to enable a satisfactory fluxless brazing without needing flux or vacuum facilities, a brazing object including an aluminum alloy material provided with an Al—Si—Mg brazing filler metal is joined by the Al—Si—Mg brazing filler metal without the use of flux by heating the aluminum alloy material, when raising the temperature in a brazing furnace, at least in a temperature range of 450° C. to before melting of the filler metal under a first inert gas atmosphere having an oxygen concentration of preferably 50 ppm and following by heating at least at or above a temperature at which the filler metal starts to melt under a second inert gas atmosphere having an oxygen concentration of preferably 25 ppm and a nitrogen gas concentration of preferably 10% by volume or less.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: May 19, 2015
    Assignee: MITSUBISHI ALUMINUM CO., LTD.
    Inventors: Masakazu Edo, Hideyuki Miyake, Masatoshi Akiyama, Yuji Nomura, Norihiro Nose, Hiroki Amano
  • Publication number: 20150107731
    Abstract: An aluminum alloy fin material for a heat exchanger having suitable strength before brazing enabling easy fin formation, having high strength after brazing, having a high thermal conductivity (electrical conductivity) after brazing, and having superior sag resistance, erosion resistance, self corrosion prevention, and sacrificial anode effect, a method of production of the same, and a method of production of a heat exchanger using the fin material are provided, that is, an aluminum alloy fin material having a chemical composition of Si: 0.7 to 1.4 wt %, Fe: 0.5 to 1.4 wt %, Mn: 0.7 to 1.4 wt %, and Zn: 0.5 to 2.5 wt %, Mg as an impurity limited to 0.
    Type: Application
    Filed: December 30, 2014
    Publication date: April 23, 2015
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hideki SUZUKI, Tomohiro SASAKI, Masae NAGASAWA, Nobuki TAKAHASHI
  • Publication number: 20150093188
    Abstract: The present invention relates to a method for providing a braze alloy layered product comprising the following steps: —applying at least one silicon source and at least one boron source on at least a part of a surface of a substrate, wherein the at least one boron source and the at least one silicon source are oxygen free except for inevitable amounts of contaminating oxygen, and wherein the substrate comprises a parent material having a solidus temperature above 1100° C.; —heating the substrate having the applied boron source and the applied silicon source to a temperature lower than the solidus temperature of the parent material of the substrate; and cooling the substrate having the applied boron source and the applied silicon source, and obtaining the braze alloy layered product. The present invention relates further to a braze alloy layered product, a method for providing a brazed product, a method for providing a coated product, and uses of the braze alloy layered product.
    Type: Application
    Filed: March 27, 2013
    Publication date: April 2, 2015
    Applicant: ALFA LAVAL CORPORATE AB
    Inventors: Per Sjödin, Kristian Walter
  • Publication number: 20150086776
    Abstract: The present invention relates to a blend of at least one boron source and at least one silicon source, wherein the blend comprises boron and silicon in a weight ratio boron to silicon within a range from about 5:100 to about 2:1, wherein silicon and boron are present in the blend in at least 25 wt %, and wherein the at least one boron source and the at least one silicon source are oxygen free except for inevitable amounts of contaminating oxygen, and wherein the blend is a mechanical blend of powders, and wherein particles in the powders have an average particle size less than 250 ?m. The present invention relates further to a composition comprising the blend a substrate applied with the blend, a method for providing a brazed product, and uses.
    Type: Application
    Filed: March 27, 2013
    Publication date: March 26, 2015
    Applicant: ALFA LAVAL CORPORATE AB
    Inventors: Per Sjödin, Kristian Walter
  • Patent number: 8978960
    Abstract: A flip chip assembly apparatus includes at least one warpage-suppressor assembly. Each warpage-suppressor assembly can include a side heater, a deformable material pad, and an actuator assembly for moving the side heater and the deformable material pad. Each side heater provides additional heat to peripheral solder balls during bonding of two substrates, thereby facilitating the reflow of the peripheral solder balls. Each deformable material pad contacts, and presses down on, a surface of one of the two substrates under bonding. The deformable material pad(s) can prevent or minimize warpage of the contacted substrate.
