Applied In Powdered Or Particulate Form Patents (Class 228/248.1)
  • Publication number: 20130200135
    Abstract: Provided are a composition for an anisotropic conductive adhesive, a method of forming a solder bump and a method of forming a flip chip using the same. The composition for an anisotropic conductive adhesive includes a low melting point solder particle and a thermo-curable polymer resin. The anisotropic conductive adhesive includes forming a mixture by mixing a polymer resin and a curing agent, and mixing a deforming agent, a catalyst or a reductant with the mixture.
    Type: Application
    Filed: March 15, 2013
    Publication date: August 8, 2013
    Applicant: ELECTRONICS AND TELECOMMUNICATIONS RESEARCH INSTITUTE
    Inventor: ELECTRONICS AND TELECOMMUNICATIONS RESEARCH INSTIUTE
  • Publication number: 20130175330
    Abstract: A method of bonding an electrical component to a substrate includes applying solder paste on to a substrate. Solder preform has an aperture is formed therethrough and is then urged into contact with the solder paste, such that solder paste is urged through the aperture. An electrical component is then urged into contact with the solder preform and into contact with the solder paste that has been urged through the aperture, thereby bonding the electrical component, the solder preform, and the substrate together to define a reflow subassembly.
    Type: Application
    Filed: October 30, 2012
    Publication date: July 11, 2013
    Applicant: DUNAN MICROSTAQ, INC
    Inventor: DunAn Microstaq, Inc
  • Patent number: 8453917
    Abstract: A system includes a device of the surface-mounting type having an insulating package provided with a mounting surface and a contact pin exposed on the mounting surface. The device is attached to an insulating board including a gluing surface and an opposite surface. The process for manufacturing the system includes forming through holes a contact region on the gluing surface. The mounting surface is glued to the gluing surface with the contact pin aligned with the contact region. Wave soldering is performed to electrically join the device to the board by hitting the opposite surface with a wave of soldering paste to form, by capillary action with the soldering paste ascending in the through holes up to the overflow on the gluing surface, a conductive contact electrically connecting the contact pin of the electronic device through a solder connection to the contact region of the electronic board.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: June 4, 2013
    Assignee: STMicroelectronics S.r.l.
    Inventors: Concetto Privitera, Cristiano Gianluca Stella
  • Patent number: 8444045
    Abstract: A method of joining at least two parts includes steps of dispersing a joining material comprising a multi-phase magnetic metal-aluminum powder at an interface between the at least two parts to be joined and applying an alternating magnetic field (AMF). The AMF has a magnetic field strength and frequency suitable for inducing magnetic hysteresis losses in the metal-aluminum powder and is applied for a period that raises temperature of the metal-aluminum powder to an exothermic transformation temperature. At the exothermic transformation temperature, the metal-aluminum powder melts and resolidifies as a metal aluminide solid having a non-magnetic configuration.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: May 21, 2013
    Assignee: The Trustees of Dartmouth College
    Inventor: Ian Baker
  • Patent number: 8434667
    Abstract: A flux composition is provided, comprising, as initial components: a carboxylic acid; and, a polyamine fluxing agent represented by formula I: with the proviso that when the polyamine fluxing agent represented by formula I is according to formula Ia: then zero to three of R1, R2, R3 and R4 is(are) a hydrogen. Also provided is a method of soldering an electrical contact using the flux composition.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: May 7, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: Mark R. Winkle, Avin V. Dhoble, Kim S. Ho, Michael K. Gallagher, Xiang-Qian Liu, David Fleming
  • Patent number: 8434666
    Abstract: A flux composition is provided, comprising, as an initial component: a carboxylic acid; and, a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) a hydrogen. Also provided is a method of soldering an electrical contact using the flux composition.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: May 7, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: Kim S. Ho, Michael K. Gallagher, Avin V. Dhoble, Mark R. Winkle, Xiang-Qian Liu, David Fleming
  • Patent number: 8430294
    Abstract: A flux composition is provided, comprising, as initial components: a carboxylic acid; and, an amine fluxing agent represented by formula I: Also provided is a method of soldering an electrical contact using the flux composition.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: April 30, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: Kim S. Ho, Mark R. Winkle, Avin V. Dhoble, Michael K. Gallagher, Xiang-Qian Liu, Asghar A. Peera, Glenn N. Robinson, Ian A. Tomlinson, David Fleming
