Nonresinous Material Only (e.g., Ceramic, Soap, Cellulose, Glue, Etc.) Patents (Class 264/177.11)
  • Patent number: 11876274
    Abstract: A phase shifter and an antenna device are provided. The phase shifter includes a substrate, a signal line on the substrate, ground lines in pairs on the substrate, and a capacitance adjusting component. Two ground lines in a same pair of ground lines are on both sides of the signal line and spaced apart from the signal line, respectively. The capacitance adjusting component includes a film bridge, and both ends of the film bridge are on the two ground lines, respectively. The signal line is in a space enclosed by the film bridge and the substrate. The capacitance adjusting component is configured to adjust a capacitance between the film bridge and the signal line to a target capacitance when the capacitance adjusting component receives a bias voltage, and the target capacitance has a linear correlation with a magnitude of the bias voltage.
    Type: Grant
    Filed: July 27, 2021
    Date of Patent: January 16, 2024
    Assignee: BOE TECHNOLOGY GROUP CO., LTD.
    Inventors: Jingwen Guo, Chunxin Li, Qianhong Wu, Yanzhao Li, Feng Qu
  • Patent number: 11059200
    Abstract: A die includes a die body, a material supply portion, and a slit portion. The material supply portion includes a material supply surface, and a material supply hole that extends in an extrusion direction from the material supply hole. The slit portion includes an extrusion surface that faces the material supply surface across the material supply hole, and a slit that has a grid shape, opens on the extrusion surface, and communicates with the material supply hole. The slit has a grid point. The material supply hole is provided at a position corresponding to the grid point and coaxially with the grid point. An end of the material supply hole in the extrusion direction includes a throttle hole whose diameter decreases toward the grid point, and a guide hole that extends outward from the throttle hole and guides a material to the slit including the grid point.
    Type: Grant
    Filed: August 19, 2019
    Date of Patent: July 13, 2021
    Assignee: DENSO CORPORATION
    Inventors: Nobuhiko Nagai, Koji Tamai
  • Patent number: 10987780
    Abstract: Shaped abrasive particles each having a sloping sidewall. Each of the shaped abrasive particles containing alpha alumina and having a first face and a second face separated by a thickness, t. The shaped abrasive particles further having a draft angle ? between the second face and the sloping sidewall, and the draft angle ? is between about 95 degrees to about 125 degrees.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: April 27, 2021
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Negus B. Adefris, Dwight D. Erickson, Scott R. Culler, John T. Boden, John D. Haas
  • Patent number: 10923647
    Abstract: A method of manufacturing a superconducting tape includes forming a slurry of superconducting material, forming a slurry of sacrificial material, extruding the slurries of superconducting and sacrificial materials as interdigitated stripes onto a substrate, and removing the sacrificial material to form superconducting filaments.
    Type: Grant
    Filed: June 25, 2018
    Date of Patent: February 16, 2021
    Assignees: PALO ALTO RESEARCH CENTER INCORPORATED, ENERGY-TO-POWER SOLUTIONS (E2P)
    Inventors: Ranjeet Rao, Christopher Marek Rey
  • Patent number: 10794006
    Abstract: Fibres and nonwoven materials comprising microfibrillated cellulose, and optionally inorganic particulate material and/or additional additives, and optionally a water soluble or dispersible polymer. Nonwoven materials made from fibres comprising microfibrillated cellulose, and optionally inorganic particulate material and/or a water soluble or dispersible polymer.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: October 6, 2020
    Assignee: FiberLean Technologies Limited
    Inventors: Jonathan Stuart Phipps, Sean Ireland, David Skuse
  • Patent number: 10252442
    Abstract: A manufacturing method includes: a dry mixing step of dry mixing a raw material by batch processing; a wet mixing step of adding liquid to a dry mixture obtained at the dry mixing step, the liquid including at least one type of water, surfactant, lubricant and plasticizer, while wet mixing; a kneading step of kneading a wet mixture obtained at the wet mixing step; and a forming step of extruding a kneaded mixture (forming raw material) obtained at the kneading step to make a ceramic formed body. In the kneading step, the liquid is further added during kneading of the wet mixture.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: April 9, 2019
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuichi Tajima, Kensuke Okumura, Seiichiro Hayashi
  • Patent number: 10189748
    Abstract: A heat moldable composition which useful for preparing ceramic bodies comprises an inorganic material that sets as a result of baking or sintering, and a hydroxypropyl methylcellulose having a DS of at least 1.4 and an MS of at least 0.6, wherein DS is the degree of substitution of methoxyl groups and MS is the molar substitution of hydroxypropoxyl groups, and a viscosity of up to 80 mPa·s, determined as a 2% by weight solution in water at 20° C., wherein the heat moldable composition comprises at least 40 weight percent of the inorganic material and at least 10 weight percent of the hydroxypropyl methylcellulose, and wherein the composition does not comprise more than 5 weight percent of water, all percentages being based on the total weight of the composition.
