Abstract: A decorative sheet comprises a substrate layer; a pattern layer provided on the first front surface of the substrate layer; and a thermoplastic resin layer provided on the second front surface of the pattern layer. A test piece of 8 mm width from the decorative sheet is taken; the storage modulus is measured with an initial chuck distance of 10.77 mm, a start temperature of 30° C., an end temperature of 150° C., a temperature increase rate of 5° C./min, and a measurement frequency of 1.0 Hz. The ratio of the difference between the second storage modulus and a third storage modulus when the decorative sheet changes from the transition region to a rubbery flat region to the difference between a first storage modulus when the environmental temperature is 30° C. and a second storage modulus when the decorative sheet changes from a glassy region to a transition region is 3.5 or less.

Abstract: A decorative sheet comprises a substrate layer; a pattern layer provided on the first front surface of the substrate layer; and a thermoplastic resin layer provided on the second front surface of the pattern layer. A test piece of 8 mm width from the decorative sheet is taken; the storage modulus is measured with an initial chuck distance of 10.77 mm, a start temperature of 30° C., an end temperature of 150° C., a temperature increase rate of 5° C./min, and a measurement frequency of 1.0 Hz. The ratio of the difference between the second storage modulus and a third storage modulus when the decorative sheet changes from the transition region to a rubbery flat region to the difference between a first storage modulus when the environmental temperature is 30° C. and a second storage modulus when the decorative sheet changes from a glassy region to a transition region is 3.5 or less.

Abstract: A decorative sheet comprises a substrate layer; a pattern layer provided on the first front surface of the substrate layer; and a thermoplastic resin layer provided on the second front surface of the pattern layer. A test piece of 8 mm width from the decorative sheet is taken; the storage modulus is measured with an initial chuck distance of 10.77 mm, a start temperature of 30° C., an end temperature of 150° C., a temperature increase rate of 5° C./min, and a measurement frequency of 1.0 Hz. The ratio of the difference between the second storage modulus and a third storage modulus when the decorative sheet changes from the transition region to a rubbery flat region to the difference between a first storage modulus when the environmental temperature is 30° C. and a second storage modulus when the decorative sheet changes from a glassy region to a transition region is 3.5 or less.

Abstract: A method for forming a semiconductor structure includes curing a shape memory polymer in a first shape. The shape memory polymer is coupled to a conductive layer. The method further includes folding the shape memory polymer from the first shape into a second shape. The method also includes bonding a semiconductor wafer to the conductive layer while the shape memory polymer is in the second shape. The semiconductor wafer has first and second dies. The semiconductor wafer is then singulated to separate the first die from the second die. The method further includes expanding the shape memory polymer to its first shape and singulating the shape memory polymer to separate the first and second dies.

Abstract: The present invention relates to the use of thermoplastic polymer compositions for impregnating reinforcing materials in the form of fabric or industrial fabrics for the manufacture of composite materials. The field of the invention is that of composite materials as well as molding/consolidation processes and obtained parts. The invention more particularly relates to a method of manufacturing a composite article by injection molding comprising at least the steps of introducing at least one reinforcement fabric into a preheated mold, partial closure of the mold, a temperature rise step of the mold, optionally a step of maintaining the temperature of the mold before injection of a thermoplastic polymer composition, a step of injecting a thermoplastic polymer composition into the mold, a step of mold closure to the final part thickness allowing the flow of the resin through the reinforcing fabric, a cooling step and a recovery step of the obtained composite article.

Abstract: Forming systems and methods for drape forming a composite charge are disclosed herein. The forming systems include a forming die having a forming surface and a collapsible support having a support surface. The collapsible support is configured to transition from an extended conformation to a collapsed conformation and is configured such that a gap width of a gap between the support surface and the forming surface decreases during the transition. The methods include positioning a composite charge, transitioning the collapsible support from an extended conformation to a collapsed conformation, decreasing the gap width of the gap as the collapsible support transitions from the extended conformation to the collapsed conformation, and deforming the composite charge from an initial conformation to a final conformation.

