Abstract: A melt transfer device for an injection molding apparatus includes a first shut off valve coupled to a first nozzle having a first melt channel. The first melt channel delivers a melt stream of moldable material to a second melt channel of a second nozzle, which is movable relative to the first nozzle. A second shut off valve is coupled to the second nozzle. The first shut off valve and the second shut off valve are retractable to open a melt transfer channel of the melt transfer device to allow melt to flow between the first melt channel and the second melt channel.

Abstract: A method of forming a valve assembly for delivering a fluid from a fluid bag to an animal caging system for housing an animal can include injection molding an upper member having a piercing member and injection molding a sealing member. The upper member has a fluid channel defined therethrough and forms, in an injection molding machine, a unitary member with the sealing member. The method can also include injection molding a base having a flange member and a base fluid channel defined therethrough. The base is designed to be matingly coupled to the upper member. The method can further include injection molding a stem member constructed and arranged to be disposed in part within the base fluid channel. The stem member has an actuation portion extending through a spring element. The stem member has a top portion having a lower surface.

Abstract: Systems, methods and apparatuses for manufacturing dosage forms, and to dosage forms made using such systems, methods and apparatuses are provided. Novel compression, thermal cycle molding, and thermal setting molding modules are disclosed. One or more of such modules may be linked, preferably via novel transfer device, into an overall system for making dosage forms.

Abstract: To control the thickness of the skin layer of a composite resin molded product by a viscosity difference obtained by varying the viscosity by adding another ultra-minute substance to a raw resin material. The composite resin molded product comprising the skin layer formed of a first thermoplastic resin and the core layer formed of a second thermoplastic resin is molded by injection. The viscosity difference between the resins is controlled by adding a carbon nanomaterial to one or the other of the thermoplastic resins. The thickness of the skin layer is controlled by the viscosity difference. The first thermoplastic resin and the second thermoplastic resin are of the same kind or different kinds of resins.

Abstract: An injection molding shooting pot shot size control apparatus is configured to be installed in a coinjection hot runner with a coinjection nozzle, the coinjection nozzle having at least two melt channels ending at the same gate includes a valve inlet and a valve outlet. An adjustable melt control mechanism, preferably in the form of a hydraulically actuated wedge, is configured to (i) be disposed in a cavity plate adjacent to a hot runner assembly, and allow the shot size position to be set while the mold is open, and (ii) permit the charged shooting pot cylinder to decompress the melt when the wedge is pulled away from the shooting pot piston.

Abstract: Double-injection molding methods through which the products do not have any parting lines between the molding materials comprise a mold, which has at least a male mold and a female mold. The male mold comprises at least one core. The female mold comprises at least one cavity and one core. The core of the male mold and the core of the female mold can be combined tightly. The male mold is stationary but the female mold is removable. The molding method of the present invention is to manufacture a product with two different plastic materials, where these two different plastic materials are injected into the mold in a specific order. And these two different plastic materials connect each other directly. After packing and cooling process, these two different plastic materials are shaped in the mold. A product with a smooth profile at the boundary of two materials is thus performed.

Abstract: The present invention provides for an improved bolster with a soft feel for use in a trim assembly, and to a continuous two-shot molding operation that may be continuously performed utilizing a single mold assembly. In an exemplary embodiment, the bolster includes a substrate formed by co-injecting a first and second material into a first shot mold cavity in a first shot of a molding operation. In a second shot mold cavity, a cover is formed on at least a portion of the substrate by co-injecting into a mold chamber a third and fourth material in a second shot of the molding operation. The fourth material defines an outer skin surrounding the third material which may include a foamed material to provide a soft, light cellular inner core such that when a force is applied to the cover, the outer skin will deform and compress the inner core, providing a soft feel to the bolster.

Abstract: Disclosed is an injection molding apparatus that includes an extruder configured to produce a continuous flow of molten plastic. The injection molding apparatus also includes a plurality of mold assemblies and a delivery system that provides an uninterrupted transfer of the continuous flow of molten plastic from the extruder to the plurality of mold assemblies. The present invention also includes an process for using the injection molding apparatus that includes forcing a continuous flow of molten plastic into a delivery system and sequentially routing the continuous flow of molten plastic from the delivery system into a plurality of mold assemblies without interruption.

