Filament (e.g., Fiber, Etc.) Patents (Class 264/211.14)
  • Patent number: 12031237
    Abstract: Spunbond fiber nonwoven webs (and methods for making the same) comprising small diameter filaments at high rates of production and with high process stability.
    Type: Grant
    Filed: November 6, 2019
    Date of Patent: July 9, 2024
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: John H. Conrad, Eric E. Lennon
  • Patent number: 11976397
    Abstract: A device for laying down filaments (3) into a spundbond fabric (8), dehumidifying the spundbond fabric (8) and sucking off the process air loaded with solvents and coagulants, including a conveyor device (7) for transporting the spundbond fabric (8) in a transport direction, wherein the conveyor device (7) has a deposition surface (6) for the filament (3), wherein the conveyor device (7) at least in the region of the deposition surface (6) is permeable for gases and liquids, wherein underneath the deposition surface (6) of the conveyor device (7) there is provided a primary dehumidifying device (9), wherein there is arranged at least one upper suction device (10, 11) upstream and/or downstream and/or laterally of the deposition surface (6).
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: May 7, 2024
    Assignee: LENZING AKTIENGESELLSCHAFT
    Inventor: Ibrahim Sagerer-Foric
  • Patent number: 11306422
    Abstract: A system for making a nonwoven nonwoven spun-bond or melt-blown fabric has a spinneret for spinning fibers or filaments, a cooler downstream of the spinneret for cooling the spun fibers or filaments, a stretcher downstream of the cooler for stretching the cooled fibers or filaments, and a conveyor downstream of the stretcher. The stretched and cooled fibers or filaments are deposited as a nonwoven web on the conveyor. Sensors measure input parameters at the spinneret, at the cooler, at the stretcher, and/or at at least one diffuser or at the conveyor. An evaluating unit for determining an output parameter from the measured input parameter with respect to a predetermined reference parameter.
    Type: Grant
    Filed: October 16, 2017
    Date of Patent: April 19, 2022
    Assignee: REIFENHAEUSER GMBH & CO KG MASCHINENFABRIK
    Inventors: Jens Mager, Andreas Roesner, Christian Stelter, Asmir Vodencarevic, Thomas Fett, Mark Hilgers, Christoph Lettowsky
  • Patent number: 10889917
    Abstract: A spinneret is used to reduce filament breakage during spinning of multifilament yarn being stretched at a high stretch ratio. The spinneret has a first group of spinning holes with capillaries and a second group of spinning holes with capillaries. The capillaries of the second group of spinning holes have a lower length to diameter (L/D) ratio than the capillaries of the first group of spinning holes. All of the capillaries have the same diameter, which is 100 ?m or less.
    Type: Grant
    Filed: October 2, 2012
    Date of Patent: January 12, 2021
    Assignee: TEIJIN ARAMID B.V.
    Inventors: Leonardus Antonius Godfried Busscher, Michiel Jan Adriaan Jaarsveld
  • Patent number: 10323336
    Abstract: Described herein is a quenching system comprising a spinneret to spin molten polymer, a quench stack disposed operatively below the spinneret and the flow communication with the spinneret, a first means to provide a first stream of ambient air to provide partially-quenched solidified fibers of the molten polymer spun through the spinneret, at a solidification temperature and a second means to provide a second stream of conditioned air at a below-ambient temperature for further quenching the partially quenched solidified fibers, wherein the second stream of the conditioned air is provided through an adapter placed operatively below a region where the molten polymer solidifies partially.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: June 18, 2019
    Assignee: RELIANCE INDUSTRIES LIMITED
    Inventors: Rohit Verma, Achal Saran Khare, Sumanta Chatterjee, Uday Shankar Agarwal
  • Patent number: 9556538
    Abstract: Fibers and methods of forming the fibers are described herein. The fibers generally include an ethylene based polymer exhibiting a molecular weight distribution of from about 2 to about 8.
    Type: Grant
    Filed: October 28, 2013
    Date of Patent: January 31, 2017
    Assignee: FINA TECHNOLOGY, INC.
    Inventors: Cyril Chevillard, Wyman Stephens, John Ashbaugh, Fengkui Li
  • Patent number: 9416465
    Abstract: Various embodiments of a process for making fibers comprising a high heat polymer are provided. In one embodiment, a process for producing polymer fiber includes extruding molten polymer having a melt temperature ranging from about 180-500° C., passing the molten polymer through a plurality of openings of a spinneret to produce a fiber bundle, and contacting the fiber bundle with a cooling medium having a substantially uniform flow distribution across the width of the fiber bundle where the cooling medium has a temperature that ranges from about 0° C. to about 80° C.