Abstract: Prior to curing a composite workpiece assembly, an expandable element can be inserted into a cavity of the workpiece assembly. The expandable element is configured to expand when a predetermined change is produced in an attribute of the element. The attribute can be a temperature of the element. The element is expanded by producing the predetermined change, and the workpiece assembly is cured while the expanded element is in the cavity, so that the expanded element applies positive pressure to inner surfaces of the cavity during curing. The expanded element can be removed from the cavity after curing. The expanded element can comprise a plurality of expandable pellets.

Abstract: A process for producing a plate-like body with a resin frame having a decorative molding, wherein the decorative molding includes a main part and a film formed on a surface and has a design part exposed on a surface of the resin frame and an embedded part in the resin frame. The film continuously covers the design part and the embedded part. The process includes a step of mounting the decorative molding on a mold for forming the resin frame and further mounting a plate-like body, and a step of injecting a molten resin into a cavity of the mold and forming a resin frame with the decorative molding thereon into a window glass while a film at a portion located at a boundary between the design part and the embedded part is pressed against the mold by an injection pressure of the molten resin and thermally deformed.

Abstract: Apparatus and method of forming connector brackets for irrigation laterals along a prefabricated lay-flat pipe and lay-flat pipe with such connector's brackets, wherein an opening is formed at one wall of the premanufactured pipe, a separation means is positioned inside the pipe opposite the opening while separating the one wall from the second wall of the pipe, and an injunction molding is performed into a mold cavity, in order to form the bracket affixed to the one wall of the prefabricated pipe and around the opening.

Abstract: Provided is a mold (4) for manufacturing a shoe cushion (1), the mold (4) comprising: a first mold (5); a second mold (6) seated on the first mold (5) and configured to contain first cavities (6a); a third mold (7) seated on the second mold (6) and configured to contain second cavities (7a), wherein the second cavities (7a) are smaller than the first cavities (6a) of the second mold (6); a fourth mold (8) seated on the third mold (7); and one or more air vents (9) formed between the first mold (5) and the second mold (6).

Abstract: A method of embedding a sample material in a mounting medium with reduced cycle times and a mounting medium for embedding a sample material. The method includes the steps of: preparing a granular mounting medium by blending a granular resin and a granular filler, placing a sample material and said granular mounting medium in a moulding cavity, followed by the steps of: heating, for a first period of time, said moulding cavity including said granular mounting medium thereby producing a sintering mounting medium, cooling, for a second period of time, said moulding cavity including said mounting medium thereby producing a solid mounting medium embedding said sample material.

Abstract: A seal assembly for a valve stem comprises an external seal placed on a valve stem facing an external environment; an internal seal placed on the valve stem facing a process environment; the external and internal seals define a chamber for the containment of barrier fluid; the chamber has an inlet configured to be placed into fluid communication with a source of barrier fluid; a detector of the amount of barrier fluid; a pressurizer device for providing the chamber with a positive pressure with respect to the process environment; the pressurizer device is configured to be installed coaxially with the valve stem.

Abstract: The object of the present invention is to effectively prevent the rust generation on a flange portion and to prevent the deformation of the flange portion due to the filling pressure of a molding material in the manufacture of a sealing device whereby a seal main body comprising a rubber-like elastic material and having a portion that covers both surfaces of the flange portion of a metal reinforcing ring is integrally formed on the reinforcing ring by means of a metal mold. To this end, the flange portion of the reinforcing ring is formed in advance with a shape which is distributed unevenly in the direction opposite the direction in which the flange portion is deformed from its original shape by the filling pressure of the molding material.

Abstract: A method for producing a cooling plate may include the steps of: providing a pressing tool including a die and a stamp, wherein the die and the stamp define a negative shaped profile of the cooling plate to be produced; arranging at least one of a fiber woven fabric and a fiber scrim in the die; at least one of applying and introducing a melt of a thermoplastic plastic on the at least one of the fiber woven fabric and the fiber scrim to form an organic sheet; and shaping the organic sheet into a cooling plate shaped part via pressing the stamp onto the organic sheet arranged in the die.

