Abstract: The present application relates to a full wafer nanoimprint lithography device comprises a wafer stage, a full wafer coated with a liquid resist, a demolding nozzle, a composite mold, an imprint head, a pressure passageway, a vacuum passageway and a UV light source. The present application also relates to an imprinting method using the full wafer nanoimprint lithography device comprises the following steps: 1) a pretreatment process; 2) an imprinting process; 3) a curing process; and 4) a demolding process. The device and the method can be used for high volume manufacturing photonic crystal LEDs, nano patterned sapphire substrates and the like in large scale patterning on the non-planar surface or substrate.

Abstract: Composite pre-forms are molded at high pressure to form composite parts that can be used in place of metal-based high performance parts, such as the outlet guide vanes found in turbofan jet engines. The composite pre-forms include two different fiber orientations that are co-molded in a resin matrix at high pressures to provide composite outlet guide vanes and other high performance parts. Chambers within the composite part are optionally formed during molding of the pre-form at high pressures.

Abstract: The present invention relates to a method of fabricating a mold core (5) for making hollow parts (11) based on a composite material including fibers, fabrics, or textiles together with a resin, the method consisting in mixing a filler material (1) and a binder material (2) in order to obtain a uniform mixture of materials, and in solidifying, compacting, and shaping the resulting mixture in order to constitute said core, the method being characterized in that it further consists in introducing into the mixture at least one complementary material (3) that is expandable under the effect of heat or by applying another physical or chemical principle, and in mixing said materials (1, 2, 3) in order to obtain a uniform distribution of the complementary material (3) in the mixture.

Abstract: A method and apparatus for fabricating a composite part with a shape memory polymer (SMP) apparatus usable as both a rigid lay-up tool and as a bladder. The SMP apparatus may be heated until malleable, shaped, and then cooled in a desired rigid tool configuration. For example, cavities may be formed into the SMP apparatus for nesting components therein to co-bond or co-cure with the composite part. The composite material may be applied onto the SMP apparatus in the rigid tool configuration and then placed into a rigid external tool and heated to composite cure temperatures at which the SMP apparatus is malleable. A pressure differential may be induced which urges the SMP apparatus to compress the composite material against the rigid external tool. When the composite material is cured, the SMP apparatus may be urged away from the cure composite material and removed from within the composite part.

Abstract: A lithographic method for forming a pattern within a surface on a substrate includes providing a substrate with a degradable material, molding the material to imprint a pattern thereon, depositing a layer of a second material over the imprinted pattern, removing portions of the layer of the second material to expose portions of the imprinted pattern of degradable material and removing portions of the exposed degradable material to leave an open pattern in the layer of second material.

Abstract: Described herein are casting and molding methods useful for making microstructured objects. By including a plurality of microfeatures on the surface of an object, other characteristics may be imparted to the object, such as increased hydrophobicity. Some of the casting and molding methods described herein further allow for manufacture of objects having both microfeatures and macro features, for example microfeatures on or within macro features or selected macro feature regions.

Abstract: A system for self-repairing matrices such as concrete or cementitous matrices, polymeric matrices, and/or fibrous matrices, including laminates thereof The system includes repair agents retained in and/or on vessels, such as hollow fibers, within the matrix. Upon impact, the vessel rupture, releasing the chemicals. For multi-layer laminates, the systems provides a total dynamic energetic circulation system that functions as an in situ fluidic system in at least one layer or area. The energy from the impact ruptures the vessels to release the chemical(s), and mixes the chemical(s) and pushes the chemical(s) and/or resulting compound through the matrix. The repair agents can withstand high temperatures, such as the heat of processing of many laminates, e.g., 250-350° F.

Abstract: A method (and apparatus) for nano lithography, includes applying a pneumatic pressure to at least one of a surface of a semi-rigid mask or template and a portion of a surface of a resist-coated workpiece, and, by the applying of the pneumatic pressure, transferring a pattern from the mask to the workpiece.

