Including Operation Or Design To Minimize Formation Of Gate, Sprue, Or Flash Patents (Class 264/328.9)
  • Patent number: 11225004
    Abstract: An actuating device for adjusting at least one valve needle of an injection molding apparatus with a hot runner manifold that has disposed thereon at least one hot runner nozzle with at least one valve needle extending there-through which may control the melt flow through the hot runner nozzle. The actuating device has a support plate that is connected to the at least one valve needle and movable in a first direction relative to the hot runner manifold. The actuating device further includes a reciprocating device for moving the support plate in the first direction relative to the hot runner manifold, wherein the reciprocating device includes a slider mechanism and an actuation drive that is connected to a trigger device for generating a linear motion, wherein the slider mechanism has at least one thrust rod that is disposed in a second direction at an angle relative to the first direction.
    Type: Grant
    Filed: June 4, 2018
    Date of Patent: January 18, 2022
    Assignee: OTTO MÄNNER GMBH
    Inventors: Benedikt Stoll, Marco Herdel, Alexander Gehring
  • Patent number: 11213981
    Abstract: The invention relates to a device (10) for producing objects from a solidifying molding compound, comprising: a feed region (12) with at least one sprue point (32) for supplying the molding compound, and a mold insert (18), which at least in part bounds a cavity (36) in which the molding compound supplied through the sprue point (32) can be received, wherein the cavity (36) has at least one object molding region (38), which molds the object to be produced, and at least one distribution region (40), which is designed to guide the supplied molding compound to the object is molding region (38).
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: January 4, 2022
    Inventor: Joerg Wenzel
  • Patent number: 10518453
    Abstract: Injection molding apparatuses and methods wherein a valve pin is controllably driven upstream and downstream along an axis between a first closed position where the tip end of the valve pin obstructs the gate to prevent the injection fluid from flowing into the cavity, a full open position and one or more intermediate positions, wherein the valve pin is drivable to be disposed or held in a selected intermediate position for a selected period of time during the course of an injection cycle where the tip end of the valve pin restricts flow of injection fluid through the gate to the mold cavity.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: December 31, 2019
    Assignee: Synventive Molding Solutions, Inc.
    Inventors: Sergio Ribeiro de Oliveira Antunes, Lin Yang, Vito Galati, Hans-Joerg Schreyer
  • Patent number: 8968619
    Abstract: A method of manufacturing a wheel and a tire comprising the steps of providing a wheel and molding a tire to the wheel. A mold may be placed over the wheel, such that a cavity is formed between an inner surface of the mold and a rim of the wheel, for receiving material to form the tire, which may be in a liquid form and allowed to solidify in the mold to form a tire attached to the wheel.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: March 3, 2015
    Assignee: Capak Ltd.
    Inventor: Michael J. Andrews
  • Publication number: 20140350156
    Abstract: A method for injection molding a thermoplastic composition that contains a polyarylene sulfide and an aromatic amide oligomer is provided. Due to the improved crystallization properties imparted by the oligomer, the present inventors have discovered that the thermoplastic composition can be molded at lower temperatures to still achieve the same degree of crystallization. In addition to minimizing the energy requirements for the molding operation, such low mold temperatures may be accomplished using heating mediums that are less corrosive and expensive than some conventional techniques.
    Type: Application
    Filed: August 4, 2014
    Publication date: November 27, 2014
    Inventors: Rong Luo, Xinyu Zhao
  • Patent number: 8876438
    Abstract: In casting concrete retaining wall blocks, a plurality of mold inserts form a passage between top and bottom surfaces of the block, a recess in the block top between the passage and the back of the block and a recess in the bottom of the block between the passage and the back of the block. The recesses and the passage are formed by a plurality of mold inserts. When the blocks are used in a retaining wall, geogrid fabric passes from the rear of the wall through one of the recesses in a block, through the passage in the block and through the other recess in the block into backfill for stabilizing the wall. The recesses and passage are designed so that any concrete flashing formed between abutting mold inserts is not contacted by the geogrid fabric.
