Abstract: A multi-component composite block includes a pair of opposed and parallel masonry face panels amalgamated with transverse non-masonry truss-webs or a truss-module including a plurality of joined non-masonry truss-webs. Truss-webs and/or truss-module are delivered within the mold assembly and aligned, retained, and held fast in place by mold apparatuses. Portions of truss-web and/or truss-module unite together with mold apparatuses to shape partitioned residual cavity spaces for the addition of concrete block forming material to form face panels. The truss-web members and/or truss-module have configured elements that integrate with the concrete mass of the face shells providing a permanent amalgamated bond. The assembled multi-component composite block is rigidly stable, durable, structural, lightweight, and thermally efficient.

Abstract: The present invention relates generally to intrinsic injection molding gates and a method of overmolding cordage. More specifically, this disclosure relates to a mold configuration wherein the viscous material is first injected into a distributor collar and then into a plurality of intrinsic injection molding gates with are formed between the injection mold and the cordage to be overmolded.

Abstract: A method for adhering two layers of materials is described. An additional layer of material deposited on one of the layers is used. The additional layer of material is perforated and undercut by etching away one of the layers thereby generating anchor shaped holes. The other layer is then deposited on the additional layer filling the anchor shaped holes therefore, providing adhesion.

Abstract: Systems and methods for securely attaching a screen or mesh to a pre-stressed or precast concrete wall panel are provided. A screen or mesh is embedded in a concrete form when the concrete form is poured. Portions of the concrete form can be stripped and the wall panel can be easily removed from the form without binding on the form itself and without requiring removal of the portion of the form which creates the window opening.

Abstract: One aspect of the present invention provides a fastening strap for used in a foam article.

Abstract: A spindle motor tray adhesive dispensing method and supplementary apparatus is disclosed. The apparatus includes a base block and a pressure block. The base block supports the tray to be processed, having a blind hole for receiving one end of the center axle of the tray and three adhesive troughs around the blind hole. The pressure block pressed on the tray above the base block and axially movable relative to the base block, having a guide hole for receiving the other end of the center axle of the tray. An open space is defined above the base block around the pressure block within which an adhesive dispenser is movable to dispense a polymer adhesive to the through holes on the tray and the adhesive troughs of the base block to form rubber pads at the tray when cured.

Abstract: A three-dimensional molded body, a method for producing a three-dimensional molded body and a method for producing an adhesive bond between a polymer-containing material and a molded body having an inorganic porous framework structure in at least partial areas are described. In all cases the porous structure of the molded body comprising inorganic material is brought in contact with a polymer-containing material which is heated until the heated material enters into a joint connection with the molded body based on adhesive interactions, interfacial interactions, electrostatic interactions or any combination thereof, in which the pore-like voids of the porous structure are filled completely with the polymer-containing material, which stabilizes the molded body so that it has dimensional stability after cooling.

Abstract: A high performance resilient skate wheel (100) including a solid core tire (102) and a hub (104) defining a bearing axis. The solid core tire (102) includes an inner ring (106) and an outer tire material (108) disposed about the inner ring and forming a rolling surface of the wheel. The outer tire material (108) is harder than the inner ring (106). The inner ring (106) has a stepped profile in cross section, defining a middle portion disposed axially between lateral portions of the inner ring, with the middle portion having a greater outer diameter than the lateral portions. Making the solid core skate wheel (100) includes providing a hub assembly having an inner ring (106) with a stepped profile in cross section disposed about a wheel hub (104), and over molding the inner ring with a tire material (108) forming a rolling surface of the wheel.

Abstract: Disclosed is a method for manufacturing a multilayered duplex material article. The method comprises providing a first layer from a non-cast material and a second layer from a cast material wherein the second layer is made from a material with a lower melting point than the first layer. In one embodiment the first layer is a wrought alloy and the second layer is cast onto the first layer.

