With Application Of Agent Other Than Water Or Air To Workpiece Patents (Class 264/210.3)
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Patent number: 10961721Abstract: Method for manufacturing floor panels, where the floor panels include a carrier on the basis of thermoplastic material and a top layer provided on the carrier; and where the method further includes at least the steps of strewing the thermoplastic material and consolidating the strewn thermoplastic material; where the thermoplastic material is strewn as a dry-blend.Type: GrantFiled: September 13, 2016Date of Patent: March 30, 2021Assignee: IVC BVInventors: Kristof Van Vlassenrode, Filip Bossuyt
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Patent number: 10125436Abstract: Multi-filament polyamide yarns characterized by high tenacity and low shrinkage are disclosed. Such yarns or fabrics made therefrom can be used in industrial applications in which such a combination of properties is desirable. Such yarns are particularly useful in the manufacture of automobile airbag fabrics. Also disclosed is a process for making such yarns. The yarn manufacturing process involves spin-drawing molten nylon, relaxing and controlling the yarn tension, and then winding the yarn. Yarns made according to this process exhibit linear density in the range of 110-940 decitex, tenacity equal to or greater than 80 cN/tex, and shrinkage, measured at 177° C., of less than 5%.Type: GrantFiled: October 28, 2008Date of Patent: November 13, 2018Assignee: INVISTA NORTH AMERICA S.A R.L.Inventors: John Alan Barnes, David Forbes Dempster
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Patent number: 9941498Abstract: A method for producing a polyolefin-based porous film includes an (A) step: a raw fabric forming step for forming a non-porous raw fabric from a polyolefin-based resin composition, a (B) step: an MD cold stretching step for cold stretching the non-porous raw fabric obtained in the (A) step at a temperature of ?20° C. to (Tm?30)° C. (Tm is a melting point (° C.) of the non-porous raw fabric) in an extruding direction (MD) of the raw fabric to make the raw fabric porous; a (D) step: a TD cold stretching step for cold stretching a film processed in the (B) step in a direction (TD) perpendicular to the MD, and an (H) step: a thermal fixing step, in the above order.Type: GrantFiled: November 25, 2011Date of Patent: April 10, 2018Assignee: Asahi Kasei E-materials CorporationInventor: Miyuki Itou
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Patent number: 9828701Abstract: A method of producing synthetic yarn having polytetrafluoroethylene (PTFE) properties is described. The method providing: applying a PTFE additive to a partially oriented yarn (POY) during one or more finishing processes of the POY to produce a PTFE enhanced POY having PTFE on the surface of the fibers of the PTFE enhanced POY.Type: GrantFiled: October 15, 2014Date of Patent: November 28, 2017Inventor: Richard F. Rudinger
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Patent number: 9243348Abstract: The invention relates to a process for melt-spinning, drawing and winding multiple synthetic threads and to an apparatus for performing the process. The synthetic threads are spun concurrently side by side through extrusion of fine filamentous strands, cooled down and hauled off to be then collectively drawn as a sheet of threads and wound up on bobbins. To obtain ideally identical physical properties in the collective treatment of the threads, the threads are hauled off independently of each other by separate individual godets after extrusion and before collective drawing. This makes it possible to realize for each thread the same conditions during extrusion, cooling and hauling off. The apparatus includes multiple individual godets arranged side by side, which are arranged upstream of the drawing facility and are each associated with one of the threads. To pull off the threads, the individual godets are configured to be individually driveable.Type: GrantFiled: October 30, 2012Date of Patent: January 26, 2016Assignee: OERLIKON TEXTILE GMBH & CO., KGInventors: Mathias Stündl, Marco Kaulitzki, Claus Matthies, Ludger Legge, Freddy Van Tricht
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Patent number: 8840824Abstract: Single, continuous PTFE layers having lateral zones of varied characteristics are described. Some of the lateral zone embodiments may include PTFE material having little or no nodal and fibril microstructure. Methods of manufacturing PTFE layers allow for controllable permeability and porosity of the layers, in addition to other characteristics. The characteristics may vary from one lateral zone of a PTFE layer to a second lateral zone of a PTFE layer. In some embodiments, the PTFE layers may act as a barrier layer in an endovascular graft or other medical device.Type: GrantFiled: October 22, 2010Date of Patent: September 23, 2014Assignee: Trivascular, Inc.Inventors: Joseph W. Humphrey, Jeffry B. Skiba
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Patent number: 8801985Abstract: A production method for a carbon fiber precursor fiber bundle and a production apparatus of the carbon fiber precursor fiber bundle. A carbon fiber precursor fiber bundle that has a degree of intermingle of 1 m?1 or less between small tows, consists of substantially straight fibers without imparted crimp, a tow of which straight fibers has a moisture content of less than 10% by mass when housed in a container, and has a widthwise dividing capability to maintain a form of a single aggregate of tows when housed in a container, taken out from the container and guided into a firing step, and to divide into a plurality of small tows in the firing step by the tension generated in the firing step.Type: GrantFiled: April 7, 2011Date of Patent: August 12, 2014Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Katsuhiko Ikeda, Atsushi Kawamura