  • Patent number: 8430293
    Abstract: A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a carboxylic acid; and, an amine fluxing agent represented by formula I: and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: April 30, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: Avin V. Dhoble, Mark R. Winkle, Michael K. Gallagher, Kim S. Ho, Xiang-Qian Liu, Asghar A. Peera, Glenn N. Robinson, Ian A. Tomlinson, David Fleming
  • Patent number: 8430295
    Abstract: A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a carboxylic acid; a fluxing agent represented by formula I: wherein R1, R2, R3 and R4 are independently selected from a hydrogen, a substituted C1-80 alkyl group, an unsubstituted C1-80 alkyl group, a substituted C7-80 arylalkyl group and an unsubstituted C7-80 arylalkyl group; and wherein zero to three of R1, R2, R3 and R4 is(are) a hydrogen; and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: April 30, 2013
    Assignee: Rohm and Haas Electronic Materials LLC
    Inventors: Michael K. Gallagher, Kim S. Ho, Avin V. Dhoble, Mark R. Winkle, Xiang-Qian Liu, David Fleming
  • Publication number: 20130098975
    Abstract: A conductive ball mounting method for mounting conductive balls on a mount using an arraying mask, in which the mount includes mounting positions formed in a predetermined pattern, and the arraying mask is provided above the mount and includes through holes provided in positions corresponding to the mounting positions. The method includes providing a ball suction unit for sucking solder balls, the ball suction unit including a ball holding member capable of holding the conductive balls, sucking up the conductive balls below the ball suction unit, holding the conductive balls on a lower surface of the ball holding member while sucking up the conductive balls, and after the holding the conductive balls, falling the conductive balls held by the ball holding member to the mount.
    Type: Application
    Filed: December 10, 2012
    Publication date: April 25, 2013
    Applicant: SHIBUYA KOGYO CO., LTD.
    Inventor: SHIBUYA KOGYO CO., LTD.
  • Patent number: 8424747
    Abstract: A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.
    Type: Grant
    Filed: April 5, 2010
    Date of Patent: April 23, 2013
    Assignee: Battelle Memorial Institute
    Inventors: Kenneth Scott Weil, John S. Hardy, Jin Yong Kim, Jung-Pyung Choi
  • Patent number: 8418910
    Abstract: An electro-conductive bonding material includes: metal components of a high-melting-point metal particle that have a first melting point or higher; a middle-melting-point metal particle that has a second melting point which is first temperature or higher, and second temperature or lower, the second temperature is lower than the first melting point and higher than the first temperature; and a low-melting-point metal particle that has a third melting point or lower, the third melting point is lower than the first temperature.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: April 16, 2013
    Assignee: Fujitsu Limited
    Inventors: Takatoyo Yamakami, Takashi Kubota, Kuniko Ishikawa, Masayuki Kitajima
  • Patent number: 8413876
    Abstract: The invention relates to a strip or sheet of aluminium alloy, comprising at least 80% by weight of aluminium and 0.01 to 0.5% yttrium and/or 0.05 to 0.5% bismuth, coated on at least one face with a brazing alloy. Said sheets and strips are used for the production of pieces by non-flux brazing.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: April 9, 2013
    Assignees: Constellium France, Constellium Rolled Products, Ravenswood, LLC
    Inventors: Sandrine Dulac, Sylvain Henry
  • Patent number: 8408449
    Abstract: A method of controlling a bump printing apparatus includes securing a board having air holes therein to a printing table by vacuum suction using suction nozzles; bringing a mask into close contact with the board; printing solder bumps by compressing and moving a solder paste across an upper surface of the mask using a squeegee; spraying air through spray nozzles to separate the mask from the board; and terminating air spraying using the spray nozzles and terminating air suction using the suction nozzles to remove the board.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: April 2, 2013
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventor: Joon Kon Kim
  • Patent number: 8403202
    Abstract: A method for soldering an LED to a circuit board includes firstly providing a solder-applying pattern overlaying the circuit board. First holes and second holes are defined in the solder-applying patter. Then, solder pastes are filled in the first holes and the second holes. The solder-applying pattern is removed and a plurality of first solder poles and second solder poles are remained on the circuit board. An LED is then put on the first solder poles and the second solder poles. The first solder poles and the second solder poles are heated to form a first solder ball and a second solder ball respectively after the heated first and second solder poles are cooled. The first and second solder balls electrically connect positive and second electrodes of the LED with the circuit board.