Abstract: A container, customized to defined specifications, and a method of creating the container are disclosed. Container specifications are provided and evaluated against attributes of various plastic materials, such as polypropylene and polyethylene. A core material and one or more skin materials and thicknesses of each are chosen such that the combination of materials and thicknesses provides the defined specifications. The one or more skin materials are injected into a container mold one at a time. The core material is then injected into the container mold so that the core material is substantially surrounded by the one or more skin materials.

Abstract: Disclosed is a method for producing light-guiding LED bodies in a mold, using a material that is flowable before becoming definitively solid. Each LED body comprises at least one light-emitting chip and at least two electrical connections that are connected to the chip. At least one flowable material is fed into the mold in chronologically separate steps via at least one of at least two locations. In a first step, the flowable material is fed into the mold so as to flow around the chip and the connections in that area. In further steps, one or several flowable materials are fed into areas other than the one in which the chip and connections are located. The inventive method for producing light-guiding LED bodies allows virtually all produced luminescent diodes to have the same optical characteristics and prevents the individual LED electronics from being spoiled through damage.

Abstract: In a multicolored resin molding apparatus, a primary molding is molded while a cavity core having a die surface is held by and between dies provided in a primary molding station, and a secondary molding is molded while the cavity core having the primary molding is held by and between dies provided in a secondary molding station. Further, the cavity core having the primary and secondary moldings is delivered to a die removing station, where a molded product is removed from the dies. Since the cavity core is delivered to the respective stations, there is eliminated the need for use of a large-sized and complicated molding machine and, instead of this, a simple general-purpose molding machine can be used.

Abstract: A numerical method operating within a processor-based environment for predicting the fill pattern and coating pressure distribution for a substrate in a computer simulation of an in-mold coating flow within a two-dimensional flow domain having a plurality of possible inlet nodes for injection, which includes the steps of initializing pressure and thickness change of the substrate for at least one of the inlet nodes, determining which of the inlet nodes are newly filled nodes and new flow front nodes, calculating pressure for the newly filled nodes; updating thickness and coating volume of the substrate, checking if pressure and time step have converged, and updating pressure and time step and returning to the pressure calculation step if pressure and time step calculations have not converged, and determining whether the substrate is filled, and updating filling time and returning to the determining step if the substrate is not filled.

Abstract: An inventive mold is adapted to adhere skin materials having a boundary portion and a resin to each other, and is provided with a resin blocking member which is so embedded as to extend substantially along the boundary portion of the skin materials placed in the mold, and a movable member for projecting the resin blocking member from a molding surface. If such a mold is used, a flow of the resin supplied into the mold can be controlled by projecting the resin blocking member to thereby control an arrival timing of the resin at the boundary portion. Thus, displacement of the boundary portion and wrinkling can be securely prevented from occurring.

Abstract: Injection molding coupling apparatus and method is configured to be installed between a relatively movable injection unit and a relatively stationary unit base. A subplate is configured to be relatively movable with respect to the unit base, and preferably includes linear bearings for rolling on a pair of linear rails. A flexible pad device is configured to be disposed between the subplate and the injection unit. The flexible pad device is configured to minimize misalignment caused by thermal elongation of heated components and the relative movement between the injection unit and the unit base.

Abstract: A runner-less molding device for thermosetting resins and rubbers, characterized by a movable runner bush (15), through which an uncured or unvulcanized fluid material kept at a low temperature supplied from a pouring nozzle (31) can flow, is slidably arranged in a temperature controlling bush (13) communicating with a gate (4) of a cavity (1); an insulation space (A) is formed by moving the movable runner bush (15) apart from the gate (4) during heating; a valve pin (18) is movably inserted into said movable runner bush (15); and the valve pin (18) is arranged so as to open and close the gate (4) in accordance with a pouring operation of the fluid material.

