Nonresinous Material Only (e.g., Ceramic, Soap, Cellulose, Glue, Etc.) Patents (Class 264/177.11)
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Patent number: 11876274Abstract: A phase shifter and an antenna device are provided. The phase shifter includes a substrate, a signal line on the substrate, ground lines in pairs on the substrate, and a capacitance adjusting component. Two ground lines in a same pair of ground lines are on both sides of the signal line and spaced apart from the signal line, respectively. The capacitance adjusting component includes a film bridge, and both ends of the film bridge are on the two ground lines, respectively. The signal line is in a space enclosed by the film bridge and the substrate. The capacitance adjusting component is configured to adjust a capacitance between the film bridge and the signal line to a target capacitance when the capacitance adjusting component receives a bias voltage, and the target capacitance has a linear correlation with a magnitude of the bias voltage.Type: GrantFiled: July 27, 2021Date of Patent: January 16, 2024Assignee: BOE TECHNOLOGY GROUP CO., LTD.Inventors: Jingwen Guo, Chunxin Li, Qianhong Wu, Yanzhao Li, Feng Qu
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Patent number: 11059200Abstract: A die includes a die body, a material supply portion, and a slit portion. The material supply portion includes a material supply surface, and a material supply hole that extends in an extrusion direction from the material supply hole. The slit portion includes an extrusion surface that faces the material supply surface across the material supply hole, and a slit that has a grid shape, opens on the extrusion surface, and communicates with the material supply hole. The slit has a grid point. The material supply hole is provided at a position corresponding to the grid point and coaxially with the grid point. An end of the material supply hole in the extrusion direction includes a throttle hole whose diameter decreases toward the grid point, and a guide hole that extends outward from the throttle hole and guides a material to the slit including the grid point.Type: GrantFiled: August 19, 2019Date of Patent: July 13, 2021Assignee: DENSO CORPORATIONInventors: Nobuhiko Nagai, Koji Tamai
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Patent number: 10987780Abstract: Shaped abrasive particles each having a sloping sidewall. Each of the shaped abrasive particles containing alpha alumina and having a first face and a second face separated by a thickness, t. The shaped abrasive particles further having a draft angle ? between the second face and the sloping sidewall, and the draft angle ? is between about 95 degrees to about 125 degrees.Type: GrantFiled: February 15, 2012Date of Patent: April 27, 2021Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Negus B. Adefris, Dwight D. Erickson, Scott R. Culler, John T. Boden, John D. Haas
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Patent number: 10923647Abstract: A method of manufacturing a superconducting tape includes forming a slurry of superconducting material, forming a slurry of sacrificial material, extruding the slurries of superconducting and sacrificial materials as interdigitated stripes onto a substrate, and removing the sacrificial material to form superconducting filaments.Type: GrantFiled: June 25, 2018Date of Patent: February 16, 2021Assignees: PALO ALTO RESEARCH CENTER INCORPORATED, ENERGY-TO-POWER SOLUTIONS (E2P)Inventors: Ranjeet Rao, Christopher Marek Rey
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Patent number: 10794006Abstract: Fibres and nonwoven materials comprising microfibrillated cellulose, and optionally inorganic particulate material and/or additional additives, and optionally a water soluble or dispersible polymer. Nonwoven materials made from fibres comprising microfibrillated cellulose, and optionally inorganic particulate material and/or a water soluble or dispersible polymer.Type: GrantFiled: April 21, 2017Date of Patent: October 6, 2020Assignee: FiberLean Technologies LimitedInventors: Jonathan Stuart Phipps, Sean Ireland, David Skuse
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Patent number: 10252442Abstract: A manufacturing method includes: a dry mixing step of dry mixing a raw material by batch processing; a wet mixing step of adding liquid to a dry mixture obtained at the dry mixing step, the liquid including at least one type of water, surfactant, lubricant and plasticizer, while wet mixing; a kneading step of kneading a wet mixture obtained at the wet mixing step; and a forming step of extruding a kneaded mixture (forming raw material) obtained at the kneading step to make a ceramic formed body. In the kneading step, the liquid is further added during kneading of the wet mixture.Type: GrantFiled: March 25, 2016Date of Patent: April 9, 2019Assignee: NGK Insulators, Ltd.Inventors: Yuichi Tajima, Kensuke Okumura, Seiichiro Hayashi
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Patent number: 10189748Abstract: A heat moldable composition which useful for preparing ceramic bodies comprises an inorganic material that sets as a result of baking or sintering, and a hydroxypropyl methylcellulose having a DS of at least 1.4 and an MS of at least 0.6, wherein DS is the degree of substitution of methoxyl groups and MS is the molar substitution of hydroxypropoxyl groups, and a viscosity of up to 80 mPa·s, determined as a 2% by weight solution in water at 20° C., wherein the heat moldable composition comprises at least 40 weight percent of the inorganic material and at least 10 weight percent of the hydroxypropyl methylcellulose, and wherein the composition does not comprise more than 5 weight percent of water, all percentages being based on the total weight of the composition.Type: GrantFiled: January 9, 2015Date of Patent: January 29, 2019Assignee: DOW GLOBAL TECHNOLOGIES LLCInventors: Roland Bayer, Anette Wagner
