Abstract: A plastic overmold aluminum extrusion including at least one plastic overmold and aluminum extrusion. The aluminum extrusion is formed with sufficient cross sectional properties and features such as an internal web to help prevent undesirable collapses under injection or compression molding pressures. This improves part geometry and strength while minimizing weight. A plurality of protrusions and/or local deformations on an outer wall of the extrusion can be used to create strong mechanical interface to the plastic. Localized deformations can result from a combination of the applied plastic pressure under injection or compression molding pressures and the proximity of outer gaps of the internal web structure. A process of making the plastic overmold aluminum extrusion includes inserting at least one aluminum extrusion into a mold without mandrels and delivering plastic forming the plastic overmold.

Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: This disclosure includes embodiments of vascular prosthetic assemblies (e.g., heart valves) and methods for using (e.g., percutaneously) and manufacturing (e.g., overmolding) the assemblies. In one embodiment, a vascular prosthetic assembly comprises a frame and a cellulose-based body coupled to the frame, wherein the frame is configured to be altered from an expanded configuration to a collapsed configuration. The frame can be biased toward the expanded configuration, and the assembly can be configured for placement within a catheter when the frame is in the collapsed configuration. In the embodiment shown, the frame can comprise any number of biocompatible materials, including, but not limited to, nitinol. Stainless steel, or cobalt chromium.

Abstract: A fender bracket includes a composite structure having a first flange to operatively connect to a fender, a second flange to operatively connect to a vehicle body structure, and a web connecting the first flange and the second flange. At least one actuator is positioned in at least a portion of the web. The at least one actuator is selected from a piezoelectric actuator, an active material actuator, and a pyrotechnic actuator. The at least one actuator is to cause a fracture or buckling of the web in response to an activation signal.

Abstract: A non-compliant medical balloon may be changed from a deflated state to an inflated state by increasing the internal pressure within the balloon. The balloon comprises a balloon layer having an outer surface, the balloon layer including a base layer, a first reinforcing layer and a second reinforcing layer. The base layer is formed of a polymer material. The first reinforcing layer is one of either a plurality of discrete inelastic fibers oriented substantially parallel to the long axis of the balloon and a first layer of textile fabric material, the textile fabric material being one of a woven, knitted, braided and non-woven fabric. The second reinforcing layer is one of either at least one inelastic fiber wrapped around the circumference of the balloon substantially transverse to the long axis of the balloon and a second layer of textile fabric material, the textile fabric material being one of a woven, knitted, braided and non-woven fabric.

Abstract: A molding apparatus includes a mold having a long cavity; a pinching member that holds a long metal plate having a pair of longitudinal ends, a pair of lateral ends and a pair of surfaces forming a plate shape by pinching the long metal member, the long metal plate being inserted into the cavity such that the longitudinal direction of the long metal plate is directed to a longitudinal direction of the cavity and the long metal plate is positioned at a position offset from a center of the cross-section of the circumferential surface; and an inlet for pouring a resin material into a space defined between the mold and the pinching member, wherein a shape of the space is such that the amounts of the resin material to be poured around the each side of the pair of surfaces of the long metal plate are equivalent.

Abstract: A component is described as including a base part, a sealing element, and an extrusion coat, which extends at least partially around the base part and at least partially around the sealing element, the extrusion coat keeping the sealing element in an elastically deformed state.

Abstract: A unitary two component article for personal hygiene, such as a toothbrush, wherein the same is formed by injection molding of two differing plastic materials. The plastics do not adhesively or chemically bond to each other. The two differing plastic parts of the toothbrush are mechanically connected, such as by interfitting portions of the two plastic components or by shrinking one plastic component about the other.

Abstract: A manufacturing method and structure of having a porcelain or glass product formed integrally with a label in a mold includes a male mold, a first female mold and a second female mold. After the first female mold is combined with the male mold, plastics is injected to form a soft mold sleeve on the male mold and then a porcelain or glass product is fitted on the soft mold sleeve. After the second female mold is combined with the male mold, plastics is injected to form a plastic layer on the outer surface of the product and then, a radio frequency identification chip is provided between the product and the plastic layer or a label is positioned in the mold cavity of the second female mold, which is combined with the male mold. Then plastic is injected to form a plastic layer covered on the surface of the product and combined with the label integrally.

Abstract: A prefabricated wall panel has a precast body including at least one decorative design element. In addition, the wall panel includes a mounting element having a first end embedded in the precast body and a second end projecting from the precast body. A groove is formed between the precast body and the second end of the mounting element along a first edge of the precast body. A tongue is formed along a second edge of the precast body opposite the first edge. The tongue and groove cooperate to allow prefabricated wall panels to be more easily installed on a support substrate.

