Incremental Layer Molding Type Patents (Class 264/308)
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Patent number: 8956140Abstract: The present invention relates to a device for producing three-dimensional models by a layering technique, at least one print head (8) being provided for selective dispensing of at least one material onto a target surface in the form of droplets. The print head (8) is in engagement with a receptacle at two points spaced a distance apart, the position and alignment of the print head (8) relative to the target surface is steplessly adjustable in all spatial directions via these two points, and the receptacle and the target surface are movable in relation to each other.Type: GrantFiled: July 10, 2011Date of Patent: February 17, 2015Assignee: Voxeljet AGInventor: Andreas Dominik Hartmann
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Patent number: 8956563Abstract: A molding method includes drawing cross-section elements of a three-dimensional object as a molding target on a drawing surface of a drawing stand with a liquid whose curing is precipitated by receiving activation energy as cross-section patterns; applying the activation energy to the liquid configuring the cross-section patterns in a state in which the cross-section patterns is pinched between the drawing stand and a molding stand; and detaching the cross-section patterns after being applied with the activation energy from the drawing stand and transferring the cross-section patterns to the molding stand side, wherein the drawing surface has a liquid repellent area that is an area representing liquid repellency for the liquid and a lyophilic area that is independently formed in an island shape within the liquid repellent area and is an area representing lyophillicity stronger than that of the liquid repellent area for the liquid.Type: GrantFiled: February 24, 2014Date of Patent: February 17, 2015Assignee: Seiko Epson CorporationInventors: Eiji Okamoto, Toshimitsu Hirai, Kohei Ishida
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Publication number: 20150035186Abstract: A printing head for a printing system is disclosed. The printing head comprises a plurality of compartments, each having an outlet port for depositing liquid and an inlet port separately connectable to a separate liquid container. At least two compartments are in controllable fluid communication with each other, and the printing head comprises an arrangement of sensors configured for generating signals indicative of (i) a filling state of each compartment, and (ii) a fluid communication state between the at least two compartments.Type: ApplicationFiled: March 4, 2013Publication date: February 5, 2015Applicant: Stratasys Ltd.Inventors: Avraham Teken, Moshe Aknin, Gregory Brusilovski
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Patent number: 8944802Abstract: A fused filament fabrication printer uses a plurality of fixed printing heads mounted to a structure over a build platform on which the model is built by constructing each layer of the model as the build platform is indexed through a multiplicity of successive print planes. The build platform may be in the form of a circular disk mounted for rotation about a z-axis and for linear motion along the z-axis between successive print planes, and for linear motion along a y-axis which is a selected radial direction perpendicular to the z-axis. Because the printheads are fixed, multiple printheads are easily affixed with respect to the build platform along the same radial line defining the y-axis transverse to the selected radial direction along which the build platform moves.Type: GrantFiled: January 25, 2013Date of Patent: February 3, 2015Assignee: Radiant Fabrication, Inc.Inventors: Nathan James Patterson, Kevin Lee Harris
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Publication number: 20150030434Abstract: A damping device for being situated between a housing wall of a housing of a thermal gas turbine and a casing ring is provided. The casing ring includes an area radially internal with regard to a rotation axis of a rotor of the thermal gas turbine and facing rotating moving blades of the gas turbine. The damping device includes at least sectionally a porous damping structure. A method for manufacturing this type of damping device as well as to a thermal gas turbine, in particular an aircraft engine, in which this type of damping device is situated in a housing of the gas turbine between a housing wall and a casing ring are also provided.Type: ApplicationFiled: July 22, 2014Publication date: January 29, 2015Inventors: Rudolf STANKA, Thomas Hess, Karl Maar, Karl-Heinz Dusel