    Type: Grant
    Filed: January 7, 2014
    Date of Patent: March 17, 2015
    Assignee: International Business Machines Corporation
    Inventors: Peter J. Brofman, Jae-Woong Nah, Katsuyuki Sakuma
  • Publication number: 20150053389
    Abstract: The present invention relates to a method of brazing articles of stainless steel, which method comprises the following steps: step (i) applying an iron-based brazing filler material to parts of stainless steel; step (ii) optionally assembling the parts; step (iii) heating the parts from step (i) or step (ii) to a temperature of at least about 1000° C. in a non-oxidizing atmosphere, a reducing atmosphere, vacuum or combinations thereof, and heating the parts at the temperature of at least about 1000° C. for at least about 15 minutes; step (iv) providing articles having an average hardness of less than about 600 HV1 of the obtained brazed areas. The present invention relates also to brazed articles of stainless steel.
    Type: Application
    Filed: September 10, 2014
    Publication date: February 26, 2015
    Applicant: Alfa Laval Corporate AB
    Inventors: Per Erik Sjodin, Jens Rassmus
  • Publication number: 20150053751
    Abstract: Use of an aluminium composite material consisting of at least one aluminium core alloy and at least one outer brazing layer consisting of an aluminium brazing alloy provided on one or both sides of the aluminium core alloy. Based on this prior art the object of the present invention is to provide a thermal joining process for an aluminium composite material, so that the use of fluxes can be dispensed with, this object being achieved in that the aluminium brazing layer of the aluminium composite material has a pickled surface and the aluminium composite material is used in a fluxless thermal joining process and the joining process is carried out in the presence of a protective gas.
    Type: Application
    Filed: November 3, 2014
    Publication date: February 26, 2015
    Applicant: HYDRO ALUMINIUM ROLLED PRODUCTS GMBH
    Inventors: Kathrin Eckhard, Jochen Schwarz, Olaf Güßgen, Raimund Sicking, Hartmut Janssen
  • Publication number: 20150050520
    Abstract: An aluminum alloy material contains Si: 1.0 mass % to 5.0 mass % and Fe: 0.01 mass % to 2.0 mass % with balance being Al and inevitable impurities, wherein 250 pcs/mm2 or more to 7×105 pcs/mm2 or less of Si-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 ?m are present in a cross-section of the aluminum alloy material, while 100 pcs/mm2 to 7×105 pcs/mm2 of Al-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 ?m are present in a cross-section of the aluminum alloy material. An aluminum alloy structure is manufactured by bonding two or more members in vacuum or a non-oxidizing atmosphere at temperature at which a ratio of a mass of a liquid phase generated in the aluminum alloy material to a total mass of the aluminum alloy material is 5% or more and 35% or less.
    Type: Application
    Filed: October 1, 2012
    Publication date: February 19, 2015
    Inventors: Akio Niikura, Kazuko Fujita, Takashi Murase, Yoshiyuki Oya, Tomohito Kurosaki
  • Publication number: 20150017470
    Abstract: In order to enable a satisfactory fluxless brazing without needing flux or vacuum facilities, a brazing object including an aluminum alloy material provided with an Al—Si—Mg brazing filler metal is joined by the Al—Si—Mg brazing filler metal without the use of flux by heating the aluminum alloy material, when raising the temperature in a brazing furnace, at least in a temperature range of 450° C. to before melting of the filler metal under a first inert gas atmosphere having an oxygen concentration of preferably 50 ppm and following by heating at least at or above a temperature at which the filler metal starts to melt under a second inert gas atmosphere having an oxygen concentration of preferably 25 ppm and a nitrogen gas concentration of preferably 10% by volume or less.
