Abstract: A crusher comprising at least a main shaft having an axial line and being mounted on the inner frame of the crusher, an eccentric comprising at least a first eccentric bushing and a second eccentric bushing, a first crushing blade, and a second crushing blade. The first crushing blade is fitted to move along an eccentric path, which path can be adjusted by changing the mutual position of the first eccentric bushing and the second eccentric bushing of the eccentric. The second eccentric bushing comprises a gear transmission for rotating the eccentric, and the crusher comprises adjusting means for changing the mutual position of the gear transmission of the first eccentric bushing and the gear transmission of the second eccentric bushing.

Abstract: There is described a crushing plant and a method for controlling the same. The crushing plant involves a gyratory crusher (1) with means for controlling a minimum gap in a crushing chamber, and is driven by a diesel engine (18). A load value is retrieved from the diesel engine e.g. by means of a J1939 interface. If the retrieved value exceeds a predetermined threshold value, the minimum gap is increased. Thereby it can be avoided that the diesel engine stalls; such that continuous operation of the crushing plant may be ensured.

Abstract: A modular bottom shell of a multi-shell crusher device, the shell includes a central hub having a centered cylindrical support hole and at least two support arms extending orthogonally from the centered cylindrical support hole, each support arm having an end plate, and wherein at least one of the two support arms has an orthogonal bore therein which extends from within the centered cylindrical support hole to an outer portion of the support arm; and at least two outer shell sections having an annular inner surface, and wherein each of the outer shell sections has an upper surface and a lower surface, the upper and lower surfaces extending from one end of the outer shell section to the other end of the outer shell, and a first vertical end plate on one end of the outer shell section and a second vertical end plate on the other end of the outer shell section, and wherein each vertical end plate has at least one bore therein, which has a corresponding bore within one of the end plates of the support arm.

Abstract: An inertia cone crusher, including an outer crushing shell and an inner crushing shell forming between them a crushing chamber, the inner crushing shell being supported on a crushing head which is attached on a crushing shaft which is rotatable in a sleeve, an unbalance weight being attached to the sleeve, a vertical drive shaft being connected to the sleeve for rotating the sleeve, the drive shaft being supported by a drive shaft bearing, and a first counterbalance weight and a second counterbalance weight, the first counterbalance weight being attached to the drive shaft in a position located below the drive shaft bearing, the second counterbalance weight being attached to the drive shaft in a position located above the drive shaft bearing.

Abstract: A gyratory crusher, including an outer crushing shell and an inner crushing shell forming between them a crushing chamber, the crushing chamber communicating with a discharge zone that forwards crushed material from the crushing chamber and out of the crusher. The inner crushing shell is supported on a crushing head. The outer crushing shell is supported on a crusher frame. At least one sealing arrangement is between the discharge zone and a working part zone in which at least one bearing for the crushing head to perform a gyratory movement relative to the crusher frame is arranged. The sealing arrangement includes a sealing surface, and a sealing member arranged to seal against the sealing surface and including an inner circumferential flexible sealing lip, an outer circumferential flexible sealing lip and at least one inlet for pressurized fluid to be supplied to an overpressure zone arranged between the inner and outer sealing lips and the sealing surface.

Abstract: A gyratory cone crusher with a conehead centerline and a main centerline being skewed and non-coplanar with respect to each other. The conehead exhibits an elliptical movement path which results in faster throughput and enhanced cubicity performance.

Abstract: The fastening of a mantel to a head of a cone crusher with a fastening device. A first part of the fastening device is fastened to the head of the cone crusher. A second part of the fastening device is situated against the mantel and the second part is forced towards the first part with a tightening means.

Abstract: A gyratory crusher has an outer shell, which is attachable in a frame having a frustoconical supporting surface, which is facing obliquely downwards and inwards. The outer shell has on the outer surface a collar, which has outer lugs, which are movable, from below, past the supporting surface and between inner lugs of a ring. The inner and outer lugs have mutually corresponding contact surfaces, which are adapted, by relative rotation of the ring and the outer shell, to be positioned opposite each other and, upon lifting of the ring, to lift also the outer shell so that a lower portion of the outer shell abuts the supporting surface of the frame. The contact surfaces of the inner and outer lugs are arranged such that lifting of the ring causes the outer lugs to be lifted by means of the inner lugs and brings the inner and outer lugs into radial abutment against each other.

