Abstract: There is disclosed a method of manufacturing an in-mould labelled article, the method comprising the steps of: placing a label comprising a film having a core comprising polypropylene/polyethylene random copolymer as its principal polymeric constituent into a mould for injection moulding, thermoforming, or blow moulding; holding the label in position; injecting a polymeric melt into, or thermoforming or blowing a polymeric preform in said mould so as to bind with the label; and removing the article from the mould. A process of in-mould labelling using such a label is also disclosed.

Abstract: The invention provides biodegradable implants sized for implantation in an ocular region and methods for treating medical conditions of the eye. The implants are formed from a mixture of hydrophilic end and hydrophobic end PLGA, and deliver active agents into an ocular region without a high burst release.

Abstract: The invention relates to a process for the bonding of a fiber-reinforced material to an injection-molding material. The invention further relates to an article produced according to the process. It is an object of the invention to improve the bond between a fiber-reinforced starting material and a material applied by injection. To achieve the object, a fiber-reinforced plastics material is heated locally, and further plastics material is applied by injection. This produces a particularly good coherent bond between the further plastics material and the fiber-reinforced plastics material. Ease of handling is also provided. The invention relates to a component produced according to the process and also to an apparatus for carrying out the process.

Abstract: A flexible film comprising a wavelength converting material is positioned over a light source. The flexible film is conformed to a predetermined shape. In some embodiments, the light source is a light emitting diode mounted on a support substrate. The diode is aligned with an indentation in a mold such that the flexible film is disposed between the support substrate and the mold. Transparent molding material is disposed between the support substrate and the mold. The support substrate and the mold are pressed together to cause the molding material to fill the indentation. The flexible film conforms to the shape of the light source or the mold.

Abstract: A method for producing a composite material including a fiber reinforced resin and a lightweight core adjacent thereto, is capable of preventing inflow of a resin into holes on the surface of the lightweight core without increasing the weight of the composite material and also capable of producing a composite material with a high molding accuracy and at a high production rate. In order to produce a composite material including a lightweight core and a fiber reinforced resin that is adjacent to at least a part of a surface of the lightweight core, the method includes arranging, inside a molding tool, a fiber base material adjacently to a foundry core which includes a part which has a part having a shape substantially the same as a shape of a part of the lightweight core which is adjacent to the fiber reinforced resin, which is performed first.

Abstract: A method of making a shape memory structure includes, commingling elastic material with viscoelastic material, and forming a structure with the commingled materials. Altering a shape of the structure, altering an environment the structure is exposed to, to lock in the altered shape of the structure via hardening of the viscoelastic material until the structure is exposed to another environment that softens the viscoelastic material.

Abstract: A plastic product having patterns in three dimensions includes an injecting base and a first film adhered to one side of the base. The first film includes a first pattern away from the base and a thickening layer attached to the first pattern. The first pattern is positioned between the thickening layer and the first film. A first raised portion is formed on the first film and inserted into the base.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.

Abstract: A process for the bonding of a fiber-reinforced material to an injection-molding material and an article produced by the process. The process improves the bond between a fiber-reinforced starting material and a material applied by injection. A further plastics material is inserted under pressure into a fiber-reinforced plastics material. This results in interlock bonding between the further plastics material and the fibers of the fiber-reinforced plastics material. This type of bonding is substantially more stable than known bonding.

Abstract: In an embodiment, a coated thermoplastic film, comprises a polymeric film substrate; and a coating formed from a coating composition comprising a urethane acrylate having a functionality of 2.0 to 6.0 acrylate functional groups; an acrylate monomer having a functional group; and an epoxy acrylate oligomer. In an embodiment, a method of making the coated thermoplastic film comprises decorating and shaping a coated thermoplastic film comprising a polymeric film substrate; and a coating formed from a coating composition comprising a urethane acrylate having a functionality of 2.0 to 6.0 acrylate functional groups; an acrylate monomer having a functional group; and an epoxy acrylate oligomer having an acrylate functional group; and placing the film into a mold, and injecting a resin into the mold cavity space behind the film, wherein said film and said injection molded resin form a single molded part.

Abstract: Systems and methods are described for performing film insert molding (FIM) on a 3D shape, such as a traffic light shell or cover. A film is pre-generated for a surface to be covered by the film, and is inserted into a mold. A viscous material is then injected into the mold and the film bonds to the shell as the viscous material cools and hardens. The film includes a material selected to provide one or more of scratch resistance, improved shell hardness, UV protection, corrosion protection etc., and/or may be selected to alter optical characteristics of the shell.

