Abstract: Molding apparatus for laminated foam-body panels, comprising first and second walls defining a molding cavity therebetween, the first wall including means for heating the foam during molding and the second wall comprising hingeably mounted access doors, adjustable holding and shaping means for said panels, disposed within the cavity and at least two of which are perpendicularly adjacent, means for simultaneously positioning each of the holding and shaping means, first and second movable locking means for the holding and extrusion means and for the access doors respectively, the first locking means being automatically actuated in response to the positioning means, means for simultaneously actuating and disengaging the first and second locking means, and means for filling the cavity with unmolded foam material.

Abstract: A first movable mold with both a runner and a core type mold is moved toward a stationary mold, and simultaneously a second movable mold supporting a motor bracket of plate metal is moved toward the stationary and first movable mold until all the molds engage one other to form around the core type mold a predetermined space to which the bracket is exposed a molten resin is poured into the space through the runner to mold a gear box integral with the bracket.

Abstract: The molding process comprises pouring a plastic compound around a natural tree trunk to make a mold which has the tree trunk surface impressed therein. The plastic mold is supported in a frame made from wood which has a galvanized metal support therein. The metal brackets and structural rods are positioned on the base of the frame and a plastic core member may be used and removed to create the hollow interior of the tree trunk base.

Abstract: A die for a soap bar is formed of two vertically separable half sections each having a cavity therein corresponding to one-half section of the soap bar. At least one of the cavities has a central vertical pedestal therein for supporting an insert in spaced relation to the surrounding cavity walls so that when the two die sections are advanced toward each other with a soap bar blank therebetween a bar of soap is molded with the insert embedded therein in a plane between and spaced from the opposite faces of the bar.

Abstract: A mould to be used for making specimen blocks for embedding specimens to be sectioned by a microtome, or ultramicrotome, is made from a soft heat resistant plastic to provide a number of cavities having the desired shape for the blocks to be moulded, the walls of the lowermost portions of the cavities being thin enough to be deformable by upward pressure on the exterior of the mould to remove the finished blocks with their embedded specimens.

Abstract: A mold for molding a boot or similar footwear from an elastomeric composition and simultaneously lining the footwear with a fabric, has first and second shells each having a cavity which complements the cavity of the other to form a large cavity which corresponds to the upstanding sides of the footwear and a third shell which has a cavity corresponding to the sole thereof. The three shells are assembled together with a rigid core member enclosed therein which defines the inside of the boot. The core member has an elastically expandable casing. Conduits are arranged in the core member for conveying a fluid under pressure to expand the casing.

Abstract: A method for manufacturing a diamond tool having a shank, comprising accurately arranging a diamond chip on an upper surface of a base body in such a manner that the cutting edge of the chip projects from the end of the body by a predetermined distance, provisionally securing the chip to the upper surface of the body by means of an adhesive, fitting the body and an insert having an exposed clayish fixture in a U-shaped channel of a lower die to penetrate and position the cutting edge portion of the chip into the fixture of the insert, passing an upper die against the lower die after the fixture is cured, charging a predetermined amount of powder metals into a vertical hole formed in the upper die, pressurizing the powder metals by a press rod which is inserted in the vertical hole while heating the upper and lower dies in order to sinter the powder metals on the upper surface of the body and in the U-shaped channel of the lower die, thereby to rigidly fix the chip to the body, and shaping the body so as to pr

Abstract: A method of and apparatus for injection molding solid steel-banded industrial rubber tires wherein a steel band is inserted in the bottom mold member cavity when the top mold member is in open position. Bite ring and knockout member components are contained in mold member cavity recesses. Closing movement of the mold members to mated position seals the bite ring and knockout member components against the steel bank and mold member recess surfaces to prevent leakage of injected rubber compound from the cavity during injection and curing. The mold has an internal wedge member which expands a split ring against the steel band when the mold is closed to prevent band distortion from pressure existing when the mold is injected and the rubber is cured therein to form the tire tread portion which is bonded to the steel band during curing. Mold components knock the cured tire out of the top mold member upon opening the mold.