    Type: Grant
    Filed: July 30, 2010
    Date of Patent: November 4, 2014
    Assignee: Redi-Rock International, LLC
    Inventor: John W. Bergmann
  • Patent number: 8784724
    Abstract: To prevent defective molding, a base member is set between split molds of a metal mold, a molding rubber material is injected into an endless shape cavity defined between the base member and the split mold, an injection amount thereof is made such that the molding rubber material fills the cavity and thereafter flows from an air vent hole open to a confluence position in the cavity into a surplus material reservoir provided downstream but does not fill the surplus material reservoir, pressure drop due to flow resistance is caused to the molding rubber material flowing into the surplus material reservoir, and thereby pressure in the cavity is maintained to be not lower than pressure required to mold a gasket and lower than pressure causing leakage from the cavity.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: July 22, 2014
    Assignee: NOK Corporation
    Inventor: Shigeru Watanabe
  • Patent number: 8753560
    Abstract: Mold 2 includes a pair of mold halves (upper mold half 4 and lower mold half 6). A spherical cavity is formed by mating upper mold half 4 and lower mold half 6. A large number of pimples 10 are provided on the cavity face of the upper mold half 4 and lower mold half 6. The upper mold half 4 and the lower mold half 6 have flat plane 14, protrusion 16 and recess 18, respectively. The protrusion 16 projects from the equator Eq. The recess 18 is depressed from the equator Eq. The protrusion 16 includes a part of the pimple 10. The proportion P1 of the number of the protrusion 16 that is adjacent to other protrusion 16 belonging to other mold half distinct from the mold half to which itself belongs, to the total number of the protrusions 16 is equal to or greater than 50%. The proportion Pw of the sum total of the widths of the protrusions 16 measured along the equator, to the entire length of the equator is equal to or greater than 35%.
    Type: Grant
    Filed: September 18, 2008
    Date of Patent: June 17, 2014
    Assignee: SRI Sports Limited
    Inventor: Takahiro Sajima
  • Patent number: 8703033
    Abstract: A mold for a composite component having a fillet joint, the mold including a mold body having a cavity within which the component is formed, and an insert mating with the mold body and including a forming surface against which, in use, the fillet of the component fillet joint is formed. The insert may be thermally insulating and highly rigid. A method of forming a composite component having a fillet joint using a mold, the method including forcing a surface of the fillet region of the component to adopt a non constant radius of curvature while the component is inside the mold during the cure process is also provided. Additionally, a method of forming a composite component having a fillet joint that is defined between first and second legs the method including placing the legs of the component in bending during cure of the component is described.
    Type: Grant
    Filed: August 24, 2011
    Date of Patent: April 22, 2014
    Assignee: Rolls-Royce PLC
    Inventor: Alison J. McMillan
  • Patent number: 8623259
    Abstract: A method of injection moulding a plastics container 1 having wall(s) 2 of substantially uniform thickness using an injection mould 10 with an unsupported core 12 is disclosed. A small sliver 17 is removed from the free end of the core 12 of the mould 10 from that side of the wall which is thinnest. As a consequence on the next injection more plastic flows in that direction. Repeated optical inspection of the containers enables a balance to be achieved in which slightly asymmetric injection conditions are balanced by a slightly asymmetric container base with the result being a container with substantially uniform wall thickness.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: January 7, 2014
    Assignee: ASP Plastics Pty Limited
    Inventors: Michael Patrick Leabeater, Peter Mandavy
  • Patent number: 8545205
    Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one distribution manifold, each of the at least one distribution manifold having at least two distribution lines; a means for controlling individually the mass flow of the PET melt in each of the at least two distribution lines independently of the other of the at least two distribution lines; and a means for forming the PET objects from the PET melt.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: October 1, 2013
    Assignee: Chemlink Capital Ltd.
    Inventor: Nicholas P. Barakat
  • Patent number: 8496469
    Abstract: Closure assembly (10), for an injection unit (11) of plastic material (MP), comprising: a closing rod (16); a driving piston (15) adapted to drive an axial movement (f1) of the closing rod (16) between an open position (P1), in which the closing rod (16) opens an injection hole (13?) of a mold (13), and a closed position (P2), in which the closing rod (16) closes the injection hole (13?); an adjustment element or nut (20, 21), provided of a fine-pitch threading (21a), that is adapted to be screwed or unscrewed in one sense or the other (f2) in a corresponding threaded portion (22b) of an internal seat (22), formed in the driving piston (15), in order to regulate axially, in a micrometric way, the closing rod (16) in the closed position (P2); and an elastic washer (30, 31) that is provided for cooperating with a plurality of projections and notches (23a, 23b), formed in such internal seat (22, 22a), in order to fix the adjustment element (21) with respect to the body (15a) of the driving piston (15), once the
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: July 30, 2013
    Assignee: Thermoplay S.p.A.
    Inventor: Roberto Enrietti
  • Patent number: 8469698
    Abstract: An injection-compression molding apparatus for producing a shaped plastic part has a first mold plate and a second mold plate, which delimit a component cavity and between which there is a gap in the non-closed state. The apparatus further comprises a plastics compound feeding arrangement for introducing plastics material through the gap into the component cavity, having a gate cavity which is substantially separated from the component cavity when the gap is closed.