Abstract: A gyratory crusher has a crushing head on which a first crushing shell is mounted, a frame on which a second crushing shell is mounted, and a driving device, which is arranged with a rotating eccentric to cause the crushing head to execute a gyratory movement for crushing of material. The crushing head is connected to the frame of a rotation-restricting arrangement, which comprises a beater in a tank. Spinning of the crushing head is restricted by the beater being braked, during operation of the crusher, by a liquid contained in the tank.

Abstract: A mobile rock crushing vehicle with a detachable electronic control box which can be automatically lifted, by a pair of hydraulic pivoting arms, off the vehicle, lowered and set upon any vibration damping and isolating mass, such as the earth, all by moving a hydraulic lever. The pair of pivoting arms further automatically configure a reduced-vibration transmitting connection when the electronic control box is set upon the ground.

Abstract: A gyratory crusher has a crushing head fixedly attached to an upper portion of a substantially vertical shaft, on which crushing head a first crushing shell is mounted, and a frame on which a second crushing shell is mounted. The second crushing shell defines, together with the first crushing shell, a crushing gap. The gyratory crusher has a space adapted to contain liquid. The space is defined by a piston, which is formed at least partly of the lower end of the shaft, a cylinder, which is formed at least partly in an eccentric assembly, and a bottom element. The space is adapted to form a cushion with the aid of the liquid, so that the cushion can serve as a thrust bearing transmitting vertical forces from the crushing head to the bottom element.

Abstract: A gyratory crusher, which includes a bowl, a head assembly and a cylindrical eccentric assembly. The bowl is shaped as a cone and has a wider opening approaching a top portion of the crusher, and an inner shell, which is backed by a concrete outer shell. The head assembly is shaped as a cone, and is centrally located within the bowl. The head assembly also includes a central mainshaft which is located on an inclined axis within the bowl. The cylindrical eccentric assembly includes an eccentric central volume in which the main shaft is held so that, as the eccentric assembly rotates, the mainshaft gyrates, with the eccentric assembly rotating about a center hole within a central hub of the crusher. A method of making or retrofitting a crushing device such as, for example, a cone crusher or other gyratory crusher, is also provided.

Abstract: A vibrating cone crusher is capable of crushing rigid raw materials such as rocks and has a base, a bowl assembly, a transmission assembly, an inertial transmission mechanism and a head assembly. The bowl assembly is capable of vibrating and swaying. The head assembly is capable of rotating eccentrically. When operating, the vibrating or swaying bowl assembly cooperates with the eccentrically rotating head assembly to effectively crush raw materials that are installed in the vibrating cone crusher.

Abstract: A crushing and reducing device, especially cone crushers, used in the building and ore-dressing industries. A method of controlling the operation of a cone crusher having an internal cone connected to an unbalanced vibrator, and an external cone. The method includes utilizing a measurement plane being connected to the internal cone, measuring distances between the measurement plane and a frame of the crusher, and calculating an angle of inclination of the inner cone. The method further includes controlling, based on the calculated angle of inclination of the inner cone, at least one parameter chosen among: the angle of inclination of the inner cone, and the size of a discharge gap between the internal cone and the external cone.

Abstract: An anti-spin assembly is arranged in a gyratory crusher. The anti-spin assembly includes an expandable braking receptacle, which is adapted to be expanded by way of a pressure medium. The braking receptacle is arranged in a space between a first surface formed on a part which rotates with the crushing head and a second surface formed on a non-rotary part which is connected to the frame bottom part. The braking receptacle is arranged, when expanding, to engage both the first and the second surface, thereby braking the rotation of the crushing head.