Abstract: A seamless microchannel with aligned microelectrodes structure can be prepared to include a polymeric body defining a surface of a seamless microchannel. The microchannel is seamless in that it is formed by a single body of material having a conduit that is open at one surface and extends to another opening aligned with microelectrodes in another surface of the body. The rest of the microchannel is closed and defined by the single body of material. The seamless microchannel structure can be used in methods that include biosensors, coupling waveguides, capillary electrophoresis chips, microreactors, polymerase chain reaction-chips, and solving mathematical problems.

Abstract: Embodiments of a mold insert assembly and methods of use are disclosed herein. A mold insert assembly includes, but is not limited to a driving member that moves between a retracting position and an extending position, a plurality of first-segment members engaging the driving member and moving between a first retracted position and a first extended position and a plurality of second-segment members proximate the plurality of first-segment members and configured to move between a second retracted position and a second extended position as the driving member moves to the extending position. The plurality of first-segment members and second-segment members cooperate to form a substantially liquid-tight periphery when the driving member is in the extending position. The plurality of first-segment members second-segment members are configured to move towards the first and second retracted positions, respectively when the driving member moves towards the retracting position.

Abstract: A mold for a composite component having a fillet joint, the mold including a mold body having a cavity within which the component is formed, and an insert mating with the mold body and including a forming surface against which, in use, the fillet of the component fillet joint is formed. The insert may be thermally insulating and highly rigid. A method of forming a composite component having a fillet joint using a mold, the method including forcing a surface of the fillet region of the component to adopt a non constant radius of curvature while the component is inside the mold during the cure process is also provided. Additionally, a method of forming a composite component having a fillet joint that is defined between first and second legs the method including placing the legs of the component in bending during cure of the component is described.

Abstract: The present invention provides a base material which can be formed into valved lumen shape tissue having an ampulla and a leaflet consisting of body tissue. Specifically, the base material includes a first column 5 that forms an upstream tubular section 4 of a blood vessel 3, a second column 7 that forms a downstream tubular section 6 of the blood vessel 3, a plurality of bulges 10 for forming an ampulla 8 and a leaflet 9 of the blood vessel 3, and engagement means 11 that causes the bulge 10 to engage the first column 5 and/or the second column 7. The engagement means 11 includes recesses 15a and 15b in axial end surfaces of one or both of the first column 5 and the second column 7, and an engagement section 18 that overhangs from a bulge body 17 and engages the recesses. An outer peripheral surface of the body 17 of the bulge 10 is an ampulla forming surface 20, and a gap provided between the bulge body 17 and the first column 5 and/or the second column 7 is a leaflet forming section 22.

Abstract: The present invention relates to a universal frame for electric bikes and human powered bicycles, the frame body of the universal frame is consisted of a top tube, a down tube, a seat tube, two seat stays and two chain stays, wherein a holder is welded on the junction of the down tube, the seat tube and the chain stays, the holder is used to fasten on a bottom bracket shell with different specifications according to usage requirements. By the composition of the above elements, the present invention may be provided to assemble the main-shaft-chain wheel set of electric bikes or human powered bicycles, to thereby simplify the process, reduce the amount of inventories and achieve the convenience of universal interchangeability.

Abstract: Improved methods and apparatus are disclosed for correcting one or more uniformity characteristics in a tire and particularly to correction in a low profile tire or a tire having a projection along the sidewall. The uniformity characteristic may be a radial force variation, conicity, or both. Correction is accomplished by stretching portions of the tire architecture to create permanent deformation.

Abstract: An imprint apparatus that includes a holding unit, and performs an imprint process, including molding of an imprint material on a substrate held by the holding unit using a mold, curing of the molded imprint material, and releasing of the cured imprint material from the mold, to form a pattern on the substrate. The apparatus includes a first cure device configured to perform a first cure process for the imprint material molded by the mold prior to the releasing; and a second cure device configured to perform a second cure process for the imprint material on the substrate conveyed out from the holding unit after the releasing.

Abstract: The present invention relates to an apparatus and method for forming molded tapered products, such as masonry blocks, whereby high quality finished products are removed from their mold without the need for complex machinery for demolding. The mold may include one or more mold cavities having one or more movable cavity walls. The movable cavity walls may include an end liner having a planar product forming surface capable of moving from a vertical position to an angled position. Tapered products may be formed by moving the mold towards a pallet so that the pallet engages with the end liner and causes the end liner to move from the vertical position to the angled position. Moldable material may then be introduced into the mold cavity and may be allowed to remain in the mold cavity until it is self-sustaining.