Abstract: A process for making a plastic record including the ordered steps of placing a cake of transparent moldable plastic in a record press having grooves for impressing sound grooves into the plastic, placing on opaque sheet of material having a picture printed thereon on at least one side onto the cake in the record press, placing a transparent moldable plastic on top of the opaque sheet of material and pressing the combined cake, sheet and transparent plastic in the record press whereby a transparent record having a picture and sound grooves contained therein is formed.

Abstract: A mold having a vee-shaped groove receives an optical fiber end in butted relationship with either another fiber end or with a mold wall surface which is perpendicular to the vee-shaped groove. Field forces are generated which urge unattached and disposable fiber seating elements into the groove, the seating elements in turn pushing the optical fiber end(s) into the groove until the side surface of the optical fiber end(s) are in tangential contact with both sides of the vee-shaped groove. While the optical fiber end(s) are so positioned, casting liquid is introduced into the vee-shaped groove. The seating elements remain within the casting.

Abstract: A motion transmitting remote control assembly of the type for transmitting motion in a curved path by a flexible motion transmitting core element and the method and assembly for making same. A sleeve has a second end with a male swivel portion having a partial convex spherical surface. The convex spherical surface extends from its intersection with the circular exterior of the sleeve to a lip defined by the intersection of the surface with the bore in the sleeve at the second end of the sleeve. The end fitting includes a female swivel portion having a partial concave spherical surface for receiving and supporting the male swivel portion whereby the sleeve may pivot in different directions from a neutral position. The concave surface has a first extremity engaging the convex surface and is spaced from the intersection of the convex surface and the exterior of the sleeve when the sleeve is in the neutral position.

Abstract: A mold for forming an article having a complex shape such as a unitary sole and heel tread member for a shoe and method of making same wherein the article to be cast is formed from a material which is injected into the mold in a hot fluid form. The mold for such an article comprises an upper and a lower mold member, which together define a complete shoe sole mold cavity. Each upper or lower mold member may consist of several intermating sections. The lower mold however, comprises a cavity having sufficient depth around its periphery to permit insertion of an inverted decorative welt plus a second decorative piece placed against the wall of the cavity. The upper mold has a cavity which basically defines the tread of the sole, and the two molds interface to provide a tight seal during the shoe sole molding operation.

Abstract: Connection of electrical leads to individual charge electrodes in a charge plate structure is facilitated by the integral formation of such leads during the mold stage of formation of a charge plate. An elastomeric mold is formed from a charge plate master coated with a photoresist material and having base area corresponding to the placement of the electrical leads. The elastomeric mold is coated with an electrically conductive resin, and a charge plate is cast in the mold. Upon separation, the conductive resin transfers to the charge plate structure forming charge electrodes. Lapping or grinding the surface of the structure removes excess resin and leaves the electrical leads intact.

Abstract: Apparatus for splicing ends of a sheave insert material in which the ends of a premeasured length of an elastic, thermoset sheave insert material are laminated together in a special splicing jig for fabricating a unitized insert loop, which is subsequently stretched around a sheave into a preformed insert receiving slot along the circumference thereof. The jig holds the ends of the premeasured length of insert material in alignment as a heated mold, included therein, fits snugly around the ends and applies heat to the joint therebetween, into which the insert material, in liquid form, has been inserted to join the ends. The heat thus applied to the joint accelerates the curing of the liquid into the same consistency as the insert; thereby producing a unitized bond between the ends by which the unitized loop is thus formed.

Abstract: An apparatus, and method, for producing finger and thumb holes in one bowling ball which are identic to those existing in another bowling ball; the essential purpose being to duplicate--in a new bowling ball, for example--the exact size, shape, direction, and span of the finger and thumb holes in an existing, properly hand-fitting, bowling ball.

Abstract: Moulding apparatus for moulding an open-top bowl-like shell, such as a boat hull, comprising:(a) a flexible form layer adapted to form a moulding face for the shell,(b) template means defining an edge around a curved part of the shell, and(c) containment means adapted to form together with the form layer a fluid tight container,the arrangement being characterized by the provision within the container of further template means corresponding in shape to a contour or surface portion of the curved part of the shell, the form layer being drawn down to overlie and be supported by the further template means when the container is evacuated.