Abstract: A gyratory crusher is provided that has a crusher head, an eccentric assembly connected to the crusher head, a bushing positioned between the eccentric assembly and the crusher head, a retaining member, and a plurality of fasteners. The retaining member has an opening and a plurality of holes. The retaining member is positioned adjacent to the eccentric assembly such that a portion of the eccentric assembly is within the opening. Each fastener extends through a respective hole to the crusher head. The retaining member is positioned adjacent to the crusher head and the eccentric assembly such that the retaining member is decoupled from the bushing. The cone crusher is preferably configured to crush rock, stone, ore or minerals. A method of making or retrofitting a crushing device such as, for example, a cone crusher or other gyratory crusher, is also provided.

Abstract: A cone crusher includes a stationary main shaft and an eccentric that rotates about the main shaft to cause gyrational movement of a head assembly to crush rock within a crushing gap. The cone crusher includes a lower head bushing in contact with an outer surface of the eccentric. The eccentric is formed with a contact pad to enhance the contact between the eccentric and the lower head bushing during a no-load condition. The contact pad includes a contact surface that is recessed from the outer surface of the eccentric to enhance contact during no-load conditions while maintaining full contact between the lower head bushing and the eccentric outer surface during full load, crushing conditions.

Abstract: A crusher system, including a first crushing surface and a second crushing surface which are operative to crush material between them. A hydraulic system is operative to adjust a gap between the first crushing surface and the second crushing surface by adjusting a position of the first crushing surface with a hydraulic cylinder connected to the first crushing surface. The hydraulic system includes an accumulator connected to the hydraulic cylinder by a hydraulic liquid conduit. The accumulator includes a hydraulic liquid chamber and a gas chamber separated from the hydraulic liquid chamber. The accumulator has a preloading pressure that is the pressure of the gas chamber when the hydraulic liquid chamber is empty, which is at least 0.3 MPa lower than a mean operating pressure of the hydraulic cylinder, such that the accumulator is active and variations occurring in the hydraulic pressure of the hydraulic cylinder during operation of the crusher system are attenuated.

Abstract: A gyratory cone crusher with a conehead centerline and a main centerline being skewed and non-coplanar with respect to each other. The conehead exhibits an elliptical movement path which results in faster throughput and enhanced cubicity performance.

Abstract: A crushing apparatus has a gyratory crusher, which has an inner shell, an outer shell and an eccentric. A lubricating system is arranged to conduct a lubricant to at least one movable part, such as the eccentric of the gyratory crusher. The lubricating system has an oil sump, which collects the lubricant after it has been used for lubrication of the movable part, and a valve mechanism, which is arranged to apportion a lubricant flow in the crusher. The valve mechanism is arranged to assume a first position, in which a first sub-volume of the lubricant flow is conducted directly to the movable part for lubrication of the same and a second sub-volume is conducted directly to the oil sump, the second sub-volume constituting from about 30 to about 100% of the lubricant flow, and a second position, in which at least about 90% of the lubricant flow is conducted to the movable part for lubrication of the same.

Abstract: A crusher system includes a gyratory crusher, which has a crushing head, on which a first crushing shell is mounted; a frame, on which a second crushing shell is mounted; and a driving device, which is arranged to cause, by means of a rotating eccentric, the crushing head to execute a gyratory movement for crushing material. The crusher system includes a device for generating a signal that indicates the current tendency of the crushing head to spin; a device arranged to establish, based on the signal, a maximum allowable rotational speed for the eccentric; and a device arranged to adapt the rotational speed of the eccentric to a rotational speed that is lower than the maximum allowable rotational speed.

Abstract: A gyratory crusher includes an outer shell, which should be fastened in a frame included in the crusher, and an inner shell, which is intended to be fastened on a crushing head and to define together with the outer shell a crushing gap for receipt of material to be crushed. Upon fastening of the outer shell a first abutment surface on the outer periphery of the outer shell is brought in a first step to abutment against a first contact surface on the frame. In a second step a spacer member is pressed in for clamping of the outer shell between a second surface on the outer periphery of the outer shell and the frame. A good abutment is provided both at the first abutment. Surface of the outer shell and at the second abutment surface thereof.