Abstract: The present invention relates to a method of fabricating a painted substrate (30) using powder paint (21), said substrate being electrically insulating, during which method the following steps are performed in succession: a) a treatment coating (10) is placed on a mold (1), said treatment coating (10) including at least one preparation layer (11, 12) based on an unmolding agent (15, 15?) in contact with said mold (1); b) said treatment coating (10) is electrostatically covered with powder paint (21) in such a manner that said powder paint (21) is attracted towards said mold (1) and is held against the treatment coating (10); c) said powder paint (21) is transformed at least in part in order to obtain a sheet (20) of powder paint (21); and d) said substrate (30) is prepared on said sheet (20) in order to obtain said painted substrate.

Abstract: A hybrid bumper beam for a vehicle includes a beam body formed of a resin group material, and a reinforcement injection molded with the beam body as one unit in a state the reinforcement is inserted in the beam body in a length direction of the beam body and opposing ends of the reinforcement are exposed to an outside of the beam body for fastening to stays, respectively.

Abstract: A decorative moulding and a method for the production thereof. The decorative moulded article has at least one injection-moulded main body made of thermoplastic material; with a deep 3D surface structure on a visible surface and a cover layer of transparent plastic applied at least to the visible surface. The main body has at least one layer on the visible surface, said layer containing platelet-shaped effect pigments and said platelet-shaped effect pigments being mainly oriented in parallel to the surface of the visible surface of the main body.

Abstract: A process for producing a multifunctional functional support in which operating elements or display elements are arranged. The process includes flexible transparent plastic film supplied from a roll; the flat plastic film is placed into an injection mold, and is backmolded to form a rigid support structure-on a first side, wherein in the region of the operating elements or display elements it remains exposed in the form of at least two clearances; on the second side the plastic film is flooded in the same injection mold with a transparent curing casting compound in an RIM process to form a transparent surface layer, membrane regions that are flexible at least in places being formed in the region of the clearances; operating elements or display elements are placed into the clearances and joined to the plastic support.

Abstract: A ridged paper ejection roller according to the present invention conveys a paper sheet in cooperation with a plurality of star wheels disposed apart from each other in a width direction of the paper sheet, and includes a rigid main shaft body and a resin body coated on the main shaft body. The resin body integrally includes a plurality of large diameter-regions that work in conjunction with the respective star wheels to hold therebetween and convey the paper sheet, and small-diameter regions other than the large-diameter regions.

Abstract: A filter element for filtering a fluid, in particular a urea solution, has an end disk provided with an opening. A filter medium is provided that closes off the opening and enables flow of the fluid between a clean side and a raw side of the filter element.

Abstract: A molded article produced by molding a coating solution that contains a polycarbonate resin represented by the following formula (1) has excellent transparency, good water repellency and oil repellency, a lower friction coefficient and excellent surface lubricity, having a capability of improving abrasion resistance. In the formula (1), Rf represents a perfluoroalkyl group having 5 or more carbon atoms and 11 or more fluorine atoms or a perfluoroalkyl group having a specific structure; and W represents a divalent group including therein a specific structural unit.

Abstract: The present invention relates to the fabrication of multichannel nerve conduits for use in the repair of nerve injury. In particular, the invention relates to collagen multichannel nerve conduits which are suitable for use in repair of peripheral nerves.

Abstract: A molded product including a film bonded to a resin frame is produced by a method including: 1) reinforcing the film with a solvent-soluble or solvent-disintegrable reinforcing layer; 2) inserting the reinforced film in an injection mold; 3) feeding a resin to the mold to attach a frame body to the reinforced film while injection molding the resin frame; and 4) treating the resulting injection molded product with a solvent to remove the reinforcing layer. This production process can establish a technique capable of bonding (integrally molding) the film solely to the frame body, regardless of the size of the film. The film may preferably be an expanded porous polytetrafluoroethylene film, and the moisture-permeable resin may preferably be combined with the expanded porous polytetrafluoroethylene film.

Abstract: A pipe sealing gasket is shown which is designed to be received within a raceway provided within a socket end of a female bell plastic pipe end which is assembled with a mating male pipe end to form a plastic pipe joint. The raceway in the female bell plastic pipe end is preformed during manufacture and the gasket is installed thereafter. The gasket has a rubber body portion which is reinforced by a hard plastic band formed as a series of integral, spaced wedges which are interconnected by a flexible ribbon. The hard plastic band acts to prevent extrusion of the gasket during a variety of pressure conditions as well as preventing displacement during field assembly.