Abstract: A method for manufacturing complex hollow composite parts with at least one internal structure formed in situ by laying laminated layers around a removable mandrel assembled inside the part's inner cavity. The inner mandrel is made up of two jig plate assemblies aligned in a parallel manner and space apart where the internal structure is to manufactured. Each jig plate assembly is made up of at least three jig plates stacked in an edge-to-edge manner Located on opposite sides of each jig plate assembly is an elastic envelope filled with spherical objects. When evacuated, the envelope collapses and relaxes and composite material may then laid up inside the inner cavity and around the envelopes. When exposed to a heat, the envelopes expand and in situ and form internal structures inside surface of the cavity. Each envelope and each jig plate assemblies can be easily dissembled and reused.

Abstract: The present invention relates to a medical device and method of forming the medical device. In particular, the present invention relates to a medical device having a tubular membrane structure over a radially expandable structural frame, and to a method of forming the tubular membrane on the radially expandable structural frame. In one aspect, a structural frame is placed over a spinning mandrel and a fiber is electro-statically spun over at least a portion of the structural frame forming a membrane. A transfer sheath may be used between the mandrel and structural frame to prevent the electro-statically spun fiber from adhering to the mandrel. In another aspect, a first membrane is spun over the mandrel before the structural frame is placed over the mandrel. In this aspect, at least a portion of the structural frame is sandwiched between the membranes. The membrane or membranes and structural frame form a fiber spun frame assembly. The fiber spun frame assembly may be coated with an elastic polymer.

Abstract: A method of manufacturing a rim for a bicycle wheel includes wrapping plys of fibers in a resin matrix around a mandrel; curing the plys to form the rim; and reducing a size of the mandrel to allow the mandrel to be removed from the rim.

Abstract: A method of making scrolls is provided that includes providing a tape having a first side and second side wherein the first side of the tape is has an adhesive disposed thereon and the second side of the tape has a release coating disposed thereon, affixing the adhesive to a solid surface, buff-coating exfoliatable particles on the release side of the tape to form a coating; and peeling the tape from the solid surface at an angle. The coating separates from the release side of the tape and curls inwards to form scrolls. The scrolls can include graphite. Also provided is a continuous method of making scrolls and an apparatus.

Abstract: An optofluidic lithography system including a membrane, a microfluidic channel, and a pneumatic chamber is provided. The membrane may be positioned between a pneumatic chamber and a microfluidic channel. The microfluidic channel may have a height corresponding to a displacement of the membrane and have a fluid flowing therein, the fluid being cured by light irradiated from the bottom to form a microstructure. The pneumatic chamber may induce the displacement of the membrane depending on an internal atmospheric pressure thereof.

Abstract: A mold and a pattern transfer method using the same for a nanoprinting technology. The mold can be released from a substrate accurately and easily. The mold, which is used for forming a fine pattern on a substrate using a press machine, comprises a release mechanism.

Abstract: The present disclosure relates to a method for making a carbon nanotube film. In the method, a bent flexible substrate having a curved surface and a pressing device are provided. A carbon nanotube array is formed on the curved surface. The bent flexible substrate is at least partially unbent, thereby at least partially unbending the carbon nanotube array. The unbent carbon nanotube array is pressed by the pressing device to slant the carbon nanotubes in the unbent carbon nanotube array, thereby forming the carbon nanotube film.

Abstract: A method of making an endovascular prosthesis comprises the steps of applying a first layer of polymer to a portion of a deformable matrix, contacting a stent with the polymer to deform the matrix, applying a second layer of polymer over at least a portion of the stent and first layer, solidifying the layers of polymer to form the endovascular prosthesis, and removing the matrix.

Abstract: A caul plate system for a laminate structure includes a plurality of layers of curable caul plies disposed over a laminate structure and substantially conforming to a surface of the laminate structure. A resin is applied to the plurality of layers of caul plies. Co-curing of the plurality of layers of caul plies with the laminate structure hardens the plurality of layers of caul plies such that a normal pressure is applied to the laminate structure during cure of the laminate structure.