    Type: Grant
    Filed: July 24, 2009
    Date of Patent: June 25, 2013
    Inventor: Franz Josef Summerer
  • Patent number: 8449287
    Abstract: A valve pin that accommodates side loading for use in a valve-gated nozzle of a hot runner injection molding system is disclosed. The valve pin is operably coupled at a rearward end to an actuating mechanism and includes a shaft that extends through the system such that a forward end thereof engages with a mold gate of a mold cavity. The valve pin shaft has a region forward of the rearward end thereof that accommodates side loading under operating conditions. The region may be a slidable or rotatable interface configured to provide lateral or angular movement between upstream and downstream portions of the valve pin shaft under side loading conditions or may be configured to provide increased flexibility to the valve pin shaft within the region to permit deflection of the valve pin under side loading conditions.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: May 28, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventor: Bruce Catoen
  • Patent number: 8393889
    Abstract: Disclosed is a hot-runner system (101), including: an actuation plate (202) being movable; a valve stem (205) installed in the actuation plate (202), the valve stem (205) being movable responsive to movement of the actuation plate (202); and an electro-magnetic actuator (210) being coupled with the actuation plate (202), the electro-magnetic actuator (210) being configured to actuatably move the actuation plate (202).
    Type: Grant
    Filed: April 19, 2010
    Date of Patent: March 12, 2013
    Assignee: Husky Injection Molding Systems Ltd
    Inventors: Daniel Hontheim, Ruud Maria Theodorus Luijs
  • Patent number: 8353697
    Abstract: An actuator is disposed between a back plate and a manifold and is connected to a valve pin. A nozzle flange, locating ring, or pressure disc can transmit a first load between the manifold and a mold plate. A pressure disc can be disposed between the actuator and the back plate. The pressure disc transmits a second load between the back plate and the manifold through the actuator.
    Type: Grant
    Filed: October 21, 2008
    Date of Patent: January 15, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventor: Calin Tapuchievici
  • Patent number: 8349244
    Abstract: In an injection molding apparatus comprising a clamp plate, a heated manifold and a mold, a system for mounting an actuator to the manifold and the clamp plate, the system comprising: a mount comprised of a thermally conductive material having first and second heat conductive surfaces; the first conductive surface being in heat conductive communication with the actuator, the second conductive surface being in heat conductive communication with the clamp plate; the actuator being mounted in thermal communication with the manifold; the mount being adjustably mounted to the actuator such that the second conductive surface can be adjusted in position toward and away from the actuator.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: January 8, 2013
    Assignee: Synventive Molding Solutions, Inc.
    Inventors: Gunter Wernz, Christian Gotz
  • Patent number: 8308476
    Abstract: An injection molding apparatus is disclosed having an actuated part that is movable in forward and rearward directions with a magnetic valve pin coupling attached thereto. A valve pin for opening and closing a mold gate is coupled to the magnetic valve pin coupling to be movable with the actuated part. When the actuated part is moved in an opening stroke direction and the valve pin experiences a stopping force, the magnetic valve pin coupling permits the valve pin to become decoupled from the actuated part to prevent continued movement of the valve pin with the actuated part.
    Type: Grant
    Filed: March 1, 2011
    Date of Patent: November 13, 2012
    Assignee: Mold-Masters (2007) Limited
    Inventors: Payman Tabassi, Denis Babin
  • Patent number: 8282870
    Abstract: Disclosed is a safety connector (100; 200; 300) for a hot runner (600) having a valve stem (104) and an actuation assembly (102), the safety connector (100) including: a shear member (106) releasably interlocking the valve stem (104) with the actuation assembly (102), once the shear member (106) has interlocked the valve stem (104) with the actuation assembly (102), the valve stem (104) becomes movable in response to movement of the actuation assembly (102), and the shear member (106) being configured to shear destructively, and responsive to a predetermined undesired force acting on the shear member (106), the shear member (106) shears and the valve stem (104) becomes released from the actuation assembly (102).