    Type: Grant
    Filed: July 14, 2006
    Date of Patent: August 16, 2016
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Ann Marie Lak, Randall Todd Myers, Craig Wojcicki
  • Publication number: 20150126649
    Abstract: A novel material boron carbide high polymeric fiber fabricated from the following parts of raw materials by weight: 50-60 parts of boron carbide, 150-193 parts of high polymeric ethylene emulsion with a concentration 40%-50%, 116 parts of hydrochloric acid with a concentration 37%, 3-5 parts of antioxidant, and 7 parts of catalyst, and fabricated in a 2500-2800° C. high-temperature high-pressure furnace and then in a high temperature-resistant spinning furnace. The novel material boron carbide high polymeric fiber produced according to the present invention exhibits performances such as extremely good resistance against high temperature and low temperature, super anti-acid and anti-base performance, excellent extensibility, wear resistance and anti-impact capability, and resistance against ultraviolet and the like.
    Type: Application
    Filed: February 7, 2013
    Publication date: May 7, 2015
    Inventors: Huasong XIA, Kangkai XIA
  • Publication number: 20150126730
    Abstract: Solutions formed by combining poly(?(1?3) glucan) with concentrated aqueous formic acid solution, optionally containing methylene chloride, have been shown to produce the formylated form of the poly(?(1?3) glucan). The solutions so formed have been shown to be useful for solution spinning into fiber of poly(?(1?3) glucan) when the spun fiber is coagulated into a coagulation bath. The fibers so produced exhibit desirable physical properties. The poly(?(1?3) glucan) employed was synthesized by the action of a recombinant enzyme prepared via fermentation.
    Type: Application
    Filed: November 3, 2014
    Publication date: May 7, 2015
    Inventor: JOHN P. O'BRIEN
  • Patent number: 9017587
    Abstract: A manufacturing method of biodegradable net-shaped articles includes: (a) preparing a biodegradable mixture; (b) granulating the mixture into plastic grains; (c) baking the plastic grains in an oven at 60° C. to 70° C. for 3 to 4 hours; (d) melting and extruding the plastic grains by a screw-type extruder so as to obtain a net-shaped preform; and (e) cooling and thereby finalizing the net-shaped preform in a cooling bath at 15° C. to 30° C. so as to obtain the net-shaped article.
    Type: Grant
    Filed: February 1, 2013
    Date of Patent: April 28, 2015
    Assignee: Minima Technology Co., Ltd.
    Inventors: Yu-Kai Huang, Chien-Ming Huang
  • Patent number: 9005753
    Abstract: The invention relates to a process for producing gel-spun ultra high molecular weight polyethylene (UHMWPE) fibres having high tensile strengths and improved creep rates wherein the UHMWPE used in said process is characterized by a difference in the phase angle according to Formula (1) ??=?0.001??100 of at most 42°, wherein ?0.001 is the phase angle at an angular frequency of 0.001 rad/sec; and ?100 is the phase angle at an angular frequency of 100 rad/sec as measured with a frequency sweep dynamic rheological technique at 150° C. on a 10% solution of UHMWPE in paraffin oil, provided that ?100 is at most 18°. The invention further relates to gel-spun UHMWPE fibres produced thereof. The gel-spun UHMWPE fibres of the invention have a tensile strength of at least 4 GPa, and a creep rate of at most 5×10?7 sec?1 as measured at 70° C. under a load of 600 MPa.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: April 14, 2015
    Assignee: DSM IP Assets B.V.
    Inventors: Joseph Arnold Paul Maria Simmelink, Paulus Antonius Maria Steeman
  • Patent number: 9005752
    Abstract: The present invention relates to a drawn PET fiber which has good dimensional stability and can be applied to a cap ply cord for a pneumatic tire, a PET tire cord, their preparation methods, and a tire including the same.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: April 14, 2015
    Assignee: Kolon Industries, Inc.
    Inventors: Ok-Hwa Jeon, Il Chung, Gi-Woong Kim
  • Patent number: 9005754
    Abstract: The present invention relates to an undrawn PET fiber and a drawn PET fiber those can provide a cap ply cord and the like showing more improved modulus and good dimensional stability, and a tire cord including the same. The undrawn PET fiber may be a fiber of which the crystallinity is 25% or more, the birefringence index is 0.085 to 0.11, the amorphous orientation factor (AOF) is 0.15 or less, and the melting temperature (Tm) is 258° C. or more.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: April 14, 2015
    Assignee: Kolon Industries, Inc.