Abstract: A green pneumatic tyre is built on a rigid toroidal support externally having a forming surface of a conformation corresponding to the inner shape of a tyre. The green tyre engaged on the expandable toroidal support is introduced into a vulcanisation mould and submitted to a vulcanisation cycle. During vulcanisation, axial moving apart of side portions of the toroidal support is caused so as to press the beads and sidewalls of the tyre against the vulcanisation mould.

Abstract: In a method for imprinting a layer of material, a nanotemplate is impressed into a material layer, and the nanotemplate is maintained impressed in the material layer until a geometric trench corresponding to geometry of the nanotemplate is formed in the layer, and the nanotemplate is then removed from the material layer. A nanotemplate geometric trench is repeatedly formed in the material layer by nanotemplate impressions in the layer, until a final desired imprint pattern is produced in the layer. Each nanotemplate geometric trench is characterized by an extent that is a fraction of an extent of the final desired imprint pattern. The material layer is maintained in a condition for accepting nanotemplate impressions continuously throughout the nanotemplate impression repetition.

Abstract: In accordance with one aspect of the present invention, methods for molding and curing of composite articles are provided. In one embodiment, the method includes providing a molding apparatus including an elastic layer disposed on a rigid support and a mold disposed on the elastic layer and the support. In one embodiment, the mold includes an inner surface, the inner surface further including a molding surface, and wherein a first surface of the elastic layer and the inner surface of the mold define a molding chamber. In one embodiment, a prepreg is further disposed within the molding chamber, wherein the prepreg is disposed on the first surface of the elastic layer. In one embodiment, the method includes providing a fluid via a fluid inlet against a second surface of the elastic layer, thereby expanding the elastic layer against the inner surface of the mold, and pushing the prepreg against the molding surface of the mold to form a molded composite article.

Abstract: A method of forming a composite elongated member is provided. The method includes forming a preform having at least one of a groove and a ridge. The at least one of a groove and a ridge extends a length of the preform. The preform is then shaped to create the elongated member having a desired cross-sectional shape with at least one curve formed along at least one of the at least one groove and ridge.

Abstract: Dial (1) for a timepiece (100) comprising a front face (2) which forms a visible display surface and is opposite a back face (3), characterized in that the dial includes, either at least one cavity (4) extending into at least one portion of the thickness of said dial (1) between said visible surface (2) and said back surface (3), or at least one peripheral surface (40) extending into at least one portion of the thickness of said dial (1) between said visible surface (2) and said back surface (3). At least one said cavity (4) or at least one peripheral surface (40) includes at least one undercut surface (5), extending into at least one portion of the thickness of said dial (1) between said visible surface (2) and said back face (3).

Abstract: Disclosed are microparticles containing physiologically active peptides, a method for preparing the same, and a pharmaceutical composition comprising the same.

Abstract: A material forming apparatus and method for shaping a material to a forming tool having complex contours. The material forming apparatus may comprise a bladder sealed to a support structure, cooperatively forming a hollow space therebetween into which air or another gas may be pumped to inflate the bladder. The forming tool may comprise a protrusion of any shape to which the material may conform. The material may be placed between the bladder and the protrusion and the support structure may be actuated toward the forming tool. As the support structure progresses toward the forming tool, an area of material pressed against the protrusion by the bladder increases in an outward direction. A pressure regulator may regulate an amount of pressure applied to the material by the bladder as the bladder presses the material against the forming tool.

Abstract: Composite prepreg is laid up over a tool by placing prepreg material on a carrier film and using the carrier film to apply the prepreg material to the tool. The prepreg is conformed to contours of the tool by deforming the carrier film.

Abstract: A stent graft assembly comprises a graft of flexible material supported by a stent frame that is configured to be deformable between an expanded state and a radially collapsed state. The graft of flexible material has the shape of a tube that is curved along a longitudinal axis of the tube when the graft is in an expanded, undeformed state. The stent graft assembly is deformable into a state in which the graft is deformed into the shape of a tube that is straight. The stent graft assembly may be designed for treatment of a thoracic aorta aneurysm.