    Type: Grant
    Filed: January 9, 2015
    Date of Patent: January 29, 2019
    Assignee: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Roland Bayer, Anette Wagner
  • Patent number: 10137599
    Abstract: An extrudate transport apparatus comprises a free floating roller assembly, wherein the roller assembly controls a rotational pitch of a cylindrical green ceramic extrudate as the green ceramic extrudate moves longitudinally from a first location to a second location within the extrudate transport apparatus. The free floating roller assembly has a predetermined effective weight and comprises a contact roller having a deformable outer surface for frictionally contacting an outer surface of the green ceramic extrudate in motion adjacent thereto, while maintaining a constant contact force upon said green ceramic extrudate.
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: November 27, 2018
    Assignee: Corning Incorporated
    Inventor: John Christian Duroe
  • Patent number: 9616637
    Abstract: A die for forming a honeycomb structure, including: a second plate-shaped portion that is formed of iron and the like and has back holes; and a first plate-shaped portion that is formed of tungsten carbide based cemented carbide and has cavities communicating with the back holes and slits communicating with the cavities, with the first plate-shaped portion having a first layer arranged in the second plate-shaped portion side and a second layer arranged on the first layer, the cavities are opened on both sides of the first layer, and the slits are opened on both sides of the second layer.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: April 11, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Kazumasa Kitamura, Hirofumi Hosokawa, Tomoki Nagae
  • Patent number: 8864486
    Abstract: A twin screw extruder includes a barrel having a chamber, a discharge port, an extrusion molding die coupled to the discharge port of the barrel, axially extending first and second screw shafts, and a screw shaft support. The screw shaft support includes first and second spacer bearings disposed on the first and second screw shafts, and a first cross member including first and second loops slidably coupled to the first and second spacer bearings. A second cross member is spaced apart from the first cross member by a connection member, and also includes first and second loops slidably coupled to the first and second spacer bearings. The connection member is situated between the first spacer bearing and the second spacer bearing, and connected to the first cross member and the second cross member.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: October 21, 2014
    Assignee: Corning Incorporated
    Inventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego
  • Publication number: 20140306370
    Abstract: A mixing segment for an extrusion apparatus comprises a shaft and a plurality of plow elements aligned along a helical path extending about a rotation axis of the shaft. Each plow element includes an outer peripheral arcuate ramp extending radially outwardly along the helical path from a root to an outer tip of the plow element. Methods of manufacturing a mixing segment and methods of manufacturing a honeycomb structure with an extrusion apparatus are also provided.
    Type: Application
    Filed: April 12, 2013
    Publication date: October 16, 2014
    Applicant: CORNING INCORPORATED
    Inventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego, Chauncey James Watches
  • Publication number: 20140212622
    Abstract: A multi-segmented monolith (MSM) which can be used as a structured packing in mass-transfer and catalytic operations is disclosed. The MSM comprises a series of longitudinally attached segments. The length of each segment is between 0.2 to 5 inches. Each segment has flow passages which extend from the inlet flow face to the outlet flow face. The segments are located such that the outlet of a flow passage on a segment is in flow communication with the inlet of a flow passage on an adjacent attached segment. The segments are attached to each other either in the green state or with an adhesive, such as sodium silicate. Alternately, the segments are attached to each other by a mechanical means, such as a tie-rod or a dowel pin. The MSM further includes a spacer means between adjacent segments. A plurality of MSMs are further assembled into a Compound MSM (CMSM).
    Type: Application
    Filed: August 30, 2012
    Publication date: July 31, 2014
    Inventor: Ko C. Lang
  • Patent number: 8709272
    Abstract: A mixture includes a polymer solution, especially a cellulose solution, a first additive in the form of an inorganic lubricant and/or stabilizer, for example graphite, and a second additive as an adsorbent, for example activated carbon. The inorganic lubricants and/or stabilizers do not weaken the positive properties of the adsorbent but can even improve them. The mixture can be used to produce fibers (7) or moldings.
    Type: Grant
    Filed: August 14, 2008
    Date of Patent: April 29, 2014
    Assignee: Helfenberger Immobilien LLC & Co Textilforschungs- und Entwicklungs KEG
    Inventor: Josef Glaser
  • Patent number: 8696962
    Abstract: A method of reducing the defects in ceramic articles and precursors, particularly ceramic articles and precursors made using a batch composition containing an oil phase material. The method includes increasing the concentration of a water insoluble soap in the batch composition, which can increase the cohesive strength of the oil phase, leading to a reduction in the incidence of defects in the ceramic articles and precursors.