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Publication number: 20150021815Abstract: An additive manufacturing system includes an additive manufacturing tool configured to supply a plurality of droplets to a part, a temperature control device configured to control a temperature of the part, and a controller configured to control the composition, formation, and application of each droplet to the plurality of droplets to the part independent from control of the temperature of the part via the temperature control device. The plurality of droplets is configured to build up the part. Each droplet of the plurality of droplets includes at least one metallic anchoring material.Type: ApplicationFiled: July 14, 2014Publication date: January 22, 2015Inventors: Bruce Patrick Albrecht, Christopher Hsu
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Publication number: 20150017131Abstract: The present invention recognizes that there exists a long felt need for reliable hair growth methods and compositions that do not suffer from side effects and limitations of current technologies, such as surgery using a subject's own hair and pharmaceutical compositions. A first aspect of the present invention is a method of making at least one three dimensional collection of cells capable of forming a functional hair follicle. A second aspect of the present invention is a product produced by the method of making at least one three dimensional collection of cells capable of forming a functional hair follicle of the present invention. A third aspect of the present invention is a method of making at least one functional hair follicle. A fourth aspect of the present invention is a product produced by the method of making at least one functional hair follicle of the present invention.Type: ApplicationFiled: June 19, 2014Publication date: January 15, 2015Inventor: Jordan FABRIKANT
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Publication number: 20150018136Abstract: A method of making a lacrosse head is provided. The method includes providing a lacrosse head design to a 3D printer, providing a first printing material to the 3D printer, the first printing material including carbon fiber or fiberglass, and printing the lacrosse head with the 3-D printer using the lacrosse head design and the printing material.Type: ApplicationFiled: July 11, 2014Publication date: January 15, 2015Inventors: James A. GOLDSTEIN, Jonathan BOND, Michael Kenneth HIGGINS
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Publication number: 20150010461Abstract: Provided are methods for preparing and using reaction vessels obtained or obtainable by 3D-printin methods, including a method for preparing a product compound, the method comprising the steps of: (i) providing a reaction vessel that is obtained by a 3-D printing method, wherein the reaction vessel has a reaction space; (ii) providing one or more reagents, optionally together with a catalyst or a solvent, for use in the synthesis of the product compound; and (iii) permitting the one or more reagents to react in the reaction space, optionally in the presence of the catalyst and the solvent, in the reaction vessel, thereby to form the product compound.Type: ApplicationFiled: February 18, 2013Publication date: January 8, 2015Inventor: Leroy Cronin
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Patent number: 8926879Abstract: The invention relates to a method for manufacturing a product in layers, said method comprising the following steps: (a) applying a layer of a curable material, (b) selectively curing predetermined zones of the applied layer on the basis of geometrical data of the product, (c) repeating steps (a) and (b) until the geometry of the product has been created in the form of cured material and (d) removing the uncured material. According to the invention, a finish allowance, for example one with a wedge-shaped cross-section, is applied in steps (a) and (b), in one, two or more product sections in which an angle (?) between an axis perpendicular to the layers and at least one surface section of a contour of the product exceeds a predetermined value, to said surface section in such a way that the angle (?) between the axis perpendicular to the layers and the external surface in said product section does not exceed said predetermined value.Type: GrantFiled: July 2, 2009Date of Patent: January 6, 2015Assignee: Bego Medical GmbHInventors: Carsten Vagt, Ralf Wehning
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Patent number: 8926882Abstract: A ribbon liquefier comprising an outer liquefier portion configured to receive thermal energy from a heat transfer component, and a channel at least partially defined by the outer liquefier portion, where the channel has dimensions that are configured to receive the ribbon filament, and where the ribbon liquefier is configured to melt the ribbon filament received in the channel to at least an extrudable state with the received thermal energy to provide a melt flow. The dimensions of the channel are further configured to conform the melt flow from an axially-asymmetric flow to a substantially axially-symmetric flow in an extrusion tip connected to the ribbon liquefier.Type: GrantFiled: April 22, 2013Date of Patent: January 6, 2015Assignee: Stratasys, Inc.Inventors: J. Samuel Batchelder, William J. Swanson, S. Scott Crump