    Type: Grant
    Filed: July 16, 2012
    Date of Patent: March 26, 2013
    Assignee: Hon Hai Precision Industry Co., Ltd.
    Inventor: Chih-Chen Lai
  • Publication number: 20130068827
    Abstract: The present invention relates to a method of manufacturing a solar cell electrode, comprising: preparing a semiconductor substrate having a preformed electrode on a front side, a back side, or both of the front and the back side of the semiconductor substrate; applying a conductive paste onto the preformed electrode, wherein the conductive paste comprises a conductive powder, an amorphous saturated polyester resin with glass transitional temperature (Tg) of 50° C. or lower, and an organic solvent; drying the applied conductive paste; putting a tab electrode on the dried conductive paste; and soldering the tab electrode.
    Type: Application
    Filed: August 14, 2012
    Publication date: March 21, 2013
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventor: HIDEKI AKIMOTO
  • Publication number: 20130070436
    Abstract: Interconnect and/or reflow methods of the present disclosure achieve high aspect ratio interconnects, for example interconnects having an aspect ratio as high as 4, in addition to wider interconnect height tolerances among interconnects (for example, interconnects having a height variability of up to about 30%) while still achieving reliable electrical connections. Moreover, flip-chip interconnects configured in accordance with principles of the present disclosure can provide improved z-axis spacing between die-to-die and/or die-to-substrate flip chip stacks, for example z-axis spacing as large as 600 ?m. In this manner, additional spacing can be achieved for MEMS devices and/or similar components that are extendable and/or deformable out of the die plane.
    Type: Application
    Filed: October 24, 2012
    Publication date: March 21, 2013
    Applicants: of Arizona
    Inventor: Arizona Board of Regents, a body corporate for
  • Patent number: 8371496
    Abstract: The method and apparatus serve to treat a multi-walled glass body, in particular a glass body (20) with a glass membrane (25) for a chemical sensor or measuring probe, wherein a portion of at least one wall or of an interior tube (21) is to be fused, and wherein the fusing can have the purpose of closing off a first chamber (291). A glass element (286) which serves to absorb radiation energy is inserted in the vicinity of the portion (210) of either the wall or of the interior tube (21) that is to be fused. The glass element (286) is exposed to the radiation energy of at least one energy radiator (17), whereby the glass element (286) and the portion (210) of either the wall or the interior tube (21) are fused together.
    Type: Grant
    Filed: September 29, 2005
    Date of Patent: February 12, 2013
    Assignee: Mettler-Toledo AG
    Inventors: Wolfgang Haller, Othmar Hayoz, David Merino, Thomas Allenspach
  • Publication number: 20130021763
    Abstract: A circuit board, associated assembly, and method of manufacture. The circuit board comprises an elongated groove, extending into the circuit board, for accommodating a footing of a large component such as an RF shield. The groove allows solder paste to be deposited therein via a stencil, to a depth greater than the stencil thickness. Thus the same stencil can be used for depositing solder paste for both small and large components.
    Type: Application
    Filed: July 21, 2011
    Publication date: January 24, 2013
    Applicant: RESEARCH IN MOTION LIMITED
    Inventors: Fan LI, Jie HUANG, Surinder JASSAL
  • Patent number: 8356409
    Abstract: A method for repairing a gas turbine engine component includes applying a braze slurry to a first portion of the component, applying a pre-sintered preform to a second portion of the component that is different than the first portion, and brazing the component.
    Type: Grant
    Filed: November 1, 2007
    Date of Patent: January 22, 2013
    Assignee: United Technologies Corporation
    Inventor: Edmundo J. Perret
  • Patent number: 8348134
    Abstract: A cold formation method of composite silver nanoparticles has been established. Thus, provided are composite silver nanoparticles comprising a silver core, which is made up of aggregated silver atoms and has an average particle diameter of from 1 to 20 nm, and an organic coating layer formed thereon which comprises at least one member selected from an alcohol molecule derivative having 1 to 12 carbon atoms, an alcohol molecule residue or an alcohol molecule; a composite silver nanopaste which contains at least the composite silver nanoparticles and a solvent and/or a viscosity grant agent added thereto; a method of producing the same; an apparatus for producing the same; a method of bonding the same; and a method of patterning the same.
