Abstract: Disclosed are a system for and a method of manufacturing a three-dimensional (3D) structure. The method may include injecting a fluid with a first pressure toward a surface of a first output layer to form a softening layer in the first output layer, injecting the fluid with a second pressure toward the softening layer to form an uneven structure in the softening layer, the second pressure being higher than the first pressure, and forming a second output layer on the softening layer with the uneven structure.

Abstract: Techniques of optically sensing fiducial targets, such as calibration patterns, within an additive fabrication device are provided. In some embodiments, fiducial targets may be disposed on a structure configured to contact source material of the additive fabrication device, the source material being a material from which the device is configured to fabricate solid objects. Indirect sensing means may be employed such that light emitted from a light source of the additive fabrication device scatters from the surface of a fiducial target. At least some of this scattered light can be measured by a sensor and used to determine a position of the fiducial target. In some embodiments, the fiducial target may be configured to move relative to the light source and/or sensor to provide additional information on the target's position via the light scattered from its surface.

Abstract: An inkjet ink composition for 3D printing is disclosed herein. In some embodiments, the ink composition includes at least one radical curable compound selected from the group consisting of an acrylate-based monomer, an acrylate-based oligomer, and a vinyl-based monomer, and a light initiator, wherein the ink composition has dimensional precision an evaluation index of dimensional precision of 90% or more. The ink composition can implement a shape of a target sculpture more accurately by significantly reducing the flow of ink after a 3D printing process.

Abstract: Multi-film containers for use in additive fabrication devices are provided. According to some aspects, a container may include multiple films that are at least partially detached from one another. In some embodiments, the multiple films may include films formed from different materials. As one example, an upper film may be formed so as to be relatively impermeable to substances within a source material of an additive fabrication device, whereas a lower film may be formed so as to provide desirable mechanical properties. In some cases, the multiple films may be commonly tensioned while being unattached to one another.

Abstract: The polymeric composition of this invention can be used as a temporary support material in the additive manufacturing of three dimensional articles without compromising the quality of the ultimate product, reducing printing speed, increasing cost, increasing the incidence of printer jamming, or requiring printers of increased complexity. This invention more specifically discloses a polymeric composition which is particularly useful as a temporary support material for utilization in three-dimensional printing, said polymeric composition being comprised of a first polymeric component which is suitable for use as a modeling material and a second polymeric component which is immiscible with the first polymeric component, wherein the polymeric composition has a continuous phase, wherein the continuous phase is comprised of the second polymeric component, and wherein the polymeric composition has a Shore A hardness of at least 80.

Abstract: 3D printing slicing methods, apparatuses, devices, and storage mediums are disclosed. In an embodiment, a 3D printing slicing method includes the following steps: (1) acquiring a 3D model and a target texture picture; (2) obtaining a first model and obtaining a first picture; (3) establishing a mapping set between the first model and the first picture; (4) slicing a target layer of the first model by a slice plane to obtain at least one intersection point; (5) looking up at least one mapping point corresponding to the at least one intersection point in the first picture according to the mapping set, and obtaining corresponding outer contour points by revising coordinates of the at least one intersection point; and (6) obtaining an outer contour boundary line of the target layer by connecting the outer contour points successively.

Abstract: An additive manufacturing (AM) system includes a carriage that deposits material in a defined pattern and a building platform that receives material deposited from the carriage. The carriage includes a pre-heating assembly with a plurality of pre-heating chambers and a printing block with a plurality of slots for receiving a plurality of printing heads. The carriage is equipped with more pre-heating chambers than head slots.

Abstract: The invention belongs to the field of filament additive manufacturing, and discloses a polymer multi-material high-flexibility laser additive manufacturing system and a method thereof. The system comprises a first robot arm, a second robot arm, a positioner, a rotational extrusion nozzle in which a plurality of extrusion modules are disposed and a laser, each extrusion module is used for extruding one kind of filament, and the rotational extrusion nozzle is connected with the first robot which drives the rotational extrusion nozzle to move according to a preset trajectory; the laser is connected with the second robot, and is used for emitting a laser to fuse the filament extruded from the rotational extrusion nozzle, and through the cooperative motion of the first robot and the second robot, the extrusion and fusion of the filament are performed synchronously; the positioner serves as a forming mesa, and the rotation of the positioner cooperates with the motions of the two robots.