Abstract: An article for use in various industries including for manufacturing toys, promotional articles, and decorative articles using plastic includes a body (1), a built-in magnet (3) and a receptacle (2) with side arms (21) embedded in the body (1). The receptacle (2) has a base (23), an opening (25) for introducing the magnet (3), and a closure lid (4) for closing the opening (25).

Abstract: A method for manufacturing a co-molded insert part for use in composite, plastic, or metal parts is disclosed. The method comprises the step of providing a three-dimensional molding insert produced by a layer additive manufacturing process. The method further comprises the step of applying a layer material in contact with at least a portion of the molding insert. The method further comprises the step of co-molding the layer material and the molding insert simultaneously to produce a co-molded insert part.

Abstract: The present invention relates to lightweight components of hybrid design, also termed hybrid component or hollow-chamber lightweight component, composed of a parent body which is composed of galvanized iron and which is reinforced by means of thermoplastics and is suitable for the transmission of high mechanical loads.

Abstract: A heat-dissipation unit includes a base, at least one heat pipe, and a locating structure. The base has a first face, on which at least one channel is provided. A coupling section is formed on the first face at joints between the at least one channel and the first face. The heat pipe is set in the channel, and the locating structure is correspondingly fitted in the coupling section. In a method of manufacturing the heat-dissipation unit, the locating structure is molded between the at least one heat pipe and the base through a mechanical process, so that the at least one heat pipe is firmly held to the base in a highly efficient assembling manner with largely reduced time and labor to thereby enable reduced manufacturing cost.

Abstract: An exhaust module made of a thermoplastic material which is connected to a fascia or bumper of a vehicle. In one embodiment, the hybrid fascia mounted exhaust tip assembly includes a bracket. The bracket has a large diameter portion which surrounds, but is not in contact with, an exhaust pipe. The exhaust pipe is free to move around as a result of the vehicle traveling over bumps in the road and around turns. The bracket also has a small diameter portion which is connected to the large diameter portion. A ring tip has a portion that slides onto a bezel portion of the small diameter portion.

Abstract: A dispenser for dispensing a liquid onto a substrate includes a dispenser body having an output and a reservoir in fluid communication with the output, the reservoir being defined by a wall and adapted to hold a supply of liquid to be dispensed. A piston is disposed in the reservoir and adapted to pressurize the liquid so that an amount of liquid is dispensed from the output of the dispenser. The piston includes a base portion having an outer periphery and having a first hardness, and a skirt portion integrally molded to the outer periphery of the base portion and having a second hardness lower than the first hardness. A two-shot molding operation may be used to form the piston with the base portion being, for example, formed in the first shot of the molding operation and the skirt portion being formed in the second shot of the molding operation.

Abstract: Manufacturing a working portion and a joined portion through the same processing method provides a dental root canal treatment instrument allowing a simplified manufacturing process. A metal, rod-like main frame 11 includes a working portion 11a having a tapered point to be inserted in a root canal during use, and a joined portion 11b buried within a handle 12, continuing to the end on the wide side of the working portion. The working portion and the joined portion are formed through the same processing method. Injection of a synthetic resin to cover the joined portion 11b prepares the handle 12, thereby forming a dental root canal treatment instrument 10. The joined portion has at least one concave portion or convex portion in order to reinforce the joint with the handle.

Abstract: The present invention relates to methods for making cross-linked oxidation-resistant polymeric materials and preventing or minimizing in vivo elution of antioxidant from the antioxidant-containing polymeric materials. The invention also provides methods of doping polymeric materials with a spatial control of cross-linking and antioxidant distribution, for example, vitamin E (?-Tocopherol), and methods for extraction/elution of antioxidants, for example, vitamin E (?-tocopherol), from surface regions of antioxidant-containing polymeric materials, and materials used therewith also are provided.

Abstract: A method for producing an implant including the following steps is provided:-providing a core element having a first material;-providing a negative mold of the implant;-inserting the core element and at least one anchoring element made of a second material into the negative mold, wherein the second material is thermoplastic,-closing the negative mold and applying an elevated deformation temperature, wherein at the deformation temperature the second material is plastically deformable, viscous, or liquid and the first material is solid,-cooling the negative mold together with the core element and the anchoring element, and-removing the resulting implant from the core element and the anchoring element from the negative mold.