Abstract: A pipe sealing gasket is shown which is designed to be received within a raceway provided within a socket end of a female bell plastic pipe end which is assembled with a mating male pipe end to form a plastic pipe joint. The raceway is preformed about the gasket during the pipe belling operation. The gasket has a rubber body portion which is reinforced by a hard plastic band formed as a series of integral, spaced wedges which are interconnected by a flexible ribbon. The hard plastic band acts to prevent extrusion of the gasket during a variety of pressure conditions as well as preventing displacement during field assembly.

Abstract: Disclosed is an image formation method comprising, in sequence, an image layer formation step of forming an image layer by discharging at least one radiation curable inkjet colored ink composition onto a recording medium, and a clear layer formation step of forming a clear layer by discharging a radiation curable inkjet clear ink composition onto the image layer, the radiation curable inkjet colored ink composition comprising a monofunctional polymerizable compound in an amount of at least 50 mass % of polymerizable compounds, the radiation curable inkjet clear ink composition comprising a polyfunctional polymerizable compound in an amount of at least 50 mass % of the polymerizable compounds, and in the clear layer formation step the radiation curable inkjet clear ink composition being dispersed above the image layer to thus form a non-continuous clear layer.

Abstract: A leaf spring for a motor vehicle is made from a fiber composite component including individual fibers in form of at least two textile layers stacked on top of each other and a matrix made of a duroplastic or thermoplastic resin surrounding the fibers. The resin is hardened in a mold tool by applying pressure and heat. The stacked textile layers are formed inside a mold tool and fixed by a dry binder applied to at least one of the textile layers to form a dry preform. A fiber composite blank is stamped from the preform and subsequently infiltrated with the resin in a RTM cavity and hardened. The binder applied in dry form may only be arranged in certain areas of the textile layers.

Abstract: An energy-absorbing support structure has an absorbing body including a fiber-reinforced plastics material. The latter is arranged between a support structure abutment component and a support structure impact-absorbing component. The absorbing body absorbs energy by deforming from a starting state into a deformed deformation state based on an impact-induced relative displacement of the support structure components, the energy being introduced into the support structure by an impact. The absorbing body is configured as a body which has already been predeformed in the starting state by energy absorption compared to an original state. During production of the support structure, the absorbing body is firstly produced in the original state, the latter is then predeformed into the starting state and finally the absorbing body is connected to the support structure components. The result is a support structure which absorbs energy in a predictable and defined manner upon an impact-induced introduction of energy.

Abstract: A window for a display device, the window including a polymeric substrate, a polymeric layer disposed on a side of the polymeric substrate, and a binder layer interposed between the polymeric substrate and the polymer layer, wherein the binder layer includes a binder and a blue colorant.

Abstract: The present invention relates to the field of fuel cell technology and, more particularly, relates to an integrated gas diffusion layer with a sealing function and a method of making the same. The integrated gas diffusion layer includes a gas diffusion member and a sealing member having fuel inlet and outlet openings, oxidant inlet and outlet openings, and coolant inlet and outlet openings. The sealing member is sized to substantially cover the peripheral portion of the gas diffusion member. The sealing member and the gas diffusion member are integrally injection molded or adhered together by adhesive bonding.

Abstract: The invention relates to a wear-resistant lining element which is intended for a surface subjected to wear and which has an outwardly directed surface, over which material in the form of pieces or particles, such as crushed ore and crushed rock material, is intended to move. The wear-resistant lining element comprises elastomeric material, and is characterized in that it has a metal profile at least partly embedded along an edge of the wear-resistant lining element by vulcanization or hardening. The invention also relates to a wear-resistant lining, a truck haul body and a method for manufacturing a wear-resistant lining element.

Abstract: A window for a display device includes a polymer resin layer including a polymer resin having a tensile elongation at break point of no less than about 20% and a tensile modulus of no less than about 2.1 GPa and a light transmittance film disposed on at least one side of the polymer resin layer.

Abstract: In an injection mould, a plastic injection-moulded product is manufactured. The plastic injection-moulded product comprises a tubular body, a neck part and a head part. The injection mould comprises three mould parts, which are displaceable with respect to each other between a closed position and an open position. The first mould part comprises a first mould cavity for producing the neck part and the head part. The second mould part comprises a second mould cavity for producing the tubular body. The third mould part comprises a core body. In the open position, a neck label is arranged in the first mould cavity of the first mould part and a peripheral label is arranged in the second mould part. Subsequently, the mould parts are moved to the closed position to form a closed mould cavity. By supplying plastic, the plastic injection-moulded product is produced. The labels are integrally formed in the plastic injection-moulded product (“in-mould labelling”).