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Publication number: 20150004403Abstract: There is provided a method of manufacturing a structural object, including using rapid prototyping technology, forming a structure body from a powder material whose main component is a water-soluble compound. The formed structure body is impregnated with an adhesive that provides adhesive function upon reaction with moisture contained in the structure body.Type: ApplicationFiled: November 9, 2012Publication date: January 1, 2015Inventors: Takeshi Matsui, Nobuhiro Kihara, Junichi Kuzusako, Tatsuya Minakawa, Kazuo Niizaka
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Publication number: 20150001762Abstract: Deployable On-Site Manufacturing Using 3D Printing is a low cost approach to manufacturing any of thousands of designs at any location. Crowd-sourcing populates a large library of models that can be produced using a small set of standard parts and 3D printed components, as well as highly specialized products. A vacuum metallization process is used in combination with the 3D printer allows printing of antennas designed for a particular frequency, beam form, amplification, size, and weight. These highly specialize products are printed and assembled on-site, as needed. Uses include disaster sites, emergency situations, remote operations, military operations, and homeland security.Type: ApplicationFiled: June 27, 2014Publication date: January 1, 2015Inventors: Alberto Daniel Lacaze, Karl Murphy
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Publication number: 20150004871Abstract: A toy building set comprising a number of moulded building elements and where the toy building set furthermore comprises at least one layered building element being designed by building layer on layer of plastic material, like in 3D-printing, and being provided with coupling parts by which the layered building element can be coupled together with one or more of the moulded building elements.Type: ApplicationFiled: July 4, 2012Publication date: January 1, 2015Applicant: LEGO A/SInventor: Kenneth Wested Laursen
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Patent number: 8920697Abstract: A consumable filament for use in an extrusion-based additive manufacturing system, where the consumable filament comprises a core portion of a first thermoplastic material, and a shell portion of a second thermoplastic material that is compositionally different from the first thermoplastic material, where the consumable filament is configured to be melted and extruded to form roads of a plurality of solidified layers of a three-dimensional object, and where the roads at least partially retain cross-sectional profiles corresponding to the core portion and the shell portion of the consumable filament.Type: GrantFiled: March 14, 2012Date of Patent: December 30, 2014Assignee: Stratasys, Inc.Inventors: James K. Mikulak, Carl R. Deckard, Robert L. Zinniel
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Patent number: 8915728Abstract: An example multi-dimensional component building system includes a first chamber having at least one base, a second chamber adjacent to and in fluid communication with the first chamber through a first door, and a third chamber adjacent to and in fluid communication with the second chamber through a second door. The second chamber is fluidly sealed from the first chamber if the first door is in a closed position. The second chamber includes a directed heat source, a build-up material and is configured to receive the at least one base if the fluid parameters of the first chamber and second chamber are approximately equal. The third chamber is fluidly sealed from the second chamber if the first door is in a closed position. The third chamber is configured to receive the at least one base, having a formed component disposed thereon, if the second door is in an open position.Type: GrantFiled: January 27, 2012Date of Patent: December 23, 2014Assignee: United Technologies CorporationInventors: Sergey Mironets, Agnes Klucha, Wendell V. Twelves, Jr., Benjamin T. Fisk
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Patent number: 8916085Abstract: A component is provided that includes at least one passageway. In another aspect, a component, such as a lamp or a vehicular washer jet, is made of layers of material, a light curable material and/or multiple built-up materials. Another aspect uses a three-dimensional printing machine to emit material from an ink jet printing head to build up a component.Type: GrantFiled: June 2, 2011Date of Patent: December 23, 2014Assignee: A. Raymond et CieInventors: Nicholas Jackson, Todd L. Hemingway, Walter B. Pipp, Jr.