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Patent number: 10137599Abstract: An extrudate transport apparatus comprises a free floating roller assembly, wherein the roller assembly controls a rotational pitch of a cylindrical green ceramic extrudate as the green ceramic extrudate moves longitudinally from a first location to a second location within the extrudate transport apparatus. The free floating roller assembly has a predetermined effective weight and comprises a contact roller having a deformable outer surface for frictionally contacting an outer surface of the green ceramic extrudate in motion adjacent thereto, while maintaining a constant contact force upon said green ceramic extrudate.Type: GrantFiled: January 12, 2017Date of Patent: November 27, 2018Assignee: Corning IncorporatedInventor: John Christian Duroe
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Patent number: 9616637Abstract: A die for forming a honeycomb structure, including: a second plate-shaped portion that is formed of iron and the like and has back holes; and a first plate-shaped portion that is formed of tungsten carbide based cemented carbide and has cavities communicating with the back holes and slits communicating with the cavities, with the first plate-shaped portion having a first layer arranged in the second plate-shaped portion side and a second layer arranged on the first layer, the cavities are opened on both sides of the first layer, and the slits are opened on both sides of the second layer.Type: GrantFiled: December 1, 2014Date of Patent: April 11, 2017Assignee: NGK Insulators, Ltd.Inventors: Kazumasa Kitamura, Hirofumi Hosokawa, Tomoki Nagae
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Patent number: 8864486Abstract: A twin screw extruder includes a barrel having a chamber, a discharge port, an extrusion molding die coupled to the discharge port of the barrel, axially extending first and second screw shafts, and a screw shaft support. The screw shaft support includes first and second spacer bearings disposed on the first and second screw shafts, and a first cross member including first and second loops slidably coupled to the first and second spacer bearings. A second cross member is spaced apart from the first cross member by a connection member, and also includes first and second loops slidably coupled to the first and second spacer bearings. The connection member is situated between the first spacer bearing and the second spacer bearing, and connected to the first cross member and the second cross member.Type: GrantFiled: March 15, 2013Date of Patent: October 21, 2014Assignee: Corning IncorporatedInventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego
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Publication number: 20140306370Abstract: A mixing segment for an extrusion apparatus comprises a shaft and a plurality of plow elements aligned along a helical path extending about a rotation axis of the shaft. Each plow element includes an outer peripheral arcuate ramp extending radially outwardly along the helical path from a root to an outer tip of the plow element. Methods of manufacturing a mixing segment and methods of manufacturing a honeycomb structure with an extrusion apparatus are also provided.Type: ApplicationFiled: April 12, 2013Publication date: October 16, 2014Applicant: CORNING INCORPORATEDInventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego, Chauncey James Watches
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Publication number: 20140212622Abstract: A multi-segmented monolith (MSM) which can be used as a structured packing in mass-transfer and catalytic operations is disclosed. The MSM comprises a series of longitudinally attached segments. The length of each segment is between 0.2 to 5 inches. Each segment has flow passages which extend from the inlet flow face to the outlet flow face. The segments are located such that the outlet of a flow passage on a segment is in flow communication with the inlet of a flow passage on an adjacent attached segment. The segments are attached to each other either in the green state or with an adhesive, such as sodium silicate. Alternately, the segments are attached to each other by a mechanical means, such as a tie-rod or a dowel pin. The MSM further includes a spacer means between adjacent segments. A plurality of MSMs are further assembled into a Compound MSM (CMSM).Type: ApplicationFiled: August 30, 2012Publication date: July 31, 2014Inventor: Ko C. Lang
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Patent number: 8709272Abstract: A mixture includes a polymer solution, especially a cellulose solution, a first additive in the form of an inorganic lubricant and/or stabilizer, for example graphite, and a second additive as an adsorbent, for example activated carbon. The inorganic lubricants and/or stabilizers do not weaken the positive properties of the adsorbent but can even improve them. The mixture can be used to produce fibers (7) or moldings.Type: GrantFiled: August 14, 2008Date of Patent: April 29, 2014Assignee: Helfenberger Immobilien LLC & Co Textilforschungs- und Entwicklungs KEGInventor: Josef Glaser