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Patent number: 8784710Abstract: A method of making an expanded polytetrafluoroethylene (ePTFE) membrane including the steps of: providing an unsintered or partially sintered ePTFE membrane; matting the unsintered or partially sintered ePTFE membrane; and immediately thereafter, sintering the matted ePTFE membrane. A method for making ePTFE tubes includes the steps of: providing an unsintered or partially sintered ePTFE membrane; wrapping the ePTFE membrane around a mandrel or form tool to form an ePTFE tube; matting the ePTFE tube; immediately thereafter, sintering the matted ePTFE tube; and removing the sintered ePTFE tube from the mandrel or form tool.Type: GrantFiled: March 18, 2010Date of Patent: July 22, 2014Assignee: Phillips Scientific Inc.Inventors: Douglas R. Hansen, James V. Phillips
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Patent number: 8728372Abstract: Thin PTFE layers are described having little or no node and fibril microstructure and methods of manufacturing PTFE layers are disclosed that allow for controllable permeability and porosity of the layers. In some embodiments, the PTFE layers may act as a barrier layer in an endovascular graft or other medical device.Type: GrantFiled: October 29, 2010Date of Patent: May 20, 2014Assignee: TriVascular, Inc.Inventors: Joseph W. Humphrey, Jeffrey B. Skiba
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Patent number: 8597555Abstract: The present invention relates to a method for manufacturing nonwoven and nonwoven obtainable by said method. Particularly, the invention relates to a nonwoven provided with improved tactile and absorbent characteristics, which make it suitable for use in the field of surface cleaning, personal hygiene, or formation of garments. The method is based on the use of lobed spunbonded filaments which have been treated by means of thickening means.Type: GrantFiled: September 26, 2007Date of Patent: December 3, 2013Assignee: Ahlstrom CorporationInventor: Roberto Pedoja
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Publication number: 20130177755Abstract: Provided are a microporous polyolefin film usable as a separator for a lithium ion secondary battery and a method for preparing the same, the microporous polyolefin film including one or more layers, wherein the microporous polyolefin has a thickness of 5˜40 ?m, a porosity of 30˜60%, a puncture strength of 0.22 N/?m or higher, and a quality factor of 20 gf/(sec/100 cc) or greater, so that the microporous polyolefin film can have excellent mechanical strength, permeability, and heat shrinkage characteristics, and thus, is suitably used for a separator for a high-capacity and high-output battery.Type: ApplicationFiled: January 4, 2013Publication date: July 11, 2013Applicant: SK INNOVATION CO., LTD.Inventor: SK INNOVATION CO., LTD.
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Patent number: 8394306Abstract: A method for producing a thermoplastic resin micro-porous film wherein a thermoplastic resin and a solvent (A) are melted and kneaded together to prepare a solution, the solution is extruded and cooled to prepare a formed product in a gel state, and the residual solvent (A) is removed from the formed product, characterized in that in the step of removing the solvent (A) use is made of a non-aqueous solvent (B) which is compatible with the solvent (A) and not compatible with the thermoplastic resin, and has a boiling point of 100° or higher and a flashing point of 0° or higher. The use of the non-aqueous solvent (B) provides a production method which allows the removal of a solvent with good efficiency and also with the reduction of a fear of environmental pollution and catching fire.Type: GrantFiled: June 28, 2001Date of Patent: March 12, 2013Assignee: Toray Battery Separator Film Co., Ltd.Inventors: Mitsuhiro Nishida, Kohtaro Kimishima, Sadakatsu Suzuki
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Patent number: 8287800Abstract: A method for making a polymeric web exhibiting a soft and silky tactile impression on at least one side thereof. The method comprises the steps of providing a forming structure being moveable upon a forming drum and comprising a plurality of protrusions extending from the forming structure, the protrusions being generally columnar forms having an average aspect ratio of at least about 1. The forming structure is disposed adjacent a vacuum chamber and vacuum is applied at a sufficient level to induce a sufficient partial pressure to conform a precursor web to the forming structure, thereby forming the polymeric web. The precursor web can be cast directly onto the forming structure, or it can be re-heated by re-heat means to elevate its temperature sufficiently to permit vacuum formation.Type: GrantFiled: March 14, 2003Date of Patent: October 16, 2012Assignee: The Procter and Gamble CompanyInventors: Brian Francis Gray, Keith Joseph Stone