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Patent number: 8911226Abstract: The present invention relates to a device for manufacture of three-dimensional models by means of a 3D printing process, whereby a spreader device is used to deposit particulate material in layers on a build platform and the particulate material flow, which occurs perpendicular to the spreading direction, is transferred into containers that are actively cleaned by sliders or brushes at the spreader device. It exploits the fact that particulate material that is moves dynamically can only bridge small height differences. The arrangement can be implemented in a space-saving manner beneath the spreading plane.Type: GrantFiled: April 11, 2011Date of Patent: December 16, 2014Assignee: Voxeljet AGInventors: Daniel Gunther, Johannes Gunther
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Patent number: 8905742Abstract: A three-dimensional printer to fabricate three dimensional objects using a rotary build surface platen. This architecture achieves high space efficiency, and rigidity for precision. The apparatus size can be very small relative to the objects it can build. The 3D printer can also actively shape the side profile of a layer for greater fidelity with the ideal input geometry. The profile can be shaped through subtraction of material, or by constraining the material while it is deposited.Type: GrantFiled: September 17, 2010Date of Patent: December 9, 2014Assignee: Synerdyne CorporationInventor: Mark S. Knighton
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Patent number: 8905744Abstract: A transport container for use in a device for producing a three-dimensional object of selective solidification of a build-up material deposited in layers, in which the device has a process chamber closed during operation, where the three-dimensional object is produced in layers. The transport container has a container, in which a height-adjustable platform is arranged, on which the three-dimensional object is produced in layers. The process chamber has first and second sections in which the second section can be separated from the first section and operated in a separate state independently from the device and also can be connected to the first section to produce an operating state of the device.Type: GrantFiled: March 31, 2010Date of Patent: December 9, 2014Assignee: Sintermask GmbHInventor: Carl Fruth
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Publication number: 20140348662Abstract: A concrete tower manufactured by an apparatus comprising a slipform, which is circumferentially guided in such a way that the slipform slides helically on top of the end face of the tower is provided. During the sliding, concrete is disposed by the slipform to the end face of the tower. After numerous revolutions, a low-cost tower is erected.Type: ApplicationFiled: February 13, 2013Publication date: November 27, 2014Inventor: Karsten Schibsbye
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Publication number: 20140350497Abstract: The present invention relates generally to a device and method for treating tissues of the central nervous system and more particularly, but not exclusively, to a device and method for treating the brain tissue.Type: ApplicationFiled: June 6, 2014Publication date: November 27, 2014Inventors: Louis C. Argenta, David L. Carroll, Nicole H. Levi, Michael J. Morykwas, Stephen Tatter, William D. Wagner, Jie Liu
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Patent number: 8894400Abstract: A stereolithography machine (1) includes: a container (2) suited to contain a fluid substance (3) that solidifies through exposure to predefined radiation (4a); an emitter (4) suited to emit the predefined radiation and to solidify a layer of the fluid substance having a predefined thickness and arranged adjacent to a bottom of the container; a modelling plate (5) supports the solidified layer (6); an actuator (7) that moves the modelling plate perpendicular to the bottom of the container; a leveler (8) in contact with the fluid substance, associated with a power source suited to move them with respect to the container so as to redistribute the fluid substance in the container. The power source moves the container in each one or the two opposite senses of a direction of movement (Y) and the leveler includes two paddles (9, 10) that are opposite each other with respect to the modelling plate.Type: GrantFiled: April 19, 2012Date of Patent: November 25, 2014Assignee: DWS S.R.L.Inventor: Ettore Maurizio Costabeber
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Patent number: 8894406Abstract: Disclosed herein is a patterning mold configured to form a micropattern on a substrate or glass. The disclosed patterning mold includes a transfer body with a patterning part formed at one end of the transfer body to transfer a nanoparticle material to one surface of the substrate. The patterning mold further includes a fixing member coupled to an exterior of the transfer body, to prevent or reduce deformation of the exterior of the transfer body.Type: GrantFiled: September 9, 2011Date of Patent: November 25, 2014Assignee: Samsung Electronics Co., Ltd.Inventors: Eui Sun Choi, Eun Soo Hwang, Young Tae Cho, Dong Min Kim, Jeong Gil Kim, Jong Woo Lee, Eun Ah Park