Abstract: A system for retaining a magnet in a cochlear implant, comprising a retainer embedded within an encapsulant of the cochlear implant, and a magnet case engaged with the retainer. A retainer for retaining a magnet within a cochlear implant comprising a number of first fasteners that couple with a number of corresponding second fasteners of a magnet case hermetically sealing the magnet, and a number of supports embedded within an encapsulant of the cochlear implant.

Abstract: An airway device for human or animal use comprising an airway tube having a distal end and a proximal end, the distal end of which is surrounded by a laryngeal cuff, adapted to fit anatomically over the laryngeal structure of a patient, wherein the device optionally further comprises a buccal cavity stabiliser located on or around the airway tube between the laryngeal cuff and the proximal end of the tube, said buccal cavity stabiliser being adapted to nest with the anterior aspect of the patient's tongue, the size, shape and configuration of the buccal stabiliser being adapted to prevent rotational or side-to-side movement of the airway device in use.

Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed therefrom, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to mold an upper portion that attaches to the lining during the molding process. In the finished footwear product, the molded upper portion has a molded foot portion that extends around the wearer's foot and an upwardly-extending molded portion that covers a part of the lining while leaving another part of the lining uncovered.

Abstract: The invention describes a lid for a container comprising an edge region (2) for sealing and permanent connection to a container body comprising a body portion and a bottom, and a substantially flat central region as a panel or lid surface (3), on which at least one projecting pin-like or post-like guide element (7?, 7?, 8) is formed extending from the panel (3) towards one side or the other substantially parallel to an axis (9) perpendicular to the lid surface. The posts can guide additional elements which are intended to form a functional unit with the lid.

Abstract: A fluid guiding assembly for a drug delivery device is presented having a first member, a cover part adjacently disposed to the first member and being in non-bonded surface contact with a surface portion of the first member thereby forming an interface area, at least one channel structure extending along the interface area of first member and cover part and being formed by at least one recess in either the first member and/or in the cover part, and a second member being in contact with the cover part and being bonded to the first member by way of injection moulding to fix the cover part relative to the first member.

Abstract: A machine and method to produce structural elements for the building trade made of cement material with one or more inserts made of polymer material. The machine comprises at least a molding member, a loading unit for loading the inserts and a depositing member to deposit the cement material. The molding member is open at the upper part and the loading unit and the depositing member are selectively positionable above the molding member in order to load and deposit from above, respectively, the inserts and the cement material into the molding member, in order to achieve the structural elements.

Abstract: A cold formed metal stud is provided for commercial and residential construction applications. The metal stud of the present invention is suitable for use in both composite and non-composite applications. The metal stud of the present invention includes an intermediate web, a first flange and a second flange. Each of the intermediate web, first flange and second flange can include a number of different features that can enhance the structural and heat transfer characteristics of the metal stud.

Abstract: A waterproof connector has: at least one conductive contact; a metal shell interior of which the contact is disposed; and a housing made of an insulating resin material such that the housing fixes the contact and the shell to form an integral structure, the shell has an insertion port into which a counterpart connector is inserted on one side, and the housing is formed such that the shell is exposed at the outer circumference of and at the vicinity of the insertion port over a predetermined width in the length direction of the shell to form an outer circumferential exposure portion, and the outer circumferential exposure portion of the shell is disposed with a waterproof portion made of an elastic material.

Abstract: An access device provides needleless access to patient fluid lines such as intravascular catheters. A septum assembly of the access device is formed from a frame integrally molded with a septum and provides access for a tubular portion, such as a male luer taper of a syringe, of a medical device. The frame of the septum assembly is bonded to the housing of the device, which minimizes axial and rotational movement between the septum and the housing, so that the access device properly operates through multiple uses.

Abstract: Methods for making golf balls having a cover made from polyurea and polyurethane compositions are provided. The methods for making the polyurea and polyurethane composition involve preparing an amine-terminated or hydroxyl-terminated first prepolymer by reacting a first isocyanate compound with a stoichiometric excess of polyamine or polyol (depending on the type of prepolymer desired). The first prepolymer is then reacted with a stoichiometric excess of a second isocyanate compound to form an isocyanate-terminated second prepolymer. The second prepolymer is then reacted with a chain extender.

Abstract: In the present invention a highly reliability and waterproof glass integrally molded product is manufactured by glass insert molding.

Abstract: A method for building a three-dimensional object containing an identification-tag insert, the method comprising performing a build operation to form layers of the three-dimensional object using a layer-based additive technique, placing the identification-tag insert on at least a portion of the layers during the build operation, and reading information from the identification-tag insert.