Abstract: An apparatus and method for injection molding of molded products including a first cavity chamber for forming a seal liner, with the first cavity chamber having an outer edge, and a second cavity chamber for forming a shell, with the second cavity chamber having a center and being adjacent to the first cavity chamber. The injection molding apparatus and method also includes a first nozzle for a seal liner material positioned near the outer edge of, and in communication with, the first cavity chamber, and a second nozzle for a shell material positioned near the center of, and in communication with, the second cavity chamber. The injection molding apparatus and method further includes a mold core capable of being positioned in and moved between the first and second cavity chambers.

Abstract: A surface treatment or a two-step injection molding is used to make an inlaid polishing pad. A surface of the inlaid polishing pad has areas of different rigidity to control the rigidity and compressibility of the inlaid polishing pad. Furthermore, methods of making such an inlaid polishing pads are also disclosed.

Abstract: This invention relates to a method and apparatus for handling parts ejected from an injection molding machine (10). More particularly, in one aspect, the invention is directed to a system (20) whereby data molded into the ejected part is used to provide useful feedback for the molding process. In another aspect, molded parts formed in a multiple molding die (12) are ejected from the die in a manner to maintain the relative sequential or matrix organization so that useful feedback information can be generated. This system is particularly useful with subsequent machine vision and inspection applications.

Abstract: A method and molding tool for the molding of both one- or multi-component parts preferably comprising plastic material which may be integrated together with parts of another material, such as steel and copper, where the turnable middle section during the molding process is supplied with material on at least one of the surfaces thereof, that in contrast to the normal procedures are not at a right angle to the closing direction between the stationary mold part and the movable mold part of the tool. This can be realized by molding a part or a piece of a part and/or by molding around a special part for the in-molding on at least one of these surfaces of the turnable middle section. This molding and/or insertion can take place while the tool is closed and can be performed on several surfaces at the same time in order to save cycle time.

Abstract: An improved melt distribution system and method is provided for a multi-level stack mold having three or more moving platens. The injection machine communicates with a bifurcated sprue bar for providing pressurized melt through the first moving platen to a central distribution manifold in the second moving platen. From the central distribution manifold, the flow of pressurized melt is distributed to the first and third platens for transfer to a plurality of mold cavities.

Abstract: Auxiliary end heating devices on an elongated, heated hot melt distribution manifold body assist in maintaining uniform temperatures throughout all portions and passageways of the manifold body. The heating devices preferably take the form of thick film electrical resistive heaters of plate-like construction. The end heaters are on their own control circuit separate and apart from the circuit for other heaters for remaining portions of the manifold body. Special isolating slots are formed in lower corners of the manifold body between supporting standoffs and overhead melt passageways in the manifold body.

Abstract: Systems, methods and apparatuses for manufacturing dosage forms, and to dosage forms made using such systems, methods and apparatuses are provided. Novel compression, thermal cycle molding, and thermal setting molding modules are disclosed. One or more of such modules may be linked, preferably via novel transfer device, into an overall system for making dosage forms.

Abstract: A stack injection molding apparatus includes a melt homogenizing element provided between a first transfer nozzle, which is coupled to a melt source, and a second transfer nozzle, which is coupled to a manifold. The melt homogenizing element is used for redistributing a melt stream in order to provide a homogenized melt stream having a generally uniform temperature and viscosity profile or sectional distribution.

Abstract: A molding dies have a first shaft holding portion and a second shaft holding portion. The first shaft holding portion supports an outer surface of a metal shaft which is exposed between an axial end surface of the throttle valve and a first collar molded in the throttle body. The second shaft holding portion supports an outer surface of the metal shaft which is exposed between the other axial end surface and a second collar molded in the throttle body. The first and the second collar have a first and second shaft holes into which the metal shaft is inserted. The first and the second holding portions restrict a flowing of melted resin into the first and the second shaft holes.

Abstract: A throttle valve and the throttle body are formed substantially simultaneously in the same dies. The melted resin is injected in to a cavity through a pair of valve gates. The valve gates are symmetrically located with respect to the throttle valve shaft. A deformation of the throttle valve can be avoided because a stress concentration on the metal shaft of the throttle valve is reduced in opening the dies.