    Type: Grant
    Filed: September 16, 2011
    Date of Patent: April 15, 2014
    Assignee: Corning Incorporated
    Inventor: Kevin Ying Chou
  • Patent number: 8226868
    Abstract: A device for preparing a flat profiled element from an elastomeric thermoplastic gel includes: an extruder with at least one feed and a discharge; an extruder die having section configured to be suitable for a profile of the flat profiled element; a liquid cooling bath with a free surface for receiving and cooling the flat profiled element as the flat profiled element is discharged from the extruder die; and a flat moving support for receiving the flat profiled element. The free surface of the liquid cooling bath is arranged in an immediate vicinity of an outlet of the extruder die. Additionally, an angle of inclination of a plane of the extruder die to a horizontal plane is between 20 and 70 degrees.
    Type: Grant
    Filed: January 13, 2011
    Date of Patent: July 24, 2012
    Assignee: Michelin Recherche et Technique S.A.
    Inventors: Vincent Abad, Luc Chebance, Vincent Lemal
  • Patent number: 8168104
    Abstract: Disclosed herein are a method of manufacturing a wood plastic composite panel, including a panel manufacturing process of extruding and cooling a resin complex, such that wood fiber is uniformly dispersed into a synthetic resin matrix, to manufacture the resin complex into the form of a panel, an embossing process of forming a wood pattern corresponding to the cut-open surface of a natural lumber on the surface of the panel to a predetermined depth, and a brushing process of removing some of a synthetic resin layer from the surface of the panel to form linear micro concavo-convex parts to a predetermined depth, and an apparatus for manufacturing a wood plastic composite panel that is capable of efficiently performing the same.
    Type: Grant
    Filed: November 13, 2006
    Date of Patent: May 1, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Yousoo Han, Seongchan Park, Jungil Son, Dongjin Kim, Sangho Han, Yunhwan Hwang
  • Patent number: 8029259
    Abstract: An array of nozzles is disclosed for forming multiple cellulose fibers. Each nozzle has a longitudinal central axis and includes a tube with a cross-section having a diameter through which an aqueous solution of cellulose and a solvent can be extruded into a molten filament. A first opening is present which surrounds each of the tubes. The first opening has a cross-section with a diameter, and each of the first openings is capable of emitting a pressurized gas which surrounds one of the extruded molten filaments. At least three second openings are spaced away from each of the first openings. Each of the second openings is capable of emitting a pressurized gas stream essentially parallel to the longitudinal central axis of each of the nozzles, and each of the pressurized gas streams functions to shroud one of the extruded molten filaments.
    Type: Grant
    Filed: April 11, 2008
    Date of Patent: October 4, 2011
    Assignee: Reifenhauser GmbH & Co. KG Maschinenfabrik
    Inventors: Douglas B. Brown, Jeffrey D. Stark, Carmen A. Granato, Sr., Duane K. Zacharias
  • Patent number: 8029260
    Abstract: An apparatus is disclosed for extruding cellulose fibers. The apparatus includes a first member, a second member and a third member all secured together. Multiple nozzles extend outward from the first member and each is designed to direct an aqueous cellulose solution therethrough. As the aqueous solution is extruded, it is accentuated and accelerated by pressurized gas flowing through the first member and the second member and out through first openings formed in the third member. The pressurized gas at least partially surrounds each nozzle and shelters the molten filaments extruded therefrom. The third member also has multiple second openings formed therethrough which are also connected to a source of pressurized gas. The pressurized gas streams exiting each of the second openings function to keep each of the molten filaments from contacting an adjacent molten filament.
    Type: Grant
    Filed: April 11, 2008
    Date of Patent: October 4, 2011
    Assignee: Reifenhauser GmbH & Co. KG Maschinenfabrik
    Inventors: Douglas B. Brown, Jeffrey D. Stark, Carmen A. Granato, Sr., Duane K. Zacharias
  • Patent number: 7914724
    Abstract: Disclosed is a method and apparatus for forming a circumferential skin surrounding a central cellular structure of an extruded honeycomb article. The method and apparatus may be used to produce defect-free skins and/or skins having large thickness and a high degree of particle alignment thereby preferably exhibiting CTE comparable to the extruded webs. These benefits are achieved by providing a die and method wherein a flow, Q, exiting any two active ones of a plurality of peripheral slots forming the skin is substantially equal. Also disclosed is a thick-skinned ceramic article having a thick extruded skin (ts?>5 tw?) with an I-value comparable to the webs.
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: March 29, 2011
    Assignee: Corning Incorporated
    Inventors: Dana Craig Bookbinder, Thomas William Brew, Frank Fabian, Darin Wayne Felty, Robert Bernard Lubberts, David Lewin Poff, Kenneth Charles Sariego, Andrew Joseph Sullivan, David Robertson Treacy, Jr.
  • Patent number: 7858007
    Abstract: A die was provided for forming a honeycomb body having a structure provided with groovy slits on a front face thereof, the slits being formed by cell blocks and back holes on a back surface thereof, each hole being communicatively connected with the slit. The die is made of cemented carbide having wear resistance. The cemented carbide is formed by compacting, followed by sintering at high temperature, metal carbide powder of transition metal element series with an iron group metal binder having toughness. A connection area ratio of the back hole and the cell block is 35 to 65%.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: December 28, 2010
    Assignee: NGK Insulators, Ltd.