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Patent number: 8888480Abstract: A three-dimensional printing system and equipment assembly for the manufacture of three-dimensionally printed articles is provided. The equipment assembly includes a three-dimensional printing build system, an optional liquid removal system and an optional harvester system. The build system includes a conveyor, plural build modules and at least one build station having a powder-layering system and a printing system. The equipment assembly can be used to manufacture pharmaceutical, medical, and non-pharmaceutical/non-medical objects. It can be used to prepare single or multiple articles.Type: GrantFiled: September 3, 2013Date of Patent: November 18, 2014Assignee: Aprecia Pharmaceuticals CompanyInventors: Jaedeok Yoo, Thomas J Bradbury, Thomas J Bebb, James Iskra, Henry L Surprenant, Thomas G West
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Patent number: 8877874Abstract: A powder mixture is described, which is suitable for a layer-wise manufacturing of a three-dimensional object by solidifying a building material in powder form. The powder mixture consists of a mixture of a first polyamide 12 powder and a second polyamide 12 powder, wherein the first polyamide 12 powder is characterized by an increase of its viscosity number determined in accordance with ISO 307 that is less than 10%, when the powder is exposed for 20 hours to a temperature that lies 10° C. below its melting temperature under nitrogen atmosphere, and the second polyamide 12 powder is characterized by an increase of its viscosity number, determined in accordance with ISO 307, by 15% or more, when the powder is exposed for 20 hours to a temperature that lies 10° C. below its melting temperature under nitrogen atmosphere.Type: GrantFiled: March 17, 2011Date of Patent: November 4, 2014Assignee: EOS GmbH Electro Optical SystemsInventor: Stefan Paternoster
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Patent number: 8877115Abstract: An apparatus (100) for making an object (122) is disclosed. The apparatus has a flexible element (101) having an upwardly facing surface for disposing thereon a material (104) used to make the object, and a member (110) connected to an actuator (112) that can move the member (110). A controller is in communication the actuator (112). A method which may be executed using the apparatus (100) is also disclosed.Type: GrantFiled: August 20, 2011Date of Patent: November 4, 2014Assignee: Xydex Pty LtdInventor: Justin Elsey
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Patent number: 8877112Abstract: The present invention relates to an article fabrication system having a plurality of material deposition tools containing one or more materials useful in fabricating the article, and a material deposition device having a tool interface for receiving one of the material deposition tools. A system controller is operably connected to the material deposition device to control operation of the material deposition device. Also disclosed is a method of fabricating an article using the system of the invention and a method of fabricating a living three-dimensional structure.Type: GrantFiled: January 2, 2014Date of Patent: November 4, 2014Assignee: Cornell Research Foundation, Inc.Inventors: Lawrence Bonassar, Hod Lipson, Daniel L. Cohen, Evan Malone
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Publication number: 20140321927Abstract: A cutting insert for metalworking operations is retained within a cutting insert holder by a resilient tab on the holder that engages a recess on the stem of the insert. The cutting insert and the holder may be fabricated using rapid prototyping techniques such as 3D printing.Type: ApplicationFiled: April 25, 2013Publication date: October 30, 2014Applicant: KENNAMETAL INC.Inventor: Karen Anne Craig
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Patent number: 8864482Abstract: A consumable assembly comprising a container portion configured to retain a supply of filament, a guide tube connected to the container portion, and a pump portion connected to the guide tube.Type: GrantFiled: May 27, 2014Date of Patent: October 21, 2014Assignee: Stratasys, Inc.Inventor: William J. Swanson
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Patent number: 8865047Abstract: A support construction and a method of creating a support construction in a volume generated by solid freeform fabrication, where the support construction includes layers of supporting materials, such layers comprising a continuous strip of material within such volume such that when the strip is lifted or pulled, the layers of supporting materials including the strip are removed together from the volume.Type: GrantFiled: May 31, 2011Date of Patent: October 21, 2014Assignee: Stratasys Ltd.Inventor: Nadav Sella
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Patent number: 8858856Abstract: A method for building a three-dimensional object containing an identification-tag insert, the method comprising performing a build operation to form layers of the three-dimensional object using a layer-based additive technique, placing the identification-tag insert on at least a portion of the layers during the build operation, and reading information from the identification-tag insert.Type: GrantFiled: January 8, 2008Date of Patent: October 14, 2014Assignee: Stratasys, Inc.Inventors: David M. Kozlak, Steven A. Chillscyzn, J. Samuel Batchelder