    Type: Grant
    Filed: December 25, 2008
    Date of Patent: January 8, 2013
    Assignee: Applied Nanoparticle Laboratory Corporation
    Inventor: Teruo Komatsu
  • Publication number: 20130003010
    Abstract: A camera module includes a lens module, a circuit board and solder balls. The lens module includes a lens holder, a liquid crystal lens, and wires. The lens holder includes an outer surface, a first end portion, and a second end portion at opposite sides of the lens holder. The lens holder defines wire grooves in the first and second end portions and the outer surface. The liquid crystal lens is received in the first end portion. The wires are formed on the first end portion The outer surface and the second end portion in the wire grooves are electrically connected to the liquid crystal lens. Each wire includes a solder terminal. The circuit board includes solder pads each corresponding to the solder terminal The solder balls each interconnect the solder pad and the corresponding solder terminal and are formed by low-temperature solder paste composed of tin and bismuth.
    Type: Application
    Filed: August 5, 2011
    Publication date: January 3, 2013
    Applicant: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventor: YUN-KAI YU
  • Publication number: 20130001275
    Abstract: A process for manufacturing a device comprising at least a support and a component, joined together by at least one braze, includes a brazing operation which is carried out starting from a metal oxalate. Advantageously, it is a silver oxalate or a mixture of silver and copper oxalates, the component and/or the support being covered with a film comprising gold or copper in contact with said braze and the component possibly being a power component.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 3, 2013
    Applicants: THALES, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, UNIVERSITE PAUL SABATIER TOULOUSE III
    Inventors: Olivier VENDIER, Lidwine RAYNAUD, Valérie BACO, Michel GOUGEON, Hoa LE TRONG, Philippe TAILHADES
  • Patent number: 8342386
    Abstract: Braze materials and processes for using braze materials, such as for use in the manufacturing, coating, repair, and build-up of superalloy components. The braze material contains a plurality of first particles of a metallic material having a melting point, and a plurality of second particles comprising at least one nonmetallic material chosen from the group consisting of oxides, carbides, and nitrides of at least one metal. The nonmetallic material is more susceptible to heating by microwave radiation than the metallic material of the first particles, and the nonmetallic material is present in the braze material in an amount sufficient to enable the first particles to completely melt when the first and second particles are subjected to heating by microwave radiation.
    Type: Grant
    Filed: September 24, 2008
    Date of Patent: January 1, 2013
    Assignee: General Electric Company
    Inventors: Laurent Cretegny, Sundar Amancherla, Jeffrey Jon Schoonover, Balasubramaniam Vaidhyanathan
  • Patent number: 8342381
    Abstract: Disclosed is a print technology in which a solder pool staying on the surface of a mask is driven by means of a squeegee, and solder is applied onto a substrate onto which the lower surface of a mask is placed. A forward print process where solder is applied by driving a squeegee in a predetermined forward direction relative to a mask, and a backward print process where the solder is applied by driving the squeegee in a returning direction opposite to the forward direction are switched alternately. When the squeegee passes through the solder pool on the downstream side in a moving direction before switching in the course of switching from any one of the forward and backward print processes to the other one of these processes, the amount of solder in the solder pool is measured. Based on the amount of solder thus measured, the necessity of replenishing solder is determined. The solder pool is supplemented with solder, based on the result of the decision on whether solder replenishment is required.
    Type: Grant
    Filed: January 28, 2010
    Date of Patent: January 1, 2013
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventor: Kouichi Sumioka
  • Publication number: 20120312864
    Abstract: A module includes a substrate including a first copper surface and a semiconductor chip. The module includes a first sintered joint bonding the semiconductor chip directly to the first copper surface.
    Type: Application
    Filed: August 22, 2012
    Publication date: December 13, 2012
    Applicant: INFINEON TECHNOLOGIES AG
    Inventors: Karsten Guth, Ivan Nikitin
  • Patent number: 8328928
    Abstract: Metal nanoink (100) for bonding an electrode of a semiconductor die and an electrode of a substrate and/or bonding an electrode of a semiconductor die and an electrode of another semiconductor die by sintering under pressure is produced by injecting oxygen into an organic solvent (105) in the form of oxygen nanobubbles (125) or oxygen bubbles (121) either before or after metal nanoparticles (101) whose surfaces are coated with a dispersant (102) are mixed into the organic solvent (105). Bumps are formed on the electrode of the semiconductor die and the electrode of the substrate by ejecting microdroplets of the metal nanoink (100) onto the electrodes, the semiconductor die is turned upside down and overlapped in alignment over the substrate, and then, the metal nanoparticles of the bumps are sintered under pressure by pressing and heating the bumps between the electrodes. As a result, generation of voids during sintering under pressure is minimized.