    Inventors: Takahisa Kaneko, Masayuki Nate, Masayuki Hironaga, Yuji Deguchi
  • Patent number: 7790078
    Abstract: A process for producing a transparent or opaque silica glass product including mixing a silica fine powder and a cellulose derivative and injection molding the mixture, followed by degreasing treatment and baking treatment, which is characterized in that the cellulose derivative is a cellulose derivative which causes reversible thermal gelation in an aqueous solution of at least one member selected from methyl cellulose, hydroxypropylmethyl cellulose and hydroxyethylmethyl cellulose; in producing a transparent silica glass product, the cellulose derivative is added in water heated at a gelation temperature thereof or higher, and after cooling, the formed aqueous solution is kneaded with the silica fine powder; and in producing an opaque silica glass product, the cellulose derivative is added in a silica slurry containing a silica powder and heated at a gelation temperature of the cellulose derivative or higher.
    Type: Grant
    Filed: February 9, 2006
    Date of Patent: September 7, 2010
    Assignees: Shin-Etsu Quartz Products Co., Ltd., Shin-Etsu Chemical Co., Ltd.
    Inventors: Hiroyuki Watanabe, Akira Fujinoki, Takayuki Imaizumi, Kazuhisa Hayakawa, Shingo Niinobe
  • Patent number: 7727443
    Abstract: Disclosed is a cold-water soluble starch and a process for preparing same. Generally, the process comprises providing a hydroxyalkyl starch and applying a shearing force to the starch in an extruder in the presence of moisture, the force and the moisture each being sufficient to gelatinize at least substantially all of the granules of the starch to thereby form a sheared starch. The starch is heated to its gelatinization temperature after the starch has passed partially through the barrel of the extruder, with the moisture being maintained at a level sufficiently high to allow gelatinization but sufficiency low to protect the starch from becoming too sticky to extrude. The extruded starch product thus formed may be used in connection with a number of film-forming, coating, and other applications.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: June 1, 2010
    Assignee: Grain Processing Corporation
    Inventors: Lin Wang, Pete Miller, Jeff Underwood, Tonya Armstrong, Michael Kramer, Susan Freers, Roger McPherson, E. Daniel Hubbard, Terry Andren
  • Publication number: 20100127419
    Abstract: Honeycomb shapes are extruded from plasticized ceramic powder mixtures by methods that include reducing the core temperature of the charge of the plasticized mixture during transit through the extruder, such methods being carried out utilizing apparatus comprising twin-screw extruders incorporating actively cooled screw elements, whereby temperature-conditioned charges of plasticized material that exhibit reduced core-to-periphery temperature differentials are delivered for extrusion.
    Type: Application
    Filed: October 14, 2009
    Publication date: May 27, 2010
    Inventors: Christopher John Malarkey, Kenneth Charles Sariego, Balaji Venkatesan Swarnamani, David Robertson Treacy, JR.
  • Publication number: 20090256277
    Abstract: An apparatus is disclosed for extruding cellulose fibers. The apparatus includes a first member, a second member and a third member all secured together. Multiple nozzles extend outward from the first member and each is designed to direct an aqueous cellulose solution therethrough. As the aqueous solution is extruded, it is accentuated and accelerated by pressurized gas flowing through the first member and the second member and out through first openings formed in the third member. The pressurized gas at least partially surrounds each nozzle and shelters the molten filaments extruded therefrom. The third member also has multiple second openings formed therethrough which are also connected to a source of pressurized gas. The pressurized gas streams exiting each of the second openings function to keep each of the molten filaments from contacting an adjacent molten filament.
    Type: Application
    Filed: April 11, 2008
    Publication date: October 15, 2009
    Applicant: Biax Fiberfilm
    Inventors: Douglas B. Brown, Jeffrey D. Stark, Carmen A. Granato, SR., Duane K. Zacharias
  • Publication number: 20090140452
    Abstract: A ceramic precursor batch composition comprising inorganic ceramic-forming ingredients, a hydrophobically modified cellulose ether binder having a molecular weight less than or equal to about 300,000 g/mole and an aqueous solvent is provided. The ceramic precursor batch composition has a ratio of binder to aqueous solvent of less than about 0.32. The ceramic precursor batch composition may be used to increase the rate of extrusion of the composition. A method for increasing a rate of extrusion of a ceramic precursor batch composition is also disclosed.