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Patent number: 8246886Abstract: A method and system for aligning nanotubes within an extensible structure such as a yarn or non-woven sheet. The method includes providing an extensible structure having non-aligned nanotubes, adding a chemical mixture to the extensible structure so as to wet the extensible structure, and stretching the extensible structure so as to substantially align the nanotubes within the extensible structure. The system can include opposing rollers around which an extensible structure may be wrapped, mechanisms to rotate the rollers independently or away from one another as they rotate to stretch the extensible structure, and a reservoir from which a chemical mixture may be dispensed to wet the extensible structure to help in the stretching process.Type: GrantFiled: July 9, 2008Date of Patent: August 21, 2012Assignee: Nanocomp Technologies, Inc.Inventors: David S. Lashmore, Robert Braden, Anastasios John Hart, John Welch
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Publication number: 20120189847Abstract: The present invention relates to a marine polyester yarn used in the anchoring of an oil prospecting ship for oil field development in the deep sea, in particular, a marine polyester yarn prepared by surface-treatment of a polyester fiber with an oil component, which has a work recovery or creep rate within the predetermined range in a cycling test according to the ASTM D885 method of the American Society for Testing and Materials, and a preparation method thereof. The marine polyester yarn of the present invention is a lightweight fiber rope, compared to the known wire ropes, and thus can be conveniently used. Simultaneously, it is excellent in terms of mechanical strength, abrasion resistance, and shape stability, thereby being used as a marine yarn for a long time.Type: ApplicationFiled: September 30, 2010Publication date: July 26, 2012Applicant: KOLON INDUSTRIES, INC.Inventors: Young-Soo Lee, Young-Jo Kim, Gi-Woong Kim, Hyun-Jung Park
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Patent number: 8104625Abstract: A microporous membrane made of polyolefins which comprises polyethylene (PEA) 8-60 wt. % of which is accounted for by components having a molecular weight of 10,000 or lower and in which the ratio of the weight-average molecular weight (Mw) to the number-average molecular weight (Mn), Mw/Mn, is 11-100 and the viscosity-average molecular weight (Mv) is 100,000-1,000,000 and polypropylene, and which has a content of components having a molecular weight of 10,000 or lower of 8-60 wt. %, a porosity of 20-95%, and a degree of thermal shrinkage at 100° C. of 10% or lower.Type: GrantFiled: May 19, 2005Date of Patent: January 31, 2012Assignee: Asahi Kasei Chemicals CorporationInventors: Yusuke Nagashima, Hidenobu Takeyama, Daisuke Inagaki
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Patent number: 8092732Abstract: The present invention provides a processing method of the natural cellulose fiber with feature for enhancing the capability of antifungi, antibacteria and deodorization. The procedure is that firstly modify and reduce the properties of the natural chitosan of high polymer material to nanometer scale; secondly dunk the chitosan into the syrup-like mixture of wood pulp and NMMO solvent to yield quasi-dope; thirdly dehydrate the quasi-dope of paste mixture to form the mud-like dope; fourthly spin the dope by dryjet wet spinning method; fifthly regenerate the filament in coagulation bath, water rinse and dry; finally water rinse, dry, apply the lubricant to finish. The water soluble chitosan, which has been treated by property modification and reduced to nanometer scale, can effectively and completely solve in the cellulose of low DP to offer wider extent of selection in the DP and better flexibility of adding percentage in content of modified chitosan.Type: GrantFiled: December 31, 2008Date of Patent: January 10, 2012Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
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Patent number: 7951316Abstract: Process for forming an annular member by extruding a thermoplastic profiled strip at an elevated temperature. Prior to cooling the strip, the still-molten ends undergo in-line compression molding to form an annular member having a joint section. The cross-section of the annular member is continuous in the joint section and the remainder of the body. Preferably, the extrudate may contain a thermoplastic elastomer, more preferably a thermoplastic vulcanizate formed by a dynamic vulcanization process. During the extrusion and compression molding processes, the extrudate may be supported on a rotatable turntable, or alternately on a rotatable molding cylinder.Type: GrantFiled: April 5, 2005Date of Patent: May 31, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jeffrey M. Smith, Duane E. Peterson, Harold H. Seymour
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Patent number: 7935285Abstract: The invention provides a method of manufacturing a golf ball composed at least in part of a spherical elastomeric body. The method includes the steps of extruding a bar of an unvulcanized rubber compound for obtaining the elastomeric body, cutting the extruded bar into slugs of a given length, and coating the slug with a saturated or unsaturated carboxylic acid metal salt in powder form having a melting point at or below a vulcanizing temperature. This method prevents the slugs from clumping together and improves mold releasability.Type: GrantFiled: April 4, 2007Date of Patent: May 3, 2011Assignee: Bridgestone Sports Co., Ltd.Inventor: Toshiro Wachi