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Patent number: 8696962Abstract: A method of reducing the defects in ceramic articles and precursors, particularly ceramic articles and precursors made using a batch composition containing an oil phase material. The method includes increasing the concentration of a water insoluble soap in the batch composition, which can increase the cohesive strength of the oil phase, leading to a reduction in the incidence of defects in the ceramic articles and precursors.Type: GrantFiled: September 16, 2011Date of Patent: April 15, 2014Assignee: Corning IncorporatedInventor: Kevin Ying Chou
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Patent number: 8226868Abstract: A device for preparing a flat profiled element from an elastomeric thermoplastic gel includes: an extruder with at least one feed and a discharge; an extruder die having section configured to be suitable for a profile of the flat profiled element; a liquid cooling bath with a free surface for receiving and cooling the flat profiled element as the flat profiled element is discharged from the extruder die; and a flat moving support for receiving the flat profiled element. The free surface of the liquid cooling bath is arranged in an immediate vicinity of an outlet of the extruder die. Additionally, an angle of inclination of a plane of the extruder die to a horizontal plane is between 20 and 70 degrees.Type: GrantFiled: January 13, 2011Date of Patent: July 24, 2012Assignee: Michelin Recherche et Technique S.A.Inventors: Vincent Abad, Luc Chebance, Vincent Lemal
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Patent number: 8168104Abstract: Disclosed herein are a method of manufacturing a wood plastic composite panel, including a panel manufacturing process of extruding and cooling a resin complex, such that wood fiber is uniformly dispersed into a synthetic resin matrix, to manufacture the resin complex into the form of a panel, an embossing process of forming a wood pattern corresponding to the cut-open surface of a natural lumber on the surface of the panel to a predetermined depth, and a brushing process of removing some of a synthetic resin layer from the surface of the panel to form linear micro concavo-convex parts to a predetermined depth, and an apparatus for manufacturing a wood plastic composite panel that is capable of efficiently performing the same.Type: GrantFiled: November 13, 2006Date of Patent: May 1, 2012Assignee: LG Chem, Ltd.Inventors: Yousoo Han, Seongchan Park, Jungil Son, Dongjin Kim, Sangho Han, Yunhwan Hwang
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Patent number: 8029259Abstract: An array of nozzles is disclosed for forming multiple cellulose fibers. Each nozzle has a longitudinal central axis and includes a tube with a cross-section having a diameter through which an aqueous solution of cellulose and a solvent can be extruded into a molten filament. A first opening is present which surrounds each of the tubes. The first opening has a cross-section with a diameter, and each of the first openings is capable of emitting a pressurized gas which surrounds one of the extruded molten filaments. At least three second openings are spaced away from each of the first openings. Each of the second openings is capable of emitting a pressurized gas stream essentially parallel to the longitudinal central axis of each of the nozzles, and each of the pressurized gas streams functions to shroud one of the extruded molten filaments.Type: GrantFiled: April 11, 2008Date of Patent: October 4, 2011Assignee: Reifenhauser GmbH & Co. KG MaschinenfabrikInventors: Douglas B. Brown, Jeffrey D. Stark, Carmen A. Granato, Sr., Duane K. Zacharias
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Patent number: 8029260Abstract: An apparatus is disclosed for extruding cellulose fibers. The apparatus includes a first member, a second member and a third member all secured together. Multiple nozzles extend outward from the first member and each is designed to direct an aqueous cellulose solution therethrough. As the aqueous solution is extruded, it is accentuated and accelerated by pressurized gas flowing through the first member and the second member and out through first openings formed in the third member. The pressurized gas at least partially surrounds each nozzle and shelters the molten filaments extruded therefrom. The third member also has multiple second openings formed therethrough which are also connected to a source of pressurized gas. The pressurized gas streams exiting each of the second openings function to keep each of the molten filaments from contacting an adjacent molten filament.Type: GrantFiled: April 11, 2008Date of Patent: October 4, 2011Assignee: Reifenhauser GmbH & Co. KG MaschinenfabrikInventors: Douglas B. Brown, Jeffrey D. Stark, Carmen A. Granato, Sr., Duane K. Zacharias
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Patent number: 7914724Abstract: Disclosed is a method and apparatus for forming a circumferential skin surrounding a central cellular structure of an extruded honeycomb article. The method and apparatus may be used to produce defect-free skins and/or skins having large thickness and a high degree of particle alignment thereby preferably exhibiting CTE comparable to the extruded webs. These benefits are achieved by providing a die and method wherein a flow, Q, exiting any two active ones of a plurality of peripheral slots forming the skin is substantially equal. Also disclosed is a thick-skinned ceramic article having a thick extruded skin (ts?>5 tw?) with an I-value comparable to the webs.Type: GrantFiled: July 28, 2006Date of Patent: March 29, 2011Assignee: Corning IncorporatedInventors: Dana Craig Bookbinder, Thomas William Brew, Frank Fabian, Darin Wayne Felty, Robert Bernard Lubberts, David Lewin Poff, Kenneth Charles Sariego, Andrew Joseph Sullivan, David Robertson Treacy, Jr.