Abstract: A dust-proof structure of a cone crusher below a cone core of the cone crusher includes primarily a dust ring which is suspended under the cone core, allowing the dust ring to operate concurrently with the cone core. Lubricant oil is provided between the dust ring and the cone core, enabling the dust ring to be tightly attached with a lip part of the cone core and operate successfully. The dust is prevented from entering into the cone crusher by ineffectiveness of a dust-proof function. Furthermore, a dust collar is attached under the dust ring, and an adjustment washer is provided between the dust collar and the cone core. When the dust ring is worn out, the adjustment washer is removed, and the dust ring is tightened again by screwing elements, thus preventing the dust from entering into the cone crusher due to the ineffectiveness of the dust-proof function.

Abstract: A screw adjust cone crusher with a top tramp iron relief system where the bonnet can be vertically adjusted by rotating the threaded bonnet support within the threaded lower section. The tramp iron system is disposed entirely above the bonnet, thereby creating a small footprint screw adjust cone crusher with overhead tramp iron release system.

Abstract: An inner shell has a first part of a lug-notch arrangement, which first part is arranged to co-operate with a second part of the arrangement to prevent rotation of the inner shell relative to a crushing head. The inner shell has a contact surface in its upper portion and is arranged to be pressed towards the lower portion of the crushing head by a pressing force which is obtained by tightening at least two threaded bolts, which are arranged in the upper portion of the crushing head such that their longitudinal direction is substantially parallel to the symmetry axis of the crushing head.

Abstract: A gyratory crusher has an outer shell, which is attachable in a frame having a frustoconical supporting surface, which is facing obliquely downwards and inwards. The outer shell has on the outer surface a collar, which has outer lugs, which are movable, from below, past the supporting surface and between inner lugs of a ring. The inner and outer lugs have mutually corresponding contact surfaces, which are adapted, by relative rotation of the ring and the outer shell, to be positioned opposite each other and, upon lifting of the ring, to lift also the outer shell so that a lower portion of the outer shell abuts the supporting surface of the frame. The contact surfaces of the inner and outer lugs are arranged such that lifting of the ring causes the outer lugs to be lifted by means of the inner lugs and brings the inner and outer lugs into radial abutment against each other.

Abstract: A crushing and reducing device, especially cone crushers, used in the building and ore-dressing industries. A method includes providing a crusher with proximity sensors and a disc rigidly secured to the unbalanced-mass vibration generator of the crusher such that the plane thereof is always perpendicular to the rotation axis of the vibration generator. The method includes measuring a distance to the disc, calculating the three-dimensional position of the disc plane, calculating the amplitude of the circular vibrations of the internal cone according to the position, calculating the size of a crushing gap according to the calculated amplitude, comparing the size with the specified parameter of the gap and, if required based on comparison results, outputting a control command to hydraulic cylinders to modify the position of an adjustment ring. The adjustment ring position is controlled by a proximity sensor which is mounted on the flange of a body top part.

Abstract: A gyratory cone crusher with a conehead centerline and a main centerline being skewed and non-coplanar with respect to each other. The conehead exhibits an elliptical movement path which results in faster throughput and enhanced cubicity performance.

Abstract: There is described a crushing plant and a method for controlling the same. The crushing plant includes a crusher (1) and a feeding arrangement (3), and is driven by a diesel engine (13). A load value related to the diesel engine is retrieved e.g. by means of a J1939 interface. If the retrieved value exceeds a predetermined threshold value, the control loop of the feeding arrangement (3) is altered. Thereby it can be avoided that the diesel engine (13) stalls, such that continuous operation of the crushing plant may be ensured.

Abstract: There is described a crushing plant and a method for controlling the same. The crushing plant involves a gyratory crusher (1) with means for controlling a minimum gap in a crushing chamber, and is driven by a diesel engine (18). A load value is retrieved from the diesel engine e.g. by means of a J1939 interface. If the retrieved value exceeds a predetermined threshold value, the minimum gap is increased. Thereby it can be avoided that the diesel engine stalls; such that continuous operation of the crushing plant may be ensured.

Abstract: A gyratory crusher has a crushing head on which a first crushing shell is mounted, a frame on which a second crushing shell is mounted, and a driving device, which is arranged with a rotating eccentric to cause the crushing head to execute a gyratory movement for crushing of material. The crushing head is connected to the frame of a rotation-restricting arrangement, which comprises a beater in a tank. Spinning of the crushing head is restricted by the beater being braked, during operation of the crusher, by a liquid contained in the tank.