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Publication number: 20110040373Abstract: Thin PTFE layers are described having little or no node and fibril microstructure and methods of manufacturing PTFE layers are disclosed that allow for controllable permeability and porosity of the layers. In some embodiments, the PTFE layers may act as a barrier layer in an endovascular graft or other medical device.Type: ApplicationFiled: October 29, 2010Publication date: February 17, 2011Applicant: TRIVASCULAR, INC.Inventors: Joseph W. Humphrey, Jeffrey B. Skiba
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Publication number: 20100289174Abstract: The invention relates to a method for removing a process solvent (P-sol) from a polymer extrudate, especially in connection with a process for producing a microporous membrane. The method involves contacting the extrudate with chlorinated hydrocarbon (CHC) and hydrofluoroether (HFE) in a first stage; contacting the extrudate from the first stage with HFE in a second stage; combining the first and second waste streams and then separating the P-sol from the combined streams to make an HFE-CHC stream; cooling the HFE-CHC stream to make an HFE-rich phase and a CHC-rich phase; and conducting the CHC-rich phase and/or the HFE-rich phase to step (A).Type: ApplicationFiled: December 12, 2008Publication date: November 18, 2010Applicant: TONEN CHEMICAL CORPORATIONInventors: Kotaro Kimishima, Sadakatsu Suzuki
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Patent number: 7820083Abstract: Reflective pellets (16) are formed by extrusion of reflective micro beads (26) in a thermoplastic (20), removal of the surface layer of the pellets so as to expose the reflective beads at the surface of the pellets and applying the reflective pellets to the base line (14) of the striping applied to a paved road.Type: GrantFiled: February 11, 2008Date of Patent: October 26, 2010Assignee: Fortson-Peek Company, Inc.Inventor: Mark S. Bjorklund
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Patent number: 7807094Abstract: A method for producing a continuous filament made up of nanofibers is disclosed. A ribbon-shaped nanofiber web is prepared by electrospinning a polymer spinning solution onto a collector 7 applied with a high voltage, the collector 7 consisting of (I) an endless belt type nonconductive plate 7a with grooves having a predetermined width (u) and depth (h) formed at regular intervals along a lengthwise direction and a conductive plate 7b inserted into the grooves of the nonconductive plate, and then the nanofiber web is isolated (separated) from the collector 7, focused, drawn and wound. A continuous filament (yarn) made up of nanofibers can be produced by a simple and continuous process by providing a method for continuously producing a filament (yarn) by an electrospinning technique without a spinning process. The focusability and the drawability can be greatly improved by orienting nanofibers well in the fiber axis direction.Type: GrantFiled: November 12, 2004Date of Patent: October 5, 2010Inventors: Hak-Yong Kim, Jong-Cheol Park
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Patent number: 7793357Abstract: This invention provides a method of producing chitosan non-woven fabrics and an apparatus thereof. At first, a chitosan acidic solution is extruded to form a chitosan fibrous stream. Then, a solidifying agent is ejected to form a solidifying agent stream. The solidifying agent stream and the chitosan fibrous stream are combined to form a pre-solidified chitosan fiber. Then, high-pressure air is ejected on the pre-solidified chitosan fiber to stretch the pre-solidified chitosan fiber. Finally, the chitosan fibers are collected to form chitosan non-woven fabrics.Type: GrantFiled: September 29, 2006Date of Patent: September 7, 2010Assignee: Taiwan Textile Research InstituteInventors: Chao-Chun Peng, Tzu-Hsiang Huang, Jian-Min Lin, Jen-Hsiung Lee
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Publication number: 20100168409Abstract: To provide a thermoplastic resin film, and process for producing the same, which can obtain a film having high optical properties in which the occurrence of residual strain and the exhibition of retardation during film forming are suppressed. A film (12) is produced by extruding melted thermoplastic resins in sheet form through a die (24), and sandwiching the sheet between a pair of rollers (26), (28) configured so that at least one of the rollers is an elastic roller (26) made from metal, to cool and solidify the sheet into the film, the thickness Z of a metal tube (44) constituting an outer shell of the elastic roller (26) being in a range of 0.05 mm<z<7.0 mm, wherein the sheet is formed as a laminate sheet having two or more layers by using two or more of the thermoplastic resins A, B, and in the laminate sheet a glass transition temperature Tg (° C.) of the thermoplastic resin B forming an inner layer is 3 to 50° C. less than the glass transition temperature Tg (° C.Type: ApplicationFiled: January 11, 2007Publication date: July 1, 2010Inventor: Akihide Fujita
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Publication number: 20100055063Abstract: The present invention is directed to a class of polyesters that are lightly crosslinked polyesters made by reacting alkoxyglyceryl units (linked by the reaction of their hydroxyl groups) to the carboxyl group of dimer acid. The polymers and a contribute softness, lubricity and antistatic properties when applied to hair, skin, textile fiber and paper.Type: ApplicationFiled: August 27, 2008Publication date: March 4, 2010Inventors: Carter LaVay, Anthony J. O'Lenick, JR.