Abstract: A method for manufacturing a vehicle seat component includes a first step of integrating a cushion member and an upholstery member together during molding of the cushion member, and a second step of forming a flow passage through which air passes from a back surface of the cushion member toward the upholstery member.

Abstract: The invention concerns a preform and a device for cooperating with a lower limb member so as to provide a correction to the limb member. The invention also concerns a method and an apparatus for manufacturing the device. The preform comprises a base, a surface linked to the top face of the base, for cooperation with the lower limb; and at least one inflatable chamber formed by a flexible and liquid-impervious membrane sealed to the concave top face of the base. Injection of a fluid composition of curable material, while the lower limb member is in contact with the surface so as to inflate the at least one inflatable chamber is performed until the correction is obtained, the composition being then cured in-situ into a cured material.

Abstract: A microfluidic device includes an input source characterized by a source pressure and an input channel in fluid communication with the input source. The microfluidic device also includes an output channel and a valve having an open state and a closed state. The valve is disposed between the input channel and the output channel and is characterized by a static pressure. The microfluidic device further includes a control channel coupled to the valve and characterized by a control pressure. In the closed state, the control pressure is greater than atmospheric pressure.

Abstract: A mould system for manufacturing a container which includes a movable mould half and a stationary mould half which are positioned opposite to each other, wherein the movable mould half includes a core plate provided with a core, a plate-like seal ring that is movable relative to the core, a seal surface which surrounds the core, and a collar ring that is movable relative to the core and the stationary mould half includes a mould plate provided with a mould cavity and a seal surface, wherein in the mould system, a plate-like insert is connected to the seal surface of the seal ring, the insert including a recess which is in contact with a front edge of the seal surface, so that it is in flow communication with molten plastic material flowing from the direction of the collar ring.

Abstract: A multi-core golf ball with an RFID tag embedded thereon is described herein. The multi-core golf ball includes a spherical inner core, an RFID tag, an outer core, and a dimpled cover. The RFID tag is positioned to interface with the spherical inner core. The outer core is configured to encapsulate the spherical inner core and the RFID tag. The dimpled cover is further configured to encase the spherical inner core, the RFID tag and the outer core.

Abstract: A method for quickly applying and spreading adhesive between substrates without leaving air bubbles. The method includes holding two substrates apart from each other with adhesive sides facing, a second substrate being positioned above a first substrate. The second substrate is suspended in a manner so as to cause a portion to warp towards the first substrate. After a liquid filler is applied between the two substrates, rollers are lowered onto the second substrate and moved so as to disperse the liquid filler between the first and second substrates. In accordance with the rolling of the rollers, end portions of the second substrate are lowered towards the first substrate.

Abstract: A method for producing a foamed article including a supporting element, a foam layer, and an upholstery cover applied on said foam layer, comprising the steps of forming said upholstery cover by stitching together a plurality of lengths of upholstery cover, positioning the sewn upholstery cover on a convex positioning surface of a positioning member withholding the sewn upholstery cover on said positioning member by means of a first suction system, setting said positioning member with the sewn upholstery cover withheld thereon by suction in a bottom die of a foaming die, deactivating said first suction system and withholding the upholstery cover on a concave positioning surface of said bottom die by means of a second suction system, extracting said positioning member from said bottom die leaving said upholstery cover positioned and withheld by suction on said concave positioning surface, positioning a rigid supporting element on a plunger of said foaming die and closing the plunger on said bottom die so as to

Abstract: An in-mold roller (IMR) manufacturing method is provided, including the following steps: providing a forming mold, which includes a female mold member and a male mold member mating the female mold member, the female mold member being provided with a pattern structure; providing an IMR film to an injection molding machine; providing an injectionable material; depositing the injectionable material and the IMR film in the forming mold; and performing injection molding operation to mold a casing carrying texture corresponding to the pattern structure. A casing manufactured with the IMR manufacturing method is also provided.

Abstract: A method of injection molding an opening device on sheet packaging material for packaging pourable food products; the packaging material has at least a first and a second layer, and an opening formed through the first layer and sealed by a cover portion of the second layer; the method includes the steps of injecting molten plastic material onto a first side of the cover portion of the second layer, feeding the molten plastic material along the cover portion to cover it on the first side, and feeding the molten plastic material through an annular peripheral portion of the cover portion to form a spout of the opening device projecting from a second side, opposite the first side, of the cover portion; the molten plastic material covers the cover portion to define, with the cover portion, a user-removable sealing portion of the spout.