    Type: Grant
    Filed: July 8, 2009
    Date of Patent: December 11, 2012
    Assignees: Shinkawa Ltd., Tohoku University, Ulvac, Inc.
    Inventors: Toru Maeda, Tetsuro Tanikawa, Akinobu Teramoto, Masaaki Oda
  • Patent number: 8329314
    Abstract: A component assembly for use in living tissue comprises: a ceramic part; a metal part, e.g., a titanium metal; and a palladium (Pd) interlayer for bonding said ceramic part to the metal part. By applying sufficient heat to liquify a palladium-titanium interface, the Pd interlayer is used to braze the ceramic part to the titanium part to yield a hermetic seal.
    Type: Grant
    Filed: September 29, 2005
    Date of Patent: December 11, 2012
    Assignee: Boston Scientific Neuromodulation Corporation
    Inventors: Tom Xiaohai, Michael S Colvin
  • Publication number: 20120292377
    Abstract: Disclosed are an apparatus for adhering solder powder to finely adhere the solder powder to an electronic circuit board and a method for adhering solder powder to the electronic circuit board.
    Type: Application
    Filed: January 18, 2011
    Publication date: November 22, 2012
    Applicant: SHOWA DENKO K.K.
    Inventors: Takashi Shoji, Takekazu Sakai
  • Patent number: 8297488
    Abstract: A method for forming bumps 19 on electrodes 32 of a wiring board 31 includes the steps of: (a) supplying a fluid 14 containing conductive particles 16 and a gas bubble generating agent onto a first region 17 including the electrodes 32 on the wiring board 31; (b) disposing a substrate 40 having a wall surface 45 formed near the electrodes 32 for forming a meniscus 55 of the fluid 14, so that the substrate 40 faces the wiring board 31; and (c) heating the fluid 14 to generate gas bubbles 30 from the gas bubble generating agent contained in the fluid 14.
    Type: Grant
    Filed: February 22, 2007
    Date of Patent: October 30, 2012
    Assignee: Panasonic Corporation
    Inventors: Seiji Karashima, Yasushi Taniguchi, Seiichi Nakatani, Kenichi Hotehama, Takashi Kitae, Susumu Sawada
  • Patent number: 8286855
    Abstract: A method are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The fill head and mold are transitioned so that the fill head is situated substantially directly above the mold and so that the plurality of cavities are facing in an upward direction with respect to the sealing member. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head.
    Type: Grant
    Filed: April 9, 2012
    Date of Patent: October 16, 2012
    Assignee: International Business Machines Corporation
    Inventors: Russell A. Budd, John P. Karidis, Mark D. Schultz
  • Publication number: 20120248176
    Abstract: A solder is provided that produces a more impact resistant solder joint that is usable in high-end applications. The solder joint has a strong interconnection that can perform all of the normal functions of a solder joint while being more impact resistant. Furthermore, the solder joint retains its capabilities over the service life of a high-end product such as a computer or a cell phone. The solder meets the requirements of the soldering industry both today and into the future, including but not limited to an ability to be printed or dispensed with standard methods and conformity to health and safety standards.
    Type: Application
    Filed: April 1, 2011
    Publication date: October 4, 2012
    Inventors: DERRICK Matthew HERRON, NING-CHENG LEE, FENGYING ZHOU
  • Patent number: 8276272
    Abstract: The invention relates to a method for applying a connection material with a specified shape on at least one surface of at least one workpiece, wherein the connection material and the surface have complementary wetting or wettable properties, and wherein the connection material (3) is deposited on at least one of the surfaces (2) and a shaping device (10, 10?) is arranged at least for the period of a flowable state of the connection material adjacent to the connection material as well as at least partially surrounding this material on the surface (2), wherein this device has a surface (11, 12) that is non-wettable with respect to the wetting properties of the connection material and that is designed for the forced guidance of the flow of the still flowable connection material in the region of the non-wettable surface that thus assumes a specified shape; and the shaped connection material is hardened.