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Patent number: 7858007Abstract: A die was provided for forming a honeycomb body having a structure provided with groovy slits on a front face thereof, the slits being formed by cell blocks and back holes on a back surface thereof, each hole being communicatively connected with the slit. The die is made of cemented carbide having wear resistance. The cemented carbide is formed by compacting, followed by sintering at high temperature, metal carbide powder of transition metal element series with an iron group metal binder having toughness. A connection area ratio of the back hole and the cell block is 35 to 65%.Type: GrantFiled: December 17, 2007Date of Patent: December 28, 2010Assignee: NGK Insulators, Ltd.Inventors: Takahisa Kaneko, Masayuki Nate, Masayuki Hironaga, Yuji Deguchi
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Patent number: 7790078Abstract: A process for producing a transparent or opaque silica glass product including mixing a silica fine powder and a cellulose derivative and injection molding the mixture, followed by degreasing treatment and baking treatment, which is characterized in that the cellulose derivative is a cellulose derivative which causes reversible thermal gelation in an aqueous solution of at least one member selected from methyl cellulose, hydroxypropylmethyl cellulose and hydroxyethylmethyl cellulose; in producing a transparent silica glass product, the cellulose derivative is added in water heated at a gelation temperature thereof or higher, and after cooling, the formed aqueous solution is kneaded with the silica fine powder; and in producing an opaque silica glass product, the cellulose derivative is added in a silica slurry containing a silica powder and heated at a gelation temperature of the cellulose derivative or higher.Type: GrantFiled: February 9, 2006Date of Patent: September 7, 2010Assignees: Shin-Etsu Quartz Products Co., Ltd., Shin-Etsu Chemical Co., Ltd.Inventors: Hiroyuki Watanabe, Akira Fujinoki, Takayuki Imaizumi, Kazuhisa Hayakawa, Shingo Niinobe
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Patent number: 7727443Abstract: Disclosed is a cold-water soluble starch and a process for preparing same. Generally, the process comprises providing a hydroxyalkyl starch and applying a shearing force to the starch in an extruder in the presence of moisture, the force and the moisture each being sufficient to gelatinize at least substantially all of the granules of the starch to thereby form a sheared starch. The starch is heated to its gelatinization temperature after the starch has passed partially through the barrel of the extruder, with the moisture being maintained at a level sufficiently high to allow gelatinization but sufficiency low to protect the starch from becoming too sticky to extrude. The extruded starch product thus formed may be used in connection with a number of film-forming, coating, and other applications.Type: GrantFiled: March 25, 2004Date of Patent: June 1, 2010Assignee: Grain Processing CorporationInventors: Lin Wang, Pete Miller, Jeff Underwood, Tonya Armstrong, Michael Kramer, Susan Freers, Roger McPherson, E. Daniel Hubbard, Terry Andren
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Publication number: 20100127419Abstract: Honeycomb shapes are extruded from plasticized ceramic powder mixtures by methods that include reducing the core temperature of the charge of the plasticized mixture during transit through the extruder, such methods being carried out utilizing apparatus comprising twin-screw extruders incorporating actively cooled screw elements, whereby temperature-conditioned charges of plasticized material that exhibit reduced core-to-periphery temperature differentials are delivered for extrusion.Type: ApplicationFiled: October 14, 2009Publication date: May 27, 2010Inventors: Christopher John Malarkey, Kenneth Charles Sariego, Balaji Venkatesan Swarnamani, David Robertson Treacy, JR.
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Publication number: 20090256277Abstract: An apparatus is disclosed for extruding cellulose fibers. The apparatus includes a first member, a second member and a third member all secured together. Multiple nozzles extend outward from the first member and each is designed to direct an aqueous cellulose solution therethrough. As the aqueous solution is extruded, it is accentuated and accelerated by pressurized gas flowing through the first member and the second member and out through first openings formed in the third member. The pressurized gas at least partially surrounds each nozzle and shelters the molten filaments extruded therefrom. The third member also has multiple second openings formed therethrough which are also connected to a source of pressurized gas. The pressurized gas streams exiting each of the second openings function to keep each of the molten filaments from contacting an adjacent molten filament.Type: ApplicationFiled: April 11, 2008Publication date: October 15, 2009Applicant: Biax FiberfilmInventors: Douglas B. Brown, Jeffrey D. Stark, Carmen A. Granato, SR., Duane K. Zacharias
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Publication number: 20090140452Abstract: A ceramic precursor batch composition comprising inorganic ceramic-forming ingredients, a hydrophobically modified cellulose ether binder having a molecular weight less than or equal to about 300,000 g/mole and an aqueous solvent is provided. The ceramic precursor batch composition has a ratio of binder to aqueous solvent of less than about 0.32. The ceramic precursor batch composition may be used to increase the rate of extrusion of the composition. A method for increasing a rate of extrusion of a ceramic precursor batch composition is also disclosed.Type: ApplicationFiled: November 20, 2008Publication date: June 4, 2009Inventors: Michael Edward DeRosa, Lung-Ming Wu