Abstract: A guide rail for guiding movements of a vehicle window, includes a first structure extending below a beltline of a vehicle door and a second structure extending above the beltline. The second structure includes a bottom wall, a side wall disposed on a first surface of the bottom wall, and an extension part disposed on a second surface of the bottom wall. The second surface is opposite to the first surface. A groove is formed by the bottom wall and the extension part, and has an opening defined by a surface of the extension part and a surface of the bottom wall. A plastic protrusion part is disposed on the surface of the extension part and partially surrounds the groove. The bottom wall is provided with a first opening, two second openings and a third opening. A part of the bottom wall between the two second openings forms a block.

Abstract: A method for molding interior and exterior members of vehicles is provided. By the method, high quality interior and exterior members having surfaces on which general surface shape of genuine leather skin and fine shape such as stitch are formed can be molded by use of a mold.

Abstract: A conveyor component comprises a thermoformable portion chemically bonded to an injection molded base portion. A surface of the thermoformable portion is prepared for bonding. Then an injection moldable material is injected onto the prepared surface to form the injection molded base portion.

Abstract: The present invention is directed to a two-ply absorbent liner for use in a sterilization process and, more particularly, to an absorbent liner having a foam layer and a paper layer for cushioning sterilization trays and surgical instruments in a sterilization pack and providing advantageous moisture absorption functionality during and after completion of a sterilization process. The absorbent liner functions advantageously with steam or ethylene oxide gas as the sterilization agent. The absorbent liner is fabricated from a foam material, preferably a hydrophilic polymeric foam material, e.g., a hydrophilic polyurethane foam flame laminated to paper, preferably medical grade paper. The disclosed liner may be advantageously utilized in sterilizing surgical instruments and in conjunction with sterilizing trays such that potential residual moisture is eliminated from the surface of the instruments or trays and metal surfaces are cushioned.

Abstract: An ultrasonic flowmeter includes a measurement pipe through which a fluid flows, and two ultrasonic transceivers provided on outer side portions of the measurement pipe so as to be spaced apart from each other in an axis direction. In the method of producing the ultrasonic flowmeter, fabricating the measurement pipe in advance is fabricated, and then is set in a mold as an insert. Two transmitting bodies are formed by insert molding on the outer side portions of the measurement pipe so as to be spaced apart from each other in the axis direction, so that the two transmitting bodies are integral with the measurement pipe. The two ultrasonic transceivers are mounted on the two transmitting bodies, respectively.

Abstract: A light emitting component includes a light emitting unit, a molding compound and a wavelength converting layer. The light emitting unit has a forward light emitting surface. The molding compound covers the light emitting unit. The wavelength converting layer is disposed above the molding compound. The wavelength converting layer has a first surface and a second surface opposite to the first surface, wherein the first surface is located between the forward light emitting surface and the second surface, and at least one of the first and second surfaces is non-planar.

Abstract: The disclosure concerns a package (30) comprising a cardboard blank (31), the cardboard blank (31) being shaped as a container with a bottom (31a) and one or more cardboard sidewalls (31b) extending upwardly from the bottom (31a), the package (30) further comprising a molded rim (32) being attached to said one or more cardboard sidewalls (31b), along an interface (I) formed of an upper portion of said one or more cardboard sidewalls (31b) and a lower portion of said molded rim (32), and extending along at least a part of an upper edge of said one or more cardboard sidewalls (31b), characterised in that the rim (32) is extending essentially upright upwardly from said one or more cardboard sidewalls (31b) thereby providing the package (30) with a molded upper sidewall portion. The disclosure also concerns a method and a molding tool.

Abstract: A pneumatic tire assembly includes a pneumatic tire having an inner cavity and an inner surface at least partially defining the inner cavity, a rigid structure for facilitating operation of the tire assembly, and a docking base for securing the rigid structure to the inner surface of the inner cavity. The docking base has been integrally bonded to the inner surface during curing of the pneumatic tire. The docking base has a shape formed by a mold attached to the inner surface of the inner cavity during curing of the pneumatic tire. The mold subsequently is removed thereby resulting in the docking base integrally secured to the inner surface.