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Publication number: 20140291893Abstract: A three-dimensional model built with an extrusion-based digital manufacturing system, and having a perimeter based on a contour tool path that defines an interior region of a layer of the three-dimensional model, where at least one of a start point and a stop point of the contour tool path is located within the interior region of the layer.Type: ApplicationFiled: June 12, 2014Publication date: October 2, 2014Inventors: Paul E. Hopkins, Donald J. Holzwarth
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Patent number: 8845318Abstract: An imprint apparatus for imprinting a mold pattern onto a substrate or a member on the substrate includes a light source for irradiating a surface of the mold disposed opposite to the substrate and a surface of the substrate with light; an optical system for guiding the light from the light source to the surface of the mold and the surface of the substrate and guiding reflected lights from these surfaces to a spectroscope; a spectroscope for dispersing the reflected lights guided by the optical system into a spectrum; and an analyzer for analyzing a distance between the surface of the mold and the surface of the substrate. The analyzer calculates the distance between the surface of the mold and the surface of the substrate by measuring a distance between the surface of the mold and a surface formed at a position away from the surface of the mold.Type: GrantFiled: July 27, 2009Date of Patent: September 30, 2014Assignee: Canon Kabushiki KaishaInventors: Nobuhito Suehira, Junichi Seki, Hideki Ina
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Patent number: 8834767Abstract: A process for making a resin panel having a shaped edge includes applying a resin material to a surface of a flat mold to form a layer of resin, partially curing the layer of resin, shaping an edge portion of the layer of resin with a shaped mold, applying a matrix material to the partially cured, partially shaped layer of resin, and curing the layer of resin and the matrix material to form a panel. In some embodiments, a pattern, design or image may be applied to the resin panel. Methods for forming other shaped components, such as edge pieces, from resin, are also disclosed.Type: GrantFiled: January 31, 2012Date of Patent: September 16, 2014Assignee: Giovanni Holdings, LLCInventors: Kirk D. Williamson, Flintoff C. Ringger, Matthew D. Boyack
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Publication number: 20140252668Abstract: An apparatus (100) for performing a multi-layer construction method using cementitious material has a reservoir (4) for containing cementitious material. The reservoir (4) is coupled to a print head (6) with a delivery nozzle (13). The delivery nozzle (13) can be moved by a robotic arm assembly (1) to index the nozzle (13) along a predetermined path. Flow of the cementitious material from the reservoir (4) to the nozzle (13) and to extrude the material out of the nozzle (13) is controlled in conjunction with indexing of the nozzle (13). A support material, an accelerating agent and a cartilage material may also be deposited from the print head (6).Type: ApplicationFiled: October 31, 2012Publication date: September 11, 2014Applicant: LOUGHBOROUGH UNIVERSITYInventors: Simon Austin, Richard Andrew Buswell, Sungwoo Lim, John Webster
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Patent number: 8827684Abstract: A fused filament fabrication printer has a fixed extrusion module having multiple printheads having print tips. The fixed arrangement of the printing heads allows the close spacing of multiple print tips in a printhead unit, and the simple routing of multiple plastic or metal filaments to the individual printing heads. The closely spaced print tips in the printhead unit share common components. An exemplary printhead unit has four printing heads which share a common heating block and heating block temperature sensor. The heating block incorporates a group of four print tips evenly spaced along a line. Each printing head has a separate filament which is controlled and driven by its own stepper motor through the heating block to one of the print tips. Printing of a part is by control of individual stepper motors which drive filaments through the heating block and through one of the printing tips.Type: GrantFiled: December 23, 2013Date of Patent: September 9, 2014Assignee: Radiant FabricationInventors: Nathan D. Schumacher, Nathan J. Patterson, Kevin L. Harris, Todd J. Bakken