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: October 9, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Abdeslam Bouti, Stephen Linwood Gray, Thomas Andrew Lawrence
  • Patent number: 8267588
    Abstract: Disclosed is a fluid lubrication bearing device in which generation of a contaminant in a resin housing is suppressed, maintaining a high level of cleanliness in the interior and in the periphery of the bearing device. A side portion 7a and a bottom portion 7b of a housing 7 are formed integrally by injection molding of a resin material, and a gate mark 12 of a gate resin portion 11 formed at a lower end surface 7d of the bottom portion 7b of the molding is formed by a jig 13 having a forming surface 13a with a concave configuration. As a result, the cut portion 12a of the gate mark with sharp asperities is smoothened, and the surface 12d of the gate mark 12 is turned into a smooth convex curved surface.
    Type: Grant
    Filed: September 22, 2005
    Date of Patent: September 18, 2012
    Assignee: NTN Corporation
    Inventors: Yoshiharu Inazuka, Masanori Mizutani
  • Patent number: 8252220
    Abstract: Disclosed, amongst other things, is a molding apparatus and an injection molding process. The molding apparatus includes a positioner that is configured to regulate, in use, a relative position between a gate member and a nozzle of a melt distribution apparatus between a retracted position and an extended position for adjusting a volume of a nozzle melt reservoir that is definable between the gate member and the nozzle between a reduced volume and an expanded volume, respectively. The injection molding process includes regulating a relative position between a gate member and a nozzle of a melt distribution apparatus, with a positioner, into one of a retracted position and an extended position for adjusting a volume of a nozzle melt reservoir that is definable between the gate member and the nozzle between a reduced volume and an expanded volume, respectively.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: August 28, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventor: Douglas James Weatherall
  • Patent number: 8236229
    Abstract: A mold 30 for use in producing a development blade 1, which is to be formed by adhering an elastic member to an elongated-shaped hard plate 2 along the longitudinal direction LD thereof, wherein the hard plate has notched portions on both side portions in the longitudinal direction thereof and the elastic member is molded to skip the notched portions, comprises: a cavity portion CA having a shape in accordance with the shape of the elastic member; and a gate portion 35 for injecting a material into the cavity portion CA, wherein the gate portion 35 is positioned, in the longitudinal direction LD, either on a border CL between each notched portion and the center portion side of a main body of the cavity portion or on the outer side of the border or within 10 mm on the inner side of the border.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: August 7, 2012
    Assignee: Bridgestone Corporation
    Inventor: Taihei Goto
  • Patent number: 8226390
    Abstract: Method and device for sealing an insert in a molded part to avoid the escape of flash, the device includes an upper mold and a lower mold halves that mate together to define a cavity configured to receive the insert. A compressible material is coupled to the lower mold half to facilitate engagement of the inserted workpiece. The lower mold half has a slide, operated by a cam pin in the upper mold half when the upper and lower mold halves mate together. The upper mold half includes an upper plunger having first and second surfaces and a spring is coupled to the mating surface of the upper mold half. The spring compresses the compressible material and engages the inserted workpiece to form a flash barrier along the molding chamber.
    Type: Grant
    Filed: September 9, 2009
    Date of Patent: July 24, 2012
    Assignee: TYCO Healthcare Group LP
    Inventor: James D. Allen, IV
  • Patent number: 8211350
    Abstract: A molding apparatus is configured with a distribution channel configured to deliver a blended feed composition directly into an article molding region such that a molded article is formed with gating on the bottom surface of the article. The article molding regions are formed into front sides of opposed “A” and “B” surface mold tools that, when moved into a mating relationship with one another, form closed molding cavities within which molded articles are generated from molding material feed. The article molding regions each generally have a body bounded by a perimeter that establishes an outer edge for an article molded in the one of the closed molding cavities. Additionally, the body of each article molding region of the “A” surface mold tool is adapted for molding a bottom surface for the composite article, and the body of the article molding region of the “B” surface mold tool is adapted for molding a top surface for the composite article.
    Type: Grant
    Filed: March 10, 2009
    Date of Patent: July 3, 2012
    Assignee: TAMKO Building Products, Inc.
    Inventors: Dennis Carlson, Dan Robinson
  • Patent number: 8100689
    Abstract: Disclosed is a safety connector for a hot runner having a valve stem and an actuation plate, the safety connector including: (i) a latch releasably interlocking the valve stem with the actuation plate so that in response to movement of the actuation plate, the valve stem becomes movable; and (ii) a latch mover being cooperative with the latch, and the latch mover being configured to move the latch responsive to a predetermined force acting on the valve stem so that so that the valve stem is released from the actuation plate.
