Abstract: The invention provides an aqueous release agent for the production of polyurethane moldings, which in combination with a release surface contains one or more specific ethoxylated alcohols.

Abstract: A method and device for fabricating posts made of concrete having a polygonal cross-section includes the steps of providing and opening an integral liner, applying backing panels to the liner, holding the panels together with a hooping means, and pouring and hardening concrete in the integral liner. The liner is collapsible and preformed to open in the shape of a right prism with an internal section identical to that of the post to be manufactured. Backing panels made of cardboard or plastic material support the external faces of the liner and entirely cover the external faces of the liner. At least one of the backing panels is adhered to an external face of the liner. A hooping means holds the liner and the backing panels assembled in mutual contact during the use of the device.

Abstract: The method of forming a three-dimensional pattern, wherein a pattern forming mold formed from an expanded polyethylene is attached to the work surface where a desired pattern is to be formed, a surfacing material of a specific acrylic resin concrete is cast onto the work surface, the surfacing material is allowed to harden, and the mold is detached and removed from the work surface.

Abstract: A boron compound, capable of forming boron oxide on hot pressing in an oxygen-containing atmosphere, is used as a densification aid for hot pressing of alumina-containing ceramics in oxygen-containing atmospheres. The boron compound may be incorporated into the material to be hot pressed or may be applied to the surface of that material. Air may be used as the hot pressing atmosphere. The alumina-containing ceramic to be hot pressed may be formed by reaction processing techniques. Boron nitride is a preferred boron compound.

Abstract: A method of making a shell mould, particularly for a lost wax casting operation, includes the deposition of an adhesion agent on the pattern before the deposition of layers of ceramic material to build up the mould. The adhesion agent used is preferably a 3% solution of aminosilane in a solvent consisting of ethanol and ethyl acetate in amounts from 25% to 75% of the solvent. The method avoids the phenomenon of detachment at the pattern/ceramic interface.

Abstract: A multiple cavity mold for lipstick products includes a plurality of receptacles. Each receptacle has an inner cavity and an outer surface that is exposed such that a coolant, which is circulated about the receptacle, causes a cosmetic melt contained therein to solidify.

Abstract: Method for forming an optical element having an optical coating thereon by replication having the steps of preparing first and second molds having polished surfaces which are to be replicated, depositing a soluble inorganic salt to form a release layer, depositing an optical coating in reverse order upon the release layer, supplying liquid material between the molds and in contact with the optical coating, causing the liquid material to solidify and form a bond with the optical coating, separating the molds from the solidified material with the optical coating adherent to the solidified material with separation occurring between the mold and the optical coating in the parting layer and removing any remaining portions of the parting layer from the optical coating.

Abstract: A depositing method of wall concrete, in which unset concrete is deposited in a form, includes the step of disposing a non-hygroscopic soft sheet which has a large number of hollow projections or ridges on an inner surface of the form being deformable when lateral pressure is applied thereto by the hardening of the concrete.

Abstract: An improved bladder lubricant composition is disclosed which provides durable release of bladders from cured rubber tires in the manufacture of the latter. The composition comprises (A) an organopolysiloxane resin consisting essentially of phenylsilsesquioxane units and dimethylsiloxane units; (B) an organosilane having trioxime or trialkoxy functionality; (C) a condensation catalyst; and, optionally, (D) at least one diorganopolysiloxane having hydroxyl or alkoxy terminal groups.

Abstract: A method for casting polymer threads (32) in a nut cavity (14) complementary to the threads (44) of a casting screw (42) to minimize the formation of air pockets and air bubbles in the polymer threads. The cavity (14) of the nut (12) has a diameter larger than the diameter of the casting screw (42). The threads (32) of the nut (12) are formed in a polymer (30) which is dispensed into the nut cavity (14) and which cures around the threads (44) of the casting screw (42) after the screw is inserted into the cavity of the nut. The method for casting the threads (32) includes the steps of closing the bottom of the nut cavity (14), thereafter filling the nut cavity with polymer (30), and thereafter inserting the casting screw (42) slowly down into the polymer.