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Publication number: 20090029128Abstract: Provided are a process for producing a highly reliable ceramic sheet with stable quality by reducing voids, and a ceramic substrate using the sheet. A highly reliable ceramic sheet with stable quality is obtained by using hydroxypropylmethyl cellulose as an organic binder, kneading a powder material, preferably, with a twin screw extruder, and then forming a sheet by means of a single screw extruder equipped with a sheet die, and the sheet is suitably used for a ceramic substrate and a ceramic circuit board.Type: ApplicationFiled: June 30, 2006Publication date: January 29, 2009Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHAInventors: Takeshi Gotoh, Motoharu Fukazawa
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Patent number: 7470384Abstract: In order to produce a cellulose ester film constructed of a front layer, an intermediate layer and a rear layer, a dope solution is doped on a supporter. In at least one of the front layer and the rear layer, a mass ratio of a cotton linter to a wood pulp (cotton linter/wood pulp) is between 5/95 and 0/100, and a solvent of the dope contains more than 15 wt.% alcohols and hydrocarbons whose carbon number each is 1-10. Further, a ratio of a solid content density of a solution for forming the front layer and the rear layer to a solid density of a solution for forming the intermediate layer is less than 0.9 wt.%, and a total thickness of the solutions for front and rear layers is more than 5% of the dope ribbon.Type: GrantFiled: June 14, 2002Date of Patent: December 30, 2008Assignee: Fujifilm CorporationInventors: Hidekazu Yamazaki, Toshikazu Nakamura, Hiroshi Miyachi
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Patent number: 7449517Abstract: An extruded composite building material comprising a thermoplastic resin material, a mixture of additive materials, and a cellulosic material, wherein the thermoplastic resin material, the mixture of additive materials, and the cellulosic material are blended into a composite material, wherein the composite material comprises between 50% to 90% cellulosic material by weight, and wherein the blended composite material is extruded to form the extruded composite building material.Type: GrantFiled: June 21, 2004Date of Patent: November 11, 2008Assignee: James Rock Associates, LLCInventor: James E. Rock
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Publication number: 20080164631Abstract: A process for producing a transparent or opaque silica glass product including mixing a silica fine powder and a cellulose derivative and injection molding the mixture, followed by degreasing treatment and baking treatment, which is characterized in that the cellulose derivative is a cellulose derivative which causes reversible thermal gelation in an aqueous solution of at least one member selected from methyl cellulose, hydroxypropylmethyl cellulose and hydroxyethylmethyl cellulose; in producing a transparent silica glass product, the cellulose derivative is added in water heated at a gelation temperature thereof or higher, and after cooling, the formed aqueous solution is kneaded with the silica fine powder; and in producing an opaque silica glass product, the cellulose derivative is added in a silica slurry containing a silica powder and heated at a gelation temperature of the cellulose derivative or higher.Type: ApplicationFiled: February 9, 2006Publication date: July 10, 2008Applicant: Shin-Etsu Quartz Products Co., LtdInventors: Hiroyuki Watanabe, Akira Fujinoki, Takayuki Imaizumi, Kazuhisa Hayakawa, Shingo Niinobe
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Publication number: 20080099122Abstract: A method of manufacturing a cementitious composite includes: (1) forming mixing an extrudable cementitious composition by first forming a fibrous mixture comprising fibers, water and a rheology modifying agent and then adding hydraulic cement; (2) extruding the extrudable cementitious composition into a green extrudate, wherein the green extrudate is characterized by being form-stable and retaining substantially a predefined cross-sectional shape; (3) removing a portion of the water by evaporation to reduce density and increase porosity; and (4) causing or allowing the hydraulic cement to hydrate to form the cementitious composite. Such a process yields a cementitious composite that is suitable for use as a wood substitute. The wood-like building products can be sawed, nailed and screwed like ordinary wood.Type: ApplicationFiled: November 1, 2006Publication date: May 1, 2008Applicant: E. Khashoggi Industries LLCInventors: Per Just Andersen, Simon K. Hodson
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Publication number: 20070235895Abstract: A molded body cutting apparatus according to the present invention comprising a first conveyer member that conveys an extrusion-molded pillar-shaped ceramic molded body a cutting member that moves in a direction parallel to a movement direction of the above mentioned first conveyer member while moving also in a vertical direction, and cuts the above mentioned ceramic molded body to a predetermined length by passing through the interior of the above mentioned ceramic molded body and a second conveyer member that conveys a cut ceramic molded body cut to a predetermined length by the above mentioned cutting member, wherein a conveyance speed of the above mentioned first conveyer member and a movement speed of the above mentioned cutting member in the above mentioned parallel direction are almost the same, before the above mentioned ceramic molded body is cut, and each of the conveyance speed of the above mentioned first conveyer member, the movement speed of the above mentioned cutting member in the above mentioType: ApplicationFiled: April 6, 2007Publication date: October 11, 2007Applicant: IBIDEN CO., LTD.Inventors: Norihiko Yamamura, Kazuya Naruse, Eiji Sumiya