    Inventors: Il Chung, Ok-Hwa Jeon, Gi-Woong Kim
  • Patent number: 8940209
    Abstract: Various embodiments of polymer fibers comprising a high heat polymer and process for making the polymer fibers are provided. In one embodiment, synthetic polymer fibers comprise polyetherimide polymer that is substantially free of foreign particulate matter greater than about 100 microns in size. A process for producing polymer fiber includes melting polymer comprising polyetherimide to a melt temperature that ranges from about 180-500° C. to form a molten polymer; passing the polyetherimide that is substantially free of foreign particulate matter above about 100 microns in size, through a spinneret comprising a plurality of hole openings to produce a fiber bundle; and cooling the fiber bundle with a cooling medium having a temperature that ranges from about 0° C. to about 80° C.
    Type: Grant
    Filed: November 3, 2009
    Date of Patent: January 27, 2015
    Assignee: Sabic Global Technologies B.V.
    Inventors: Irene Dris, Ann Marie Lak, Craig Wojcicki
  • Patent number: 8936742
    Abstract: The present invention relates to an integrated Assisting Cooling (AC) device, system and method for use with PED devices, allowing use of biopolymers having higher melting points in the fabrication of 3D scaffolds. The AC device cools the filament as it is extruding from the nozzle via low flow convective cooling. The AC device allows for cooling in the +/? direction of motion on an XY plane. The AC device elevates with the material delivery chamber. The AC device allows for scaffold fabrication at applied temperatures as high as about 250° C.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: January 20, 2015
    Assignee: Drexel University
    Inventors: Wei Sun, Qudus Hamid
  • Patent number: 8936454
    Abstract: This invention provides a resin extrusion die capable of suppressing die drool generation and contamination of a resin molded form with generated die drool serving as foreign substances. The resin extrusion die includes a cap through which a molten resin is extruded, and a cover that includes a gas outlet for forming a gap around the tip of a discharge nozzle and covers at least part of the cap so as to form a space between the cap and the gas outlet. The gas outlet forms, around the tip of the discharge nozzle, the gap whose maximum width/minimum width ranges from 1.05 to 2.0, thereby changing a gas supplied into the cover and flowing out of the gap to a turbulent flow.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: January 20, 2015
    Assignee: Mitsubishi Engineering-Plastics Corporation
    Inventor: Toshiyuki Tajiri
  • Patent number: 8932501
    Abstract: The present invention concerns processes for reducing water in never-dried fiber comprising copolymer derived from the copolymerization of para-phenylenediamine, 5(6) -amino-2-(p-aminophenyl)benzimidazole; and terephthaloyl dichloride, the process comprising the steps of: (a) heating the never-dried fiber to a temperature of at least 20° C. but less than 100 ° C. until the moisture content of the fiber is 20 weight percent or less of the fiber; and (b) further heating the fiber to a temperature of at least 350° C.
    Type: Grant
    Filed: January 13, 2012
    Date of Patent: January 13, 2015
    Assignee: E I du Pont de Nemours and Company
    Inventors: Steven R. Allen, Christopher William Newton
  • Patent number: 8911649
    Abstract: The present disclosure provides polyimide fibers with kidney-shaped cross-section and their preparation methods thereof, falling within the technical field of polyimide fiber. Polyimide fibers with kidney-shaped cross-sections are prepared by a continuous, integrated approach, starting from a polyamic acid solution prepared by reacting an aromatic dianhydride with an aromatic diamine. PAA nascent fibers with kidney-shaped cross-sections are obtained by adopting a spinneret having circular orifices under wet spinning process. The kidney-shaped cross-sections are obtained by varying the processing condition, including spinning speed, coagulation bath composition, coagulation temperature, and depth of coagulation bath. After washing and drying, polyamic acid nascent fibers are converted to polyimide fibers with kidney-shaped cross-sections under thermal curing. The integrated preparation methods are suitable for mass industrial production.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: December 16, 2014
    Assignee: Beijing University of Technology
    Inventors: Dezhen Wu, Enlin Han, Lun Li, Hongqing Niu, Gongping Shang, Shengli Qi, Xiaodong Wang
  • Patent number: 8906278
    Abstract: Processes for producing carbon fiber, the filament thereof and pre-oxidized fiber are provided. In one embodiment, the gel spinning of polyacrylonitrile filament is achieved by using small-molecule gelling agent, and the carbon fiber obtained thereby is increased by 15% to 40% in tensile strength and by 20% to 35% in toughness. In another embodiment, the melt spinning process of polyacrylonitrile is conducted by using imidazole type ion liquid as plasticizer, the process reduces environment pollution, is suitable for industrial production and the fiber produced thereby is improved in its strength. In yet another embodiment, polyacrylonitrile pre-oxidized fiber is produced by melt spinning, so low cost and controllable pre-oxidization of polyacrylonitrile can be achieved. In a further embodiment, high strength carbon fiber is manufactured by using polymer thickening agent.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: December 9, 2014
    Assignee: Donghua University
    Inventors: Muhuo Yu, Huaiping Rong, Keqing Han, Zhaohua Wang, Yiwei Zhang, Yincai Tian, Qinli Dong, Xi Zhao, Hui Zhang
  • Patent number: 8870559
    Abstract: A melt spinning apparatus has an apparatus body, and the apparatus body includes a spinning nozzle through which a molten resin is extruded into a filament, a primary air channel for directing primary airflow to the filament of the molten resin extruded from the spinning nozzle, and a secondary air channel for directing secondary airflow to the filament at a position downstream of the primary air channel. A part, which is closer to the spinning nozzle, of a wall of the secondary air channel that defines an air exit of the secondary air channel is chamfered to straighten the secondary airflow.