Abstract: A method of printing a hollow part with a robotic additive manufacturing system includes extruding thermoplastic material onto a build platform movable in at least two degrees of freedom in a helical pattern along a continuous 3D tool path with an extruder mounted on a robotic arm, to thereby print a hollow member having a length and a diameter. The method includes orienting the hollow member during printing by moving the build platform based on a geometry of the hollow member wherein the movement of the build platform and the movement of the robotic arm are synchronized to print the part without support structures.

Abstract: A three-dimensional shaping apparatus includes a control unit configured to control a supply unit, a leveling unit, and an ejection unit to repeat a set of processes of supplying powder, forming powder layer, and ejecting shaping liquid to shape a three-dimensional shaped object corresponding to the shaping target. The control unit is configured to stop the set of processes in response to reception of a stop signal, and in response to reception of a resume signal after the reception of the stop signal, control the supply unit, the leveling unit, and the ejection unit to eject the shaping liquid onto at least a part of a dot region on a surface of an outermost powder layer, the dot region being formed by at least one dot formed at the outermost powder layer, and then resume the set of processes.

Abstract: Build material application device (6) for an apparatus (1) for additively manufacturing three-dimensional components by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (4), the build material application device (6) being configured to apply a layer of build material (3) in a build plane (7) of a respective apparatus (1), the build material application (6) device comprising at least one build material application member (10, 11), wherein the at least one build material application member (10, 11) is at least partially additively manufactured by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of an energy beam (4).

Abstract: An article of manufacture is disclosed that comprises an infill made from linear segments of filament, such as but not limited to continuous carbon fiber-reinforced thermoplastic filament. Approaches to tool path generation are addressed in which material runs of filament are applied that distribute where cuts, beginning, or ends of segments occur or points where two ends of segments are fused or the like to preserve filament continuity by reducing the number of short segments. Aspects of one approach include identifying long edges and eliminating short edges which acute angles with long edges and utilizing a clipping outline as part of the process of determining start and end points of material runs.

Abstract: A method of making a part by an additive manufacturing process includes the steps of: (a) supporting a build platform on a support surface; (b) traversing a powder dispenser positioned above the support surface across the build platform, while dispensing powder from the powder dispenser, so as to deposit the powder over the build platform; (c) traversing the build platform with a scraper to scrape the deposited powder, so as to form a layer increment of powder; (d) using a directed energy source to fuse the layer increment of powder in a pattern corresponding to a cross-sectional layer of the part; and (e) repeating in a cycle steps (b) through (d) to build up the part in a layer-by-layer fashion.

Abstract: Build material application device (6) for an apparatus (1) for additively manufacturing three-dimensional objects (2), the build material application device (6) being adapted to apply an amount of build material (3) in a build plane (BP) of a respective apparatus (1), the build material application device (6) comprising: a first build material application element (6a), the first build material application element (6a) being moveably supported in a first motion path (MP1) in which the first build material application element (6a) is moved across the build plane (BP), and in a second motion path (MP2) in which the first build material application element (6a) is not moved across the build plane (BP); a second build material application element (6b), the second build material application element (6b) being moveably supported in a first motion path (MP1) and in a second motion path (MP2).

Abstract: A secure extruder device includes a material delivery channel, a nozzle part, a parameter part, a thermal-control part, a material auto-destruction module and/or a parameter auto-destruction module. The material delivery channel is assembled with an extrusion part. The nozzle part is connected to the material delivery channel for ejecting material in the material delivery channel out. The parameter part provides parameters for a printing task to a microcontroller. The thermal-control part heats the nozzle part according to the parameters for the printing task. The material auto-destruction module destroys the material delivery channel after the printing task is completed. The parameter auto-destruction module destroys the parameters for the printing task after the printing task is completed. The microcontroller controls the extrusion part based on the parameters for the printing task so that the extrusion part delivers the material disposed inside the material delivery channel to the nozzle part.

Abstract: A dual roller powder spreader assembly for use in layerwise manufacture in a powder bed fusion additive manufacture process utilizes in an embodiment tilting of the dual roller assembly such that a lead roller is raised upwardly relative to the powder bed in a sweep. This is accomplished using a mechanical cam-like engagement initiated at each end of the assembly's travel, causing what will then be the lead roller to rise as a whole relative to the now following roller, the latter pushing the powder pile across the powder bed. The tilt process is reversed at each end of travel.

Abstract: The invention is directed to a process of manufacturing a three-dimensional object by depositing and solidifying molten polyvinyl alcohol (PVOH) to form a support structure depositing and solidifying a molten thermoplastic polymer on the support structure to form a three-dimensional preform dissolving the support structure to from the three-dimensional object characterized in that the polyvinyl alcohol (PVOH) has an alkaline acetate content of less than 0.5 wght %.