    Type: Application
    Filed: November 22, 2013
    Publication date: January 15, 2015
    Applicants: MITSUBISHI ALUMINUM CO., LTD., TAIYO NIPPON SANSO CORPORATION
    Inventors: Masakazu Edo, Hideyuki Miyake, Masatoshi Akiyama, Yuji Nomura, Norihiro Nose, Hiroki Amano
  • Publication number: 20140341642
    Abstract: A back-shielded welding method according to the present invention includes communicating a front surface-side and a back surface-side of two welding base materials (2, 3) with each other in the welding base materials (2, 3) that abut against each other; forming notched portions (21, 22) in abutting edge portions (15, 16) of two welding base materials (2, 3) in such a manner that a slit-shaped gas supply opening (17) is formed to extend along a forming direction of a welding bead; forming the gas supply opening (17) with the notched portions (21, 22) by abutting the abutting edge portions (15, 16) of the welding base materials (2, 3) against each other and temporarily fixing the abutting edge portions (15, 16); and forming the welding bead while supplying an inert gas via the gas supply opening (17), and blocking the gas supply opening (17) by the welding bead.
    Type: Application
    Filed: November 29, 2012
    Publication date: November 20, 2014
    Applicant: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
    Inventors: Kenji Kawasaki, Ryuichi Yamamoto, Shin Nishimoto, Seiichi Kawaguchi
  • Publication number: 20140329109
    Abstract: In a method for brazing a sheet material without use of flux, an inert gas is firstly introduced into an oxygen pump to reduce an oxygen partial pressure in the inert gas to 1×10?10 Pa or less, and the sheet material is heated in a brazing furnace in an atmosphere of the inert gas discharged from the oxygen pump. A core alloy of the sheet material or a brazing filler alloy cladded to a surface of the core alloy contains Mg. Both the core alloy and the brazing filler alloy may contain Mg. Accordingly, brazability of the sheet material is sufficiently improved.
    Type: Application
    Filed: April 29, 2014
    Publication date: November 6, 2014
    Applicants: DENSO CORPORATION, Chiba Institute of Technology, Canon Machinery Inc., UACJ Corporation
    Inventors: Shin Takewaka, Shogo Yamada, Syumpei Ozawa, Tohru Nagasawa, Haruhiko Matsushita, Yasunaga Itoh, Tomoki Yamayoshi
  • Publication number: 20140246482
    Abstract: In some embodiments, a forming body for the temporary sealing of a flow cross-section of an assigned object to be welded is disclosed. In some embodiments, the forming body comprises a dimensionally stable, preferably biologically-degradable material, which has a water solubility?90% and of which the main component is corn starch and/or corn semolina and/or corn flakes.
    Type: Application
    Filed: August 31, 2012
    Publication date: September 4, 2014
    Applicant: Hitachi Power Europe GmbH
    Inventor: Michael Buschmann
  • Publication number: 20140182905
    Abstract: Disclosed herein are a printed circuit board including a copper foil layer surface treated with Pb-free solder having the same height as that of a solder resist, and a surface treatment method of the printed circuit board. According to the present invention, the surface treatment of the package board or interposer board having an ultra-fine pitch (300 ?m or less) may be easily implemented by a cheap process. In addition, the surface treatment of the printed circuit board may be eco-friendly performed by using the Pb-free solder, and it may be easy to surface treat the package board or interposer board based on the organic material sensitive to a high temperature.
    Type: Application
    Filed: December 30, 2013
    Publication date: July 3, 2014
    Applicant: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Kyung Moo HAR, Chang Bae LEE, Jin Gu KIM, Young Do KWEON
  • Patent number: 8757474
    Abstract: A soldering method capable of alleviating positional displacement between substrates even though a step of removing flux can be omitted is provided. A temporary bonding agent 55 is applied onto multiple substrates 50a, 50b, and a heater 33 heats the substrates while the substrates are temporarily bonded with the temporary bonding agent 55 interposed therebetween, and before the solder 54 is melted or while the solder 54 is melted, the temporary bonding agent 55 is evaporated, and the substrates 50a, 50b are bonded with solder with the melted solder 54 interposed therebetween.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: June 24, 2014
    Assignee: Ayumi Industry Co., Ltd.