Abstract: A method of forming a part with a feature having a die-locked geometry is disclosed herein. A molding tool used in the method includes at least one die having a cavity defined in a surface thereof, and a protrusion formed in the cavity. The method includes disposing a shape memory polymer insert on the protrusion, where the shape memory polymer insert has i) the die-locked geometry as its temporary shape, and ii) a geometry that is removable from the die-locked geometry as its permanent shape. A material is established in the cavity such that at least a portion of the material conforms to the die-locked geometry, thereby forming the part having the feature with the at least one die-locked geometry.

Abstract: A three-dimensional stereolithography apparatus includes a stage, a support mechanism to support a film so that the film is opposed to the stage, a pressing mechanism, a supply mechanism, an irradiation unit, a movement mechanism, and a control mechanism. The pressing mechanism presses at least a linear area of the film so that the linear area closest to the stage is formed in the film. The supply mechanism supplies a light-curing material into a slit area formed between the stage and the linear area. The irradiation unit irradiates the light-curing material supplied into the slit area with laser light through the pressing mechanism and the film. The movement mechanism moves the stage and the pressing mechanism relatively to the film, to form one cured layer of the light-curing material. The control mechanism controls a distance between the stage and the linear area of the film, to stack the cured layer.

Abstract: A mandrel for processing a part comprises an outer sleeve and a generally flexible inner core. The outer sleeve includes at least one flexible portion along its length allowing the sleeve to flex to a desired contour.

Abstract: Systems and methods for manufacturing seals (e.g., metal end cap (MEC) seals) having inner and/or outer surfaces that include grooves are provided. In particular, seal mold assemblies may include removable, flexible, non-metallic annular mold inserts (e.g., sleeves) that may be inserted into annular mold cavities of inner and outer annular mold rings. As such, the mold inserts may be used interchangeably and modularly to create many different types of grooved seals, without the need to use different inner and outer annular mold rings. Using mold inserts in this manner eliminates the need for secondary machining processes on the inner and/or outer surfaces of the grooved seals, thereby reducing overall manufacturing costs and time as well as providing greater consistency and repeatability between manufactured grooved seals.

Abstract: A cylindrical core for manufacturing an endless belt-shaped body includes a cylindrical portion that includes a cylinder whose cylindrical shape is not maintainable without support when an outer surface thereof is orthogonal to the direction of gravitational force; and flange portions that are detachably mounted on both axial ends of the cylindrical portion, wherein the cylindrical core is used in a method for manufacturing an endless belt-shaped body, the method including applying a coating film forming resin solution onto an outer surface or an inner surface of the cylindrical portion in a state in which the flange portions are mounted on the cylindrical portion; drying a solvent of the coating film forming resin solution; and solidifying the coating film forming resin by heating in a state in which the flange portions are removed, to form the endless belt-shaped body.

Abstract: The invention provides a device for injecting a resin into at least one fiber layer of a fiber-reinforced product (5) to be manufactured, comprising a mold (2, 3) having a mold cavity (4) that is surrounded by a mold wall for abutment of the product thereagainst in the closed condition of the mold. A rigid part (3a, 3b, 3c, 3d) of the mold wall is movable with respect to another part of the mold wall in the closed condition of the mold so as to ensure a continued abutment of the movable part of the mold wall with the products when shrinkage of the resin caused by curing thereof takes place subsequent to the injection process.

Abstract: Mandrels of various configuration, and action, including collapsible mandrels, to be used in forming composite articles with preselected three dimensional shapes and construction are disclosed and described. In one aspect, such a mandrel may have a plurality of discrete segments coupled about a longitudinal axis and collectively forming an enclosure with a substantially continuous exterior working surface. The working surface can have a network of intersecting grooves formed therein, and such grooves can cooperatively establish a substantially continuous interconnected lattice corresponding to the three dimensional geometric configuration to be imparted to a composite article formed. The mandrel may optionally include a removable core assembly to aid in collapse of the mandrel.