    Type: Grant
    Filed: June 9, 2008
    Date of Patent: October 2, 2012
    Assignee: Phoenix Contact GmbH & Co. KG
    Inventors: Karsten Baumgart, Klaus-Dieter Hellmig, Georg Reuter, Hermann Moehlenbein
  • Patent number: 8240543
    Abstract: Regarding electronic component mounting in which an electronic component having plural solder bumps for external connection on its lower surface is mounted on a board, in an electronic component mounting operation of previously measuring the height position of solder paste on the board on which the solder paste has been printed, and mounting the electronic component on the board on which the solder paste has been printed by a loading head, whether the transfer of the solder paste to the solder bumps is necessary or not is judged on the basis of the measurement result of the height of the solder paste. In case that it is judged that the transfer is necessary, the transfer of the solder paste is executed, and thereafter the electronic component is mounted on the board. Hereby, it is possible to prevent the poor joint in case that a thin-sized semiconductor package which causes easily warp deformation is mounted on the board by soldering.
    Type: Grant
    Filed: March 26, 2007
    Date of Patent: August 14, 2012
    Assignee: Panasonic Corporation
    Inventors: Syoichi Nishi, Mitsuhaya Tsukamoto, Masahiro Kihara, Masafumi Inoue
  • Patent number: 8235275
    Abstract: An amorphous braze foil (1) produced by a melt-spin process has an upper side and a lower side. The upper side and the lower side are thinly coated with a film of metallic Ni-based, Co-based, or Ni—Co-based braze powder (2) with a particle size in the nanometer range, wherein both the braze foil (1) and also the braze powder (2) additionally include grain boundary stabilizing elements as alloying elements. In addition, melting point depressants can be present in the braze foil or in the nano braze powder (2) in a commercially common quantity or with a considerably increased proportion. With the braze foil (1) coated in this manner, both the melting temperature of the braze material and also the probability of recrystallization are advantageously reduced when brazing in the adjacent base material (10).
    Type: Grant
    Filed: September 14, 2011
    Date of Patent: August 7, 2012
    Assignee: ALSTOM Technology Ltd.
    Inventors: Alexander Stankowski, Daniel Beckel
  • Patent number: 8221518
    Abstract: The present invention provides electrically and thermally conductive compositions for forming interconnections between electronic elements. Invention compositions comprise three or more metal or metal alloy particle types and an organic vehicle comprising a flux that is application specific. The first particle type includes a reactive high melting point metal that reacts with a reactive low melting point metal(s) in the other particles to form intermetallic species. The reactive low melting point metal(s) of the invention are provided in two distinct particle forms. The first reactive low melting point metal particle includes a carrier that facilitates the reaction with the reactive high melting point metal. The second reactive low melting point metal particle acts primarily as a source of the reactive low melting point metal.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: July 17, 2012
    Assignee: Ormet Circuits, Inc.
    Inventors: Catherine Shearer, Kenneth C. Holcomb, G. Delbert Friesen, Michael C. Matthews
  • Publication number: 20120168208
    Abstract: A system and method for supporting an electronic component attached to a circuit board. Solder paste is applied to a solder pad underneath and aligned with a non-wetting region of an electronic component to form a support formed of solder to prevent electronic component lead flexing. The amount of solder for forming the support and the size of the solder pad are selected to bring the support into contact with, or in close proximity to, the non-wetting region.
    Type: Application
    Filed: December 30, 2010
    Publication date: July 5, 2012
    Applicant: DELPHI TECHNOLOGIES, INC.
    Inventors: WAYNE A. SOZANSKY, SHING YEH
  • Patent number: 8210424
    Abstract: Methods and apparatus are provided for solder bonding entities to solid materials. One or more through apertures are formed in a solid material. Solder paste is introduced into each through aperture. Respective entities having solderable surface features are disposed in overlying alignment with the through apertures. The arrangement is heated causing molten solder paste to wet the solderable surface features and the solid material. Cooling results in the electrical and mechanical bonding of the entities to the solid material. Devices having substantially planar form factors and without lead wires can be electrically and mechanically secured to a supporting conductive stratum.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: July 3, 2012
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventor: Karl S Weibezahn
  • Publication number: 20120153012
    Abstract: A sintering method allows components to be joined to each other in a stable way at a processing temperature of less than 200° C., producing stable contact points having low porosity and high electrical and thermal conductivity. The method includes (a) providing a sandwich arrangement having at least a first component, a second component, and a metal paste located between the first and second components, and (b) sintering the sandwich arrangement. The metal paste includes (A) 75-90 wt. % of at least one metal present in the form of particles having an organic compound-containing coating, (B) 0-12 wt % of at least one metal precursor, (C) 6-20 wt % of at least one solvent, and (D) 0.1-15 wt % of at least one sintering agent selected from (i) salts of C1-C4 organic acids, (ii) esters of C1-C4 organic acids, and (iii) carbonyl complexes.