    Type: Application
    Filed: November 20, 2008
    Publication date: June 4, 2009
    Inventors: Michael Edward DeRosa, Lung-Ming Wu
  • Publication number: 20090029128
    Abstract: Provided are a process for producing a highly reliable ceramic sheet with stable quality by reducing voids, and a ceramic substrate using the sheet. A highly reliable ceramic sheet with stable quality is obtained by using hydroxypropylmethyl cellulose as an organic binder, kneading a powder material, preferably, with a twin screw extruder, and then forming a sheet by means of a single screw extruder equipped with a sheet die, and the sheet is suitably used for a ceramic substrate and a ceramic circuit board.
    Type: Application
    Filed: June 30, 2006
    Publication date: January 29, 2009
    Applicant: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
    Inventors: Takeshi Gotoh, Motoharu Fukazawa
  • Patent number: 7470384
    Abstract: In order to produce a cellulose ester film constructed of a front layer, an intermediate layer and a rear layer, a dope solution is doped on a supporter. In at least one of the front layer and the rear layer, a mass ratio of a cotton linter to a wood pulp (cotton linter/wood pulp) is between 5/95 and 0/100, and a solvent of the dope contains more than 15 wt.% alcohols and hydrocarbons whose carbon number each is 1-10. Further, a ratio of a solid content density of a solution for forming the front layer and the rear layer to a solid density of a solution for forming the intermediate layer is less than 0.9 wt.%, and a total thickness of the solutions for front and rear layers is more than 5% of the dope ribbon.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: December 30, 2008
    Assignee: Fujifilm Corporation
    Inventors: Hidekazu Yamazaki, Toshikazu Nakamura, Hiroshi Miyachi
  • Patent number: 7449517
    Abstract: An extruded composite building material comprising a thermoplastic resin material, a mixture of additive materials, and a cellulosic material, wherein the thermoplastic resin material, the mixture of additive materials, and the cellulosic material are blended into a composite material, wherein the composite material comprises between 50% to 90% cellulosic material by weight, and wherein the blended composite material is extruded to form the extruded composite building material.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: November 11, 2008
    Assignee: James Rock Associates, LLC
    Inventor: James E. Rock
  • Publication number: 20080164631
    Abstract: A process for producing a transparent or opaque silica glass product including mixing a silica fine powder and a cellulose derivative and injection molding the mixture, followed by degreasing treatment and baking treatment, which is characterized in that the cellulose derivative is a cellulose derivative which causes reversible thermal gelation in an aqueous solution of at least one member selected from methyl cellulose, hydroxypropylmethyl cellulose and hydroxyethylmethyl cellulose; in producing a transparent silica glass product, the cellulose derivative is added in water heated at a gelation temperature thereof or higher, and after cooling, the formed aqueous solution is kneaded with the silica fine powder; and in producing an opaque silica glass product, the cellulose derivative is added in a silica slurry containing a silica powder and heated at a gelation temperature of the cellulose derivative or higher.
    Type: Application
    Filed: February 9, 2006
    Publication date: July 10, 2008
    Applicant: Shin-Etsu Quartz Products Co., Ltd
    Inventors: Hiroyuki Watanabe, Akira Fujinoki, Takayuki Imaizumi, Kazuhisa Hayakawa, Shingo Niinobe
  • Publication number: 20080099122
    Abstract: A method of manufacturing a cementitious composite includes: (1) forming mixing an extrudable cementitious composition by first forming a fibrous mixture comprising fibers, water and a rheology modifying agent and then adding hydraulic cement; (2) extruding the extrudable cementitious composition into a green extrudate, wherein the green extrudate is characterized by being form-stable and retaining substantially a predefined cross-sectional shape; (3) removing a portion of the water by evaporation to reduce density and increase porosity; and (4) causing or allowing the hydraulic cement to hydrate to form the cementitious composite. Such a process yields a cementitious composite that is suitable for use as a wood substitute. The wood-like building products can be sawed, nailed and screwed like ordinary wood.
    Type: Application
    Filed: November 1, 2006
    Publication date: May 1, 2008
    Applicant: E. Khashoggi Industries LLC
    Inventors: Per Just Andersen, Simon K. Hodson
  • Publication number: 20070235895
    Abstract: A molded body cutting apparatus according to the present invention comprising a first conveyer member that conveys an extrusion-molded pillar-shaped ceramic molded body a cutting member that moves in a direction parallel to a movement direction of the above mentioned first conveyer member while moving also in a vertical direction, and cuts the above mentioned ceramic molded body to a predetermined length by passing through the interior of the above mentioned ceramic molded body and a second conveyer member that conveys a cut ceramic molded body cut to a predetermined length by the above mentioned cutting member, wherein a conveyance speed of the above mentioned first conveyer member and a movement speed of the above mentioned cutting member in the above mentioned parallel direction are almost the same, before the above mentioned ceramic molded body is cut, and each of the conveyance speed of the above mentioned first conveyer member, the movement speed of the above mentioned cutting member in the above mentio
    Type: Application
    Filed: April 6, 2007
    Publication date: October 11, 2007
    Applicant: IBIDEN CO., LTD.