Abstract: A recoating unit (40) serves for equipping or retrofitting a device (1) for additive manufacturing of a three-dimensional object (2) by selectively solidifying a building material (15), preferably a powder, layer by layer. The device (1) comprises a recoater (16) movable across a build area (8) for applying a layer (31b, 32b) of the building material (15) within the build area (8) and a solidification device (20) for selectively solidifying the applied layer (31b, 32b) at positions corresponding to a cross-section of the object (2) to be manufactured. The device (1) is formed and/or controlled to repeat the steps of applying and selectively solidifying until the object (2) is completed. The recoating unit (40) comprises at least two recoating rollers (41, 42) spaced apart from each other in a first direction (B1) and extending into a second direction transversely, preferably perpendicularly, to the first direction.

Abstract: A stacker component of an apparatus for automated manufacturing of three-dimensional composite-based objects for aligning registration of sheets. The stacker includes a sheet catcher; a frame having a base plate with the base plate having tapered registration pins to align a stack of substrate sheets. The registration pins are mounted in the base plate and project vertically to a location just below the sheet catcher. The stacker also has a presser with a press plate and a belt driver system that moves the press plate up and down allowing the press plate to exert downward pressure on the stack and a slide system with two guide rails that enable the base plate to be loaded and unloaded. A conveyor can be disposed so that after a substrate sheet exits a powder or printing system, the sheet is conveyed onto the sheet catcher.

Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, rotating the container relative to the build platform and moving the build platform relative to the container, thereby creating an effective fulcrum about an axis, wherein the rotating of the container and moving of the build platform causes the layer of material to separate from the container. According to some embodiments, the container may be configured to rotate about a fixed axis. According to some embodiments, moving the build platform may comprise moving the build platform toward the container.

Abstract: In an example of a three-dimensional (3D) printing method, a polymeric or polymeric composite build material is applied. A fusing agent is selectively applied on at least a portion of the polymeric or polymeric composite build material. The fusing agent includes a discolorable near-infrared absorbing dye, a thiol surfactant, a reducing agent, and a balance of water. Near-infrared radiation is applied to the polymeric or polymeric composite build material at a condition that maintains a temperature of the selectively applied fusing agent below a decomposition temperature of the fusing agent and that allows the discolorable near-infrared absorbing dye to harvest near-infrared radiation energy, in order to fuse the portion of the polymeric or polymeric composite build material in contact with the fusing agent to form a layer and to initiate discoloration of the discolorable near-infrared absorbing dye in the layer.

Abstract: An ink formulation for 3D printing comprises a triblock copolymer in a solvent, where the triblock copolymer includes end blocks comprising an aromatic or acrylate polymer and a midblock between the end blocks comprising an aliphatic polymer. The ink formulation exhibits a shear thinning threshold of about 0.02 rad/sec or less. A method of making a 3D printed radiofrequency (RF) device comprises extruding an ink formulation from a deposition nozzle moving relative to a substrate, where the ink formulation comprises a triblock copolymer in a solvent and the triblock copolymer includes end blocks comprising an aromatic or acrylate polymer and a midblock between the end blocks comprising an aliphatic polymer. One or more continuous filaments comprising the ink formulation are deposited in a predetermined pattern on the substrate, and the ink formulation is treated to remove or cure the solvent, thereby forming a printed RF device.

Abstract: Systems for cure control of additive manufacturing comprise a build volume, a curing energy source, and a controller. The curing energy source is configured to actively deliver curing energy to discrete sections of a part as it is being additively manufactured. The controller is programmed to direct delivery of curing energy to impart desired cure properties to the discrete sections and/or according to predetermined cure profiles for the discrete sections. Methods of additively manufacturing a part comprise additively building a part from a feedstock material, and actively curing discrete sections of the part as it is being additively built to impart desired cure properties to the part and/or desired cure profiles to the part.

Abstract: A three-dimensional object production apparatus includes a table, an ink-jet head, a flattening roller, a carriage, and a roller lifting-lowering mechanism. The ink-jet head is configured to eject ink droplets toward the table. The flattening roller is configured to flatten a surface of a layer of the ink. The carriage is configured to carry the ink-jet head and the flattening roller. The roller lifting-lowering mechanism is configured to lift and lower the flattening roller, and includes a roller holding member configured to rotatable hold the flattening roller, and a swing mechanism configured to cause the roller holding member to swing between a contact position and a retracted position. The flattening roller is able to contact the surface of the layer of the ink when the contact position is reached, and is retracted to be more on an upward side than the surface of the layer of the ink when the retracted position is reached.