Abstract: The present invention refers to a method and to a device fro producing a molded port having a plurality of different decorative regions that abut each other, wherein the different decorative films (9, 10) are inserted into a molding tool (1) by a gripper (4). There they are fixed be means of sliders (8) and are then back molded with a thermoplastic material.

Abstract: The invention relates to a method for producing a labeled container which uses deep drawing, in which a label which is cut to size is laid in a mold and a deep-drawable thick film is heated using heating elements to a temperature at which the polymer is thermoplastically deformable and subsequently the film is drawn into a mold using a molding tool or pneumatically, so that the film is tailored to the mold and a container is molded and simultaneously the inserted label is applied, wherein the label comprises a biaxially oriented film having a microporous layer, which has an open-pored, net-like structure, which was generated during the production of the film by converting ?-crystalline polypropylene into alpha-crystalline polypropylene during the stretching, the microporous layer facing toward the container.

Abstract: The invention relates to a composite material for lining of automotive parts, comprising a carrier layer made of a porous, fiber reinforced polyolefin and a decorative skin made of a deep-drawable amorphous thermoplastic, preferably TPO.

Abstract: A method for forming a plastic article is provided. An uninterrupted film with a hard-coating layer is provided and transported into a mold. A predetermined area of the film attaches to an inner surface of a cavity of a female mold of the mold. The predetermined area of the film is cut from the uninterrupted film during closing the mold.

Abstract: A method for manufacturing an article made of a composite material including a polymer matrix reinforced by a fibrous structure, the method including: placing the fibrous structure on a substrate; forming a molding surface, covering the structure with a mating mold; and compacting the structure by moving the surface of the mating mold toward the surface of the substrate. The substrate includes a cylindrical portion and a wall positioned radially relative to the cylindrical portion, and the mating mold includes two portions that are mobile relative to one another and that are moved toward the axis of the cylindrical portion and towards the radial wall of the substrate, respectively. The method can be used for example for manufacturing a fan casing of a turbojet engine.

Abstract: Embodiments of the invention provide an electric machine module. The module can include a housing, which can define a machine cavity. In some embodiments, a stator assembly can be positioned within the machine cavity. In some embodiments a transfer member can substantially contact at least a portion of the stator end turns. The transfer member can be in thermal communication with some of the stator end turns and a portion of the housing. In some embodiments, the transfer member can include a substantially non-liquid first element and a substantially liquid second element.

Abstract: Dry adhesives and methods of making dry adhesives including a method of making a dry adhesive including applying a liquid polymer to the second end of a stem, contacting the liquid polymer on the stem with a tip shaping surface, bending the stem relative to the backing layer while contacting the liquid polymer on the stem with the tip shaping surface, curing the liquid polymer to form a tip on the second end of the stem while bending the stem relative to the backing layer and while contacting the liquid polymer on the stem with the tip shaping surface, and removing the tip from the tip shaping surface after the liquid polymer cures.

Abstract: The present invention relates to advancements in injection moulding and in particular to a method and apparatus for co-injection moulding articles of complex non symmetrical geometry. The method forms a multilayer injection moulded article comprising an outer skin of a first material and a central core of a second material which is encapsulated by the outer skin. The first and second materials are injected in a single stream into a cavity of an injection mould, with the second material encased within the first material. The flow of the stream is controlled by means of flow paths within the mould cavity such that both the first and second materials are present in at least one first area of the mould cavity and that only the first material is present in at least one second area of the mould cavity. The flow paths include at least one primary flow path in the first mould cavity area which divides into at least two secondary flow paths.

Abstract: The invention relates to a decorative element, to a dashboard of a motor vehicle, and to a method for manufacturing said decorative element, wherein the decorative element includes a first portion and a second portion, the first portion of the decorative element being made of a first non-transparent material, wherein said first material has a decoration layer, and the second portion of the decorative element being made of a second transparent material, the first portion and the second portion of the decorative member being unitary.

Abstract: A seal comprising a sealing ring (1) and a slide ring (2) wherein the slide ring (2) is provided on the side of the sealing ring (1) that faces the surface to be sealed. The sealing ring (1) and the slide ring (2) are designed in one piece by molding the sealing ring (1) to the slide ring (2) in a mold cavity that forms the slide ring into a cylindrical shape.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.

Abstract: According to embodiments described in the specification, a method and apparatus are provided for producing an acoustic component. The acoustic component comprises a first compression-molded member comprising a first material; and a second injection-molded member coupled to and substantially surrounding the first member, the second member comprising a second material.