Abstract: A mold assembly for forming a multi-shot molded part includes a mold system defining a mold cavity, and a retracting member disposed in the mold system selectively movable between extended and retracted positions in the mold cavity. A first molding material is injected in the mold cavity when the mold system is in a configuration with the retracting member in the extended position, forming a first portion of a molded part including a thin wall portion. A second molding material is injected in the mold cavity when the mold system is in another configuration with the retracting member in the retracted position, forming a second portion of the molded part and providing open cavity portions adjacent both surfaces of the thin wall portion. The second material penetrates the thin wall portion, filling the open cavity portions and forming a connection between the first and second portions of the molded part.

Abstract: A throttle valve and the throttle body are formed substantially simultaneously in the same dies. When a movable die moves away from a fixed die, a body ejector pin, a valve ejector pin, and a motor housing ejector pin simultaneously push a bore wall of the throttle body, a motor housing, and peripheral edge of the throttle the valve in a radial direction respectively. A deformation of the throttle valve can be avoided because a stress concentration on the metal shaft of the throttle valve is reduced in opening the dies.

Abstract: An injection molding apparatus comprising a hot runner manifold, a heater coupled to the manifold and a heat dissipation device coupled to said manifold, wherein said heat dissipation device reduces hot spots on said manifold caused by uneven heating.

Abstract: A carrier assembly controls movement of a movable member within a mold tool to first receive a quantity of molten material, and then displace that molten material back into a mold cavity during solidification of a molded article. The moveable member moves relative to the surface of the mold cavity to compensate for local volume changes in a molded part that occur during solidification to substantially eliminate depressions and sink marks on an outer surface of a plastic injection molded part.

Abstract: A throttle valve and the throttle body are formed substantially simultaneously in the same dies. The melted resin is injected in to a cavity through a pair of valve gates. The gas evaporated from a melted resin and remaining air in the cavity are expelled from the cavity into the atmosphere through a gas purge passage. A first and a second split lines of a first and second insert dies function as the gas purge passage. A shortshot and a corrosion generated by the gas can be avoided.

Abstract: A mold, a molding machine and a method of molding a plastics material in a mold cavity is described which relies primarily on movement of a part of the mold to provide the pressure necessary to force the plastics material melt to fill all the parts of the mold cavity. The method comprises the steps of applying a light pressure to close the mold, injecting a predetermined quantity of molten plastics material into the mold cavity at a pressure which is such that the injection of the plastics material can cause the cavity to expand in volume against the resistance of the light closing pressure, and applying a high pressure to close the mold fully after completion of the injection step.

Abstract: A method for efficiently producing injection molded toothbrush handles wherein two or more adjacent cavities in a mold are respectively configured to mold a first portion of a handle and a second portion of a handle, wherein upon injection molding of the first portion in a first cavity, the second portion is simultaneously injected into a second cavity into which a previously molded fist portion has been placed after its removal from the first cavity, thereby to immediately contact the previous first portion with the newly injected second portion. A third portion may also be injected into a third cavity into contact with a previously injection molded contacting first and second toothbrush handle portion. In this manner, seriatim transfer of the said portions between cavities enhances product output. The handle may include transparent or translucent portions.

Abstract: The invention concerns a procedure and a machinery for molding and assembling of at least two part objects (4) and (8) of plastics, e.g. two ball shells, which can be assembled to a hollow ball (4+8), as molding and assembly can take place in same tool and continuously in the same work procedure. This can be realized by the two turnable middle parts (6) and (6?) of the tool, respectively are supplied with the mold cavities (5) and (7), where the assembling of the part objects (4) and (8) can take place, when the respective tool cavities meet during the rotation, at the same time as the closing of the mold. During the closing there can simultaneously be molded new part objects (4?) and (8?) in the opposite placed mold cavities (5?) and (7?) in the two turnable mold part (6) and (6?). If it is necessary in respect of the material or the design of the part objects, there can after the molding of the part objects be applied e.g. heat on the respective boundary surfaces, which shall shape the assembling.