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Patent number: 7670540Abstract: Disclosed herein are an apparatus and method for manufacturing a balloon catheter in which a non-contact type laser perforator and printer are separately provided above a primary extruder such that inflation apertures can be uniformly perforated through a non-vulcanized lumen tube and simultaneously, tube cutting positions can be printed on the lumen tube at positions uniformly spaced apart from the inflation apertures without stopping a primary extrusion process. Also, a bond preventing agent layer is coated on the lumen tube at balloon inflating portions prior to cutting the tube, to facilitate a secondary extrusion of the tube. With this configuration, continuous and accurate perforation of inflation apertures is possible and automatic tube cutting can be achieved based on the printed tube cutting positions. Also, the present invention can compensate for a time delay due to a bond preventing agent application process and achieve high productivity and minimized loss of material.Type: GrantFiled: May 30, 2006Date of Patent: March 2, 2010Inventor: Keun-Ho Lee
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Patent number: 7511115Abstract: Embodiments of the present invention may provide a method of preparing biodegradable polyester polymer materials both in a filament type and a sheet type using a compressed gas. The method of the present invention comprises the following steps: 1) preparing biodegradable polyester polymers through a solution-state polymerization process of a cyclic monomer using a compressed gas as a reaction solvent in the presence of a catalyst; 2) performing a flash-spinning process of the biodegradable polyester polymers prepared above to form a polymer material in a filament type; and 3) performing a calendering process of the polymer material in a filament type prepared above to form a polymer material in a point-bonded sheet type.Type: GrantFiled: February 13, 2007Date of Patent: March 31, 2009Assignee: Korea Institute of Science & TechnologyInventors: Soo Hyun Kim, Sang Heon Kim, Cheol Soo Yoon, Se Yoon Kim, Hang Soo Lee
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Publication number: 20080251965Abstract: The invention pertains to a method for improving filament cohesiveness of chopped aramid fiber including the steps of impregnating a film-forming binding agent into the fiber, drying the fiber, optionally applying a finish to the fiber, and chopping the fiber to pieces of 1 to 16 mm length, characterized in that the fiber prior to applying the binding agent is subjected to a twisting process to obtain a fiber having a twisting level of 10 to 150 tpm and that the chopping of the fiber is performed in a rotary chopper.Type: ApplicationFiled: July 1, 2006Publication date: October 16, 2008Applicant: TEIJIN ARAMID B.V.Inventors: Stephanus Willemsen, Hendrik Berend Olde
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Patent number: 7285617Abstract: Processes are disclosed for oxygen-tailoring polyethylene blow molding resin. Polyethylene resin is conveyed through a feed zone, a melt-mixing zone and a melt zone, wherein the temperature of the polyethylene resin is from about 216° C. to about 260° C. in the melt zone. The resin is contacted with oxygen in an amount of at least about 20 parts by weight oxygen per million parts by weight resin. The oxygen-treated resin can be used to make polyethylene blow molded articles having improved melt strength, processability, and die swell.Type: GrantFiled: October 8, 2004Date of Patent: October 23, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Anthony Poloso, Jerry M Johnson
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Patent number: 7270777Abstract: A method and apparatus for producing a high-strength and low-shrinkage synthetic flat yarn. After melt spinning, the filaments are combined to a yarn and drawn. Subsequently, the yarn is compressed to form a plug under the influence of heat. This plug is transported over a certain distance, so that the yarn relaxes in a low-tension state and under the influence of the increased temperature. Finally the plug is disentangled under tension to form the flat yarn, which is wound into a package.Type: GrantFiled: October 22, 2003Date of Patent: September 18, 2007Assignee: Saurer GmbH & Co. KGInventor: Stefan Becker
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Patent number: 7087269Abstract: The present invention relates to a multi-component composite separate membrane and a method for preparing the same, and to a multi-component composite membrane comprising a support layer and active layers, wherein the support layer is located between the active layers.Type: GrantFiled: June 22, 2001Date of Patent: August 8, 2006Assignee: LG Chemical Co., Ltd.Inventors: Sang-Young Lee, Byeong-In Ahn, Soon-Yong Park, You-Jin Kyung, Heon-Sik Song
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Patent number: 7070728Abstract: A method for plugging a subset of cells of a honeycomb structure having a plurality of open-end cells extending therethrough including providing at least one cylindrically-shaped first roller including an engagement surface having a plurality of outwardly-extending teeth spaced along a length and about a circumference of the at least one first roller, wherein the teeth are spaced so as to engage a first subset of a total number of cells exposed on a first end of the honeycomb structure. The method also includes rolling the engagement surface of the at least one first roller across the first end of the honeycomb structure with the teeth extending into the first subset of cells, thereby deforming the first end of the honeycomb structure and plugging a second subset of the total number of cells substantially different from the first subset of cells.Type: GrantFiled: April 7, 2005Date of Patent: July 4, 2006Assignee: Corning IncorporatedInventors: Thierry Luc Alain Dannoux, Jean-Pierre Henri René Lereboullet, Grégory Emmanuel Guillaume Rossignol, Claude Jacques Julien Vanotti