Abstract: A nozzle system and method of manufacturing a nozzle system for use in an additive manufacturing system for fabricating an object is disclosed. The nozzle system includes a monolithic nozzle head designed such that the thermal locking member, neck member, and nozzle member of the nozzle head are manufactured into one component. The nozzle head is made of a material that has a high specific heat capacity but low thermal heat conductivity. The result is a nozzle system design that virtually eliminates heat migration from the nozzle head to the heat sink, and thereby improves the overall quality of polymer filament deposition during printing.

Abstract: Disclosed are a head unit and a head supply unit. The head unit according to the present invention discharges a raw material made of plastic formable materials. The head unit includes: a head pipe which guides the movement of the raw material; a head heater which surrounds the entire or partial head pipe and controls the temperature of the raw material which is moving within the head pipe; and a discharge port which is provided on one end of the heat pipe and discharges the raw material to the outside. The head supply unit according to the present invention includes: an inlet through which a raw material made of plastic formable materials is introduced; an inlet pipe which guides the raw material introduced through the inlet; a head supply heater which controls the temperature of the raw material which passes through the inside of the inlet pipe; and a head fastener which is fastened to a head unit which discharges the raw material.

Abstract: The present disclosure generally relates to methods and apparatuses for secondary material deposition and insert deposition during additive manufacturing (AM) processes. Such methods and apparatuses can be used to embed chemical signatures into manufactured objects, and such embedded chemical signatures may find use in anti-counterfeiting operations and in manufacture of objects with multiple materials.

Abstract: A system for 3D printing an object using fusion deposition modeling (FDM) that comprises a gcode file read module configured to receive a gcode file and read the contents thereof, a layer features and size recognition module configured to retrieve tool path length from the geode file, a temperature estimation and control module configured to receive the tool path length from the layer features and size recognition module and further configured to retrieve tool path default temperature of extruder from the gcode file, a material flow deposition estimation and control module configured to read tool path default flow rate of a material to be extruded and the tool path length from the gcode file, and an extrusion failure repair and control module configured to monitor consumption of the material in the 3D printing using FDM. The system controls any or a combination of flow of the material being extruded and temperature of the material being extruded based on geometry of a part of the object being produced.

Abstract: A three-dimensional object printer automatically removes parts formed on a platen in the printer. The printer includes a platen having a surface and a planar member disposed upon the surface of the platen. The printer further includes an actuator configured to deform the planar member and an ejector head having at least one ejector configured to eject material onto the planar member. The printer further includes a controller operatively connected to the actuator and the ejector head. The controller is configured to operate the ejector head to eject material onto the planar member to form a three-dimensional object, and to operate the actuator to deform the planar member and release the three-dimensional object from the planar member.

Abstract: A method of making a three-dimensional object is carried out by: (a) providing an apparatus comprising a radiation source, a carrier on which the three dimensional object is made, and a movable belt positioned therebetween, the belt having a first surface and an opposite second surface, with the belt comprised of an optically transparent material, and with the belt permeable to a polymerization inhibitor; (b) applying a polymerizable liquid to the first surface of the belt, and contacting the second surface of the belt to the polymerization inhibitor, (c) contacting a portion of the belt first surface having the polymerizable liquid thereon to the carrier or the three dimensional object so that the belt adheres thereto with the polymerizable liquid positioned therebetween; (d) irradiating the polymerizable liquid with actinic radiation through the belt from the radiation source to polymerize the polymerizable liquid positioned therebetween; then (e) optionally separating the belt from the carrier or the three

Abstract: Provided is a method for manufacturing a three-dimensional body. This method includes placing around an in-process three-dimensional body a support configured to hold up the in-process three-dimensional body and producing the three-dimensional body while holding up the in-process three-dimensional body with the support. This method is characterized in that the support is made from a support material including multiple materials with different melting points, and that the support is placed in such a manner that a first material, the material with the lowest melting point, flows with the others remaining solid.

Abstract: A method of forming channels within a substrate includes: (a) molding a sacrificial component directly into the substrate; (b) igniting the sacrificial component to cause a deflagration of the sacrificial component, thereby forming a channel in the substrate; and (c) cleaning the channel in the substrate to remove byproducts of the deflagration of the sacrificial component. The sacrificial component includes a combustible material with a protective shell, and the substrate includes a polymeric material.