    Type: Grant
    Filed: September 17, 2010
    Date of Patent: January 24, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Abdeslam Bouti, Thomas Andrew Lawrence, Stephen Linwood Gray, Sohail Mohammed, Edward Joseph Jenko
  • Patent number: 8087924
    Abstract: An injection nozzle assembly, comprising: a nozzle housing; a nozzle tip having an inlet portion being contactable with the nozzle housing; and a tip retainer being movable relative to the nozzle housing between a first position, a second position and a third position.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: January 3, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Zakiul Haque, Daniel Hontheim, Udo Schwarzkopf, Abdeslam Bouti
  • Patent number: 8028997
    Abstract: The present invention provides a seal ring which can be prevented from being broken by an expansion and a shock applied thereto when the seal ring is fitted on a rotary shaft and does not have a configurative disadvantage such as a burr. Therefore no post-processing is required. The present invention also provides materials of the seal ring and a method of manufacturing the seal ring. The seal ring is made of resin and having two abutments confronting each other and a gate mark formed in an injection molding operation.
    Type: Grant
    Filed: June 4, 2009
    Date of Patent: October 4, 2011
    Assignee: NTN Corporation
    Inventors: Eiichirou Shimazu, Keitarou Emura, Masaki Egami
  • Patent number: 7955546
    Abstract: In the assembly-completed state, the Lower Mold, the Outer Mold, the Upper Mold, and the “inner mold (the integral body of the Pin-holder and the Pin)” are stacked and fixed in this order from the bottom, and the Pin is coaxially inserted into the First Hole of the Outer Mold and the Second Hole of the Upper Mold. In the assembly-completed state, the molding space for molding the ceramic molded body is formed between the surface of the Pin and the First Hole, and the annular minute gap is formed between the surface of the Pin and the Second Hole. The ceramic slurry poured into the Slurry Reservoir Pres formed on the upper surface of the Upper Mold falls and flows into the molding space through the annular minute gap by virtue of the action of gravity or the like.
    Type: Grant
    Filed: December 29, 2009
    Date of Patent: June 7, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Kunihiko Yoshioka, Satoshi Ishibashi, Minoru Imaeda, Yosuke Okabe
  • Publication number: 20110101567
    Abstract: Disclosed, amongst other things, is a molding apparatus and an injection molding process. The molding apparatus includes a positioner that is configured to regulate, in use, a relative position between a gate member and a nozzle of a melt distribution apparatus between a retracted position and an extended position for adjusting a volume of a nozzle melt reservoir that is definable between the gate member and the nozzle between a reduced volume and an expanded volume, respectively. The injection molding process includes regulating a relative position between a gate member and a nozzle of a melt distribution apparatus, with a positioner, into one of a retracted position and an extended position for adjusting a volume of a nozzle melt reservoir that is definable between the gate member and the nozzle between a reduced volume and an expanded volume, respectively.
    Type: Application
    Filed: June 5, 2009
    Publication date: May 5, 2011
    Applicant: Husky Injection Molding System Ltd.
    Inventor: Douglas James Weatherall
  • Patent number: 7935287
    Abstract: Methods for forming a keyboard case are provided. A mold cavity configured to provide a keyboard case having a plurality of apertures disposed therethrough can be at least partially filled with a molten material. At least one runner can traverse at least a portion of the apertures forming the plurality of apertures. The molten material can be at least partially solidified within the mold cavity to provide the keyboard case. The keyboard case can be removed from the mold cavity and the at least one runner can be removed from at least a portion of the apertures forming the plurality of apertures.
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: May 3, 2011
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Mark S Tracy, Earl W Moore, Paul N Walker
  • Publication number: 20110095036
    Abstract: A method of injection moulding a plastics container 1 having wall(s) 2 of substantially uniform thickness using an injection mould 10 with an unsupported core 12 is disclosed. A small sliver 17 is removed from the free end of the core 12 of the mould 10 from that side of the wall which is thinnest. As a consequence on the next injection more plastic flows in that direction. Repeated optical inspection of the containers enables a balance to be achieved in which slightly asymmetric injection conditions are balanced by a slightly asymmetric container base with the result being a container with substantially uniform wall thickness.
    Type: Application
    Filed: October 26, 2010
    Publication date: April 28, 2011
    Applicant: ASP PLASTICS PTY LIMITED
    Inventors: Michael Patrick Leabeater, Peter Mandavy
  • Patent number: 7931455
    Abstract: An actuated part, such as a valve pin plate or actuator piston, is movable in forward and rearward directions. A coupling part is located rearward of the actuated part and held in position by magnetic attraction between the coupling part and the actuated part. A valve pin is coupled to the coupling part. The valve pin extends in the forward direction for opening and closing a mold gate. When a stopping force applied to the valve pin is greater than a force of the magnetic attraction between the coupling part and the actuated part, the actuated part moves away from the coupling part in the forward direction, thereby reducing the stopping force on the valve pin.