    Inventors: Hideyuki Abe, Kazuaki Mawatari
  • Publication number: 20140153203
    Abstract: Methods for attachment and devices produced using such methods are disclosed. In certain examples, the method comprises disposing a capped nanomaterial on a substrate, disposing a die on the disposed capped nanomaterial, drying the disposed capped nanomaterial and the disposed die, and sintering the dried disposed die and the dried capped nanomaterial at a temperature of 300° C. or less to attach the die to the substrate. Devices produced using the methods are also described.
    Type: Application
    Filed: September 16, 2013
    Publication date: June 5, 2014
    Applicant: ALPHA METALS, INC.
    Inventors: Monnir Boureghda, Nitin Desai, Anna Lifton, Oscar Khaselev, Michael T. Marczi, Bawa Singh
  • Patent number: 8684256
    Abstract: A method for the joining of ceramic pieces with a hermetically sealed joint comprising brazing a continuous layer of joining material between the two pieces. The wetting and flow of the joining material is controlled by the selection of the joining material, the joining temperature, the time at temperature, the joining atmosphere, and other factors. The ceramic pieces may be aluminum nitride and the pieces may be brazed with an aluminum alloy under controlled atmosphere. The joint material is adapted to later withstand both the environments within a process chamber during substrate processing, and the oxygenated atmosphere which may be seen within the shaft of a heater or electrostatic chuck.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: April 1, 2014
    Assignee: Component Re-Engineering Company, Inc.
    Inventors: Alfred Grant Elliot, Brent Donald Alfred Elliot, Frank Balma, Richard Erich Schuster, Dennis George Rex, Alexander Veyster
  • Publication number: 20140061286
    Abstract: An aluminium alloy extruded tube product for a heat exchanger assembly and made from a 3xxx-series aluminium alloys and including furthermore a purposive addition of one or more wetting elements selected from the group of: Bi 0.03% to 0.5%, Pb 0.03% to 0.5%, Sb 0.03% to 0.5%, Li 0.03% to 0.5%, Se 0.03% to 0.5%, Y 0.03% to 0.05%, Th 0.03% to 0.05%, and the sum of these elements being 0.5% or less.
    Type: Application
    Filed: April 3, 2012
    Publication date: March 6, 2014
    Applicant: ALERIS ROLLED PRODUCTS GERMANY GMBH
    Inventors: Adrianus Jacobus Wittenbrood, Steven Kirkham, Achim Bürger, Klaus Vieregge
  • Patent number: 8662374
    Abstract: This disclosure describes a method and apparatus for controlling the temperature of a welding zone for welding together pipe sections. The temperature is controlled by a flow of inert gas through the pipes. The inert gas flow is cooled and acts as a heat sink to remove heat from the weld zone thereby controlling the weld zone temperature.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: March 4, 2014
    Assignee: Air Liquide Industrial U.S. LP
    Inventor: Scott Laymon
  • Patent number: 8651363
    Abstract: A practical bonding technique is provided for solid-phase room-temperature bonding not requiring a profile irregularity of the order of several nanometers, in which a high-vacuum energy wave treatment and continuous high-vacuum bonding are not required. Since an adhering substance layer is thin immediately after a surface activating treatment using an energy wave, a bonding interface is spread by crushing the adhering substance layer to perform bonding, so that a new surface appears on a bonding surface, and objects to be bonded are bonded together. In order to crush the adhering substance layer more easily, a bonding metal of a bonding portion of the object to be bonded requires a low hardness. According to the results of various experiments conducted by the present inventors, it was found that the hardness of the bonding portion which is a Vickers hardness of 200 Hv or less is particularly effective for room-temperature bonding.
    Type: Grant
    Filed: November 16, 2011
    Date of Patent: February 18, 2014
    Assignees: Bondtech, Inc., Tadatomo SUGA
    Inventors: Tadatomo Suga, Masuaki Okada
  • Patent number: 8651360
    Abstract: An ultrasonic bonding system is provided. The system includes: a) a bond head assembly carrying an ultrasonic bonding tool; b) a conductive material supply; c) a conductive material feeding system for guiding a length of the conductive material supply to a position proximate the ultrasonic bonding tool; and d) a vapor generation system for supplying a vapor proximate the ultrasonic bonding tool, the vapor including a carrier gas and a lubricating vapor.
