Abstract: The invention provides a method of making a ceramic solid electrolyte separator for a high temperature electrochemical cell from a particulate starting material capable of being sintered to form a unitary polycrystalline solid electrolyte ceramic artifact. The method includes admixing the particulate starting material with a binder to form an extrudable mixture, extruding the mixture to form a unitary sinterable green artifact including a multiplicity of at least five tubes interconnected together in side-by-side relationship and sintering the green artifact to form a sintered polycrystalline ceramic solid electrolyte artifact. The artifact includes a multiplicity of at least five ceramic solid electrolyte separator tubes interconnected together by sintering and arranged in side-by-side relationship.

Abstract: Fine circumferential skin cracking in extruded thin-walled cordierite honeycombs having channel wall thicknesses not exceeding about 0.004 inches (100 &mgr;m) but skin layers of substantially higher thickness is prevented by extruding the honeycombs under conditions that enhance cordierite crystal alignment in the skin; thin-walled honeycomb products having skins free of fine cracks that are well-matched in thermal expansion to the honeycomb cores are provided.

Abstract: An improvement in a process of making honeycomb articles, which process utilizes a co-rotating, intermeshing twin screw extrusion apparatus to mix, screen, and extrude a batch of ceramic materials through a die, the improvement which comprises the steps of separating the mixing and screening phase from the extrusion phase, by passing the batch through a first co-rotating, intermeshing twin screw extruder or a mixer extruder to mix and screen the batch, and then directly passing the mixed and screened batch through a second co-rotating, intermeshing twin screw extruder or a pumping extruder to extrude said batch through a die assembly to produce a honeycomb article.

Abstract: Raw material of algae cultivating medium molded body is manufactured by mixing a mixture containing inorganic material, curing material and algae cultivating nutriment, molding the mixture to molded bodies and curing the molded bodies. The molded bodies are manufactured such that the molded bodies are water floatable having a closed cavity inside the body, or containing density decreasing material for example. The manufacturing method enables to produce algae cultivating medium that can float on water in a large quantity. Industrial waste such as coal ashes and incineration ashes, sands and crushed shells can be used as the inorganic raw material of the medium. As the curing material which solidify the molded body, other than cement, algae cultivating nutriment such as phosphorus compounds can be used. Extrusion molding can favorably be applied for molding molded body. A cylindrically molded body can be sealed the both edges thereof to form a cavity portion inside thereof.

Abstract: This invention relates to an apparatus and method for introducing various additives in solid form into a soap mass for the ultimate manufacture of soap bars. Specifically, the invention is directed to producing soap bars having a multicolored or marbleized appearance and made from a variety of different colored soap materials. Soap pellets having a color are introduced into a soap plodder as is customary. A second or alternate color of soap pellet is separately introduced into the interior of the plodder just before that point where the helical screw of the plodder enters the barrel of the extruder portion of the plodder.

Abstract: A lavatory cleansing block having a perceived approximately constant intensity of fragrance throughout the life of the block, which comprises an inner region having an inner fragrance and an outer region having an outer fragrance which is different from said inner fragrance. The inner fragrance is present in a concentration by weight which is less than or equal to 1.1 times the concentration of the outer fragrance.

Abstract: A method and an apparatus capable of extrusion molding a comparatively wide, thin ceramic sheet using a screw extruder while suppressing the wrinkling thereof are disclosed. A molding apparatus (1) comprising a screw-type extruder (2) and a mold (11) at the forward end of the extruder (2) is used to extrusion mold a ceramic sheet from the ceramic material introduced into the extruder (2) by way of the mold (11). The extrusion molding is carried out while regulating the temperature of the portion of the ceramic material passing through the mold (11) corresponding to each of a plurality of areas (control zones) into which the mold (11) is divided.

Abstract: A system for making extruded cement-based articles. The process can include forming a cement-based feed mixture including water, aggregate and binder and directing the feed mixture to a vacuum zone, wherein sufficient vacuum is maintained in the vacuum zone to remove entrained air and, preferably, excess water, from the feed mixture. The feed mixture is held in the vacuum zone at a negative pressure for a time sufficient to form a vacuum-treated or densified mixture. The vacuum-treated or densified mixture is passed through an extruder at an elevated pressure to provide an extruded cement-based article.

Abstract: A process for producing a catalyst body includes providing titanium dioxide, tungsten trioxide, vanadium pentoxide, aluminum oxide, and/or silicon oxide for the catalyst body. A kneadable and/or shapable compound is processed to form a shaped body by extrusion or by coating of a support body. The shaped body is dried and is calcined to form an active compound. The calcined shaped body is artificially aged by a final heat treatment at a temperature higher than the calcination temperature to produce a catalyst body having a high resistance to deactivation at high temperatures. The starting materials include from 65 to 95% by weight of titanium dioxide, 2 to 30% by weight of tungsten trioxide, 0 to 2% by weight of vanadium pentoxide, preferably, less than 1.5%, 0.1 to 10% by weight of aluminum oxide, and 0.1 to 10% by weight of silicon dioxide. The final heat treatment is done is at 660 to 700° C., drying is at 20 to 100° C. prior to calcination, and calcination is at 400° C. to less than 700° C.

Abstract: An industrial precursor suitable for making resilient construction materials for use in interior and exterior applications is produced by homogenizing a glassy material together with a plasticizer and suitable solvent. The homogenized material is extruded, dried, and ground into pellets. The industrial precursor may be stored indefinitely, and is processed into construction materials by packing the industrial precursor into a heat-resistant mold, and thermally treating the industrial precursor to sinter it into a construction material having a substantially defect-free surface and strong tensile strength.

Abstract: The invention is lyocell fiber characterized by a pebbled surface as seen at high magnification and having a variable cross section and diameter along and between fibers. The fiber is produced by centrifugal spinning, melt blowing or its espunbonding variation. The fibers can be made in the microdenier range with average weights as low as one denier or less. The fibers have inherently low gloss and can be formed into tight yarns for making fabrics of very soft hand. Alternatively, the fibers can be formed into self bonded nonwoven fabrics.

Abstract: The fabrication of superconducting wires and rods having desired and consistent electrical and mechanical properties, in particular those based on Yttrium Barium Copper Oxide (YBCO) and Bismuth Strontium Calcium Copper Oxide (BSCCO), is disclosed. The first fabrication step is to form an extrudable paste by mixing YBCO or BSCCO superconducting powder with a set of organic additives, which include binder, plasticizer, lubricant, dispersant, and a solvent. The following additional steps are performed on both YBCO and BSCCO based wires or rods: (i) using a piston extruder to extrude the superconducting wire or rod; (ii) drying the wire or rod to remove the solvent; and (iii) subjecting the wire or rod to a binder burn-out treatment to remove the remaining organic additives. In addition, YBCO wires and rods also require a sintering step, while BSCCO wires and rods also require cold isostatic pressing and heat treatment steps.