    Type: Grant
    Filed: October 8, 2009
    Date of Patent: April 26, 2011
    Assignee: Mold-Masters (2007) Limited
    Inventor: Payman Tabassi
  • Patent number: 7909599
    Abstract: Among other things, the invention relates to an injection nozzle for guiding hot-melt plastic within a mold, particularly an injection mold. Said injection nozzle comprises a nozzle housing (11) and a nozzle needle (13) which is mounted in a translationally movable manner and is used for opening and closing a melt opening that leads to a mold cavity. The nozzle needle (13) can be moved by means of a driving mechanism (V) to which a transmitting device (14) is assigned that allows a movement of the driving mechanism (V) to be converted into a movement of the nozzle needle (13). The invention is characterized, inter alia, in that the transmitting device (14) is assigned to an attached unit (22) which can be releasably connected to the injection nozzle (10) and inside which a rod assembly (30) is disposed at least in part.
    Type: Grant
    Filed: November 27, 2007
    Date of Patent: March 22, 2011
    Assignee: Hasco-Hasenclever GmbH + Co. KG
    Inventor: Salvatore De Blasi
  • Patent number: 7909598
    Abstract: The embodiments of invention relate to a hot runner nozzle including at least one nozzle duct for a plasticized plastic, which ends in a nozzle tip and which can be temperature-controlled by a heater, wherein the hot runner nozzle can be attached to an injection molding tool or the like and wherein the heater and the nozzle duct are provided in a common housing of the hot runner nozzle laterally next to one another. The housing encompasses at least one material recess, which divides the housing adjacent to the nozzle duct and adjoining to the heater into housing regions, which are spaced apart from one another.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: March 22, 2011
    Assignee: Heitec-Heisskanaltechnik GmbH
    Inventor: Hans Schreck
  • Patent number: 7896001
    Abstract: There is provided a pressure-responsive device (40) suitable for use in an inhaler, the pressure-responsive device (40) comprising a closed frame (42) over which is fixed a membrane (44), a tongue (46) being supported on the membrane (44). Two upstanding wings (50) are integrally moulded with the tongue (46) and incorporate square apertures (52). A method of manufacturing the pressure-responsive device (40) is also provided.
    Type: Grant
    Filed: September 24, 2001
    Date of Patent: March 1, 2011
    Assignee: Pfizer Limited
    Inventors: Nigel Harrison, Daniel Godfrey
  • Patent number: 7850895
    Abstract: A method for connecting and disconnecting an injection molding machine to and from a shutoff assembly includes the steps of mating a nozzle of the injection molding machine to a seat in an exterior wall of a chamber of the shutoff assembly, advancing an elongate stem through a first opening into the chamber, and flowing molten polymer into the chamber and out a second opening in the chamber and on to a mold or sprue bar. The mold may be decompressed by maintaining a movable body disposed in the chamber in a forward position with the elongate stem and allowing the molten polymer to flow out the first opening. The injection molding machine may be disconnected from the shutoff assembly by withdrawing the stem of the nozzle from the chamber through the first opening, allowing molten polymer downstream of the movable body to push the movable body into engagement with a sealing surface of a interior entry wall of the chamber, and disconnecting the nozzle from the seat.
    Type: Grant
    Filed: February 9, 2010
    Date of Patent: December 14, 2010
    Inventor: Panos Trakas
  • Patent number: 7837915
    Abstract: The invention provides an injection molding process, in which a gate is cut off within a mold in resin molding to obtain a good gate-cut surface, as well as a resin molded product and a resin molding mold. In the injection molding process, a cutting pin, which is connected to a cutting pin working plate provided in parallel with a driving device or an ejector plate provided in a mold, slides on a mold parting line between a fixed-side block, on which corner cutting or a R shape is provided at the approach port, and a movable-side block opposed to the fixed-side block. The wall thickness of a compression shape portion opposed to the cutting pin is larger than that of a gate and a product shape portion. The cutting pin compresses a resin in this portion toward the product shape portion at predetermined timing to cut off the gate portion and integrate the resin with the product shape.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: November 23, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventor: Takashi Arai
  • Patent number: 7815431
    Abstract: A drive system (10) for shutoff needles in injection molds fitted with needle shutoff nozzles comprises an elevation drive element (20) to which can be affixed at least two shutoff needles (16) of two needle shutoff nozzles, said elevation drive element being displaceable—between two longitudinally supported control rails (30) that can be moved in a first direction (R1)—in a second direction (R2) perpendicular to the first direction (R1), at least two glide elements (50) being configured in grooves (40) oblique to said first and second directions (R1, R2) running between the elevation drive element (20) and the control rails (30), said glide elements converting the first motion of the control rails (30) in the direction (R1) into an elevation motion imparted by the elevation drive element (20) in the second direction (R2).