    Type: Grant
    Filed: January 12, 2012
    Date of Patent: February 18, 2014
    Assignee: Orthodyne Electronics Corporation
    Inventor: Vahid Safavi Ardebili
  • Patent number: 8647731
    Abstract: A purge dam for retaining a purge gas around a weld zone includes a purge dam structure configured to substantially obstruct an air passage leading to the weld zone. The purge dam includes a main blocking portion configured to substantially block the air passage. The purge dam structure further includes a wall portion configured to engage the air passage for attachment. Adhesive can be optionally provided on the wall portion to facilitate the air passage attachment. Some or all of the purge dam structure may be formed as a multi-layer structure that includes one or more layers of water degradable paper and one or more layers of water degradable polymer. If present, the optional adhesive may be applied to the water degradable polymer layer. The purge dam may be installed by placing the purge dam in the air passage and adhering the wall portion thereto.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: February 11, 2014
    Inventor: Michael Hacikyan
  • Publication number: 20140037986
    Abstract: A brazing filler metal powder is provided for brazing thin stainless steel parts together with reduced erosion. The brazing filler metal powder is formed by processing first metal particles, which typically comprise a nickel-based alloy including chromium, phosphorous, silicon, to a particle size of not greater than 0.0098 inch; providing second metal particles, typically consisting of copper, molybdenum, or cobalt; combining the first metal particles with the second metal particles by mixing and/or, milling, or sintering; and processing the combined composition to a particle size of not greater than 0.0098 inch. The first and second metal particles are less than fully alloyed together and are distinct from one another. A preferred composition of the brazing filler metal powder is 26.1 wt. % chromium, 5.4 wt. % phosphorous, 5.9 wt. % silicon, 10.0 wt. % cobalt, and a balance essentially of nickel.
    Type: Application
    Filed: August 1, 2013
    Publication date: February 6, 2014
    Inventors: Michael Weinstein, Eric Krosche, Lydia W. Lee, Christopher Jacob Skinner
  • Patent number: 8616432
    Abstract: A water-degradable purge dam apparatus for purging a weld zone of a pipe assembly comprising first and second pipes having respective first and second ends. A first purge dam subassembly adapted for installation in the first pipe end has a hollow first conduit defining a first air flow pathway. A second purge dam subassembly adapted for installation in the second pipe end has a hollow second conduit defining a second air flow pathway. Each subassembly has one or more air flow blocking plates. A hollow third conduit, defining a third air flow pathway, is interconnectable to the first and second conduits members to span the weld zone. The first, second and third air flow pathways allow pressurized air within the pipes to pass through the purge dam apparatus and the weld zone in a sequestered by-pass zone defined by the first, second and third conduits.
    Type: Grant
    Filed: July 31, 2012
    Date of Patent: December 31, 2013
    Inventor: Michael Hacikyan
  • Patent number: 8601673
    Abstract: A method of producing an inductor with high inductance includes forming a removable polymer layer on a temporary carrier; forming a structure including a first coil, a second coil, and a dielectric layer on the removable polymer layer; forming a first magnetic glue layer on the removable polymer layer and the structure; removing the temporary carrier; and forming a second magnetic glue layer below the structure and the first magnetic glue layer.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: December 10, 2013
    Assignee: Cyntec Co., Ltd.
    Inventor: Shih-Hsien Tseng
  • Publication number: 20130323529
    Abstract: There is provided a bonding material capable of forming a bonding body under an inert gas atmosphere such as a nitrogen atmosphere, and capable of exhibiting a bonding strength that endures a practical use even if not a heat treatment is applied thereto at a high temperature, which is the bonding material containing silver nanoparticles coated with a fatty acid having a carbon number of 8 or less and having an average primary particle size of 1 nm or more and 200 nm or less, and silver particles having an average particle size of 0.5 ?m or more and 10 ?m or less, and an organic material having two or more carboxyl groups.