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Patent number: 7132066Abstract: A method for producing a honeycomb structure using, as a part of a starting material, a recycled raw material recycled from a recovered material which is produced in the production process of the honeycomb structure and originates from the starting material for the honeycomb structure, and further provides the honeycomb structure. The recycled raw material is ground so that it has an average particle diameter of 10–2000 ?m and contains 10% or less by weight of particles having an average particle diameter of 2800 ?m or more.Type: GrantFiled: September 2, 2004Date of Patent: November 7, 2006Assignee: NGK Insulators, Ltd.Inventor: Yasushi Noguchi
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Patent number: 7108817Abstract: A die for producing flat sections, in particular a flat-sheet die for extrusion of ceramic green films, has a slot-shaped die outlet which opens in an outlet orifice. The height of the slot-shaped die outlet narrows beginning in the immediate vicinity of the outlet orifice and continuing to the outlet orifice. The die outlet is preferably formed by a first lip and a second lip situated opposite the first, having a constant first distance in at least some areas outside the immediate vicinity of the outlet orifice, and having at the outlet orifice a second smaller distance in comparison with the first distance, the first distance between the lips decreasing linearly to the second distance in the area of the immediate vicinity of the outlet orifice.Type: GrantFiled: November 23, 2001Date of Patent: September 19, 2006Assignee: Robert Bosch GmbHInventors: Martin Pyczak, Bettina Schmidt, Jochen Gaenzle, Ulrich Eisele, Martin Schubert
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Patent number: 6991450Abstract: Honeycomb structures are formed at reduced extrusion pressures and high extrusion rates via extrusion through open cavity honeycomb extrusion dies incorporating large, closely spaced feed channels delivering extrudable material to die honeycomb forming sections incorporating extrudate distribution means in the form of inverted conical or pyramidal flow dividers incorporating inclined flow-guiding surfaces that guide the extrudate into the base ends of plural discharge slot intersections and/or slot segments in direct line with the feed channels.Type: GrantFiled: August 31, 2004Date of Patent: January 31, 2006Assignee: Corning IncorporatedInventor: Alan T. Stephens, II
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Patent number: 6887409Abstract: A method for the production of cellulose fibers or filaments from cell material, by the dry-wet extrusion method with aqueous amine oxides, in particular, N-methylmorpholine-N-oxide as solve is described comprising the following steps: a) dispersion of a cell material, or a cell material mixture with a cuoxam DP from 250-3000, in aqueous amine oxide, b) transformation of the obtained dispersion, by water evaporation with shear, at elevated temperature, into a homogeneous solution with a zero shear viscosity of 600 to 6000 Pa·s and a relaxation time of 0.3 to 50 seconds all at 85° C.Type: GrantFiled: March 6, 2001Date of Patent: May 3, 2005Assignee: Thuringishces Institut fur Textil und Kunststoff-Forschung E.V.Inventors: Birgit Kosan, Christoph Michels
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Publication number: 20040241507Abstract: A system for storage and retrieval of elemental hydrogen on a silicon substrate. The hydrogen storage members have at least one surface to which elemental hydrogen either readily bonds or into which the elemental hydrogen is readily adsorbed, and from which desorption of the elemental hydrogen may be controlled. The silicon may be monocrystalline or polycrystalline and may be formed as sliced wafers, as very fine extruded columns, or may be derived from waste in the manufacture of integrated circuits. The silicon surfaces may be treated in a variety of ways to increase porosity and surface area, and thus to increase storage efficiency for elemental hydrogen. The system is useful in supplying fuel to a fuel cell system for generating electric power, as well as for cooperating with a control system to form a stand-alone Auxiliary Power Unit.Type: ApplicationFiled: April 15, 2004Publication date: December 2, 2004Inventors: Peter J. Schubert, John C. Christenson, Dan W. Chilcott
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Patent number: 6805820Abstract: This invention relates to an apparatus end method for introducing various additives in solid form into a soap mass for the ultimate manufacture of soap bars. Specifically, the invention is directed to producing soap bars having a multicolored or marbleized appearance and made from a variety of different colored soap materials. Soap pellets having a color are introduced into a soap plodder as is customary. A second or alternate color of soap pellet is separately introduced into the interior of the plodder just before that point where the helical screw of the plodder enters the barrel of the extruder portion of the plodder.Type: GrantFiled: March 25, 2002Date of Patent: October 19, 2004Assignee: The Dial CorporationInventor: E. Gary Myers
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Patent number: 6802996Abstract: A method and an apparatus capable of extrusion molding a comparatively wide, thin ceramic sheet using a screw extruder while suppressing the wrinkling thereof. The molding apparatus includes a screw-type extruder and a mold at the forward end of the extruder is used to extrusion mold a ceramic sheet from the ceramic material introduced into the extruder by way of the mold. The extrusion molding is carried out while regulating the temperature of the portion of the ceramic material passing through the mold corresponding to each of a plurality of areas (control zones) into which the mold is divided.Type: GrantFiled: June 28, 2001Date of Patent: October 12, 2004Assignee: Denso CorporationInventors: Tadashi Tsuruta, Satoru Yamaguchi