Abstract: A central shaft for a gyratory crusher, which includes a crushing head on which a first crushing shell is mounted; a frame on which a second crushing shell is mounted, which second crushing shell defines, together with the first crushing shell, a crushing gap; and a driving device, which is arranged to rotate an eccentric about said central shaft and thereby to cause the crushing head to execute a gyratory movement for crushing of material that is introduced in the crushing gap. The central shaft has a cavity in which are accommodated an anti-reverse and a torque limiter, the anti-reverse and the torque limiter being adapted for connection to said crushing head for restricting spinning.

Abstract: In one aspect of the invention, a cone crusher has at least one crushing surface disposed on either a cone and/or an inverted bowl of the crusher. The crushing surface has at least one insert having an impact head with a stem protruding from a base end of the head. The stem has a smaller cross sectional thickness than the head.

Abstract: A conical crusher, comprising: an upper housing; a tubular axle lodging a supporting rod. Inside the upper housing is mounted a cone head being axially journalled onto a spherical bearing carried by an upper end of the supporting rod and said cone head being radially and eccentrically journalled around the tubular axle. The supporting rod has a lower end thereof fixed to a piston of a hydraulic cylinder in order to operate as a support means for the cone head and also as an actuator to vertically displace the cone head and adjust the opening of the crushing cavity and also as a protecting means, reducing the hydraulic pressure to prevent overloads. The proposed solution further provides a locking hub mechanism in the cone head.

Abstract: A crusher system includes a gyratory crusher, which has a crushing head, on which a first crushing shell is mounted; a frame, on which a second crushing shell is mounted; and a driving device, which is arranged to cause, by means of a rotating eccentric, the crushing head to execute a gyratory movement for crushing material. The crusher system includes a device for generating a signal that indicates the current tendency of the crushing head to spin; a device arranged to establish, based on the signal, a maximum allowable rotational speed for the eccentric; and a device arranged to adapt the rotational speed of the eccentric to a rotational speed that is lower than the maximum allowable rotational speed.

Abstract: The apparatus is a gyratory crusher in which all the wear parts can be removed and replaced from the top of the crusher, thus eliminating the need to remove large, heavy parts from below the crusher. This is accomplished by constructing the crusher so that the eccentric and the piston assembly can be lifted up and out sequentially. The piston assembly then includes all the wear parts within the lowest assembly, the hydraulic support, so that those parts can be replaced without access to the underside of the crusher. If necessary, the hydraulic support within which the piston assembly is held can also be removed from above the crusher.

Abstract: An anti-spin assembly is arranged in a gyratory crusher. The anti-spin assembly includes an expandable braking receptacle, which is adapted to be expanded by way of a pressure medium. The braking receptacle is arranged in a space between a first surface formed on a part which rotates with the crushing head and a second surface formed on a non-rotary part which is connected to the frame bottom part. The braking receptacle is arranged, when expanding, to engage both the first and the second surface, thereby braking the rotation of the crushing head.

Abstract: A crushing apparatus has a gyratory crusher, which has an inner shell, an outer shell and an eccentric. A lubricating system is arranged to conduct a lubricant to at least one movable part, such as the eccentric of the gyratory crusher. The lubricating system has an oil sump, which collects the lubricant after it has been used for lubrication of the movable part, and a valve mechanism, which is arranged to apportion a lubricant flow in the crusher. The valve mechanism is arranged to assume a first position, in which a first sub-volume of the lubricant flow is conducted directly to the movable part for lubrication of the same and a second sub-volume is conducted directly to the oil sump, the second sub-volume constituting from about 30 to about 100% of the lubricant flow, and a second position, in which at least about 90% of the lubricant flow is conducted to the movable part for lubrication of the same.