    Inventors: Norihiko Yamamura, Kazuya Naruse, Eiji Sumiya
  • Patent number: 7132066
    Abstract: A method for producing a honeycomb structure using, as a part of a starting material, a recycled raw material recycled from a recovered material which is produced in the production process of the honeycomb structure and originates from the starting material for the honeycomb structure, and further provides the honeycomb structure. The recycled raw material is ground so that it has an average particle diameter of 10–2000 ?m and contains 10% or less by weight of particles having an average particle diameter of 2800 ?m or more.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: November 7, 2006
    Assignee: NGK Insulators, Ltd.
    Inventor: Yasushi Noguchi
  • Patent number: 7108817
    Abstract: A die for producing flat sections, in particular a flat-sheet die for extrusion of ceramic green films, has a slot-shaped die outlet which opens in an outlet orifice. The height of the slot-shaped die outlet narrows beginning in the immediate vicinity of the outlet orifice and continuing to the outlet orifice. The die outlet is preferably formed by a first lip and a second lip situated opposite the first, having a constant first distance in at least some areas outside the immediate vicinity of the outlet orifice, and having at the outlet orifice a second smaller distance in comparison with the first distance, the first distance between the lips decreasing linearly to the second distance in the area of the immediate vicinity of the outlet orifice.
    Type: Grant
    Filed: November 23, 2001
    Date of Patent: September 19, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Martin Pyczak, Bettina Schmidt, Jochen Gaenzle, Ulrich Eisele, Martin Schubert
  • Patent number: 6991450
    Abstract: Honeycomb structures are formed at reduced extrusion pressures and high extrusion rates via extrusion through open cavity honeycomb extrusion dies incorporating large, closely spaced feed channels delivering extrudable material to die honeycomb forming sections incorporating extrudate distribution means in the form of inverted conical or pyramidal flow dividers incorporating inclined flow-guiding surfaces that guide the extrudate into the base ends of plural discharge slot intersections and/or slot segments in direct line with the feed channels.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: January 31, 2006
    Assignee: Corning Incorporated
    Inventor: Alan T. Stephens, II
  • Patent number: 6887409
    Abstract: A method for the production of cellulose fibers or filaments from cell material, by the dry-wet extrusion method with aqueous amine oxides, in particular, N-methylmorpholine-N-oxide as solve is described comprising the following steps: a) dispersion of a cell material, or a cell material mixture with a cuoxam DP from 250-3000, in aqueous amine oxide, b) transformation of the obtained dispersion, by water evaporation with shear, at elevated temperature, into a homogeneous solution with a zero shear viscosity of 600 to 6000 Pa·s and a relaxation time of 0.3 to 50 seconds all at 85° C.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: May 3, 2005
    Assignee: Thuringishces Institut fur Textil und Kunststoff-Forschung E.V.
    Inventors: Birgit Kosan, Christoph Michels
  • Publication number: 20040241507
    Abstract: A system for storage and retrieval of elemental hydrogen on a silicon substrate. The hydrogen storage members have at least one surface to which elemental hydrogen either readily bonds or into which the elemental hydrogen is readily adsorbed, and from which desorption of the elemental hydrogen may be controlled. The silicon may be monocrystalline or polycrystalline and may be formed as sliced wafers, as very fine extruded columns, or may be derived from waste in the manufacture of integrated circuits. The silicon surfaces may be treated in a variety of ways to increase porosity and surface area, and thus to increase storage efficiency for elemental hydrogen. The system is useful in supplying fuel to a fuel cell system for generating electric power, as well as for cooperating with a control system to form a stand-alone Auxiliary Power Unit.
    Type: Application
    Filed: April 15, 2004
    Publication date: December 2, 2004
    Inventors: Peter J. Schubert, John C. Christenson, Dan W. Chilcott
  • Patent number: 6805820
    Abstract: This invention relates to an apparatus end method for introducing various additives in solid form into a soap mass for the ultimate manufacture of soap bars. Specifically, the invention is directed to producing soap bars having a multicolored or marbleized appearance and made from a variety of different colored soap materials. Soap pellets having a color are introduced into a soap plodder as is customary. A second or alternate color of soap pellet is separately introduced into the interior of the plodder just before that point where the helical screw of the plodder enters the barrel of the extruder portion of the plodder.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: October 19, 2004
    Assignee: The Dial Corporation
    Inventor: E. Gary Myers
  • Patent number: 6802996
    Abstract: A method and an apparatus capable of extrusion molding a comparatively wide, thin ceramic sheet using a screw extruder while suppressing the wrinkling thereof. The molding apparatus includes a screw-type extruder and a mold at the forward end of the extruder is used to extrusion mold a ceramic sheet from the ceramic material introduced into the extruder by way of the mold. The extrusion molding is carried out while regulating the temperature of the portion of the ceramic material passing through the mold corresponding to each of a plurality of areas (control zones) into which the mold is divided.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: October 12, 2004
    Assignee: Denso Corporation
    Inventors: Tadashi Tsuruta, Satoru Yamaguchi
  • Patent number: 6800233
    Abstract: An improvement in a process of making honeycomb articles, which process utilizes a co-rotating, intermeshing twin screw extrusion apparatus to mix, screen, and extrude a batch of ceramic materials through a die, the improvement which comprises the steps of separating the mixing and screening phase from the extrusion phase, by passing the batch through a first co-rotating, intermeshing twin screw extruder or a mixer extruder to mix and screen the batch, and then directly passing the mixed and screened batch through a second co-rotating, intermeshing twin screw extruder or a pumping extruder to extrude said batch through a die assembly to produce a honeycomb article.