Abstract: To form gaskets on both sides of a base material (5) without burrs, a first cavity (14) formed between the base material (5) and a first split mold (11) to have a molding material-supplying gate (11b) and a second cavity (15) formed between the base material (5) and a second split mold (12) communicate through a first communicating hole (51) provided in the base material (5), and there are formed in the first split mold (11) a first air vent hole (11c) open to a confluent portion of a molding material in the first cavity (14) and a second air vent hole (11d) which is positioned at and open to a second communicating hole (52) provided in the base material (5) at a confluent portion of the molding material in the second cavity (15), so as to be away from the surface of the base material (5).

Abstract: A container provides sealed storage for contents. The container includes a composite top member formed of a panel and a frame. The panel includes an opening for providing access to the contents of the package. The frame includes a closure member that is molded in an open position, and which can be moved to a closed position for closing the opening in the panel. The container is formed of a container body in the form of a tubular member formed to a desired shape. The container body is closed using the top member that closes a top opening of the container body, and a bottom member that closes a bottom opening of the container body.

Abstract: A flush valve diaphragm of a flush valve includes a body having a segmented insert within a flexible body portion and a central passageway. The body further includes a peripheral sealing portion with the flexible body portion within the peripheral sealing portion. The peripheral sealing portion can include an integral filter, an exit chamber and a bypass arrangement, such that water flowing through the filter flows through the bypass arrangement. The integral filter version will retard clogging of the bypass arrangement. The segmented insert includes a plurality of trapezoidal members with outward protrusions. The plurality of trapezoidal members are connected to each other on their outermost edge by a runner.

Abstract: A method for manufacturing sintered magnet poles is described. The mold is filled with a vitrifiable base material powder and closed with a plate. A magnetic field aligns the powder and a plate pressed onto the powder establishes a compact that holds the alignment in place. The compact is sintered to form a sintered magnet pole. The mold forms a protective cover of the sintered magnet pole and the plate forms a base plate of a magnet pole piece. Furthermore, a magnet pole piece is provided which has a magnet pole and a base plate which is fixed to a protective cover so that the base plate and the protective cover surround the magnet pole. The base plate and/or the protective cover of the magnet pole piece has at least one element that provides a geometrical locking of the magnet pole to the base plate and/or the protective cover.

Abstract: Methods and apparatus for applying internal features or complex mechanical structures to a surface of a metal part are disclosed. According to one aspect of the present invention, a method for creating an assembly that includes a substrate and a molded piece involves obtaining the substrate, and forming at least one binding feature on a surface of the substrate. The method also includes molding on a surface of the binding feature and the surface of the substrate. Molding on the surface of the binding feature and the surface of the substrate mechanically binds the molded piece to the substrate.

Abstract: The method of an embodiment of the present invention comprises the following steps: (A) filling a melted thermoplastic material for a first time; (B) closing the forming mold and blowing air into the forming mold; (C) opening the first forming mold and removing the chair legs; (D) placing at least two of the chair legs into a second forming mold; (E) filling the melted thermoplastic material for a second time; and (F) closing the second forming mold and blowing air into the second forming mold.

Abstract: Furniture article with integrated padded seat, and method and system for manufacturing same. An apparatus comprises: a furniture article having integrated thereon a padded seat; wherein the furniture article is formed by injection molding of one or more raw plastic materials; wherein the padded seat is formed by injection molding of one or more raw plastic materials.

Abstract: A method for adhering two layers of materials is described. An additional layer of material deposited on one of the layers is used. The additional layer of material is perforated and undercut by etching away one of the layers thereby generating anchor shaped holes. The other layer is then deposited on the additional layer filling the anchor shaped holes therefore, providing adhesion.