    Type: Application
    Filed: September 3, 2010
    Publication date: June 21, 2012
    Applicant: HERAEUS MATERIALS TECHNOLOGY GMBH & CO. KG
    Inventors: Michael Schäfer, Wolfgang Schmitt, Jian Zeng
  • Publication number: 20120153011
    Abstract: A sintering method is provided which allows components to be joined to each other in a stable way, wherein the processing temperature is less than 200° C. and stable contact points are produced, which have low porosity and also high electrical and thermal conductivity. The method for joining components includes (a) providing a sandwich arrangement having at least (a1) one component 1, (a2) one component 2, and (a3) a metal paste located between component 1 and component 2, and (b) sintering the sandwich arrangement. The metal paste contains (A) 75-90 weight percent of at least one metal present in the form of particles having a coating containing at least one organic compound, (B) 0-12 weight percent of at least one metal precursor, (C) 6-20 weight percent of at least one solvent, and (D) 0.1-15 weight percent of at least one sintering agent selected from the group comprising (i) organic peroxides, (ii) inorganic peroxides, and (iii) inorganic acids.
    Type: Application
    Filed: September 3, 2010
    Publication date: June 21, 2012
    Applicant: Heraeus Materials Technology GmbH & Co. KG
    Inventors: Michael Schäfer, Wolfgang Schmitt, Jian Zeng
  • Publication number: 20120156512
    Abstract: A solder paste including a metal component consisting of a first metal powder and a second metal powder having a melting point higher than that of the first metal, and a flux component. The first metal is Sn or an alloy containing Sn, and the second metal is a metal or alloy which forms an intermetallic compound having a melting point of 310° C. or higher with the first metal and has a lattice constant difference, i.e. a difference in between the lattice constant of the intermetallic compound and the lattice constant of the second metal component, of 50% or greater.
    Type: Application
    Filed: February 24, 2012
    Publication date: June 21, 2012
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventors: Kosuke Nakano, Hidekiyo Takaoka
  • Patent number: 8191760
    Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: June 5, 2012
    Assignee: Zimmer Technology, Inc.
    Inventors: Steven J. Charlebois, Leslie N. Gilbertson, Michael E. Hawkins, Dana J. Medlin, H. Ravindranath Shetty, Steven A. Zawadzki
  • Patent number: 8186565
    Abstract: An aluminum-boron-carbon (ABC) ceramic-metal composite bonded to a metal or metal-ceramic composite other than ABC composite is made by forming a porous body comprised of particulates being comprised of a boron-carbon compound that has a particulate layer of titanium diboride powder on the surface of the porous body. The porous body is infiltrated with aluminum or alloy thereof resulting in the simultaneous infiltration of the TiB2 layer, where the layer has an aluminum metal content that is at least about 10 percentage points greater by volume than the (ABC) composite. The ABC composite is then fused to a metal or metal-ceramic body through the infiltrated layer of titanium diboride, wherein the metal-ceramic body is a composite other than an aluminum-boron-carbon composite.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: May 29, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Aleksander J. Pyzik, Robert A. Newman
  • Patent number: 8172126
    Abstract: A method of joining at least two parts includes steps of dispersing a joining material comprising a multi-phase nanocrystalline magnetic metal-aluminum powder at an interface between the at least two parts to be joined and applying an alternating magnetic field (AMF). The AMF has a magnetic field strength and frequency suitable for inducing magnetic hysteresis losses in the metal-aluminum powder and is applied for a period that raises temperature of the metal-aluminum powder to an exothermic transformation temperature. At the exothermic transformation temperature, the metal-aluminum powder melts and resolidifies as a metal aluminide solid having a non-magnetic configuration.
    Type: Grant
    Filed: May 19, 2009
    Date of Patent: May 8, 2012
    Assignee: The Trustees of Dartmouth College
    Inventor: Ian Baker
  • Patent number: 8167190
    Abstract: Polymer compositions containing a polymer matrix, a graphene that is covalently bonded to the polymer matrix and metal particles are described herein. A combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold. In general, the graphene has a carbon:oxygen ratio of at least about 20:1 so as to impart a high electrical conductivity thereto. The polymer compositions can be used as a lead-free solder material, in which case they can allow multiple rework operations to take place at a connection. Methods for making and using such electrically conductive polymer compositions are also described.