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Patent number: 6800233Abstract: An improvement in a process of making honeycomb articles, which process utilizes a co-rotating, intermeshing twin screw extrusion apparatus to mix, screen, and extrude a batch of ceramic materials through a die, the improvement which comprises the steps of separating the mixing and screening phase from the extrusion phase, by passing the batch through a first co-rotating, intermeshing twin screw extruder or a mixer extruder to mix and screen the batch, and then directly passing the mixed and screened batch through a second co-rotating, intermeshing twin screw extruder or a pumping extruder to extrude said batch through a die assembly to produce a honeycomb article.Type: GrantFiled: January 30, 2002Date of Patent: October 5, 2004Assignee: Corning IncorporatedInventors: Nancy A. Golomb, Christopher J. Malarkey
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Patent number: 6773648Abstract: Cellulose containing dope is extruded through orifices and into a stream of gas moving in a direction generally parallel to the direction that the filaments are formed with varying degrees of mechanical attenuation provided to the filaments using a take-up device, such as a winder.Type: GrantFiled: April 10, 2002Date of Patent: August 10, 2004Assignee: Weyerhaeuser CompanyInventors: Mengkui Luo, Vincent A. Roscelli, Senen Camarena, Amar N. Neogi, John S. Selby
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Publication number: 20040126515Abstract: An extruded wood-plastic profile. The profile includes: a wood component; a plastic component, the wood component and the plastic component being intermixed to form the profile body. A bonding agent is added for improving the adherence between the wood component and the plastic component. In the preferred embodiment, the bonding agent includes a thermoplastic component and at least one bonding site. In the preferred embodiment, the bonding agent thermoplastic component is a polyethylene and the bonding agent has a melt index value greater than the melt index value of the plastic component of the profile. In the preferred embodiment, the bonding site preferably is an anhydride, such as a carboxylic acid anhydride, such as maleic anhydride. The wood-plastic composite of the present invention has a modulus of rapture of greater than about 1200 psi when tested according to ASTM D4761, and in the preferred embodiment, the modulus of rupture is greater than about 2500 psi.Type: ApplicationFiled: September 24, 2003Publication date: July 1, 2004Inventor: Bruce S. Yarmoska
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Publication number: 20040026817Abstract: A die for producing flat sections, in particular a flat-sheet die for extrusion of ceramic green films, has a slot-shaped die outlet which opens in an outlet orifice. The height of the slot-shaped die outlet narrows beginning in the immediate vicinity of the outlet orifice and continuing to the outlet orifice. The die outlet is preferably formed by a first lip and a second lip situated opposite the first, having a constant first distance in at least some areas outside the immediate vicinity of the outlet orifice, and having at the outlet orifice a second smaller distance in comparison with the first distance, the first distance between the lips decreasing linearly to the second distance in the area of the immediate vicinity of the outlet orifice.Type: ApplicationFiled: June 9, 2003Publication date: February 12, 2004Inventors: Martin Pyczak, Bettina Schmidt, Jochen Gaenzle, Ulrich Eisele, Martin Schubert
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Publication number: 20030189269Abstract: A process for producing a honeycomb structure, which comprises adding, to a particulate ceramic raw material, a fatty acid salt-containing dispersing agent and at least water, kneading the mixture to obtain a puddle, and extruding the puddle, wherein the fatty acid salt constituting the dispersing agent comprises:Type: ApplicationFiled: November 22, 2002Publication date: October 9, 2003Inventors: Kyoko Makino, Yoichi Ishibashi
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Patent number: 6621034Abstract: The method includes the steps of preparing a die main body; performing batch supply hole machining with respect to one principal plane of the die main body to form batch supply holes; using a cutting apparatus to perform slit machining with respect to the other principal plane of the die main body to form slits; without removing the cutting apparatus from the die main body, continuously performing lateral hole machining to form the batch bold portions, which are arranged at least at intersecting portions in the die main body between the batch supply holes and the slits and are arranged corresponding to the slits; and there after removing the cutting apparatus from the die main body to thereby form an integral die. Alternatively, the above slit machining and continuously performing lacteral hole machining steps can be performed first and followed by performing the batch supply hole machining step.Type: GrantFiled: December 8, 2000Date of Patent: September 16, 2003Assignee: NGK Insulators, Ltd.Inventors: Yukinari Shibagaki, Yoshimasa Kondo, Takeyuki Ishii