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: October 28, 2014
    Assignee: Toyota Boshoku Kabushiki Kaisha
    Inventors: Mai Oyamada, Hiroshi Koyama
  • Patent number: 8808594
    Abstract: A method is disclosed for producing a coform fibrous materials comprising the steps of supplying a first fiber forming stream comprising a first phase comprising a polymer melt and a second phase comprising a pressurized gas to a two-phase flow nozzle, supplying a separate second stream containing at least one secondary material to the two-phase flow nozzle, combining the first fiber forming stream and the second stream to form a composite fiber forming stream and fibrillating the composite fiber forming stream into a coform fibrous web. Superabsorbent and filtration coform fibrous materials for filtration and produced using the method are also disclosed.
    Type: Grant
    Filed: January 6, 2014
    Date of Patent: August 19, 2014
    Assignee: Verdex Technologies, Inc.
    Inventors: Larry Marshall, Michael Bryner, Gary Huvard
  • Patent number: 8808596
    Abstract: A biodegradable filament of polyglycolic acid resin having practical properties represented by high tensile strength and knot strength is produced. A polyglycolic acid resin having a residual monomer content of below 0.5 wt. % is melt-spun, quenched in a liquid bath of at most 10° C. and then stretched in a liquid bath of 60-83° C. to produce a polyglycolic acid resin filament having a tensile strength of at least 750 MPa and a knot strength of at least 600 MPa.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: August 19, 2014
    Assignee: Kureha Corporation
    Inventors: Satoshi Hashimoto, Kazuyuki Yamane, Juichi Wakabayashi, Hirokazu Matsui
  • Patent number: 8801985
    Abstract: A production method for a carbon fiber precursor fiber bundle and a production apparatus of the carbon fiber precursor fiber bundle. A carbon fiber precursor fiber bundle that has a degree of intermingle of 1 m?1 or less between small tows, consists of substantially straight fibers without imparted crimp, a tow of which straight fibers has a moisture content of less than 10% by mass when housed in a container, and has a widthwise dividing capability to maintain a form of a single aggregate of tows when housed in a container, taken out from the container and guided into a firing step, and to divide into a plurality of small tows in the firing step by the tension generated in the firing step.
    Type: Grant
    Filed: April 7, 2011
    Date of Patent: August 12, 2014
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Katsuhiko Ikeda, Atsushi Kawamura
  • Patent number: 8790556
    Abstract: A spinneret having tri-arc holes may be used to produce tri-arc filaments. In some instances, tri-arc holes have a Y-shape with three prongs and each prong having an arc at the end of the prong that tapers from the end of the arc to a connection point of an adjacent arc, and tri-arc filaments have a generally-Y shape cross-section with bulbous or arcing tips. Further, tri-arc filaments may be useful in a plurality of applications including, but not limited to, filters, filters comprising particulate additives, and smoking device filters.
    Type: Grant
    Filed: July 25, 2012
    Date of Patent: July 29, 2014
    Assignee: Celanese Acetate LLC
    Inventors: Christopher M. Bundren, Lawton E. Kizer, Denis G. Fallon, Lixin Xue
  • Patent number: 8790554
    Abstract: A method of preparing meta-aramid fibers includes the operations of polymerization, neutralization and spinning using m-phenylenediamine and isophthaloyl chloride as raw materials, wherein the neutralizing agent is added in an amount that is sufficient only for neutralizing a part of hydrogen chloride, so that the resultant spin dope of polyisophthaloyl metaphenylene diamine contains salts produced by the neutralization reaction and a part of unneutralized hydrogen chloride. The method of the invention has a short production line with reduced amount of the neutralizing agent, therefore both the costs of raw materials and the production energy consumption are saved. The fibers prepared according to the method of the invention have reduced gray scale to improve the electrical insulation properties of the fibers.