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Patent number: 8827681Abstract: An automatic powder recycling apparatus includes a housing, a plurality of isolation elements, an air-blowing device, a powder filtering member, a recycling member and an air-inhaling device. A sealed space is defined within the housing. The air-blowing device is disposed within the sealed space for removing the powder attached on the surface of the finished product. The air-inhaling device is in communication with the first receptacle for allowing the first receptacle to be in a negative pressure state. When the powder on the finished product is removed by the air-blowing device and directed to the powder filtering member by the air-inhaling device, the powder is filtered and blocked by the powder filtering member. When the air-inhaling device is disabled, the powder blocked by the powder filtering member naturally falls down to the recycling member.Type: GrantFiled: August 26, 2011Date of Patent: September 9, 2014Assignee: Microjet Technology Co., LtdInventors: Chih-Kai Chen, Ke-Ming Huang, Kwo-Yuan Shi
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Publication number: 20140246809Abstract: Systems and methods in accordance with embodiments implement additive manufacturing processes that utilize multiple build heads. In one embodiment, an additive manufacturing apparatus includes: a plurality of build heads, each of which being adapted to cause the formation of a structure onto a surface; a substrate; and a translation system, where the translation system is associated with at least one of the plurality of build heads and the substrate, such that the spatial relationship between the plurality of build heads and the substrate can be controlled.Type: ApplicationFiled: March 4, 2014Publication date: September 4, 2014Applicant: California Institute of TechnologyInventors: Douglas C. Hofmann, Jean Paul C. Borgonia
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Patent number: 8815141Abstract: A method for building a three-dimensional model with an extrusion-based additive manufacturing system having an extrusion head, the method comprising depositing a consumable material from a liquefier assembly at an extrusion rate to substantially normalize a meniscus height within the liquefier assembly.Type: GrantFiled: September 22, 2010Date of Patent: August 26, 2014Assignee: Stratasys, Inc.Inventors: William J. Swanson, Kevin C. Johnson, Timothy A. Hjelsand, J. Samuel Batchelder
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Publication number: 20140232035Abstract: An apparatus for manufacturing an object includes an extrusion head having an extrusion needle for extruding thermoplastic material associated with one or more fiber strands. The apparatus may further include a turn-table, a more robotic arm for moving the extrusion head and needle, thermoplastic filament and fiber strand spools and thermoplastic filament and fiber strands. A controller is provided for directing the robotic arm, extrusion head and the turn-table. Further, a method for manufacturing an object includes generating a design for the object that substantially satisfies desired structural properties of the object and generating a sequence for extruding one or more beads of thermoplastic material to manufacture the object according to the design, in which the one or more beads of thermoplastic material are associated with one or more fiber strands. The one or more beads of thermoplastic material and the associated one or more fiber strands are then extruded according to the sequence.Type: ApplicationFiled: February 19, 2014Publication date: August 21, 2014Inventor: Hemant Bheda
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Patent number: 8808603Abstract: A consumable assembly comprising a container portion configured to retain a supply of filament, a guide tube connected to the container portion, and a pump portion connected to the guide tube.Type: GrantFiled: February 25, 2013Date of Patent: August 19, 2014Assignee: Stratasys, Inc.Inventor: William J. Swanson
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Patent number: 8801423Abstract: A nozzle N which moves in a scan direction Ds along a surface Wf of a substrate W discharges an application liquid which contains a photo-curing material, and a light emitter E moving as if to follow the nozzle N irradiates light (UV light for instance) upon the application liquid. Arriving at an application end position, the nozzle N stops discharging the application liquid and retracts in a direction away from the substrate surface Wf. Meanwhile, the light emitter E keeps moving in the scan direction Ds, thereby irradiating even the terminating end of the application liquid with the light without fail.Type: GrantFiled: January 12, 2012Date of Patent: August 12, 2014Assignee: Dainippon Screen Mfg. Co., Ltd.Inventors: Masanobu Iwashima, Masakazu Sanada
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Patent number: 8801986Abstract: Disclosed is a method of manufacturing a molded object. The method includes: supplying a first liquid material to a first region out of a molding enabling region where a powder material is arranged and curing the powder material of the first region using a lamination molding technology to form a first insoluble part insoluble in a solvent; supplying a second liquid material different from the first liquid material to the powder material of a second region, which is provided so as to be surrounded by the first region, out of the molding enabling region and curing the powder material of the second region using the lamination molding technology to form a second soluble part soluble in the solvent; and dissolving the second part in the solvent.Type: GrantFiled: August 7, 2012Date of Patent: August 12, 2014Assignee: Sony CorporationInventors: Takeshi Matsui, Nobuhiro Kihara, Junichi Kuzusako