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Patent number: 7001442Abstract: There is provided a particulate filter for trapping particulates contained in an exhaust gas discharged from a combustion chamber of an engine, comprising a plurality of exhaust gas flow passages each formed by three porous partitions extending substantially parallel with each other, each of the exhaust gas flow passages having a triangular cross section, wherein the partitions defining one of the adjacent exhaust gas flow passages are deformed at one end area of the filter so that the partitions at one end area of the filter approach each other toward one of the ends of the filter, the deformed portions of the partitions are connected to each other at their ends, thereby an opening of one of the adjacent exhaust gas flow passages is at least partially closed, the partitions defining the other exhaust gas flow passage are deformed at the other end area of the filter so that the partitions at the other end area of the filter approach each other toward the other end of the filter, and the deformed portions of tType: GrantFiled: June 16, 2003Date of Patent: February 21, 2006Assignee: Toyota Jidosha Kabushiki KaishaInventors: Koichiro Nakatani, Haruo Ooishi, Shuji Watanabe, Shinya Hirota
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Patent number: 6991757Abstract: A caring doctor blade for a paper/board machine having layers of fiberglass and carbon fibers, and a caring layer as a rigid laminated structure, where the caring layer has carbon fibers and grinding particles in direct proximity to the carbon fibers. The orientation of the fiberglass layers is parallel to the longitudinal axis of the blade. At least some of the layers that contain carbon fibers. The orientation of the carbon fibers is substantially diverging from the direction of the longitudinal axis of the blade. A method for manufacturing the doctor blade for a paper/board machine by a pultrusion method is also disclosed.Type: GrantFiled: July 9, 2002Date of Patent: January 31, 2006Assignee: Metso Paper, Inc.Inventors: Ilkka Rata, Juhani Vestola
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Patent number: 6972045Abstract: A method of fabricating a substrate used for purifying an exhaust gas is provided. This method comprises the step of transforming a pre-mold having a first end, a second end, a plurality of partition walls extending between the first end and the second end, the first transforming step for transforming the end portions of the partition walls at the first end in such a manner that the ends of the partition walls defining one of two adjacent passages at the first end of the pre-mold are collected toward the center of a corresponding passage and connected to each other, and the second transforming step for transforming the ends of the partition walls at the first end in such a manner that the end surfaces of the partition walls at the first end are depressed toward the center of each of the end surfaces.Type: GrantFiled: September 8, 2003Date of Patent: December 6, 2005Assignee: Toyota Jidosha Kabushiki KaishaInventor: Kazuhiro Itoh
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Patent number: 6858057Abstract: A filter media comprising a synthetic microfiber polymer fine fiber web wherein the diameter of the fibers is between about 0.8 to about 1.5 microns. The filter media is acceptable for use in ASHRAE applications. Constructions with a low DP backing, support or prefilter layers of coarse fiber provide large area filter webs of high efficiency and a stable and high threshold value of alpha above eleven.Type: GrantFiled: March 12, 2003Date of Patent: February 22, 2005Assignee: Hollingsworth & Vosa CompanyInventor: David Thomas Healey
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Patent number: 6852411Abstract: A polyester fiber containing polyethylene terephthalate at 90 mol % or higher of a whole repeating unit in a molecular chain thereof, the fiber having an intrinsic viscosity (IV) of 0.85 dl/g or higher and simultaneously meeting the following characteristics: (a) strength?6.0 cN/dtex; (b) strength×(breaking elongation)0.5?26.0 cN/dtex. %0.5; (c) monofilament linear density?5.0 dtex; and (d) main dispersion peak temperature of loss tangent (tan ?) in the measurement of dynamic viscoelasticity at 110 Hz?147.0° C.Type: GrantFiled: July 26, 2001Date of Patent: February 8, 2005Assignee: Toyo Boseki Kabushiki KaishaInventors: Masanao Kohashi, Katsutoshi Imaoka, Mitsuhiro Sakuda
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Patent number: 6780371Abstract: There is disclosed a process for inline producing a biaxially oriented releasing film by consecutively orienting a non oriented film (polyethylene terephthalate or polypropylene) in the machine or transverse direction one by one which comprises coating at least one side of a film in a state prior to biaxial orientation with an addition reaction type silicone based releasing agent (e.g. solvent type), preferably incorporated with a photosensitizer; biaxially orienting the film; thereafter heat annealing the same; and subsequently performing ultraviolet ray irradiation. The process enables easy production of the releasing film which is excellent in releasability, non-migration property of silicone, and productivity, and which is well suited for use in the production of pressure sensitive adhesive labels and tapes, ceramic green sheets, synthetic leather, etc.Type: GrantFiled: July 3, 2001Date of Patent: August 24, 2004Assignee: Lintec CorporationInventors: Tomishi Shibano, Toru Nakamura