    Type: Grant
    Filed: September 5, 2011
    Date of Patent: July 29, 2014
    Inventor: Zhou Zhong
  • Patent number: 8778253
    Abstract: A technique with which a nanofibrous resin spun by electrospinning can be introduced into inner parts of fibers. The process for fiber composite material production is a process which comprises spinning a nanofibrous resin toward split fibers continuously conveyed along a given conveyance route and thereby combining the split fibers with the resin to produce a fiber composite material. The process involves a resin spinning step in which the nanofibrous resin spun with an electrospinning device is flown toward the split fibers. In the resin spinning step, the direction in which the nanofibrous resin proceeds is made to be the same as the conveying direction of the split fibers by blowing an air stream from a blower on the nanofibrous resin.
    Type: Grant
    Filed: November 30, 2009
    Date of Patent: July 15, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Tatsuya Kitagawa
  • Patent number: 8758657
    Abstract: Absorbable polyester fibers, braids, and surgical meshes with prolonged strength retention have been developed. These devices are preferably derived from biocompatible copolymers or homopolymers of 4-hydroxybutyrate. These devices provide a wider range of in vivo strength retention properties than are currently available, and could offer additional benefits such as anti-adhesion properties, reduced risks of infection or other post-operative problems resulting from absorption and eventual elimination of the device, and competitive cost. The devices may also be particularly suitable for use in pediatric populations where their absorption should not hinder growth, and provide in all patient populations wound healing with long-term mechanical stability. The devices may additionally be combined with autologous, allogenic and/or xenogenic tissues to provide implants with improved mechanical, biological and handling properties.
    Type: Grant
    Filed: July 16, 2013
    Date of Patent: June 24, 2014
    Assignee: Tepha, Inc.
    Inventors: David P. Martin, Said Rizk, Ajay Ahuja, Simon F. Williams
  • Patent number: 8747723
    Abstract: The invention relates to a process for forming fibers from a spinning solution utilizing a high speed rotary sprayer. The fibers can be collected into a uniform web for selective barrier end uses. Fibers with an average fiber diameter of less that 1,000 nm can be produced.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: June 10, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Larry R Marshall, Jack Eugene Armantrout, Tao Huang, John R. Moore, Neal Pfeiffenberger
  • Patent number: 8668854
    Abstract: The disclosure relates to an apparatus and method for producing nanofibers and non-woven nanofibrous materials from polymer melts, liquids and particles using a two-phase flow nozzle. The process comprises supplying a first phase comprising a polymer melt and a second phase comprising a pressurized gas stream to a two-phase flow nozzle; injecting the polymer melt and the pressurized gas stream into a mixing chamber within the two-phase flow nozzle wherein the mixing chamber combines the polymer flow and pressurized gas into a two-phase flow; distributing the two-phase flow uniformly to a converging channel terminating into an channel exit wherein the converging channel accelerates the two-phase flow creating a polymeric film along the surface of the converging channel and fibrillating the polymeric film at the channel exit of the converging channel in the form of a plurality of nanofibers.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: March 11, 2014
    Assignee: Verdex Technologies, Inc.
    Inventors: Larry Marshall, Michael Bryner
  • Patent number: 8641960
    Abstract: The present invention relates to a solution blow spinning method for the production of nonwoven webs of micro and nanofibers.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: February 4, 2014
    Assignee: The United States of America, as represented by the Secretary of Agriculture
    Inventors: Eliton S. Medeiros, Gregory M. Glenn, Artur P. Klamczynski, William J. Orts, Luiz H. C. Mattoso
  • Patent number: 8623245
    Abstract: A colored high strength polyethylene fiber, preparation method and use thereof are provided, which are in the high molecular material field. The surface of said high strength polyethylene fiber is chromatic, grey or black. The strength of said high strength polyethylene fiber is 15-50 g/d, its modulus is 400-2000 g/d. The product of the present invention is colored, so it can be well applied to civil and military field. The preparation method of present invention has some advantages that technological process is simple, production efficiency is high, cost of production is low, performance of made fiber is excellent, and use-cost is reduced, compared with the prior art.
    Type: Grant
    Filed: July 14, 2008
    Date of Patent: January 7, 2014
    Assignee: Shandong ICD High Performance Fibres Co., Ltd.