    Type: Grant
    Filed: January 30, 2002
    Date of Patent: October 5, 2004
    Assignee: Corning Incorporated
    Inventors: Nancy A. Golomb, Christopher J. Malarkey
  • Patent number: 6773648
    Abstract: Cellulose containing dope is extruded through orifices and into a stream of gas moving in a direction generally parallel to the direction that the filaments are formed with varying degrees of mechanical attenuation provided to the filaments using a take-up device, such as a winder.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: August 10, 2004
    Assignee: Weyerhaeuser Company
    Inventors: Mengkui Luo, Vincent A. Roscelli, Senen Camarena, Amar N. Neogi, John S. Selby
  • Publication number: 20040126515
    Abstract: An extruded wood-plastic profile. The profile includes: a wood component; a plastic component, the wood component and the plastic component being intermixed to form the profile body. A bonding agent is added for improving the adherence between the wood component and the plastic component. In the preferred embodiment, the bonding agent includes a thermoplastic component and at least one bonding site. In the preferred embodiment, the bonding agent thermoplastic component is a polyethylene and the bonding agent has a melt index value greater than the melt index value of the plastic component of the profile. In the preferred embodiment, the bonding site preferably is an anhydride, such as a carboxylic acid anhydride, such as maleic anhydride. The wood-plastic composite of the present invention has a modulus of rapture of greater than about 1200 psi when tested according to ASTM D4761, and in the preferred embodiment, the modulus of rupture is greater than about 2500 psi.
    Type: Application
    Filed: September 24, 2003
    Publication date: July 1, 2004
    Inventor: Bruce S. Yarmoska
  • Publication number: 20040026817
    Abstract: A die for producing flat sections, in particular a flat-sheet die for extrusion of ceramic green films, has a slot-shaped die outlet which opens in an outlet orifice. The height of the slot-shaped die outlet narrows beginning in the immediate vicinity of the outlet orifice and continuing to the outlet orifice. The die outlet is preferably formed by a first lip and a second lip situated opposite the first, having a constant first distance in at least some areas outside the immediate vicinity of the outlet orifice, and having at the outlet orifice a second smaller distance in comparison with the first distance, the first distance between the lips decreasing linearly to the second distance in the area of the immediate vicinity of the outlet orifice.
    Type: Application
    Filed: June 9, 2003
    Publication date: February 12, 2004
    Inventors: Martin Pyczak, Bettina Schmidt, Jochen Gaenzle, Ulrich Eisele, Martin Schubert
  • Publication number: 20030189269
    Abstract: A process for producing a honeycomb structure, which comprises adding, to a particulate ceramic raw material, a fatty acid salt-containing dispersing agent and at least water, kneading the mixture to obtain a puddle, and extruding the puddle, wherein the fatty acid salt constituting the dispersing agent comprises:
    Type: Application
    Filed: November 22, 2002
    Publication date: October 9, 2003
    Inventors: Kyoko Makino, Yoichi Ishibashi
  • Patent number: 6621034
    Abstract: The method includes the steps of preparing a die main body; performing batch supply hole machining with respect to one principal plane of the die main body to form batch supply holes; using a cutting apparatus to perform slit machining with respect to the other principal plane of the die main body to form slits; without removing the cutting apparatus from the die main body, continuously performing lateral hole machining to form the batch bold portions, which are arranged at least at intersecting portions in the die main body between the batch supply holes and the slits and are arranged corresponding to the slits; and there after removing the cutting apparatus from the die main body to thereby form an integral die. Alternatively, the above slit machining and continuously performing lacteral hole machining steps can be performed first and followed by performing the batch supply hole machining step.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: September 16, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukinari Shibagaki, Yoshimasa Kondo, Takeyuki Ishii
  • Patent number: 6589465
    Abstract: The raw materials for forming a cordierite composition are dissolved into water with a dispersing agent to prepare a slurry, and the thus prepared slurry is passed through the sieve having a mesh of 45 &mgr;m or less. After that, the slurry after sieving is dried by means of the spray drying to obtain dry powders, and the batch for forming is obtained by using the dry powders. Or, the batch for forming is obtained by the filter pressing. That is to say, the batch for forming is obtained by using the raw material powders which are passed through the sieve in a wet state. Therefore, it is possible to prevent agglutination of the raw material particles and to remove the coarse raw material particles effectively. As a result, if the extrusion molding is performed by using the thus obtained batch for forming, it is possible to form the ceramic honeycomb structural body having an extremely thin wall thickness with no defects.