Abstract: A composite of a metal and a resin, in which a shaped metal and a shaped thermoplastic resin are integrally joined by injection molding, and in which the perpendicular precision of the thermoplastic shaped body with respect to the shaped metal is improved, as well as a method for manufacturing the composite. A composite 40 of a metal and a resin is composed of a shaped metal 20 and a shaped thermoplastic resin that is integrally joined to this shaped metal 20 by injection molding. The shaped thermoplastic resin comprises a seat 42 and a boss 41 that protrudes from the seat 42. A runner 43 is provided which communicates with the seat 42 via two sprues and through which a molten thermoplastic resin that has been injected through an injection gate 45 flows into the boss 41 and the thermoplastic resin injected through the injection gate 45 flows through the sprues 47 to opposite locations of the boss 41 substantially uniformly, thereby filling the locations.

Abstract: A pressure control valve assembly including a valve body with a valving cavity, a metal insert, a member and ball, a plastic internal ball guide, and a plug. The metal insert, which is received within the valving cavity, includes an exhaust port, a pressure control port, a supply port, and a plug-receiving end. The plastic internal ball guide is included within a portion of the metal insert. The member extends within a portion of the insert and is movable with respect to the exhaust port, the member moving a ball with respect to a supply port. In an embodiment, a plug is received within the plug-receiving end of the insert. A method for making a valve body for a valve assembly is also disclosed.

Abstract: A tapped insert to be insert moulded comprises a shank provided at its axial ends with flanges delineating two axially opposite heads of the insert. The shank is provided with an internally threaded axial section to form a tapping. Means for blocking the insert in rotation after insert moulding and means for blocking the insert axially in translation after insert moulding are arranged on the outside of the shank. The shank comprises at least one fusible area of greater axial deformability located between the threaded axial section and one of the heads. The fusible area is configured to deform under a predefined axial compressive force applied to the heads without causing deformation of the threaded axial section. The invention also relates to a method for insert moulding such an insert.

Abstract: An electric motor comprising an annular stator core, a resin molding the stator core, a casing member housing the stator core, wherein the casing member has an opening, and the resin is filled into the opening.

Abstract: A ventilation filter part 19 including a support body 27 and a ventilation filter 25 fixed to the support body 27 is disposed in a concave portion 44c in a stationary die 44. A movable die 40 is brought into close proximity to the stationary die 44 and these dies are clamped together. Resin is injected into a cavity CV defined therebetween as a result of the clamping to make the injected resin and the ventilation filter part 19 into one piece. A housing upper portion 13 (housing part) formed of the ventilation filter part 19 and the injected resin is thus molded.

Abstract: A cowl louver sealing structure that is capable of being positioned between a cowl louver and a hood of a vehicle may include an elastic sealing member capable of closing a space between an inner surface of the hood and the cowl louver. The sealing member is directly attached to the cowl louver.

Abstract: A method for producing a basin (1) integrated in a work plane, called the receiving plane (2), having an upper surface (2a) and a lower surface (2b), according to which method the receiving plane is pierced right through and an opening (3) adapted to receive the basin is formed, this receiving plane is installed in a mould (10) and the basin is moulded by injecting synthetic material directly onto the edge (3a) of the opening of the receiving plane. A receiving plane suitable for carrying out the method and a monobloc plane/basin assembly thus obtained are also described.

Abstract: A method for manufacturing molded flexible plastic skins (9, 24, 27, 34) differing in their shape from each other, each skin being molded against a mold surface (2) of a mold (1), comprises the steps: —providing a mold surface (2) matching the shape of the skin to be molded by using a first mold surface provided by the mold itself or by altering the first mold surface by placing one or more mold inserts covering only a part of the first mold surface onto said mold surface and thereby providing an alternative second mold surface, —applying a plastic compound to be brought to shape by the mold surface (2) provided, —bringing to shape the plastic compound applied to the mold surface (2), and —demolding the molded skin (9) from the effective mold surface (2).