Abstract: The invention provides biodegradable implants sized for implantation in an ocular region and methods for treating medical conditions of the eye. The implants are formed from a mixture of hydrophilic end and hydrophobic end PLGA, and deliver active agents into an ocular region without a high burst release.

Abstract: A method of forming integrally bladed rotors for gas turbines is described. The method includes drilling in a workpiece material recesses defining flow passages and rotor blades, performing a coarse milling step to refine surfaces of the rotor blades, and filling the recesses between the rotor blades with a damping material, thus encasing the rotor blades in the damping material. The method further includes performing a finishing milling step to remove the damping material and the workpiece material on surfaces of the rotor blades, while maximizing a damping effect of the damping material on the rotor blades. To maximize the damping effect, the finishing milling tool moves along a path that preferentially mills one surface of a blade while the other surface is in contact with the damping material.

Abstract: A method of selectively controlling the self-sealing ability of a tyre obtained by application of a sealing assembly on a drum and subsequent formation thereon of a precursor of a green tyre inclusive of liner and carcass, followed by shaping, curing and molding. The sealing assembly includes: a self-supporting thermoplastic film of polyamide or polyester and a layer of sealing material possessing viscoelasticity and stickiness features, which is associated with and supported by the self-supporting thermoplastic film. The sealing assembly is easily puncturable by a sharp-pointed element while it maintains such a deformability and stickiness that it helps in the transfer of the sealing material during ejection of the sharp-pointed element and limits the transferred material amount to such an extent that holes bigger than a predetermined value are not sealed.

Abstract: A container has a base panel, at least one side panel extending upwardly from the base panel, and at least one end panel extending upwardly from the base panel. At least one corner is formed at a junction between the side panel and end panel. A flange extends laterally outward from the upper edges of at least one of the side panel, end panel, and corner. An injection-molded structure extends along at least a portion of the flange, the injection-molded structure includes a base portion adjacent the upper edges of the side wall and the end wall, a distal portion extending laterally outward from the base portion, and an indentation in the distal portion extending along at least a portion of the flange of the container. An apparatus for forming the container and a method of manufacturing are also disclosed.

Abstract: An IMD mold for producing a foil-decorated plastic part contains a half mold facing the foil and a half mold facing away from the foil. The two half molds can be placed on each other with corresponding mold dividing surfaces so as to form a cavity, which is substantially closed off from the outside, therebetween. At least the mold dividing surface of the half mold facing the foil is formed by an inner area surrounding the cavity and an outer area in turn surrounding the inner area. Wherein the mold dividing surface in the outer area lies in an at least substantially flat or one-dimensionally curved mold dividing plane, and wherein the mold dividing surface in the inner area is or can be set back with respect to the mold dividing plane.

Abstract: Implementations of the present invention relate to a molded part, in particular a decorative part and/or a trim part for the passenger compartment of a vehicle, comprising a support of plastic, a decorative layer and a ductile insert of ductile material. According to implementations of the present invention, the ductile material for forming the ductile insert is or comprises a nonmetallic mat, in particular a textile mat or a prepreg mat. Implementations of the present invention also relate to an injection molding process and a compression molding process for producing molded parts, in particular decorative parts and/or trim parts for the passenger compartment of a vehicle, the molded parts comprising a support of plastic, a decorative layer and a ductile insert of ductile material.

Abstract: Provided are, among other things, systems, methods and techniques for manufacturing sheet material. In one representative embodiment, a sheet of fabric material is positioned across a patterning template that has a number of openings; and the sheet of fabric material and the patterning template are fed through an extrusion device in which extrusion material coats the fabric material and forces the fabric material into the openings in the patterning template, thereby producing a composite sheet material.

Abstract: A bowl-shaped container (10a) which is as a biodegradable molded article adheres a coating film (12) mainly made of biodegradable plastic and having at least hydrophobicity to the surface of the main body (11a) of the container mainly made of starch. The main body (11a) is molded through steam expansion of a slurry or dough molding material containing high-amylose starch and water, or a slurry or dough molding material containing starch, polyvinyl alcohol and water. For these reasons, it is possible to accomplish sufficient strength and at least sufficient water resistance, to exert a very excellent biodegradability and further to provide a biodegradable molded article having excellent moisture absorption strength mainly made of starch even if the biodegradable molded article has a complicated shape.