Abstract: A method of making a molded article having a curved surface, such as plates or serving trays, and the resulting molded articles. The in-mold label (IML) is a laminated film that includes a backing layer, a printed surface incorporating one or more designs thereon, a protective film layer, and one or more notches each having adjacent edges separated by a gap of predetermined distance and configured to intersect to ensure conformance of the IML to the angled or curved peripheral portion of the article. The article has front and back sides and a central portion bounded by a peripheral portion having a perimeter that is raised on the front side of the article wherein the peripheral portion transitions from the perimeter to the central portion by an angled surface, a curved surface or combinations thereof, with the article including the IML at least peripheral portion of the molded article.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wear's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.

Abstract: A percussion instrument includes: a cylindrical shell portion having an open upper surface side; and a drumhead stretched to be installed on the upper surface side of the shell portion, wherein the drumhead includes: a membrane formed of a membranous material, having a struck head portion configured as a striking face to be struck by a performer and an outer periphery located on an outer circumferential side of the struck head portion; and an annular frame formed of a resin material and having the outer periphery of the membrane fixed thereto, and the drumhead is integrally formed by the membrane and the frame by injection molding.

Abstract: The present invention relates to a method of moulding a component (1) having one or more features (5). At least one fibrous substrate (7) is located in a mould (31, 33). A matrix-forming material (29) is also provided in the mould (31, 33). Heat is applied to melt the matrix-forming material (29) to form a matrix (9) and to integrally mould said one or more features (5).

Abstract: A method of making a molded article having a curved surface, such as plates or serving trays, and the resulting molded articles. The in-mold label (IML) is a laminated film that includes a backing layer, a printed surface incorporating one or more designs thereon, a protective film layer, and one or more notches each having adjacent edges separated by a gap of predetermined distance and configured to intersect to ensure conformance of the IML to the angled or curved peripheral portion of the article. The article has front and back sides and a central portion bounded by a peripheral portion having a perimeter that is raised on the front side of the article wherein the peripheral portion transitions from the perimeter to the central portion by an angled surface, a curved surface or combinations thereof, with the article including the IML at least peripheral portion of the molded article.

Abstract: A pneumatic tire is provided with a carcass layer and a sidewall rubber disposed on an outer side in a tire width direction of the carcass layer. Additionally, the pneumatic tire is provided with a resin coating applied on a predetermined region of a sidewall portion. Additionally, a minimum value of a wall thickness t of a rubber of the sidewall portion in the region applied with the resin coating is in a range of 0.05 mm?t?4.0 mm. Additionally, a thickness of the resin coating is in a range of 20 ?m or more and 300 ?m or less.

Abstract: The present disclosure provides a method for manufacturing a composite sandwich panel with an alveolar core. The alveolar core exhibits a plurality of cells each delimited by at least one wall formed from at least one partition. In particular, a portion of the partition is integrated to a support skin of the composite sandwich panel during a resin molding step.

Abstract: An apparatus for manufacturing product with decorative patterns includes a fixed and a movable mold base, and a decorative film. A fixed mold insert is fitted in the fixed mold base and is provided with a sprue and at least one molding cavity. The movable mold base is movable toward or away from the fixed mold base and includes an ejector pin unit and a movable mold insert, which is provided with at least one material receiving cavity. The decorative film is placed in between the fixed and the movable mold insert to cover the molding cavity and material receiving cavity, and is provided with a material passing opening corresponding to the sprue. A method for manufacturing product with decorative patterns is also disclosed to ensure increased yield rate of injection molded products with varied and precise surface patterns through effective cost control in the manufacturing process.

Abstract: A device includes a first structure with a sheet layer with a plurality of discrete through-holes and a second structure coupled to the first structure. At least a portion of a first surface of the sheet layer of the first structure is exposed from the second structure. A top portion of the sheet layer, including the exposed portion of the first surface of the sheet layer, includes fluorocarbon. The second structure includes a material of a higher surface tension than the top of the sheet layer. A second surface of the sheet layer, opposite to the first surface of the sheet layer, is embedded in the second structure. The second structure extends at least partially into the plurality of discrete through-holes of the first structure.

Abstract: A cover window and a method of manufacturing the cover window include a film layer and a resin layer disposed on the film layer to surround an edge of the film layer.