Abstract: A novel mold having a plurality of channels for casting battery straps and posts on groups of battery positive and negative plates, the mold being equipped with a projection on at least one end of each of the channels, the projections extending into the channels of the mold toward the opposite end of the channel. The lengths of the mold channels are slightly less than the lengths of rows of positive or negative lugs so that the elements of the battery group are gently compressed or squeezed together. The end walls of the mold channels extend beyond the main mold body, a portion of the extended walls being beveled in a direction away from the mold channels.

Abstract: A precision injection-molded form for an inductance coil comprises a cylindrical core member having a surface of relatively low dimensional precision, and a thin plastic layer molded over the surface to provide a surface of high dimensional precision for supporting the windings of the coil. Metal insert-members having threaded axial bores and radially-extending wing portions are provided at either end of the core to establish electrical contact with the winding and a mounting capability for the assembly. The coil form is formed by injection molding techniques and apparatus which provide for axial compression of the assembly prior to molding to obtain a predetermined longitudinal dimension, and for equalization of forces exerted during molding to prevent longitudinal deformation.

Abstract: The bottom or tread layer 18 of a shoe sole 17 is formed with a beaded flange 26 extending outwardly around its upper edge, which serves as a barrieragainst the incursion of the material of the upper sole layer 19 into the side face region 20 of the sole during the casting or moulding of the upper layer. The flange is subsequently removed to leave a clean separation line between the two sole layers.

Abstract: A reusable lightweight foundation window form is provided for use in poured concrete walls providing adjustment of the form to various thicknesses, convenient installation and removal, and a means for inserting different styles of doors, windows, and the like. Adjustment is accomplished by the use of tubular spacers of various lengths disposed between corner braces of the opening form.

Abstract: Method and apparatus for the precision blocking of lens blanks using a holder to de-center the blank and fix its optical axis. The holder is then used to position the blank with respect to a blocker by which an alloy hub or "block" is removably affixed to the blank so that it can be properly gripped for conversion into a finished lens product.

Abstract: Impellers for ventilators are manufactured from fibre-reinforced synthetic plastics material by forming a flat base disc of resin impregnated fibres on a suitable support and forming notches around the periphery of the base disc. The portions of the batt adjacent the notches are bent upwardly or downwardly over suitable supports on which are laid further pieces of resin impregnated fibre to form the impeller blades. A cover plate, also of resin impregnated fibres can be applied to the free edges of the impeller blades to complete the impeller.One moulding apparatus for carrying out the method has a notched flat plate with supporting walls extending downwardly from the plate adjacent the notches. The base disc of the impeller is laid on the flat plate and the supporting walls serve as supports for the blades. Another moulding apparatus for carrying out the method comprises a hollow mould and inwardly extending supporting walls.

Abstract: This application involves an adjustable support structure for positioning an exothermic welding mold or other article, i.e., pipe, angle iron, etc., adjacent a surface comprising: an attaching member designed to be removably affixed to a supporting surface; a vertical support member, adjustably mounted on said attaching member; a horizontal support member, adjustably mounted on said vertical support member; an adjusting rod, adjustably mounted transverse to said horizontal supporting member; wherein said adjusting rod includes a member for rotating the adjusting rod thereby imparting a reciprocating motion to an abutting plate mounted on one end of the adjusting rod and said abutting plate being designed to releasably engage an exothermic mold or other article, i.e., pipe, angle iron, etc., adjacent a surface to be welded.

Abstract: A liner for concrete forms and method for making poured concrete walls comprises a liner body constructed of insulative material and shaped for positioning between a pair of interconnected form panels. The liner body has opposing sides, one of which is positioned abutting an interior surface of a first one of the panels. The other side of the liner body as a textured, decorative surface spaced from the other panels, and is contoured for molding concrete poured therebetween. A plurality of similarly shaped liner bodies are placed in a side-by-side relationship along the interior surface of each section of form panels, with the textured surface of each oriented inwardly. Unsolidified cementitous material, such as concrete, is poured into the cavity having a single insert therein or formed between opposing inserts, and is cured to a solidified state.