    Inventor: Yi Ren
  • Patent number: 8623247
    Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: January 7, 2014
    Assignee: Eastman Chemical Company
    Inventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
  • Patent number: 8623268
    Abstract: A production method for a filament non-woven fabric includes a) obtaining filaments having a crystallization temperature not exceeding 112° C. by melting a resin containing polyethylene sulfide as a main component which is not substantially copolymerized with trichlorobenzene; b) pulling and drawing fiber threads formed by discharging the melted resin from spinning nozzles at a spinning speed of at least 5,000 m/min and less than 6,000 m/min by an ejector disposed such that a distance between a bottom face of the spinning nozzles and a compressed air emission outlet of the ejector is 450-650 mm; c) collecting obtained filaments on a moving net, forming a non-woven web; and d) thermocompression bonding the obtained non-woven web using a heating roller.
    Type: Grant
    Filed: March 24, 2010
    Date of Patent: January 7, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Yohei Nakano, Yoshikazu Yakake, Ryoichi Hane
  • Patent number: 8585388
    Abstract: In an apparatus for the production of a non-woven fabric, a plurality of filaments (11) are extruded by a spinneret (2) into at least two groups spaced from each other to define an area of the cooling chamber without filaments and structures; the filaments are cooled by an air flow (Y) conveyed into the cooling chamber directed towards an intermediate area between said two groups of filaments, said area being located below an area of the spinneret without extrusion holes.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: November 19, 2013
    Assignee: Fare' S.p.A.
    Inventor: Rosaldo Fare'
  • Patent number: 8540912
    Abstract: A fine denier poly(trimethylene arylate) spun drawn fiber is characterized by high denier uniformity. A process for preparing uniform fine denier yarns at spinning speeds of 4000 to 6000 m/min is further disclosed. The poly(trimethylene arylate) fiber hereof comprises 0.1 to 3% by weight of polystyrene dispersed therewithin. Fabrics prepared therefrom are also disclosed.
    Type: Grant
    Filed: October 13, 2011
    Date of Patent: September 24, 2013
    Assignee: E I du Pont de Nemours and Company
    Inventor: W. Douglas Bates
  • Patent number: 8491825
    Abstract: The present invention provides to a method of producing fiber from tourmaline anion fiber; of which, polypropylene or polyethylene chip, TPE and submicrometer tourmaline particle are prepared and then rolled into submicrometer tourmaline agglomerate through granulation by double screw; then, take submicrometer tourmaline agglomerate and polypropylene or polyethylene chip, of which the content of tourmaline agglomerate accounts for 1˜10% of gross weight, and TPE for 1˜40% of gross weight; tourmaline agglomerate and polypropylene or polyethylene are melted into composite fiber or filter material via spinning, such that the fiber or filter material can yield anion and present outstanding gas permeability and mechanical property.
    Type: Grant
    Filed: January 26, 2010
    Date of Patent: July 23, 2013
    Assignee: Noveko Trading 2008 LLC
    Inventors: Ming-Fung Lin, Hung-Jen Chen, Chia-Jen Chen, Yung-Chien Chen, Chao-Mulan Chen
  • Patent number: 8425822
    Abstract: A composition of matter suitable for spinning polyaniline fiber, a method for spinning electrically conductive polyaniline fiber, a method for exchanging dopants in polyaniline fibers, and methods for dedoping and redoping polyaniline fibers are described.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: April 23, 2013
    Assignee: Santa Fe Science and Technology, Inc.
    Inventors: Benjamin R. Mattes, Phillip N. Adams, Dali Yang, Lori A. Brown, Andrei G. Fadeev, Ian D. Norris
  • Patent number: 8419991
    Abstract: A process for manufacturing free-flowing pellets based on cellulosic spun fibers. The process includes a) wetting at least one cellulosic spun-fiber strand with a preferably aqueous dispersion of a polymer and/or an oligomer for the purpose of applying sizing, b) drying the at least one spun-fiber strand, and c) comminuting the at least one spun-fiber strand into pellets. The free-flowing pellets are made from at least one comminuted spun-fiber strand having sizing made from a polymer and/or an oligomer. A fiber-reinforced thermoplastic includes finely distributed free-flowing pellets for manufacturing fiber-reinforced performs.
    Type: Grant
    Filed: September 16, 2005
    Date of Patent: April 16, 2013
    Assignee: Cordenka GmbH & Co. KG
    Inventors: Hans-Peter Fink, Johannes Ganster, Kurt Uihlein, Alfred Zengel, Britta Zimmerer
  • Patent number: 8408219
    Abstract: Dental floss products are provided which include a unitary tape of ultra-high molar mass polyethylene having an intrinsic viscosity of at least 5 dl/g, as measured in decalin at 135° C., the tape having a thickness of about 0.02-0.1 mm and a width of about 0.25-6 mm, and a tensile strength of at least 1.8 GPa. The dental floss products have very high mechanical, especially tensile strength, and show high resistance to tearing and has a low coefficient of friction. The tape can be inserted between teeth tightly together without breaking. A further advantage of the dental tape products is that most of the initial strength during flossing is retained, even if the tape separates into filaments. Processes for making a unitary tape suitable for use in a dental floss product are also provided.