Abstract: A method for producing a spacer for insertion as a placeholder for an articular endoprosthesis, whereby a cement is filled into a compressed hollow space of a flexible compressed hollow mold, whereby the flexible hollow mold is expanded by the cement flowing into it, and the cement is filled into the hollow mold until the hollow space is expanded to a final state, whereby the hollow space in its final state determines the shape of the spacer to be produced, and the cement is then cured in said hollow space, and the spacer produced from the cement is removed from the hollow mold after curing. The invention also relates to the hollow mold, which comprises the compressible hollow space, whereby the hollow mold comprises at least one filling opening through which cement can be filled into the hollow space.

Abstract: A fiber placement tool comprising a plurality of tool segments, each tool segment having an outer surface defining a predetermined profile, each tool segment being removably mounted on at least one elongate shaft.

Abstract: Embodiments of the present invention teach a molding apparatus for producing a molded article from a molding material. The molding apparatus comprises an inner core (108) and an outer core (110) for defining a portion of a molding cavity (106) for defining the molded article: the inner core (108) including a compensator (120), the compensator (120) being configured to: retract to a retracted position responsive to the pressure of the molding material being injected into the molding cavity (106); and extend to an extended position responsive to the shrinkage during solidification of the molding material in the molding cavity.

Abstract: A method of forming a simulated combustible fuel element including covering at least a part of a surface of a master with a material selected to produce a mold, and then removing the master from the mold. A predetermined amount of a liquefied body material that is less than a volume of the mold is introduced into the mold. A body including the body material is produced with one or more cavities therein and an exterior surface simulating at least the part of the surface of the master. The body material is allowed to solidify, at least to the extent that the body material is self-supporting, and the mold and the body are separated. One or more fuel light sources are positioned to direct light therefrom in the cavity. At least a portion of the exterior surface is coated so that the portion simulates a combustible fuel element.

Abstract: A method for manufacturing composite parts. A temporary removal layer may be placed on an inner mold line tool. A composite material may be laid up on the inner mold line tool for a composite part. The inner mold line tool may be positioned with the composite part inside an outer mold line tool. The composite part and the temporary removal layer may be transferred from the inner mold line tool to the outer mold line tool. The inner mold line tool and the temporary removal layer may be removed from inside of the outer mold line tool after transferring the composite part and the temporary removal layer to the outer mold line tool.

Abstract: Apparatuses, systems, and methods for surface modification of catheters. The surface modification can be localized to a lumen surface of the catheter. The surface modification to the lumen surface extends radially into the catheter body a predetermined distance to provide a hardened zone having a hardness that is greater than a hardness of an exterior surface of the catheter body.

Abstract: A carrier mold having prongs that produces shaped tampons is provided. A carrier mold comprising an outer surface, an inner surface, a first end, a second end opposite the first end, a body, and two or more prongs, each prong having a proximal base and a distal end; wherein at least one prong is in partial contact with at least one other prong; wherein the inner surface defines an inner cavity for producing a shaped tampon; wherein the inner cavity is structured to define or mirror the desired shape of the shaped tampon; and wherein the shaped tampon has a length and comprises various perimeters along its length. A method of forming a shaped tampon using the carrier mold is also provided.

Abstract: A method for use in manufacturing a ceramic matrix composite article includes assembling a ceramic fiber sheet between a tool and a die, where the tool is conformable to the shape of the die and the melting point of the die is greater than the melting point of the tool. The assembly is then heated to soften the tool. At least one of the tool, the die or a separate inflatable member is then pressurized to conform the tool and the ceramic fiber sheet to the die. Next, the assembly is cooled and the pressure is vented before removal of the tool and ceramic fiber sheet from the die. A preceramic resin with a catalyst is then applied to the ceramic fiber sheet and cured at a curing temperature that is below the melting point of the tool, to form a preform. The tool is then removed from the preform.

Abstract: Composite materials and methods for making composites are provided. The method includes providing a nano-particulate-depletable material that includes a plurality of nano-particulates on or within a depletable material; positioning the nano-particulate-depletable material on or within a structural material; and depleting the depletable material such that the nano-particulates are selectively placed on or within the structural material. Depletion may include infusion of a resin into the structural material. The depletable material may be a polymeric foam, and the nano-particulates may be carbon nanotubes.