Abstract: A closed injection moulded plastic closure (20) having a first closure part and a second closure part (22). The first closure part is connected to the second closure part by snap-on hinged connection. The first and second closure parts have no main hinged connection with each other, but are connected to one another by two connecting elements and four hinged connections bordering the two connecting elements on nonadjacent sides. Coupling elements may serve as an original warranty seal for indicating opening for the first time. If required, a catch and a counter-element serve as a locking mechanism and prevent unintentional opening of the closure.

Abstract: The present invention has an object of eliminating the holding pin trace of a composite-molding of the dichromatic molding by refilling with resin by the pushing pin and preventing the lateral-shift of the primary molding during the refilling. It is made possible to fill closed recess and cavity with resin through a communicating hole formed in the primary molding by the pushing pin. A primary cavity mold 11 and a secondary cavity mold 12 are juxtaposed at symmetrical positions of a fixed plate 1. Core molds 14 closing alternately with both thereof are juxtaposed on a rotary table 7 installed on a movable platen 4. Holding pins 15 of the primary molding 30 and a resin pushing pin 16 are installed in the core mold 14 in a way to appear and disappear in respect to a cavity. The primary molding 30 is held in contact with the surface of the secondary cavity mold by the holding pin 15. A pin hole 20 for refilling resin is formed to be opened on a surface of the core mold by retracting the pushing pin 16.

Abstract: A locking mechanism for locking a valve pin of a nozzle of an injection molding apparatus in an extended position includes a generally oblong detent coupled to a pin. The pin extends through an aperture located at a first end of the detent to secure the detent to an inner wall of a recess, which is located adjacent the piston-receiving cavity of the valve pin. The detent is pivotable about the pin to rotate a second end of the detent into abutment with a return surface of the piston to restrict movement of the valve pin.

Abstract: An air deflector for attachment to a lower surface of a vehicle includes a first portion and a second portion attached to and extending downwardly from the first portion. The first portion is adapted to be attached to a lower surface of the vehicle and is formed of a first material having a first durometer value. The second portion is formed of a second material different from the first material. The second portion has a second durometer value less than the first durometer value.

Abstract: A method of manufacturing a row of encapsulated interconnected vials with the mold. The method includes forming a plurality of cavity profiles linked together by arms, and inserting a plurality of core pins into the cavity profiles. The method includes injecting a plastic fluid about the core pins to form a row of interconnected vials. The method includes removing the row of interconnected vials and positioning the row into a holding tray. The method further includes placing the liquid into the row of interconnected vials with an injection device. An open end of the row of interconnected vials is heat-sealed. The step of heat-sealing may include applying heat, measuring the temperature, and measuring the time heat is applied.

Abstract: An injection molding apparatus includes a fixed injection molding machine having a housing, a first injection molding unit and a mold associated therewith. A portable framework is removably attached to the platen and has at least a second injection molding unit operably aligned with the mold and cooperable with the first injection molding unit.

Abstract: A method for producing a throttle valve unit, which is contained in a throttle device comprised of two housing halves. A receptacle housing for an adjusting drive mechanism that actuates the throttle valve unit is formed onto the throttle device. The throttle valve unit is produced in one piece in a single operation using an injection molding process in which a frame structure is produced, which encompasses a valve surface on both sides of a valve shaft that has bearing elements.

Abstract: Post mold cooling apparatus and method having transverse movement preferably includes structure and/or steps for cooling a plurality of plastic articles molded on a row of mold cores. A post mold cooling device is provided having (i) a first row of cooling tubes configured to hold a first plurality of the molded plastic articles, and (ii) a second row of cooling tubes configured to hold a second plurality of the molded plastic articles. A cooling station is disposed adjacent the cooling device and is configured to provide a cooling fluid to an interior of both the first and second pluralities of molded articles inside the respective first and second rows of cooling tubes.