Abstract: An in-mold roller (IMR) manufacturing method is provided, including the following steps: providing a forming mold, which includes a female mold member and a male mold member mating the female mold member, the female mold member being provided with a pattern structure; providing an IMR film to an injection molding machine; providing an injectionable material; depositing the injectionable material and the IMR film in the forming mold; and performing injection molding operation to mold a casing carrying texture corresponding to the pattern structure. A casing manufactured with the IMR manufacturing method is also provided.

Abstract: A rotor blade or rotor blade element for a wind power installation is provided having a surface film and a hardenable resin, wherein the surface film has been reacted with the resin to form an integral portion of the rotor blade or rotor blade element. Production and repair processes for the rotor blade or the rotor blade element are also provided.

Abstract: The present invention relates to a method of producing footwear. The footwear has an upper and an outsole with an upraised portion, such as a toe bumper or a heel bumper. The method uses a mould comprising a last, upon which the upper is arranged, an upper mould part divided into two side parts being laterally movable in relation to a lower mould part between a first and second position, and the lower mould part being vertically movable in relation to the upper mould part between a third and fourth position.

Abstract: Unique composite structures are disclosed that include focused adjustably weighted end plugs, co-molded focused weighted and non-weighted logo/branding components and/or dimple arrays. A representative composite hockey stick having a tubular hollow shaft, a blade, and a weight-adjustable end-plug is disclosed. The blade includes one or more weighted regions in the form of a focused weight system co-molded to an external surface of the blade. The blade may also include one or more co-molded non-weighted logo/branding components and/or one or more dimple arrays on the front and/or back face of the blade. Methods and suitable materials for constructions of the various components and composite constructs are also disclosed.

Abstract: A valve case, which is a metal component, and an outer shell portion of a cylinder head cover, which is a resin component, are joined together through a seal material. First, a recess formed in the valve case is filled with a seal material in a liquid form. A skin layer is then formed by curing the surface of the seal material. Subsequently, the outer shell portion is formed by supplying a synthetic resin material onto the valve case in such a manner as to cover the skin layer, which is provided on the surface of a non-cured portion of the seal material. At this stage, the skin layer is broken by supply pressure of the synthetic resin material and thus the synthetic resin material and the non-cured portion of the seal material are joined together as an integral body.

Abstract: The invention provides biodegradable implants sized for implantation in an ocular region and methods for treating medical conditions of the eye. The implants are formed from a mixture of hydrophilic end and hydrophobic end PLGA, and deliver active agents into an ocular region without a high burst release.

Abstract: A composite encapsulated engine mount includes a rubber bushing having a metal shell received around the bushing. A plastic bracket having a cavity receives the bushing and shell therein. An associated method of forming the mount assembly includes inserting a bushing into a mold, introducing a moldable material into the mold around at least a portion of the bushing to form a bracket, and curing the bracket about the bushing.

Abstract: A method for applying a plasticity plastic film to an in-mold decoration, including the steps of: (a) providing a substrate defining a top surface and a bottom surface, printing layer and a plastic material; wherein the plasticity plastic film comprises a photo-curing multiple functional group oligomer, a thermohardening resin and a cross-linking agent, and the photo-curing multiple functional group oligomer is cross-linked with the thermohardening resin through the cross-linking agent; (b) forming the plasticity plastic film on the top surface of the substrate; (c) hardening the plasticity plastic film; (d) solidifying the plasticity plastic film to form a plasticity resin layer; (e) covering the bottom surface of the substrate with the printing layer; (f) simultaneously pressing the plasticity resin layer and the substrate to form a predetermined shape; and then (g) forming the plastic material on a bottom surface of the printing layer.

Abstract: Method for molding a multi-component manufactured product through injection of plastic materials in a mold comprising on the inside one or more movable parts, characterized in that the movable parts are moved into a first configuration in which at least two distinct mold cavities are made in the mold, plastic material is injected into each of the two distinct mold cavities to form two components of the manufactured product, the movable parts are moved into a second configuration, in which they make at least a third cavity in the mold the walls of which at least partially consist of the two components already injected, plastic material is injected into the third mold cavity to form a third component of the manufactured product that is thus welded to the first two.

Abstract: Signage is presented comprising an in-mold plastic plate portion having a slot. The signage has a flexible tongue having a neck portion that extends outwardly from the plate portion and has a locking tip extending from the neck portion and the locking tip is formed to be received by the slot. The plastic plate portion is made of a filler material and a detectable additive such that the signage is easily detected by a metal detecting machine.