Abstract: Apparatus for making a container by means of a blank which is seamed along two opposite edges when these are juxtaposed includes a cavity tool and a core tool which move from an open to a closed condition to clamp a blank in its final shape whereupon material can be injected to seam the juxtaposed edges, the blank being movable into the cavity tool through a passage extending from the cavity through a wall of the cavity tool by blank drive means and an obturator being provided to close the passage and complete the internal surface of the cavity tool.

Abstract: The invention provides a mold for the molding of a resilient material to the insides of a container placed upon the mold.

Abstract: A hand-tool for mortaring bricks in a course includes a frame bent transversely at right angles, the side pieces of said frame carrying flanges to align the tool by engaging the side faces of bricks already laid. A handle is attached to the frame.

Abstract: A fluid polymeric ablator liner is cast onto the inner surface of a ramjet ombustion chamber which has been prepared with a screen liner substrate. A split mold is inserted through the nozzle and assembled inside the chamber allowing a thin layer of ablator to be cast and cured on the dome and nozzle regions of the combustion chamber.

Abstract: A mold is described for the encapsulation of electrical components with a thermosetting resin composition, particularly components which have either no lead-out wires or such wires which are not suitable for locating the component within the mold. Fitted into opposing walls of the case of the mold are at least one pair of solid plugs of a flexible material, the plugs extending into the interior of the mold and being of a material which has a higher coefficient of cubic expansion than that of which the mold is constructed. The plugs are arranged to grip the component even though the mold walls expand outwards when the mold is heated to cure the thermosetting resin.

Abstract: A brick laying device comprises a rectangular frame which fits on a course of bricks. The central aperture in the frame defines a trough for a mortar layer to be laid on top of the bricks. At least one longitudinally extending member of the frame has a right angle section, of which one arm extends inwardly over the top of the bricks, and the other extends downwardly on the outside of the bricks to locate the frame on the bricks and to check the linearity of the course.

Abstract: A sampler for molten metal which includes a chamber having a tubular inlet for introducing the molten metal and an outlet from which air and later molten metal is vented before solidification of the metal takes place. Adjacent to the outlet a metal identification tag or appendage is provided which fuses to the sample as solidification takes place. In one embodiment two samplers are positioned side by side in a single holder with a single appendage linking the two samplers so that the resulting samples are joined by the identification tag.

Abstract: A mold assembly for resin sealing for use in the manufacture of a semiconductor device etc., includes a pair of upper and lower molds. Elastic deformation parts adapted to be deformed in the direction of compression of the upper and lower molds with an object to-be-sealed, held therebetween, are provided on at least one of a cavity block of the upper mold and a cavity block of the lower mold. Grooves are provided in the surface of the cavity block formed with the elastic deformation parts.

Abstract: Process for sealing a block formed of a piling of spaced plates while preserving passageways between several plates and on at least one edge of the block, comprising inserting into the intervals between said plates the teeth of a comb adapted to substantially fill these intervals, casting a solidifiable material on said edge and withdrawing the comb after the casting operation, said teeth being made of a non-adhesive material with respect to the solidifiable material of the casting. This process and the resulting sealed blocks are particularly useful in the field of fuel cells.

Abstract: An upright mold for forming planar, thin, flexible, elastomeric liners for large modular concrete forms, to produce surface textured concrete walls and the like, includes a positive master of a flexible elastomeric material, secured to a planar, rigid backing, having normal extending, integral gasketing flanges on three sides, a modular form member having a planar surface mounted in the extending flanges, and means for temporarily securing said modular form member in sealing relation to said flanges and with its planar surface spaced a predetermined distance from the master. Liquid polyurethane precursor is poured into the mold form top side permitting trapped air in the liquid to travel to the surface of the modular form member and upwardly out the top of the mold. A small reservoir of the liquid may be maintained at the top of the mold to insure positive pressure of liquid into the mold for the complete filling of the spaces of the mold with the liquid precursor.