    Type: Grant
    Filed: December 27, 2005
    Date of Patent: April 2, 2013
    Assignee: DSM IP Assets B.V.
    Inventors: Carina S. Snijder, Christiaan H. P. Dirks, Leonard J. A. Nielaba
  • Patent number: 8398906
    Abstract: The invention pertains to a method for making a polymer-additive composite particle from a dope by jet spinning the dope to obtain a pulp, fibril or fibrid, wherein the solvent of the dope is selected from N-methyl-2-pyrrolidone, N,N?-dimethylformamide, N,N?-dimethylacetamide, tetramethylurea, and 4 to 75 wt % of a composition consisting of 2 to 95 wt % of a para-aramid polymer and 5-98 wt % of a solid additive material, to a total of 100 wt %, and wherein the aramid polymer is dissolved in the solvent; or coagulating the dope by means of a rotor-stator apparatus in which the polymer solution is applied through the stator on the rotor so that the precipitating polymer-additive composite particle is subjected to shear forces while they are in a plastic deformable stage.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: March 19, 2013
    Assignee: Teijin Aramid B.V.
    Inventors: Anton Johannes Josef Hendriks, Mirjam Ellen Oldenzeel, Johannus Maria Bergmans, Tetsuya Akamatsu
  • Patent number: 8388879
    Abstract: The present invention provides a method of preparing a flame retardant polyester fiber that makes it possible to prepare a flame retardant polyester fiber having excellent shape stability while preventing a lumping phenomenon and reducing powder generation and discoloration during the preparing process of the flame retardant polyester fiber, and a flame retardant polyester fiber prepared therefrom.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: March 5, 2013
    Assignee: Kolon Industries, Inc.
    Inventors: Yun-Jo Kim, Young-Soo Lee, Si-Min Kim
  • Patent number: 8377353
    Abstract: Conjugate fibers are prepared in which at least one segment is a mixture of a high-D PLA resin and a high-L PLA resin. These segments have crystallites having a crystalline melting temperature of at least 200° C. At least one other segment is a high-D PLA resin or a high-L PLA resin. The conjugate fibers may be, for example, bicomponent, multi-component, islands-in-the-sea or sheath-and-core types. Specialty fibers of various types can be made through further downstream processing of these conjugate fibers.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: February 19, 2013
    Assignee: NatureWorks LLC
    Inventors: Robert A. Green, Chad Henry Kamann, Jeffrey John Kolstad, Christopher M. Ryan
  • Patent number: 8372323
    Abstract: A process for preparing a PANOX fiber comprising: obtaining an acrylonitrile copolymer, wherein the copolymer contains at least about 2% by weight itaconic acid comonomer; forming a spin dope from the copolymer; wet spinning the spin dope to obtain gelled filaments; contacting the gelled filaments with ammonia activator in an aqueous imbibation bath; bundling the gelled filaments to obtain a fiber; removing solvent from the fiber; drawing the fiber; densifying the fiber by heating the fiber up to about 400 degrees C. for a time of about 15 minutes in a rapid densification zone; and withdrawing a PANOX fiber from the densification zone.
    Type: Grant
    Filed: September 10, 2009
    Date of Patent: February 12, 2013
    Assignee: International Fibers, Ltd.