    Type: Application
    Filed: May 13, 2011
    Publication date: December 5, 2013
    Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Satoru Kurita, Keiichi Endoh, Yu Saito, Yutaka Hisaeda, Toshihiko Ueyama
  • Publication number: 20130306714
    Abstract: A brazing sheet material including a core alloy layer bonded on at least one side with an aluminium brazing clad layer or layers forming a filler material of a 4000-series aluminium alloy. The core layer is made from an aluminium alloy having (in wt. %): Mg 1.0 to 3.0, Mn 0 to 1.8, Cu 0 to 0.8, Si 0 to 0.7, Fe 0 to 0.7, optionally one or more elements selected from the group (Zr, Cr, Hf, T), Zn 0 to 0.5, impurities and aluminium. The filler material forms a 4000-series aluminium alloy further including one or more wetting elements selected from Bi 0.03-0.5, Pb 0.03-0.5, Sb 0.03- 0.5, Li 0.03-0.5, Se 0.03-0.5, Y 0.03-0.05, Th 0.03-0.05, wherein the sum of these elements being 0.5% or less.
    Type: Application
    Filed: January 19, 2012
    Publication date: November 21, 2013
    Applicant: ALERIS ROLLED PRODUCTS GERMANY GMBH
    Inventor: Adrianus Jacobus Wittebrood
  • Publication number: 20130292455
    Abstract: A flip chip assembly apparatus includes at least one warpage-suppressor assembly. Each warpage-suppressor assembly can include a side heater, a deformable material pad, and an actuator assembly for moving the side heater and the deformable material pad. Each side heater provides additional heat to peripheral solder balls during bonding of two substrates, thereby facilitating the reflow of the peripheral solder balls. Each deformable material pad contacts, and presses down on, a surface of one of the two substrates under bonding. The deformable material pad(s) can prevent or minimize warpage of the contacted substrate.
    Type: Application
    Filed: May 3, 2012
    Publication date: November 7, 2013
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Peter J. Brofman, Jae-Woong Nah, Katsuyuki Sakuma
  • Publication number: 20130292456
    Abstract: An ultrasonic bonding system is provided. The system includes: a) a bond head assembly carrying an ultrasonic bonding tool; b) a conductive material supply; c) a conductive material feeding system for guiding a length of the conductive material supply to a position proximate the ultrasonic bonding tool; and d) a vapor generation system for supplying a vapor proximate the ultrasonic bonding tool, the vapor including a carrier gas and a lubricating vapor.
    Type: Application
    Filed: January 12, 2012
    Publication date: November 7, 2013
    Applicant: ORTHODYNE ELECTRONICS CORPORATION
    Inventor: Vahid Safavi Ardebili
  • Patent number: 8561880
    Abstract: A process and tools for forming and/or releasing metal preforms, metal shapes and solder balls is described incorporating flexible molds or sheets, injection molded metal such as solder and in the case of solder balls, a liquid or gaseous environment to reduce or remove metal oxides prior to or during metal (solder) reflow to increase surface tension to form spherical or substantially spherical solder-balls.
    Type: Grant
    Filed: February 11, 2012
    Date of Patent: October 22, 2013
    Assignee: International Business Machines Corporation
    Inventors: Peter Alfred Gruber, Paul Alfred Lauro, Jae-Woong Nah
  • Patent number: 8540137
    Abstract: A water-degradable welding purge dam for purging a weld zone of a pipe assembly comprising first and second pipes having respective first and second ends to be welded together at a root gap. The purge dam includes a blocking plate comprising one or more plate members. The one or more plate members include a friction plate member having a plurality of flexible members on its periphery adapted to flexibly engage an inside wall of one of the first or second pipe ends in a self-retaining manner. The purge dam comprises one or more water degradable materials so that it can be flushed from the pipe assembly following welding.