Abstract: A system is provided for rotating a structure to assume a folded position or an upright position. The structure enables movement of a print head of an additive manufacturing machine along a vertical axis. The system comprises a hub and a second member. The hub comprises a first member defining an arched surface and a plurality of notches. The second member is pressed against the first member by a tensioning member. The hub is operable to be rotated to assume the upright position or the folded position of the structure. Rotation of the hub results in at least a portion of the arched surface to slide against the second member, which is enabled by retraction of the second member. The second member is received by one of the plurality of notches to retain the structure in the folded position or the upright position.

Abstract: A production system for simultaneous additive manufacturing of several components using selective laser sintering or laser melting methods, wherein in at least one production processing section at least two construction apparatuses in the form of SLM and/or SLS apparatuses are provided, each having at least one construction container that can be removed from a process chamber of the apparatuses, at least one removal station for extracting a finished component from a construction container, at least one post-processing station for thermal and/or mechanical surface post-treatment of finished removed components, and at least one storage section for storing the components.

Abstract: The present invention relates to an article fabrication system having a plurality of material deposition tools containing one or more materials useful in fabricating the article, and a material deposition device having a tool interface for receiving one of the material deposition tools. A system controller is operably connected to the material deposition device to control operation of the material deposition device. Also disclosed is a method of fabricating an article using the system of the invention and a method of fabricating a living three-dimensional structure.

Abstract: A powder spreader having automatic powder recovery, comprising: a powder spreading unit (2), a powder collecting unit (3) and a moving unit (4), wherein the powder collecting unit (3) is provided with a base body (31), a working tank (32) and at least one recovery tank (33); powder may be automatically recovered by using a design of the recovery tank and the moving unit.

Abstract: A method for setting properties of a three-dimensional object in an additive manufacturing process, e.g. 3D-Printing, in which data representing a three-dimensional object to be printed is obtained. The data comprises sub-volumes representing the three-dimensional object. The position of the sub-volumes in the three-dimensional object is identifyied by a positional pomponent, i.e. a location depth and an orientation angle. A characteristic for the three-dimensional object to be printed is identified or set by the user. The property data is set for individual sub-volumes to be used in printing the three-dimensional object based on the identified characteristic and positional component. The property data comprises material property data, structural property data and printing property data.

Abstract: A reinforced thermoplastic product may include a main body and a fabric reinforcing sheet that is disposed within a wall of the main body. The wall of the main body may be formed of or from a cast thermoplastic material and the fabric reinforcing sheet may extend circumferentially around the main body in order to reinforce the wall. The fabric reinforcing sheet may include a plurality of fiber bundles and a thermoplastic material that impregnates each fiber bundle.

Abstract: A data processing apparatus includes: a receiving unit that receives first data defining a shape and a color of a three-dimensional object; and a generating unit, wherein when two or more color components interfere with each other in one voxel as a result of performing a halftoning process for each of plural color components based on color information in the first data, the generating unit generates color voxel data by assigning any one of the two or more color components in the first data as color information of the one voxel, using a density ratio of colors corresponding to the two or more color components in the first data.

Abstract: The present invention is related to additive manufacturing methods and systems using a recoater with in-situ exchangeable recoater blades. Being able to switch out recoater blades in situ, i.e. without stopping the build and opening up the build chamber, is advantageous, especially for larger, more complicated, and/or longer builds. For instance, if a recoater blade becomes damaged, a new one can be readily swapped in. Or if a different material for the object(s) is used during the build, it may be advantageous to switch in a new recoater blade that is made of the new, different material.

Abstract: A 3D printing method implemented by swaths is disclosed. When printing swaths of a printing layer, a 3D printer first obtains a default swath-width, and adjusts the default swath-width based on a shift value, then controls a nozzle to print the swaths according to the adjusted swath-width. When printing a final swath of the same printing layer, the 3D printer compensates a remained swath-width of the final swath according to the adjusted shift value(s) of previous printed swath(s), and controls the nozzle to print the final swath according to the compensated remained swath-width. When printing different printing layers, the 3D printer uses different shift values to adjust the swath-width of each printing layer. Because swaths of different printing layers have different widths, the positions of seams between each two swaths of each printing layer are staggered, and thus the strength of printed 3D models is enhanced.

Abstract: A three-dimensional printing system to print three-dimensional objects and a method of printed are disclosed. The system includes a printing apparatus to print three-dimensional objects and a controller to receive data from a material supply source and to control said printing apparatus.