Abstract: A container provides sealed storage for contents. The container includes a composite top member formed of a panel and a frame. The panel includes an opening for providing access to the contents of the package. The frame includes a closure member that is molded in an open position, and which can be moved to a closed position for closing the opening in the panel. The container is formed of a container body in the form of a tubular member formed to a desired shape. The container body is closed using the top member that closes a top opening of the container body, and a bottom member that closes a bottom opening of the container body.

Abstract: A valve case, which is a metal component, and an outer shell portion of a cylinder head cover, which is a resin component, are joined together through a seal material. First, a recess formed in the valve case is filled with a seal material in a liquid form. A skin layer is then formed by curing the surface of the seal material. Subsequently, the outer shell portion is formed by supplying a synthetic resin material onto the valve case in such a manner as to cover the skin layer, which is provided on the surface of a non-cured portion of the seal material. At this stage, the skin layer is broken by supply pressure of the synthetic resin material and thus the synthetic resin material and the non-cured portion of the seal material are joined together as an integral body.

Abstract: Golf balls and a system for finding golf balls and methods for making golf balls and methods for using such balls. In the case of one exemplary golf ball, the ball includes a shell and a core material which is encased in the shell and a tag which is disposed within the core material and which has at least one perforation. The tag includes a diode and an antenna which are coupled together. Another exemplary golf ball includes a shell and a core material which is encased within the shell and a tag which is within the core material and which includes an electrical element which is coupled to an antenna; the tag is detectable over a range of at least 20 feet from a handheld device, and the golf ball has high durability and substantially complies with the golf ball specifications of the United States Golf Association.

Abstract: The present invention relates to lightweight components of hybrid design, also termed hybrid component or hollow-chamber lightweight component, composed of a parent body which is composed of surface-pretreated aluminium and which is reinforced by means of thermoplastics and is suitable for the transmission of high mechanical loads, where particular flow aids are added to the thermoplastic in order to improve its physical properties.

Abstract: A hose for use in bio-pharmaceutical applications includes an innermost tubular layer made from a fluoropolymer material. The tubular layer has an inner, relatively smooth and pure surface that defines an opening for transfer of various media. A layer of silicone is disposed next to an outer surface of the innermost tubular layer through use of, for example, an extrusion method. The outer surface of the tubular layer may first be modified by various treatments or chemicals to facilitate the adhesion of the silicone layer thereto. The silicone material may be solid or foamed. A reinforcement layer may be disposed adjacent to an outer surface of the silicone layer. The reinforcement layer may be formed of a wire braid having gaps. An outer jacket of silicone may be attached to the reinforcement layer and to the inner silicone layer through the gaps in the reinforcement layer.

Abstract: The invention relates to a plastic hollow part (1) and to a method for the manufacture of a plastic hollow part, wherein plastic material is introduced into a molding tool by means of a blowing or injection molding process, forming a hollow connection contour (10) and the plastic is formed into a hollow part (1), wherein a support ring (4) is molded into the area of the connection contour (10).

Abstract: The invention relates to a method for the production of a molded part which comprises a base part consisting of a plurality of layers and a thermoplastic or duroplastic synthetic material bonded therewith, the bond of the base part with the thermoplastic or duroplastic synthetic material being formed such that the thermoplastic or duroplastic synthetic material is deformed under a pressure to become flowable, or that it is introduced already liquefied under pressure and forms a bond with the base part. According to the invention, the production of the base part and the production of the bond of the thermoplastic or duroplastic synthetic material with the base part is carried out in the same die.

Abstract: A facing element for at least partially covering a structure. The facing element has at least one pair of first and second rigid engagement connectors affixed to a rear surface of the facing element. Each of the first and second engagement connectors forms first and second apertures between the connectors and the rear surface of the facing element. The first and second apertures are coaxially located. The facing element also has at least one joining bar joining the first and second engagement connectors. The top portion of the facing element is hung to the structure by means of the first engagement connector. Contact of the bottom portion of the facing element with the structure is offset by the second engagement connector. A method for fabricating such a facing element is also disclosed.