    Type: Grant
    Filed: May 6, 2011
    Date of Patent: May 1, 2012
    Assignee: Lockheed Martin Corporation
    Inventors: Steven Bullock, Robert W. Vanderwiel
  • Publication number: 20120100374
    Abstract: A composition may have metal nanoparticles having a diameter of 20 nanometers or less and have a fusion temperature of less than about 220° C. A method of fabricating the metal nanoparticles may include preparing a solvent, adding a precursor with a metal to the solvent, adding a first surfactant, mixing in a reducing agent, and adding in a second surfactant to stop nanoparticle formation. Copper and/or aluminum nanoparticle compositions formed may be used for lead-free soldering of electronic components to circuit boards. A composition may include nanoparticles, which may have a copper nanocore, an amorphous aluminum shell and an organic surfactant coating. A composition may have copper or aluminum nanoparticles. About 30-50% of the copper or aluminum nanoparticles may have a diameter of 20 nanometers or less, and the remaining 70-50% of the copper or aluminum nanoparticles may have a diameter greater than 20 nanometers.
    Type: Application
    Filed: December 22, 2011
    Publication date: April 26, 2012
    Applicant: LOCKHEED MARTIN CORPORATION
    Inventor: Alfred A. ZINN
  • Publication number: 20120074563
    Abstract: A semiconductor apparatus includes a semiconductor chip, a post electrode positioned on the front surface electrode, and a metal particle layer having metal particles bonded actively to each other. The front surface electrode and the post electrode are bonded with each other through the metal particle layer. A method of manufacturing a semiconductor apparatus includes the steps of coating metal particles protected with organic coating films to at least one of the front surface electrode of a semiconductor chip or the post electrode; pressing and heating the metal particles between the front surface electrode of the semiconductor chip and post electrode for breaking the organic coating films and for exposing the metal particles; and actively bonding the exposed metal particles to each other for bonding the front surface electrode and post electrode.
    Type: Application
    Filed: September 23, 2011
    Publication date: March 29, 2012
    Applicant: Fuji Electric Co., Ltd.
    Inventor: Yuji Iizuka
  • Patent number: 8141766
    Abstract: An automatic soldering system includes a conveyance mechanism, a vehicle, a first part assembling mechanism, a first soldering mechanism, a turn-over mechanism, a second part assembling mechanism, a second soldering mechanism, and a control system. The vehicle is conveyed by the conveyor mechanism for carrying a workpiece. The first part assembling mechanism and the first soldering mechanism assemble and solder a first part to the primary workpiece carried by the vehicle. The turn-over mechanism turns the vehicle that is conveyed by the conveyor mechanism and carries the primary workpiece having the first part assembled thereto by a predetermined angle. The second part assembling mechanism and the second soldering mechanism assemble and solder and position a second part to the primary workpiece. The control system is electrically connected to and thus controls the first part and second part assembling mechanisms, the first and second soldering mechanisms, and the turn-over mechanism.
    Type: Grant
    Filed: September 6, 2010
    Date of Patent: March 27, 2012
    Assignee: Cheng Uei Precision Industry Co., Ltd.
    Inventors: Tsung-han Wei, Hung-yuan Fang, Yu-feng Lin, Mu-cun Chen, Jyun-lin Huang
  • Patent number: 8136716
    Abstract: The invention relates to a soldering work piece made of aluminium and/or aluminium compounds, to a soldering method, in addition to a heat exchanger soldered in said manner. One surface of the soldering work piece is provided with an artificially applied oxide layer.
    Type: Grant
    Filed: November 23, 2010
    Date of Patent: March 20, 2012
    Assignee: Behr GmbH & Co. KG
    Inventors: Wolfgang Heeb, Wolfgang Knödler, Cord Völker
  • Patent number: 8123109
    Abstract: Disclosed is a heat exchanger comprising a boiling passage and cooling passage defined by opposite sides of metal walls. Layers of brazing material between the metal walls and a spacer member bond components of the heat exchanger together. An enhanced boiling layer (EBL) comprising metal particles bonded to each other and to a boiling side of the metal wall provides nucleate boiling pores to improve heat transfer. The EBL has a melting temperature that is higher than the melting temperature of the brazing material. Also disclosed is a process for assembling the heat exchanger.
    Type: Grant
    Filed: December 15, 2009
    Date of Patent: February 28, 2012
    Assignee: UOP LLC
    Inventors: Patrick S. O'Neill, Dennis P. Held, Sr., Thomas J. Godry