    Type: Grant
    Filed: January 17, 2002
    Date of Patent: July 8, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Kazuhiko Kumazawa, Yasushi Noguchi
  • Publication number: 20030090028
    Abstract: The invention relates to a method for producing a membrane module by means of a forming tool comprising an inlet channel for ceramic material in addition to a plurality of forming cores arranged in the longitudinal direction on the inlet channel. The cross-section of said forming cores is a polygon, preferably a hexagon. The inventive method comprises the following steps: ceramic material is pressed through the inlet channel of the forming tool, resulting in a membrane module blank with a plurality of non-circular preferably hexagonal channels; after production of the membrane module blank, the interior of the plurality of the channels is coated by applying membrane slip, resulting in an inner channel with an approximately circular geometry.
    Type: Application
    Filed: September 16, 2002
    Publication date: May 15, 2003
    Inventors: Dieter Blse, Hans-Peter Feuerpeil, Hans Olapinski
  • Publication number: 20030090027
    Abstract: A polymeric binder system and method of making, and a method for extruding thin-walled articles such as thin-walled tubes is provided. The extrusion method comprises providing a polymeric binder system comprising a substantially homogeneous solution of a polymeric binder and an organic solvent, adding a ceramic or metal powder to form a mixture, and evaporating the solvent from the mixture. The remaining mixture is then extruded from a die and heated to burn-off the binder and sinter the article.
    Type: Application
    Filed: November 9, 2001
    Publication date: May 15, 2003
    Applicant: Ford Global Technologies, Inc.
    Inventors: Alevtina Smirnova, Gary Mark Crosbie, Robert Allan Pett
  • Patent number: 6562284
    Abstract: This invention relates to a method of producing a honeycomb ceramic body exhibiting a predetermined radial dimension comprising producing a green ceramic honeycomb body that exhibits a radial dimension at least 9% greater than the predetermined radial dimension and a cell density of at least 500 cpsi. The method further involves shrinking the green body during firing to form a sintered honeycomb ceramic body exhibiting the final predetermined radial dimension. This invention also relates to a method of producing a ceramic body comprising the following steps: (a) compounding and plasticizing a ceramic raw material mixture and forming the plasticizable raw material mixture into a green ceramic body by extrusion through an extrusion die; (b) drying the green body and thereafter firing the green body at a time and at a temperature sufficient to sinter the ceramic body resulting in a radial shrinkage of the green ceramic body in the radial dimension due to the firing of at least 9%.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: May 13, 2003
    Assignee: Corning Incorporated
    Inventors: Douglas M. Beall, Gregory A. Merkel, Brian E. Stutts
  • Patent number: 6533979
    Abstract: A method for manufacturing a pattern-through soap is disclosed, in which a pattern block is embedded into a soap and penetrates through the two faces of the soap. After the soap is used for a long time, the pattern remains clear. The method for embedding the pattern block in the soap is: feeding materials from a primary tube and a secondary tube; a flow dividing mold is installed at the bottom of the secondary tube and a dispatching tube is connected to the primary tube. The soap material of the secondary tube firstly flows through the mold at the bottom of the flow dividing mold and is squeezed to be formed as a strip shape soap material. Then, the soap material of the primary tube flows through the outer side of the flow dividing mold to enclose the patterned soap material. Then, the soap material is sent out from the shaping mold at the outlet of the mixing tube so as to be formed with a strip shape soap. Then, the soap can be cut according to the desired thickness.
    Type: Grant
    Filed: July 7, 2000
    Date of Patent: March 18, 2003
    Inventor: Kuo-Hsiung Lee
  • Publication number: 20030001308
    Abstract: A honeycomb structure molding apparatus 1 having a spinneret 4 provided with a back pore part 3 for introducing a molding material and a slit part 2 for extruding the molding material, and a press plate 5 for fixing the spinneret 4, in which the spinneret 4 comprises an inner side part 11 and an outer peripheral part 12, the inner side part 11 is protruded to the downstream side to form a level difference part 15 between the inner side part 11 and the outer peripheral part 15, the press plate 5 is opened opposing the inner side part 12 of the spinneret 4 and presses the downstream side of the outer peripheral part 12 of the spinneret 4 through a gap part 7, and there is provided a gap adjusting means 130 capable of changing width of the gap of the gap part 7.
    Type: Application
    Filed: March 22, 2002
    Publication date: January 2, 2003
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukinari Shibagaki, Takeyuki Isii, Yoshimasa Kondo