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: October 19, 2010
    Assignee: Gunther Heisskanaltechnik GmbH
    Inventor: Herbert Gunther
  • Patent number: 7803306
    Abstract: An injection molding apparatus includes a first nozzle having a first nozzle melt channel in fluid communication with a manifold melt channel, and a second nozzle having a second nozzle melt channel in fluid communication with the first nozzle melt channel. A nozzle link is provided between the first nozzle and the second nozzle and includes a nozzle link melt passage for fluidly coupling the first nozzle melt channel and the second nozzle melt channel. The second nozzle includes a plurality of outwardly extending melt passages in fluid communication with the second nozzle melt channel. The outwardly extending melt passages deliver melt to a plurality of mold cavities through a plurality of respective gate seals and mold gates. At least one shut-off valve is disposed within the second nozzle. The shut-off valve is associated with an outwardly extending melt passage and switchable between an open position and a closed position.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: September 28, 2010
    Assignee: Mold-Masters (2007) Limited
    Inventors: Denis Babin, Valery Ten, Fabrice Fairy
  • Patent number: 7803305
    Abstract: A co-injection process is provided for fabricating improved multi-layer containers, including but not limited to blood collection tubes, evacuated blood collection tubes, culture bottles, centrifuges tubes, and syringe barrels. The container includes a tube (10) having a bottom wall (12) and a side wall (14) with an open end (18). The container can be provided with a stopper having an upper portion (22) and a skirt with an outside portion (30), a well (34) and a cavity (36). The tube and stopper assembly can be used for medical purposes including containing a blood sample within an enclosed interior space (40).
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: September 28, 2010
    Assignee: Becton, Dickinson and Company
    Inventors: Brian F. Ahern, Nicholas A. Grippi, Paul R. Soskey, Donald J. Carano, Norman J. Hutton, Danielle M. DeSalvo, Gregory L. Lusardi
  • Patent number: 7799259
    Abstract: A two-color molding method with a short cycle time and a multicolor molding method including that two-color molding method, whereby, by performing an elastomer molding step using a time Z from a time t2 to t7 in the range of the time Y needed for the shaped article takeout step (A and B) and mold closing step (C) in the time t1 to t9, it becomes possible to effectively use the time of the shaped article takeout step (A and B) and mold closing step (C) which could not be utilized at all for the molding process in the past for the molding process, whereby the cycle molding time X can be shortened.
    Type: Grant
    Filed: December 10, 2008
    Date of Patent: September 21, 2010
    Assignee: DENSO CORPORATION
    Inventors: Hisashi Sawada, Shuichi Tamaki, Yukinori Narita
  • Publication number: 20100230860
    Abstract: A sensing system is provided for sensing the pressure of liquid in a vacuum chamber (7). The system includes a pneumatic microswitch (14) having an operating element (15) arranged for movement in response to movement of a diaphragm (10) operated by a change in pressure and a plate means (16) in contact with the diaphragm (10) and with the operating element (15).
    Type: Application
    Filed: March 12, 2010
    Publication date: September 16, 2010
    Inventor: Alan Roger Harper
  • Patent number: 7753671
    Abstract: Disclosed, according to an aspect of the present invention, is a molding system that includes a mechanical fuse assembly configured to (i) abut a conduit connection, and (ii) permit movement of a conduit connection.
    Type: Grant
    Filed: February 21, 2007
    Date of Patent: July 13, 2010
    Assignee: Husky Injection Molding Systems Ltd.
    Inventor: Valentin Diaconu
  • Patent number: 7753676
    Abstract: A bushing body has an upstream portion and a downstream portion for extending into a channel. The bushing body has a bore therethrough for receiving a valve pin. A contoured sleeve is fit around the downstream portion of the bushing body for guiding a flow of molding material. A cap piece is coupled to the upstream portion of the bushing body for contacting a back plate.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: July 13, 2010
    Assignee: Mold-Masters (2007) Limited
    Inventors: Denis Babin, Fabrice Fairy, Rhonda Goslinski
  • Patent number: 7740785
    Abstract: A closure cap and method of making the same wherein an annular or ring-shaped gasket is injection molded onto the inner surface of a cap shell formed of plastic or metal. The annular or ring-shaped gasket includes at least one radially extending tab integrally formed therewith. A channel in the working surface of a mold core cooperates with the inside surface of the cap to form a mold cavity having the shape of the gasket to be formed therein. The cavity includes a melt inlet and a melt outlet which is in flow communication with a cold well through a connecting portion of reduced cross-sectional area with respect to the cross-sectional areas of both the gasket-defining mold cavity and the cold well.