Abstract: A surface-reinforced article includes a core assembly (12) comprising a foam core (20) with a surface region (22) that includes fine fibers, and an outer reinforcing covering (14) which includes thicker fibers in a resin (30). The fine fibers includes coupling fibers (100) with outer ends (106) embedded in the resin. After the core assembly is molded, the spacers are removed, the core assembly is wrapped in the outer fibrous material, and the wrapped core assembly (120) is placed in the second mold cavity that is formed by the original mold but without the spacers.

Abstract: A bowling pin including a body having a head, a neck, a ball line portion, and a base all integrally formed of a synthetic material. The body includes a hollow area and a longitudinal axis of the hollow area extends generally perpendicularly to a substantially planar bottom surface of the base. A method of manufacturing a bowling pin includes providing a mold shell having a mold cavity shaped substantially as a bowling pin, disposing a mandrel inside a mold cavity, introducing material into the mold cavity, cooling the material inside the mold cavity, removing the mandrel from the mold cavity, removing the material from the mold cavity, and cooling the material outside the mold cavity.

Abstract: A microporous polyethylene membrane having well-balanced permeability, mechanical properties, heat shrinkage resistance, compression resistance, electrolytic solution absorbability, shutdown properties and meltdown properties, with an average pore diameter changing in a thickness direction is produced by melt-blending a polyethylene resin and a membrane-forming solvent to prepare a solution A having a resin concentration of 25 to 50% by mass and a solution B having a resin concentration of 10 to 30% by mass, the resin concentration in the solution A being higher than that in the solution B, (a) simultaneously extruding the resin solutions A and B through a die, cooling the resultant extrudate to provide a gel-like sheet in which the resin solutions A and B are laminated, and removing the membrane-forming solvent from the gel-like sheet, or (b) extruding the resin solutions A and B through separate dies, removing the membrane-forming solvent from the resultant gel-like sheets A and B to form microporous polyet

Abstract: A method of encasing a magnet to isolate the magnet from the environment is provided. The method includes introducing a magnet to a housing having at least one passage capable of passing a fluid from the environment to the magnet, introducing a hardenable fluid, for example, a resin, to the passage to obstruct the passage, and solidifying the hardenable fluid in the passage to provide a solid obstruction to the passage to isolate the magnet from environmental fluids. The housing may be provided as two mating housings and the passage may be provided by the mating surfaces between the two housings. An encased magnet is also disclosed. The encased magnet may be used in any environment that may be damaging to the magnet, for example, in surgical or prosthetic applications.

Abstract: A method of making a compressible elastomeric pad from a preselected polymer material includes the steps of providing a preform including a substantially solid body having a predetermined cross-section disposed normal to a central axis of the preform and a pair of axial ends, each having a substantially flat surface disposed normal to the central axis and a central socket formed within at least one substantially flat surface. Next, providing a pair of forming plates, at least one of the pair of forming plates having a raised annular ring and an axially aligned cavity provided on one surface thereof. Then, positioning the preform between the pair of forming plates and axially aligning the exterior peripheral edge of the annular ring with a peripheral edge of a respective central socket. Finally, forming the pad and removing the pad from engagement with the pair of forming plates.

Abstract: A flange for a fuel pump module and a manufacturing method thereof, in which the passage communicating a first valve seat with a second valve seat in the flange can be easily and simply formed by inserting a passage forming piece in a mold without requiring an additional process during an injection-molding process of manufacturing the flange.

Abstract: Described herein are helmets comprising at least one surface reinforcing component. In some embodiments the surface reinforcing component comprises at least one anchoring feature embedded in a structural feature of the helmet, such as a force absorbing element. In other embodiments, the surface reinforcing component comprises fasteners configured to mate with a respective fastener on a shell of the helmet.

Abstract: A food container in the form of a paper cup having a top edge and a plastic rim structure which is injection molded to the edge so as to seal the edge and be firmly be adhered thereto. The rim structure exhibits a flat annular upper surface to which a heat sealable closure made of metal foil with heat sealable plastic underlayer can be attached after filling the container with a suitable food product.