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Publication number: 20040051200Abstract: Process for producing fibres, film, casings and other products from modified soluble cellulose wherein the initial cellulose is hydrothermally treated at a temperature in the 100-200° C. range, under a pressure in the range from about 0.1 to 1.5 Mpa in a water/cellulose ration on a weight basis of at least 1:1 in the presence of a complex activator composed of Lewis acids and/or bases and/or their salts in an amount of at least 0.0001% by weight calculated on cellulose. The obtained modified cellulose pulp after, a possible purification, is in a dry or never dried condition, dissolved in an aqueous solution of alkali metal hydroxides. The dissolving is carried out at a temperature not lower than 0° C. for 1-120 minutes to obtain a homogenous spinning solution with the cellulose concentration at least 1% by weight. The alkaline cellulose solution is filtered, deaerated and coagulated by contacting it with water or aqueous acidic solutions.Type: ApplicationFiled: September 5, 2003Publication date: March 18, 2004Inventors: Henryk Struszczyk, Dariusz Wawro, Alojzy Urbanowski, Wlodzimierz Mikolajczyk, Pawel Strarostka
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Patent number: 6673444Abstract: The present invention provides a polytrimethylene terephthalate monofilament yarn excellent in softness, bending recovery or durability against a long term use. The inventive polytrimethylene terephthalate monofilament yarn is constituted by trimethylene terephthalate composed of 90 mol % or more of trymethylene terephthalate repeating units and 10 mol % or less of other ester repeating units, wherein the yarn has a single-fiber size of 50 dtex or more, an intrinsic viscosity in a range from 0.8 to 1.3 dl/g, and a boiling water shrinkage of 2% or less.Type: GrantFiled: September 24, 2002Date of Patent: January 6, 2004Assignee: Asahi Kasei Kabushiki KaishaInventors: Yasunori Yuuki, Teruhiko Matsuo, Tadashi Koyanagi
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Patent number: 6667096Abstract: The present invention relates to a process for the production and for the spooling of preoriented polyester filaments comprising at least 90 weight %, relative to the total weight of the polyester filament, of polybutylene terephthalate (PBT) and/or polytrimethylene terephthalate (PTMT), preferably of PTMT, characterized in that: a) the spinline extension ratio is set in the range of 70 to 500; b) the filaments, immediately after exiting from the spinning nozzles, pass through a cooling delay zone from 30 mm to 200 mm in length; c) the filaments are cooled off to below the solidification temperature; d) the filaments are bundled at a distance of between 500 mm and 2500 mm from the lower side of the spinneret plate; e) the tension of the thread in front of and between the draw-off galettes is set to between 0.05 cN/dtex to 0.20 cN/dtex; f) the thread is spooled with a tension of the thread of between 0.025 cN/dtex to 0.15 cN/dtex; g) the spooling speed is adjusted to between 2200 m/min. and 3500 m/min.Type: GrantFiled: June 25, 2002Date of Patent: December 23, 2003Assignee: Zimmer A.G.Inventors: Dietmar Wandel, Achim Dulling, Ulrich Mirwaldt, Alexander Klein
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Patent number: 6620505Abstract: The present invention is to provide a polytrimethylene terephthalate fiber having a trilobal type modified cross-section, composed of 95 mol % or more of trimethylene terephthalate repeating units and 5 mol % or less of other ester repeating units to have an intrinsic viscosity in a range from 0.7 to 1.3 (dl/g), wherein the outer periphery of the trilobal type cross-section consists of outwardly convex sections or of outwardly convex section and straight sections. According to the inventive method, it is possible to produce the above-mentioned fiber of the modified cross-section in an industrially stable manner while minimizing the adhesion of polymer scum to the spinning orifice or the contamination thereof to suppress the generation of fluff or yarn breakage.Type: GrantFiled: February 25, 2002Date of Patent: September 16, 2003Assignee: Asahi Kasei Kabushiki KaishaInventors: Takao Abe, Yoichiro Azuma, Tadashi Koyanagi
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Publication number: 20030160348Abstract: The invention relates to a method for producing extruded, cellulosic continuous shaped bodies from an extrusion solution containing cellulose, water and tertiary amino-oxide. In order to improve the textile properties of the extruded continuous shaped bodies with regard to the prior art, the invention provides that the continuous shaped body (5) is conveyed, with essentially no tensile stress, on a conveying device (11) between an extrusion nozzle opening and a take-off unit (24). To this end, the speed of conveyance of the interconnected conveying device (11) is preferably less than the extrusion rate and less than the take-off rate of the take-off unit (24). By employing these measures, the textile properties such as loop strength and tendency to fibrillate can be considerably improved.Type: ApplicationFiled: April 22, 2003Publication date: August 28, 2003Inventors: Stefan Zikeli, Friedrich Ecker