Abstract: Provided is a PAS resin composition with which molded articles having excellent high- and low-temperature impact properties can be obtained and which can be highly inhibited from leaving mold deposits when molded and is suitable for use in insert molding. Also provided is an insert-molded article obtained using the resin composition. The PAS-derived resin composition comprises a PAS resin having carboxylic terminal groups and an olefin-derived copolymer, wherein the olefin-derived copolymer comprises units of an ?-olefin, a glycidyl ester of an ?,?-unsaturated acid, and an acrylic ester as comonomer units, the PAS resin has a number average molecular weight of 1,000-10,000, and the content of the comonomer units derived from the glycidyl ester in the resin composition is 0.08-0.20 mass %, the ratio of the content of the comonomer units derived from the glycidyl ester (mmol/kg) to the amount of the carboxylic terminal groups (mmol/kg) being 0.35-1.00.

Abstract: Disclosed are a packing buffer having enhanced manufacture efficiency, high strength, and eco-friendly properties and a manufacturing method thereof. The packing buffer includes reinforcement sheet provided at the exterior of the packing buffer for increase in strength of the packing buffer. Injection molding of the packing buffer is implemented in a state in which the reinforcement sheet is inserted in a mold.

Abstract: The invention described herein relates to method by which a leak-proof connection may be made to a refrigeration device using shape memory characteristics of crosslinking and overmolding to affect the leak-proof connection.

Abstract: A method of fabricating an elastomeric structure, comprising: forming a first elastomeric layer on top of a first micromachined mold, the first micromachined mold having a first raised protrusion which forms a first recess extending along a bottom surface of the first elastomeric layer; forming a second elastomeric layer on top of a second micromachined mold, the second micromachined mold having a second raised protrusion which forms a second recess extending along a bottom surface of the second elastomeric layer; bonding the bottom surface of the second elastomeric layer onto a top surface of the first elastomeric layer such that a control channel forms in the second recess between the first and second elastomeric layers; and positioning the first elastomeric layer on top of a planar substrate such that a flow channel forms in the first recess between the first elastomeric layer and the planar substrate.

Abstract: An artificial turf barrier including a lawn barrier, an artificial turf, and a connecting area for the artificial turf. A connecting grid is also provided. A method for manufacturing an artificial turf barrier including a lawn barrier and a connecting grid, the lawn barrier and the connecting grid being formed by injection molding. An artificial turf portion cut to size is inserted into an injection mold and the lawn barrier and the connecting grid are non-detachably combined with the artificial turf portion during injection molding.

Abstract: A method of manufacturing an orthopedic walking boot, comprising providing a base configured to support a user's foot and receive a support assembly configured to support the user's lower leg; and overmolding an outer sole to the base.

Abstract: A vibration motor assembly includes a vibration motor, an end cap having electrical contacts configured for supplying electrical power to the vibration motor, the end cap having a first connecting structure connecting the end cap to the vibration motor, and a capsule connected to the end cap to define a cavity. The vibration motor further has a shaft, and an eccentric mass is connected to the shaft. The vibration motor is configured to use electrical power to rotate the shaft and the eccentric mass to create a vibration effect. The end cap further has a second connecting structure connecting the capsule to the end cap. The vibration motor and eccentric mass are enclosed by the so-connected end cap and capsule, so as to enable the vibration motor assembly to withstand fabrication conditions.

Abstract: A pallet including top and bottom decks supported in spaced apart relationship by a plurality of post assemblies. A reinforcement assembly is encapsulated within at least one of the top or bottom deck. The reinforcement assembly includes at least one reinforcement rod having opposed ends and a plurality of reinforcement caps. Each reinforcement cap has an outer member defining a closed end and an open end and an inner compensation structure within the outer member and defining a stop surface spaced from the outer member open end such that an initial open area is defined within the outer cap member. A respective rod end is received in the initial open area. The inner compensation structure is configured to deform to accommodate a relative position change between the cap member and the reinforcement rod end.

Abstract: A connector with a biocompatible fluid passageway to be used as a column filter retainer and the method for manufacturing it is described. The connector has a reinforcement insert and a biocompatible molding covering portions of the reinforcement insert. The reinforcement insert has a first portion, a second portion, and a middle portion between the first portion and the second portion. The first and second portions have threaded sections and each have a plurality of non-threaded sections. For a given portion, the junction of the non-threaded sections forms a lip by which to prevent the molded material from flowing into the threaded sections. In certain embodiments, an interior web is used in the reinforcement insert to provide additional structural support.