    Type: Grant
    Filed: July 31, 2012
    Date of Patent: September 24, 2013
    Inventor: Michael Hacikyan
  • Publication number: 20130225316
    Abstract: Some embodiments include a reinforced face of a club head. Other embodiments for related reinforced faces of club heads and related methods are also disclosed.
    Type: Application
    Filed: February 28, 2012
    Publication date: August 29, 2013
    Applicant: KARSTEN MANUFACTURING CORPORATION
    Inventors: Eric V. Cole, Eric J. Morales
  • Publication number: 20130221077
    Abstract: Provided are: a method for brazing an aluminum alloy, which is characterized in that brazing is carried out by heating an aluminum brazing sheet without using flux in a furnace that is in an argon gas-containing atmosphere, said aluminum brazing sheet comprising a core material that is composed of aluminum or an aluminum alloy and a brazing filler material that is composed of an aluminum alloy and clad on one surface or both surfaces of the core material, and said core material and/or said brazing filler material containing Mg; and a brazing apparatus which is used in the method for brazing an aluminum alloy. The brazing method has good and stable brazing properties and is applicable in industrial practice.
    Type: Application
    Filed: October 26, 2011
    Publication date: August 29, 2013
    Applicants: FURUKAWA-SKY ALUMINUM CORP., KANTO YAKIN KOGYO CO., LTD.
    Inventors: Kiichi Kanda, Kenichi Watanabe, Yutaka Yanagawa
  • Publication number: 20130200136
    Abstract: In the present invention, when a power module is soldered to a heatsink, steam which is temperature-adjusted to at least the melting point of a solder is introduced from a steam generating tank into the flow path provided in the heatsink, the heatsink is heated and the solder is melted. Inert gas is introduced into a soldering tank from another route so as not to mix with the steam supplied to the heatsink. Voids in the solder are reduced and condensed by pressure regulation and as a result the negative impact of voids is eliminated.
    Type: Application
    Filed: May 30, 2011
    Publication date: August 8, 2013
    Applicant: Mitsubishi Electric Corporation
    Inventors: Noriyuki Besshi, Dai Nakajima, Hirotoshi Maekawa, Satoshi Ishibashi
  • Patent number: 8496161
    Abstract: The present invention relates to a device and method for brazing a heat pipe assembly with copper-silver alloy filler rings to improve heat dissipation efficiency of a heat pipe. The device comprises a brazing furnace and a conveyor. The brazing furnace comprises an open ended passage with a multi-stage brazing heater and cooler. The conveyor comprises an input bracket assembly, an output bracket assembly and a steel mesh belt. The method comprises steps of (A) providing multiple heat pipe components, (B) assembling the heat pipe components to form heat pipe assemblies, (C) injecting mixed gas, (D) turning on the multi-stage brazing heater and cooler, (E) placing the heat pipe assemblies on the conveyor, (F) brazing the heat pipe assemblies to form heat pipes, (G) cooling the heat pipes and (H) removing the heat pipes from the conveyor.
    Type: Grant
    Filed: February 20, 2012
    Date of Patent: July 30, 2013
    Inventor: Wen-Chih Liao
  • Patent number: 8490857
    Abstract: A reflow apparatus, where formic acid is used for cleaning a surface of a solder electrode on a processing target, is disclosed. The reflow apparatus includes a processing chamber, a formic acid introduction mechanism for supplying an atmosphere gas containing formic acid to the processing chamber, and a shielding member that is made of a material having corrosion resistance against formic acid. The shielding member is arranged between a reflow processing section of the processing chamber and an inner wall of the processing chamber. In place of or in addition to the shielding member, the reflow apparatus may include a heater for decomposing residual formic acid.