Abstract: A method for the manufacture of a fiber-reinforced component includes heating a blank of a carbon-fiber-reinforced thermoplastic plastic material to at least a melting temperature of the thermoplastic plastic material; introducing the blank into an at least two-part molding tool; forming the fiber-reinforced component by applying pressure on the blank using the molding tool; and injecting a further thermoplastic plastic material into at least one edge region of the molding tool so as to form an edge seal.

Abstract: A molded article manufacturing apparatus is configured to include a mold clamping device configured to be able to support a die which shapes a sheet-shaped insert member, the die including a fixed die with a gate, and a movable die which is movable relative to the fixed die; an injection device configured to inject a molding material into the die; and boring means configured to form a bore portion, which is continuous with the gate, in the insert member which is inserted into the die that is supported by the mold clamping device.

Abstract: An apparatus, such as one or more keyboard keys, comprises at least one form-in-place component that comprises an injection-molded core and a thermoformed film conformally co-molded over at least a portion of the core, wherein the thermoformed film has its smoother side facing outwardly and away from the injection-molded core. Reversing of the film provides a suitable surface for high-resolution character artwork and appearance finish. The smoother surface also allows for top clear coating having a matte, satin or high-gloss finish as desired.

Abstract: A molded article manufacturing apparatus includes a conveying device configured to convey an insert member in a vertical attitude, and a die including a positioning pin configured to pierce the insert member which has been conveyed by the conveying device.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wearer's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.

Abstract: A method for making an activatable insert, comprising the steps of locating a carrier having at least one hollow columnar projection in an overmolding tool the at least one hollow columnar projection having an intermediate portion and a free end portion, wherein the intermediate portion and the free end portion each have generally the same perimeter dimension; deforming the at least one hollow columnar projection while it is within the overmolding tool to form a permanently deformed projection such that the free end portion of the permanently deformed projection has a perimeter dimension that exceeds the perimeter dimension of the intermediate portion; and overmolding an activatable material onto the carrier so that the activatable material substantially surrounds the deformed projection, and the deformed projection helps to retain the activatable material on the carrier.

Abstract: There is provided a production method that is capable of producing a high-strength fiber-reinforced resin member, wherein the desired orientation is ensured for continuous fibers forming a continuous fiber-reinforced member, as a result of which an appropriate part thereof is reinforced with a continuous fiber-reinforced member that possesses desired physical properties (tensile strength, etc.).

Abstract: A method facilitates fabricating a cellular cushion. The method comprises injecting material into a mold in an injection molding process to form a cushion first layer that includes a plurality of hollow cells that extend outward from the base and are each coupled together in flow communication, coupling a second layer to the first layer, and coupling an injection stem in flow communication to the plurality of hollow cells to enable an operating pressure within the cells to be changed.

Abstract: A method of fabricating a composite vessel encompassing rapid manufacturing that is applicable to composite hydrogen and other gas storage tanks, both for high-pressure cylinders, as well as low-pressure conformal tanks. The process of fabrication includes using a liner, of metal or plastic materials, over which a braided or developed preform is wrapped. The dry fiber wrapped liner is placed in a mold and resin injected into the cavity formed between the liner and the mold outer walls. The liner is flooded with heated and/or cooled pressurized fluid thus enabling complete and independent process control from within the liner for both the resin injection and the cure phases. Fiber placement control is determined through combined biaxial and triaxial braid/preform design, and by wrapping at controlled tension onto the supporting liner. Fiber tension control is further enhanced by the methodology of mold loading whereby tensioning forces are enacted during actual load and close.

Abstract: A mold chase for packaging a semiconductor die includes first and second toothed mold clamps, each having teeth, recesses located between the teeth, and an open cavity located in a center of the first mold clamp. The second mold clamp is in facing arrangement with the first mold clamp and the teeth in the first mold clamp mate with corresponding recesses in the second mold clamp and vice-versa. In an open position a lead frame can be inserted into one of the first or second mold clamps and in a closed position, the teeth and recesses of the first and second mold clamps bend leads of the lead frame into two spaced, planar rows.