Abstract: A data processing apparatus includes: a receiving unit: that receives first data defining a shape and a color of a three-dimensional object; and a generating unit, wherein when two or snore color components interfere with each other in one voxel as a result of performing a halftoning process for each of plural color components based on color information in the first data, the generating unit generates color voxel data by assigning any one of the two or more color components as color information of the one voxel and assigning the remaining color components of the two or more color components as color information of voxels present around the one voxel.

Abstract: Methods, systems, and apparatus, including computer programs encoded on a computer storage medium, for a multi-tool additive manufacturing system that executes in a three-dimensional build volume. In one aspect, a system includes a build platform; a support; a first robot coupled with the support and configured to operate in a build volume defined by the build platform, wherein the first robot includes a first additive manufacturing tool; a second robot coupled with the support and configured to operate in the build volume, wherein the second robot includes a second additive manufacturing tool; wherein the first robot and the second robot are programmed to coordinate simultaneous application; and wherein a first tool path of the first additive manufacturing tool in the first region abuts or overlaps with a second tool path of the second additive manufacturing tool in the second region so as to form a bond.

Abstract: An article of manufacture is disclosed that comprises an infill made from linear segments of filament, such as but not limited to continuous carbon fiber-reinforced thermoplastic filament. Embodiments of the present invention comprises segments of filament in various geometries that distribute where adjacent segments overlap and are fused and where segments do not overlap. Embodiments of the present invention include quadrilateral (e.g., orthogonal, rectangular, etc.) infill and hexagonal (e.g., regular hexagonal, irregular hexagonal, convex hexagonal, etc.) infill.

Abstract: A stacker component of an apparatus for automated manufacturing of three-dimensional composite-based objects for aligning registration of sheets. The stacker includes a sheet catcher; a frame having a base plate with the base plate having tapered registration pins to align a stack of substrate sheets. The registration pins are mounted in the base plate and project vertically to a location just below the sheet catcher. The stacker also has a presser with a press plate and a belt driver system that moves the press plate up and down allowing the press plate to exert downward pressure on the stack and a slide system with two guide rails that enable the base plate to be loaded and unloaded. A conveyor can be disposed so that after a substrate sheet exits a powder or printing system, the sheet is conveyed onto the sheet catcher.

Abstract: A three-dimensional (3-D) printing apparatus and a three dimensional printing method are provided. The three dimensional printing method includes following steps. A closed printing path of a closed-contour structure is obtained, wherein the closed printing path includes a printing start point and a printing end point. A printing head is controlled to move from the printing start point and along a front segment of the closed printing path according to a first moving speed, and the printing head is controlled to simultaneously extrude a building material. After the printing head moves along the front segment of the closed printing path, the printing head is controlled to move to the printing end point along a rear segment of the closed printing path according to a second moving speed, and the printing head is controlled to simultaneously extrude the building material. The second moving speed is less than the first moving speed.

Abstract: Methods, systems, and apparatus, including medium-encoded computer program products, for reducing or eliminating curl and wrap in additive manufacturing include, in at least one aspect, obtaining a three dimensional (3D) model of a 3D object to be additively manufactured using a thermoplastic material delivery apparatus; generating a variable width brim for at least a first layer of the 3D model, wherein a width of the brim varies from a maximum value to a minimum value at different locations adjacent at least the first layer of the 3D model, and the generating comprises varying the width of the brim in accordance with an amount of convexity of the 3D model in regions corresponding to the different locations; and outputting the variable width brim for use in preventing warping during the additive manufacturing of the object from the 3D model using the thermoplastic material delivery apparatus.

Abstract: The present disclosure generally relates to methods for additive manufacturing (AM) that utilize rail support structures in the process of building objects, as well as novel rail support structures to be used within these AM processes. The rail support structures include a plurality of substantially parallel vertical walls, each wall extending substantially parallel to a direction from the first side to the second side. Adjacent walls of the plurality of substantially parallel vertical walls are separated by a portion of unfused powder. An object is formed above the plurality of substantially parallel vertical walls.

Abstract: An extruder or other tool head of a three-dimensional printer is instrumented to detect contact force against the extruder, such as by a build platform or an object being fabricated. The tool head may also be instrumented to detect deflection forces and the like acting on the tool that might indicate an operating error. The resulting feedback data can be used in a variety of ways to control operation of the three-dimensional printer during fabrication or diagnostics.