    Type: Grant
    Filed: May 5, 2008
    Date of Patent: June 22, 2010
    Inventors: James Taber, Stephen J. Kras
  • Patent number: 7722351
    Abstract: A magnetic coupling for an injection molding apparatus, such as a hot half or hot runner, includes a first magnetic part for connection to an actuator, a valve pin plate, or the like and a movable second magnetic part for connection to a valve pin. The first magnetic part and the second magnetic part are coupled by a magnetic force. The first magnetic part can be part of the actuator. The second magnetic part can be part of the valve pin. A valve pin plate can be provided for a plurality of valve pins.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: May 25, 2010
    Assignee: Mold-Masters (2007) Limited
    Inventors: Murray Feick, Fabrice Fairy, Stefan Engleder, Douglas Ursu
  • Patent number: 7717699
    Abstract: A nozzle is used with a mold formed with a rearwardly open recess having an apex at which opens a gate orifice. The nozzle has a body rearwardly closing the recess. The body is centered on an axis aligned with the orifice and formed with an axially extending central passage adapted to receive a hot melt. The body has a tip spacedly received in the recess and itself formed with at least one radially throughgoing branch passage extending from the central passage and opening into the recess at a location spaced as far as possible from the gate orifice. The tip also is formed with a throughgoing bore axially aligned with the gate orifice. A nozzle pin is axially shiftable in the body by an actuator between an extended position projecting from the bore and fitting into and blocking the gate orifice and a retracted position unblocking the orifice.
    Type: Grant
    Filed: October 15, 2007
    Date of Patent: May 18, 2010
    Assignee: Hasco Hasenclever GmbH & Co KG
    Inventors: Dirk Paulmann, André Kabbert
  • Patent number: 7695272
    Abstract: A device for producing a polymerizable synthetic material optical lens, including a closure member (12) that is adapted to grip two molding shells (14A, 14B) circumferentially to define a molding cavity (15) in conjunction with the shells (14A, 14B), the closure member (12) including a synthetic material wall (123) adapted to come into contact with the molding shells (14A, 14B) and the closure member (12) incorporating a molding material introduction passage (125) discharging into the molding cavity (15) through a casting opening (126); characterized in that the closure member (12) includes a seal (40) that forms the contact wall (123) and the introduction passage (125), which joint (40) is formed of an elastomer material and of a rigid insert (43) at least part of which has the elastomer material molded over it, the introduction passage (125) being inside the insert (43).
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: April 13, 2010
    Assignee: Essilor International (Compagnie Generale d'Optique)
    Inventors: Yohann Felten, Marc Huard
  • Patent number: 7658606
    Abstract: An injection molding apparatus includes an injection manifold having an inlet and a melt channel. The manifold melt channel branches to a plurality of melt channel outlets. A hot runner injection nozzle includes an axial melt channel extending along a central axis and communicating with one of the manifold melt channel outlets. The nozzle further includes at least two angled melt channels disposed at an angle to the central axis. At least two nozzle tips are provided, and each includes a nozzle tip melt channel in communication with one of the angled melt channels. A valve pin is disposed at least partially within the axial melt channel coaxially with the central axis and movable within the axial melt channel. Lateral valve pins movable within the nozzle tip melt channels are disposed at an angle to the valve pin. Linkage elements continuously connect the lateral valve pins to the valve pin.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: February 9, 2010
    Assignee: Mold-Masters (2007) Limited
    Inventors: Peter Klobucar, Denis Babin
  • Patent number: 7641831
    Abstract: A method for manufacturing plastic product includes the steps of: forming a work piece (30) in an injection molding apparatus, the work piece (30) including at least an original product (34), a butt end (36), and gate (32), the gate (32) connecting a corresponding original product (34) with the butt end (36); precutting the gate (32) in a mold before the work piece (30) has completely cooled; removing the work piece (30) from the injection molding apparatus; separating each original product (34).
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: January 5, 2010
    Assignees: Shenzhen Futaihong Precision Industry Co., Ltd., FIH (Hong Kong) Limited
    Inventors: Bing Zhang, Deng He