    Type: Grant
    Filed: March 31, 2012
    Date of Patent: July 23, 2013
    Assignee: Fujitsu Semiconductor Limited
    Inventors: Hiroyuki Matsui, Hirohisa Matsuki, Koki Otake
  • Patent number: 8458891
    Abstract: A method of centering a disk of a hard disk drive includes arranging a disk on an upper end portion of a hub on which a plurality of disks are rotatably assembled, and assembling the disk on the hub by vibrating the hub. Accordingly, the disks and/or spacers may be easily assembled on the hub, a time of centering may be relatively much reduced, and a superior centering quality may be obtained.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: June 11, 2013
    Assignee: Seagate Technology International
    Inventors: Kyung Ho Kim, Ha Yong Kim, Kyu Nam Cho, Yong-Soo Kim
  • Publication number: 20130098974
    Abstract: Described herein is an apparatus and method for providing an inerting gas during the application of soldering to a work piece. In one aspect, there is provided an enclosure for providing an inerting gas into an atmosphere above a solder reservoir during soldering of a work piece comprising: a tube in fluid communication with an inerting gas source wherein the tube comprises one or more openings for the flow of the inerting gas therethrough, a base wherein the tube resides in therein and comprises an interior volume, a neck comprising an opening and an interior volume in fluid communication with the interior volume of the base, and a cap proximal to the opening wherein the inerting gas source travels through the tube into the interior volume and into the atmosphere through the opening defined by the neck and cap.
    Type: Application
    Filed: April 18, 2012
    Publication date: April 25, 2013
    Applicant: AIR PRODUCTS AND CHEMICALS, INC.
    Inventors: Chun Christine Dong, Victor Wang, Jerry Wu, Ranajit Ghosh, Gregory Khosrov Arslanian
  • Patent number: 8413876
    Abstract: The invention relates to a strip or sheet of aluminium alloy, comprising at least 80% by weight of aluminium and 0.01 to 0.5% yttrium and/or 0.05 to 0.5% bismuth, coated on at least one face with a brazing alloy. Said sheets and strips are used for the production of pieces by non-flux brazing.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: April 9, 2013
    Assignees: Constellium France, Constellium Rolled Products, Ravenswood, LLC
    Inventors: Sandrine Dulac, Sylvain Henry
  • Patent number: 8407883
    Abstract: A damascene process is utilized to fabricate the segmented magnetic core elements of an integrated circuit inductor structure. The magnetic core is electroplated from a seed layer that is conformal with a permanent dielectric mold that results in sidewall plating defining an easy magnetic axis. The hard axis runs parallel to the longitudinal axis of the core and the inductor coils are orthogonal to the core's longitudinal axis. The magnetic field generated by the inductor coils is, therefore, parallel and self-aligned to the hard magnetic axis. The easy axis is enhanced by electroplating in an applied magnetic field parallel to the easy axis.
    Type: Grant
    Filed: June 1, 2012
    Date of Patent: April 2, 2013
    Assignee: National Semiconductor Corporation
    Inventors: Peter Smeys, Peter Johnson, Andrei Papou
  • Patent number: 8376208
    Abstract: A purge plug for welding applications is provided that can be interchangeably used to seal tubing, pipes, or the like of various diameter or cross-sectional area. The purge plug has a central body with a male connector and a diffuser disposed on the end portions. The purge plug also includes one or more flexible seals annularly disposed around the central body. In some implementations, the diameter of the flexible seals is slightly larger than the diameter of the tubing or pipe. When the purge plug is inserted into the tubing or pipe, the resiliency of the seal allow the seal to expand mechanically and flex against the inner walls of the tubing, thus sealingly engage with the inner walls.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: February 19, 2013
    Assignee: Flow Dynamics, Inc.
    Inventors: John McCarthy, Phillip Espinoza
  • Patent number: 8360305
    Abstract: Reflow soldering apparatus comprising a vapour chamber in communication with a reservoir of heat transfer fluid such that a volume of vaporised heat transfer fluid is created and held in the vapour chamber by heating of the heat transfer fluid. A heating chamber is provided for receiving a board and a transportation mechanism is provided to transport vapour, and condensate formed from the vapour, from the volume of vaporised heat transfer fluid to the heating chamber. The transported vapour and condensate applies heat to the heating chamber for the reflow soldering process.
    Type: Grant
    Filed: December 10, 2009
    Date of Patent: January 29, 2013
    Inventor: Kevin Stephen Davies