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Patent number: 6572967Abstract: The present invention provides a yarn suitable for stretch clothing, which yarn is a polytrimethylene terephthalte multifilamentary yarn having an intrinsic viscosity in a range from 0.7 to 1.1 dl/g, a single-filament size in a range from 3.3 to 8.9 dtex, an elongation at break in a range from 36 to 60% and the fluctuation value of yarn size (U %) is 1.2% or less and a false-twist textured yarn thereof. The multifilamentary yarn is produced under the conditions in that a distance between the adjacent spinning orifices is 5 mm or more, a spinning temperature is in a range from 255 to 275° C., a surface temperature of a spinneret is 255° C. or higher, and a product of a discharge linear speed V of molten polymer and the intrinsic viscosity [&eegr;] is in a range from 5 to 12 (m/min)(dl/g).Type: GrantFiled: March 22, 2002Date of Patent: June 3, 2003Assignee: Asahi Kasei Kabushiki KaishaInventors: Takao Abe, Yoichiro Azuma, Tadashi Koyanagi
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Patent number: 6540953Abstract: A method of producing a microporous membrane comprising the steps of: extruding a polymer at a temperature of from (polymer melting point +10° C.) to (polymer melting point +100° C.); drawing the extruded polymer at a rate of 5˜120 m/min in 10˜150° C. to obtain a polymer film; annealing the polymer film at a temperature of from (polymer melting point −100° C.) to (polymer melting point −5° C.) for 10 seconds to 1 hour; irradiating both surfaces of the annealed polymer film with an ion-particle amount of 102˜1020 ion/cm2 energized at 10−2˜107 KeV, at an irradiating distance of 5˜100 cm under a vacuum of 10−2˜10−[torr; cold stretching the irradiated polymer film at a temperature of from −20° C. to (polymer melting point −40° C.); hot stretching the cold stretched polymer film at a temperature of from (polymer melting point −40° C.) to (polymer melting point −5° C.Type: GrantFiled: May 17, 2000Date of Patent: April 1, 2003Assignee: LG Chemical Ltd.Inventors: Sang-Young Lee, Myung-Man Kim, Heon-Sik Song
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Patent number: 6524360Abstract: An electret filter media includes an additive or mixtures thereof that enhance the charge stability of the media. The filter media achieves acceptable alpha values for a range of filtration challenges without significant decay in alpha values over time. Preferred charge additives include fatty acid amides and mixtures thereof.Type: GrantFiled: February 14, 2001Date of Patent: February 25, 2003Assignee: Hollingsworth & Vose CompanyInventors: Stephen T. Cox, David T. Healey
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Patent number: 6511624Abstract: Disclosed is a process for preparing a high modulus and a low shrinkage polyester multifilament yarn of 1000 deniers or more at a spinning rate of 2,000 m/min or more, comprising the steps of: melt-extruding polyester chips having an intrinsic viscosity of 0.90 to 1.2 through a spinning nozzle and passing polyester chips through a heating zone; quenching melt-extruded yarns with the use of a radial in-to-out quenching method to solidify them; and providing spin finishes to solidified yarns before winding. The industrial polyester multifilament yarns have a coefficient of variation of 4.0% or less in a cross sectional diameter of filaments, and excellent uniformity of fineness. Treated cords formed from the industrial polyester multifilament yarns with high modulus and low shrinkage have an excellent dimensional stability and tenacity, and can be used as reinforcements of rubber goods such as tires.Type: GrantFiled: January 2, 2002Date of Patent: January 28, 2003Assignee: Hyosung CorporationInventors: Eun-lai Cho, Duk-ho Oh, Song-joo Choi
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Patent number: 6495254Abstract: According to the present invention, polytrimethylene terephthalate fiber is provided, which is high in toughness, uniform in fiber size and excellent in dyeing uniformity, whereby it is extremely suitable for a clothing use. Polytrimethylene terephthalate fiber according to the present invention can be produced by a two-step method consisting of a low speed spinning process and a drawing process, wherein the winding condition of undrawn fiber, the atmospheric condition under which the undrawn fiber is retained and the time for retaining the undrawn fiber are set to a specific range so that the shrinkage of undrawn fiber with time and the transformation of the undrawn package caused thereby are minimized. Thus, the unwinding tension of the undrawn fiber is maintained constant whereby the drawing is favorably carried out to result in a high quality polytrimethylene terephthalate fiber.Type: GrantFiled: August 17, 2001Date of Patent: December 17, 2002Assignee: Asahi Kasei Kabushiki KaishaInventors: Takao Abe, Youichiro Azuma, Teruhiko Matsuo
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Publication number: 20020176934Abstract: A caring doctor blade for a paper/board machine having layers of fiberglass and carbon fibers, and a caring layer as a rigid laminated structure, where the caring layer has carbon fibers and grinding particles in direct proximity to the carbon fibers. The orientation of the fiberglass layers is parallel to the longitudinal axis of the blade. At least some of the layers that contain carbon fibers. The orientation of the carbon fibers is substantially diverging from the direction of the longitudinal axis of the blade. A method for manufacturing the doctor blade for a paper/board machine by a pultrusion method is also disclosed.Type: ApplicationFiled: July 9, 2002Publication date: November 28, 2002Applicant: METSO PAPER, INC.Inventors: Ilkka Rata, Juhani Vestola