Abstract: The decorative sheet for three-dimensional molding includes a thin metal film layer, a surface protection layer, and a base film, at least the thin metal film layer and the surface protection layer being disposed on the base film in this order, in which the surface protection layer consists of a cured material of an ionizing radiation curable resin composition containing a polycarbonate(meth)acrylate and/or an acrylic silicone (meth)acrylate. The decorative sheet for three-dimensional molding, which has excellent moldability, provides a decorative molded article with a metallic style in excellent design and with excellent abrasion resistance.

Abstract: Disclosed herein are methods and systems for the preparation of a co-injection molded multilayer plastic article. Some methods include co-extruding a combined polymeric stream having an interior core stream encased by an inner stream and an outer stream. One or more pulses in a thickness of the interior core stream create portions of an edge of the outer flow stream flowing along different streamlines. A first portion of an outer edge of the interior core stream flows beyond a second portion of the outer edge thereby forming one or more cohesion members that physically interlock the interior layer with the inner layer, with the outer layer or with both. Some embodiments reduce or eliminate a need for addition of an adhesive in the composite stream to prevent delamination of layers of the resulting multilayer plastic article. In some embodiments, cohesion members may be employed to produce a desired cosmetic effect in a resulting article.

Abstract: The device and method of the invention generally relate to a system and method for percutaneous delivery, implantation and securement of an anchor at a target site. The system comprises an anchor having a bridge, a first stabilizer having a crimped state and a deployed state, a second stabilizer having a crimped state and a deployed state, and a positioning arm. The system may further comprise a cannula, pushrod, and sheath. The system permits the deposit of an anchor at a target location in the body by utilizing a controlled amount of force. The anchors and methods are particularly well-suited to implantation within the body of a living animal or human to monitor various physiological conditions.

Abstract: A method and apparatus for forming a grain bin sensor cable including a plurality of mold members defining a mold cavity. A pre-formed cable with wires disposed therein is placed into the mold cavity, heated, and formed into a post-formed cable. The post-formed cable includes a recessed portion and a pair of end caps. Apertures are created within the recessed portion so as to expose a portion of the wires. The end caps are generally cone-shaped and include vertical walls. The post-formed cable is removed from the mold cavity and a sensor package is coupled to the wires exposed in the recessed portion and captured between the vertical walls of the end caps. A housing is coupled about the sensor package.

Abstract: A method for painting a complex or compound curved three-dimensional surface of a portion of an article. The method comprises providing a paint film (24); providing sheet metal (26) having opposite major surfaces; laminating the paint film onto a major surface of the sheet metal to form a painted sheet metal laminate (22) comprising a first portion and a second portion; permanently deforming the first portion of the painted sheet metal laminate into a formed portion of the article having a complex or compound curved three-dimensional shape; applying an initial force for securing the second portion of the painted sheet metal laminate during an initial stage of said permanently deforming step; and applying a later force for securing the second portion of the painted sheet metal laminate during a later stage of said permanently deforming step. The later applied force is greater than the initially applied force.

Abstract: A forming tool assembly and method for forming a cooking element. The forming tool assembly has an upper tool assembly and a lower tool assembly that cooperate to shape the cooking element from an annular cutout.

Abstract: A composite structure, such as a structural member (12), is formed by the steps of knitting a three dimensional pre-form (17) from one or more selected fibers such as natural fibers selected from hemp, cotton, flax, jute and synthetic fibers such as boron aramide fibers, carbon fibers, glass fibers and polymer based fibers, using a three dimensional knitting machine (16). The pre-form (17) has a shape commensurate with that of the structure (12) to be formed. The pre-form (17) is caused to take its three dimensional shape by inflating or otherwise expanding the pre-form such as by injecting a foamable synthetic plastics material into the interior of the pre-form, and thereafter fixing the shape of the shaped fibers to form the composite structure.

Abstract: A method is presented for stably, highly, and efficiently producing a three-dimensional molded article of a fiber-reinforced composite material having a three-dimensional shape, uniform quality, and free from wrinkles by press molding a plurality of prepregs cut out in a predetermined shape and also to a molded article.