Abstract: A co-injection nozzle pin (20) having downstream and upstream ends. The nozzle pin has therein a central bore (30) including an upstream end (32) adapted to communicate with a first material and a downstream end (34) exiting at the downstream end of the pin. The nozzle pin also has an outer surface (36) including a first portion (38) having a diameter D1, a second portion (40) having a diameter D2, wherein D2 is less than D1 and the first portion is rearward of the second portion. The pin further includes a channel (46) spiralling around the outer surface and being adapted to communicate with a second material. The channel (46) includes a first segment (52) defined in the first portion (38) of the outer surface and increasing in depth as it travels in a downstream direction and a second segment (54) defined in the second portion (40) of the outer surface and decreasing in depth as it travels in a downstream direction.

Abstract: A method for polychrome plastic material injection molding in accordance with the present invention, in which, a molding board is provided with a plurality of cores, and the cores are each provided with a plurality of cavities. The cores rotated for exchanging the positions of the cavities and together with the rotation of the molding board, whereby permitting the injection of three different colored plastic materials into the cores respectively in turn, and then forming a triple colored plastic object.

Abstract: A tip for attachment, in use, to the distal end of a catheter for insertion into a body lumen. The tip comprises an attachment region. The attachment region is formed from a material selected to have at least one characteristic having a first parameter of a predetermined value to enable attachment at the tip in use. There is also a second region, connected to the attachment region. The second region is formed front a material selected to have the at least one characteristic defined by a second parameter value, the second parameter value being lower than the first parameter value.

Abstract: A stack or tandem injection molding apparatus includes a first melt transfer nozzle coupled to a stationary platen and a second melt transfer nozzle coupled to a movable platen. A melt transfer device includes a first valve pin extending through a first melt transfer channel of the first melt transfer nozzle and a second valve pin extending through a second melt transfer channel of the second melt transfer nozzle. At least one groove is provided in the outer surface of the first valve pin. The first valve pin is movable relative to the first and second melt transfer nozzles to selectively locate the groove across a portion of the first melt transfer channel and a portion of the second melt transfer channel to allow melt to flow therebetween in the mold closed position and to prevent drooling in the mold open position.

Abstract: A multilayered polymeric structure having at least two polymeric layers is provided, each layer being a mixture of a polymeric composition with carbon fibrils. The multilayer polymeric structure may include an electrically conductive material between the first and second polymeric layers. A process for making a multilayered polymeric structure for packaging electronic components is also provided. The multilayered polymeric material is used to form trays and packages for containing electrical components.

Abstract: The present invention is directed to a miniature hard disc drive having a metal base plate, an actuator assembly wherein the actuator assembly comprises a plurality of bearings, a shaft, and a housing; a spindle motor assembly comprising a stator with conductors, a shaft, a plurality of bearings, and a rotor; and a monolithic body of phase change material unitizing said actuator assembly housing and stator to the base plate. Methods of developing and constructing the hard disc drive are also disclosed.

Abstract: Method and apparatus for molding a sealing surface of revolution on a molded part in first and second partable mold halves that mate at a major parting line plane. First and second mold inserts each have a sub-insert trim wheel component shaped to mold form the sealing surface of revolution when closed at a minor parting line plane. The sub-inserts are rotatable between a position flush with the major parting line plane and a starting position angularly offset therefrom. The mold cavity is filled with liquid molding material that is allowed to harden to at least a self-sustaining solidification strength. The sub-inserts are then rotated to thereby move any minor parting line flash toward a position angularly offset from their starting position. This rotation causes any parting line flash that might otherwise remain on the sealing surface to be removed from attachment to, and/or smeared smooth along, such surface.

Abstract: The invention relates to a novel method of producing a resistor device comprising a PTC-polymer element 2 and a varistor element 4. Both elements are molded in a common molding process using one common mold. Preferred is co-injection molding. The invention further relates to the resistor device thus produced and a current limit means including the resistor device and a switch (FIG. 4).

Abstract: The present invention thus provides a fabric-laminated plastic part and a novel process where the fabric edges are covered with a second plastic component that adheres both to the fabric and to the first plastic material. A first plastic substrate component is prepared with an adhered fabric surface area and then the edges of the fabric are overlapped by a second molded-on, plastic edge-covering component. The second material covers the fabric edge to provide an aesthetically pleasing surface. This construction produces a more durable fabric edge covering and eliminates the tendency of the fabric to peel off the molded part during use.