Abstract: A coupling device is disclosed for rapidly and ecnomically mechanically joining a pair of elongated structural elements such as reinforcing bars in the field. The cylindrical couplingdevice includes an outer annular chamber containing porous substance which can be made to react exothermically, such as a mixture of aluminum and iron oxide powder which releases molten material, e.g. iron, upon being activated. The mass of exothermic material includes air in a quantity determined by the material's porosity when packed into the outer annular chamber. When the exothermic material is made to react, it heats the contained air and causes it to expand and act as a propellant, which causes molten iron from the exotheric reaction to be propelled from the outer chamber into an interior cylindrical chamber or chambers which contain the ends of the reinforcing bars.

Abstract: A molding apparatus for applying a protective coating to an irregularly sized article includes a mold shell having upper and lower portions with mold cavities of a preselected configuration in each portion to receive the article, such as a threaded fitting or coupling, for coating. The shell upper and lower portions are secured together to position the cavities in overlying relation and surrounding the article. Openings extend through the shell portions into the overlying cavities to expose the end portions of the article. Seal members are advanced into the openings and are secured as by threaded engagement to the end portions of the article. The seal members seal the openings and position the article within the cavities to form an annulus surrounding the article as defined by the surface of the cavities. A fluid inlet extends through the shell and into the annulus.

Abstract: A two-part histologic tissue processing and embedding structure comprises an open-ended base pan and a perforated top member. For processing, the base pan and top may be sna-fitted together to form a compact housing for holding and transporting the tissue specimens through the various processing liquids. For embedding, the top is inverted so that the top and base pan may be loosely seated together as a mold for receiving paraffin which solidifies to embed the tissue specimen. For slicing, the base pan is used as a microtome clamp aligning device and is then removed and the top serves a mounting device for mounting the embedded specimen in a microtome clamp during slicing, and for storage the base pan may be secured back onto the top and placed over the remaining unsliced embedded specimen for protection.

Abstract: A method and apparatus for manufacturing high-frequency coil devices, wherein a solid cylindrical rod-like mandrel having a coil element loaded thereon is inserted between lower and upper molds each of which is provided with a resilient layer, so that an annular cavity is defined between the peripheral surface of the mandrel and the resilient layers. The coil element is positioned within the annular cavity, and compressively enclosed by the resilient layers so as to be partially embedded therein, with the opposite end portions thereof being held in a fluid-tight manner between the resilient layers so as to be isolated from the mold cavity. A molten resin is injected into the mold cavity, and after the resin thus injected has been solidified, the resulting coil device is automatically removed from the mandrel through relative movement of the molds and mandrel.

Abstract: A mold for shaping a belt having teeth on opposite sides thereof has a hollow cylindrical mandrel with a surface configuration corresponding to alternate grooves and teeth to be formed on one side of the belt and a plurality of bars arranged side by side around the mandrel having surfaces facing the mandrel corresponding to the configuration of teeth and grooves to be formed on the opposite side of the belt. The bars are supported in radially spaced relation with the mandrel surface in slots in the peripheral surface of end members for the cylinder and are adapted to move under pressure radially inwardly.

Abstract: An apparatus for making a dual seal insulator including an insert and a pair of elastomeric seals each united to one of the ends of the insert, wherein portions of the insert and the seals define a plurality of bores. The insulator is formed by mounting the insert in a mold to form a pair of mold cavities at each end of the insert and placing core pins in the bores of the insert so that they extend from the insert across the cavities. A keyway, disposed longitudinally on the circumference of the insert between the ends thereof, cooperates with the enclosure to define a passage between the mold cavities. An elastomeric material is pressed into one of the cavities so that a portion of the material is forced through the passage into the other of the cavities. In this manner, the pair of elastomeric seals is simultaneously molded at opposite ends of the insert. The insulator is then cured and removed from the enclosure and the core pins are extracted from the bores.