    Inventor: W. Kenneth Wilkinson
  • Patent number: 8372292
    Abstract: Disclosed herein is a polymeric filtration medium including at least one fibrous mat of randomly oriented fibers of a polymer. The polymer has a molecular weight distribution (Mw/Mn) between about 1.4 and about 6 and a melt flow rate greater than about 1000 g/10 minutes. Also disclosed herein are methods of making and using the polymeric filtration medium. Further disclosed herein is a composite filtration medium incorporating the polymeric filtration medium.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: February 12, 2013
    Assignee: Johns Manville
    Inventors: Philippe M. Scheerlinck, Mabrouk Ouedemi
  • Patent number: 8366988
    Abstract: The present invention provides a “spunbond wetlaid method for producing non-woven fabrics from natural cellulose” using pulp as raw material and N-methylmorpholine N-oxide (NMMO) as solvent for dissolving into dope. Then, the dope is extruded out of a spinneret to form filament bundle by spunbond method. The dope is extruded out of a spinneret bank of grouped spinnerets to form filament bundle for further stretching process under quench condition. The filament bundle is coagulated with regeneration in a coagulating solution. The coagulated filament bundle is rapidly stretched under high pressure by an air draw-off machine. The stretched filament bundle is collected and stacked on a collecting net as web nonwoven. After post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like have been orderly applied then final product of nonwoven fabrics with continuous filament are produced from natural cellulose.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: February 5, 2013
    Assignee: Acelon Chemical and Fiber Corporation
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Patent number: 8303888
    Abstract: A process is disclosed of forming cellulose fibers. The process includes extruding an aqueous solution of cellulose and a solvent through a first member to form filaments. The first member has multiple rows of first and second openings with a nozzle positioned in each of the first openings. At least one of the nozzles in one row is staggered from at least one of the nozzles in an adjacent row. At least a portion of each of the filaments is shrouded in a pressurized gas emitted through each of the first openings. Each of the filaments is contacted with a liquid to remove some of the solvent and transform each of the filaments into a continuous solid fiber. The continuous solid fibers are then collected on a moving surface to form a non-woven cellulose web.
    Type: Grant
    Filed: April 11, 2008
    Date of Patent: November 6, 2012
    Assignee: Reifenhauser GmbH & Co. KG
    Inventors: Douglas B. Brown, Jeffrey D. Stark, Carmen A. Granato, Sr., Duane K. Zacharias
  • Patent number: 8303874
    Abstract: The invention relates to a process for forming fibers from a spinning solution utilizing a high speed rotary sprayer. The fibers can be collected into a uniform web for selective barrier end uses. Fibers with an average fiber diameter of less that 1,000 nm can be produced.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: November 6, 2012
    Assignee: E I du Pont de Nemours and Company
    Inventors: Larry R Marshall, Jack Eugene Armantrout, Tao Huang, John R Moore, Neal Pfeiffenberger
  • Patent number: 8287785
    Abstract: The present invention concerns a process for the manufacture of solid regenerated viscose fibers, comprising the steps of: —spinning a viscose spinning dope through a spinneret comprising spinning holes into a regenerating bath thereby forming filaments, —said viscose spinning dope having an alkali ratio immediately before spinning of from 0.7 to 1.0, preferably from 0.8 to 0.9, —at least part of said spinning holes having a circular orifice, —said regenerating bath containing—from 70 to 120 g/l, preferably 90 to 110 g/l sulfuric acid, —from 240 to 380 g/l, preferably 330 to 370 g/l sodium sulphate, —from 20 to 50 g/l, preferably 25 to 35 g/l zinc sulphate and said regenerating bath having a temperature of from 45 to 55° C., preferably 48 to 50° C.
    Type: Grant
    Filed: January 31, 2011
    Date of Patent: October 16, 2012
    Assignee: Lenzing Aktiengesellschaft
    Inventors: Josef Schmidtbauer, Heinrich Schmidt, Susanna Schiemer
  • Patent number: 8282384
    Abstract: An apparatus for continuous curing of a plurality of extruded strands can include a rigid frame structure formed by interconnecting a plurality of rigid frame members. A rigid top plate member and a rigid bottom plate member are attached to the rigid frame structure. A plurality of upper spindle units is rotatably attached to the rigid top plate member and a plurality of lower spindle units is rotatably attached to the rigid bottom plate member. A pair of drive motors is attached to the rigid frame structure. A gear assembly attached to the rigid frame structure is operably engaged to the pair of drive motors and a chamber is supported on the rigid frame structure for curing the plurality of extruded strands. The pair of drive motors drives the gear assembly to continuously pass the plurality of extruded strands through the chamber for continuous curing and post-curing.
    Type: Grant
    Filed: April 16, 2012
    Date of Patent: October 9, 2012
    Inventor: Michael R. Thomas
  • Patent number: 8282877
    Abstract: The present invention relates to a process for the production of a hydroentangled product comprising cellulose fibers, which includes the steps of (a) extruding a solution comprising cellulose dissolved in an aqueous tertiary amine-oxide through a spinneret into an air gap, thereby forming filaments (b) drawing said filaments by means of a gaseous stream (c) collecting and precipitating said filaments in order to form a web (d) bonding said web by means of a hydroentanglement process (e) contacting said filaments in the air gap with a medium which at least partially coagulates the filaments. Furthermore, the invention relates to products obtainable by said products, and uses thereof.
    Type: Grant
    Filed: April 26, 2007
    Date of Patent: October 9, 2012
    Assignee: Lenzing Aktiengesellschaft
    Inventors: Pat White, Haio Harms, Malcolm Hayhurst