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Patent number: 6589465Abstract: The raw materials for forming a cordierite composition are dissolved into water with a dispersing agent to prepare a slurry, and the thus prepared slurry is passed through the sieve having a mesh of 45 &mgr;m or less. After that, the slurry after sieving is dried by means of the spray drying to obtain dry powders, and the batch for forming is obtained by using the dry powders. Or, the batch for forming is obtained by the filter pressing. That is to say, the batch for forming is obtained by using the raw material powders which are passed through the sieve in a wet state. Therefore, it is possible to prevent agglutination of the raw material particles and to remove the coarse raw material particles effectively. As a result, if the extrusion molding is performed by using the thus obtained batch for forming, it is possible to form the ceramic honeycomb structural body having an extremely thin wall thickness with no defects.Type: GrantFiled: January 17, 2002Date of Patent: July 8, 2003Assignee: NGK Insulators, Ltd.Inventors: Kazuhiko Kumazawa, Yasushi Noguchi
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Publication number: 20030090028Abstract: The invention relates to a method for producing a membrane module by means of a forming tool comprising an inlet channel for ceramic material in addition to a plurality of forming cores arranged in the longitudinal direction on the inlet channel. The cross-section of said forming cores is a polygon, preferably a hexagon. The inventive method comprises the following steps: ceramic material is pressed through the inlet channel of the forming tool, resulting in a membrane module blank with a plurality of non-circular preferably hexagonal channels; after production of the membrane module blank, the interior of the plurality of the channels is coated by applying membrane slip, resulting in an inner channel with an approximately circular geometry.Type: ApplicationFiled: September 16, 2002Publication date: May 15, 2003Inventors: Dieter Blse, Hans-Peter Feuerpeil, Hans Olapinski
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Publication number: 20030090027Abstract: A polymeric binder system and method of making, and a method for extruding thin-walled articles such as thin-walled tubes is provided. The extrusion method comprises providing a polymeric binder system comprising a substantially homogeneous solution of a polymeric binder and an organic solvent, adding a ceramic or metal powder to form a mixture, and evaporating the solvent from the mixture. The remaining mixture is then extruded from a die and heated to burn-off the binder and sinter the article.Type: ApplicationFiled: November 9, 2001Publication date: May 15, 2003Applicant: Ford Global Technologies, Inc.Inventors: Alevtina Smirnova, Gary Mark Crosbie, Robert Allan Pett
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Patent number: 6562284Abstract: This invention relates to a method of producing a honeycomb ceramic body exhibiting a predetermined radial dimension comprising producing a green ceramic honeycomb body that exhibits a radial dimension at least 9% greater than the predetermined radial dimension and a cell density of at least 500 cpsi. The method further involves shrinking the green body during firing to form a sintered honeycomb ceramic body exhibiting the final predetermined radial dimension. This invention also relates to a method of producing a ceramic body comprising the following steps: (a) compounding and plasticizing a ceramic raw material mixture and forming the plasticizable raw material mixture into a green ceramic body by extrusion through an extrusion die; (b) drying the green body and thereafter firing the green body at a time and at a temperature sufficient to sinter the ceramic body resulting in a radial shrinkage of the green ceramic body in the radial dimension due to the firing of at least 9%.Type: GrantFiled: December 19, 2001Date of Patent: May 13, 2003Assignee: Corning IncorporatedInventors: Douglas M. Beall, Gregory A. Merkel, Brian E. Stutts
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Patent number: 6533979Abstract: A method for manufacturing a pattern-through soap is disclosed, in which a pattern block is embedded into a soap and penetrates through the two faces of the soap. After the soap is used for a long time, the pattern remains clear. The method for embedding the pattern block in the soap is: feeding materials from a primary tube and a secondary tube; a flow dividing mold is installed at the bottom of the secondary tube and a dispatching tube is connected to the primary tube. The soap material of the secondary tube firstly flows through the mold at the bottom of the flow dividing mold and is squeezed to be formed as a strip shape soap material. Then, the soap material of the primary tube flows through the outer side of the flow dividing mold to enclose the patterned soap material. Then, the soap material is sent out from the shaping mold at the outlet of the mixing tube so as to be formed with a strip shape soap. Then, the soap can be cut according to the desired thickness.Type: GrantFiled: July 7, 2000Date of Patent: March 18, 2003Inventor: Kuo-Hsiung Lee
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Publication number: 20030001308Abstract: A honeycomb structure molding apparatus 1 having a spinneret 4 provided with a back pore part 3 for introducing a molding material and a slit part 2 for extruding the molding material, and a press plate 5 for fixing the spinneret 4, in which the spinneret 4 comprises an inner side part 11 and an outer peripheral part 12, the inner side part 11 is protruded to the downstream side to form a level difference part 15 between the inner side part 11 and the outer peripheral part 15, the press plate 5 is opened opposing the inner side part 12 of the spinneret 4 and presses the downstream side of the outer peripheral part 12 of the spinneret 4 through a gap part 7, and there is provided a gap adjusting means 130 capable of changing width of the gap of the gap part 7.Type: ApplicationFiled: March 22, 2002Publication date: January 2, 2003Applicant: NGK Insulators, Ltd.Inventors: Yukinari Shibagaki, Takeyuki Isii, Yoshimasa Kondo