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Patent number: 8801990Abstract: A consumable filament for use in an extrusion-based additive manufacturing system, where the consumable filament comprises a first portion of a first semi-crystalline polymeric material, and a second portion of a second semi-crystalline polymeric material, and where the second semi-crystalline polymeric material has a crystallization temperature that is greater than a crystallization temperature of the first semi-crystalline polymeric material.Type: GrantFiled: September 15, 2011Date of Patent: August 12, 2014Assignee: Stratasys, Inc.Inventors: James K. Mikulak, Carl R. Deckard
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Publication number: 20140212677Abstract: A method is described here for the layerwise construction of models, wherein, in a building region, a particulate material is applied layerwise and selectively cured. These steps are repeated until a desired model is obtained. The material comprises in this case a particulate building material and a spray-dried alkali metal silicate solution. Selective activation of the curing proceeds using a water-comprising solution.Type: ApplicationFiled: June 20, 2012Publication date: July 31, 2014Inventors: Ingo Gnüchtel, Daniel Günther, Ingo Ederer, Christian Lustig, Edgar Müller
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Publication number: 20140197576Abstract: The device and the method serve for the production of a three-dimensional object from a solidifiable by a sequential discharge of drops onto an object carrier for the object to be produced, the device including discharge unit with an outlet orifice discharges drops along an axis (s) in a direction to the object carrier, and control means configured to control the motion of the object carrier and the object on the one hand and the outlet orifice on the other hand relative to each other in space, where due to the fact that means are provided for a mutual alignment of the object carrier or the object on the one hand and the outlet orifice on the other hand and that can be controlled by control means, with the axis (s) in a mutually aligned state intersecting a surface of the object carrier or the already produced object, such that a method and a device are provided for the production of a three-dimensional object with geometric overhangs and/or undercuts using solidifiable materials.Type: ApplicationFiled: December 16, 2013Publication date: July 17, 2014Applicant: ARBURG GMBH + CO. KGInventors: Herbert KRAIBUHLER, Eberhardt DUFFNER
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Patent number: 8778252Abstract: A 3-D printer system moves a printed tool over a print surface with a mechanism controlling a rotational angle of an arm holding the print tool and a revolutionary angle of axis of rotation of the printable area to eliminate the disadvantages of conventionally used linear motion mechanisms.Type: GrantFiled: January 20, 2012Date of Patent: July 15, 2014Assignee: Wisconsin Alumni Research FoundationInventors: Thomas R. Mackie, Nathan James Patterson, Benjamin L. Cox, Nathan D. Schumacher, George Wicks Petry
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Patent number: 8777602Abstract: A system and method for layer-by-layer production of an object is provided. The system includes a construction shape having a carrying surface adapted for carrying a layer of build material, a plate having a holding surface adapted for holding an object in an object build area, a moveable reservoir having a plurality of containment surfaces defining a containment area adapted for containing a volume of build material within the moveable reservoir, and an exposure unit adapted for exposing at least a portion of the layer of build material in the object build area so that the portion of the layer of build material solidifies to form a solidified layer of the object.Type: GrantFiled: June 22, 2011Date of Patent: July 15, 2014Assignee: Nederlandse Organisatie Voor Tobgepast-Natuurwetenschappelijk Onderzoek TNOInventors: Adrianus Johannes Petrus Maria Vermeer, Herman Hendrikus Maalderink, Jacobus Hubertus Theodoor Jamar, Andries Rijfers, Mark Herman Else Vaes
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Patent number: 8781615Abstract: A method of producing an object by sequentially printing layers of construction material one on top of the other, the method comprising: providing the construction material at a first lower temperature; flowing the construction material through a heated flow path in a flow structure to heat the construction material and delivering the heated construction material to a heated reservoir in a printing head; and dispensing the heated construction material from the reservoir to build the object layer by layer.Type: GrantFiled: July 5, 2012Date of Patent: July 15, 2014Assignee: Stratasys Ltd.Inventors: Eliahu M. Kritchman, Slava Shtilerman