Abstract: A crusher system, including a first crushing surface and a second crushing surface which are operative to crush material between them. A hydraulic system is operative to adjust a gap between the first crushing surface and the second crushing surface by adjusting a position of the first crushing surface with a hydraulic cylinder connected to the first crushing surface. The hydraulic system includes an accumulator connected to the hydraulic cylinder by a hydraulic liquid conduit. The accumulator includes a hydraulic liquid chamber and a gas chamber separated from the hydraulic liquid chamber. The accumulator has a preloading pressure that is the pressure of the gas chamber when the hydraulic liquid chamber is empty, which is at least 0.3 MPa lower than a mean operating pressure of the hydraulic cylinder, such that the accumulator is active and variations occurring in the hydraulic pressure of the hydraulic cylinder during operation of the crusher system are attenuated.

Abstract: A conical rock crusher, such as a conical cone or gyratory crusher incorporating at least one oil deflection plate serving to redirect oil from exiting the crusher thereby to reducing oil loss.

Abstract: A screw adjust cone crusher with a top tramp iron relief system where the bonnet can be vertically adjusted by rotating the threaded bonnet support within the threaded lower section. The tramp iron system is disposed entirely above the bonnet, thereby creating a small footprint screw adjust cone crusher with overhead tramp iron release system.

Abstract: A hydraulically adjustable cone crusher and a axial bearing assembly of a cone crusher, which crusher comprises an hydraulic adjustment cylinder/piston assembly mounted in the space formed between the crushing head and the upper surface of the main shaft for adjusting the setting of the crusher. The pressure medium of the hydraulic adjustment system of the crusher is supplied to the pressure medium space formed, except by the adjustment cylinder/piston assembly, also by at least one bearing element.

Abstract: A measuring instrument for indicating the load in a gyratory crusher includes a first measuring device for measuring at least one instantaneous load on the crusher, a second measuring device for measuring the gyrating position of the inner shell relative to the outer shell, and a correlating device adapted to match said at least one instantaneous load on the crusher with a corresponding measured gyrating position of the inner shell relative to the outer shell.

Abstract: A rock crusher liner movement detector is provided, wherein the detector is coupled to a crushing component and a liner such that the detector may detect a relative movement between the crushing component and the line.

Abstract: In one aspect of the invention, a cone crusher comprises a crushing surface comprising a conical head and a concave bowl. At least one of the head or bowl comprises a segmented wear liner wherein at least one segment of the wear liner is held in place by compression.

Abstract: A gyratory cone crusher with a conehead centerline and a main centerline being skewed and non-coplanar with respect to each other. The conehead exhibits an elliptical movement path which results in faster throughput and enhanced cubicity performance.

Abstract: In a method for starting a crushing operation in a gyratory crusher in which rocks are passed through a crushing gap to be crushed, the following steps are carried out: (a) a driving device is started which causes a crushing head to execute a gyratory pendulum movement, and a first width of the crushing gap is set, (b) a supply of material to the gap is commenced, (c) the resulting load on the crusher is measured, (d) the width of the gap is adjusted so that the load approaches a desired value, (e) a measure which is representative of the width of the gap after adjustment, is read, and (f) such read measure is utilized for calculation of a gap width for use as a first width of the gap in carrying out step (a) of the next start-up of a crushing operation.

Abstract: An inner shell, which is intended for use in a gyratory crusher and which during crushing will rotate around its own center axis in a first direction, has at least one additional crusher surface. The additional crusher surface has, in horizontal projection and as seen in the first direction, a decreasing distance to the center axis. Large objects can be introduced between the additional crusher surface and an outer shell near a first end of the additional crusher surface in order to, near a second end of the additional crusher surface, be squeezed between the additional crusher surface and the outer shell and be crushed.

Abstract: In one aspect of the invention, a cone crusher comprises a crushing surface comprising a conical head and a concave bowl. At least one of the head or bowl comprises a segmented wear liner wherein at least one segment of the wear liner is held in place by compression.

Abstract: In one aspect of the invention, a rock crusher has a crushing chamber disposed between two opposing walls and at least one of the walls comprising a replaceable wear liner. The replaceable wear liner has a plurality of super hard composite inserts disposed within a plurality of cavities formed in a crushing surface of the replaceable wear liner. The super hard composite inserts have a layer of diamond or cubic boron nitride.