Abstract: A mould for an injection moulding apparatus having two resilient mould inserts mate to form a mould cavity and which separate to permit removal of the moulded article. Each mould insert being inserted into opposed movable mould parts such that they abut to form the mould cavity before the movable mould parts abut one another. A process for forming the mould inserts by pressing bodies of mouldable material together around an article and curing the material to form the inserts.

Abstract: An apparatus and method for fabricating integral three-dimensional objects from successive layers of photoformable compositions by exposing the layers of the composition through a detachable flexible transparent film, one side of the film being in contact with the composition and the other side of the film with a rigid transparent plate, which guides and supports the film.

Abstract: In pressing wet concrete between a ram and a mold to compact the concrete and express water from it so as to produce a molded slab, a layer of filter material is provided between the ram or the base of the mold and the concrete and the filter material is secured by a discontinuous coat of adhesive applied as a transfer to the ram and/or to the base of the mold. The adhesive is applied over a sufficient area of the filter material to secure adhesion of the filter material to the ram or base of the mold. The discontinuous adhesive coating is provided as a pattern of particles which covers substantially the entire area of the face of the filter and is present over between 2% and 15% of the total surface area of the filter material.

Abstract: The invention relates to a process for the treatment of dental impressions of conventional molding material, in which the surface of the impressions is treated prior to filling with plaster with an aqueous solution which contains 0.01 to 10 % by weight of a fluorine compound. The detrimental effect which the surface-active substances adhering to the dental impressions have on the surface finish of the plaster models which are produced using the dental impressions is thus eliminated.

Abstract: A process for producing a cylindrical reinforcing fibrous molding by sealing openings at opposite ends of a porous cylindrical disintegratable mold, immersing the mold into an aqueous solution of a molding material containing reinforcing fibers and an inorganic binder, and depositing the molding material onto the outer peripheral surface of the mold by applying suction within the mold to form a molding blank; pressing the molding blank against the mold to adjust the shape of the molding blank; disintegrating the mold to remove it from the blank; and heating the molding blank to partially bond the reinforcing fibers with the inorganic binder.

Abstract: A die for making a flat-paneled flower pot or flower pot cover by forming a sheet of material into a flat-paneled flower pot or flower pot cover. A platform supports a female die having an opening with flat surfaces for forming panels in the base and skirt of the flower pot or flower pot cover. The sheet of material is centered over the opening of the female die. A bracket having a plurality of legs which align with the panel-forming surfaces of the female die is placed on the sheet of material. The top surface of the platform and the bracket legs frictionally control the sheet of material as a male die pushes the sheet of material into the female die. A plurality of pivoting fingers at the upper end of the female die push the sheet of material against the male die as the male die enters the opening of the female die. The sheet of material is pressed between forming surfaces of the male and female die to form the flat-paneled flower pot or flower pot cover.

Abstract: A method and apparatus for constructing an above ground concrete encased storage tank. The apparatus has a support assembly that extends from the baseplate of a concrete form, that supports, elevates, and secures an inner storage tank from the form baseplate, so that the tank may be completely surrounded by concrete. The form has removable walls that may be pivotally attached to the baseplate and initially in a horizontal position. The support assembly has anchor bolts that extend through holes in the baseplate. The anchor bolts are screwed into anchor nuts that are attached to a pair of brackets. The anchor nuts and brackets are spaced from the baseplate by sleeves that fit over the threaded portions of the anchor bolts. The brackets are constructed to support the storage tank, which is placed in the form on top of the support assembly. The tank is then fastened to the support assembly.

Abstract: A mold including a cavity the inner surface of which is at least partly coated with a layer selected from a diamond-like film and layers of fluorine and fluorine compounds. The mold is manufactured by a method which comprises placing at least a part of the mold which constitutes the surface portion of the mold cavity in a vacuum film-forming chamber, introducing a hydrocarbon gas into the chamber, ionizing the gas, and then evaporating it onto a desired surface portion of the mold, thus forming a diamond-like film over the mold portion. The mold portion is surface-treated by ionizing a low-molecular-weight fluorine compound into a plasma, forming a fluorine polymer film from the plasma on at least a part of the cavity surface, while applying a bias voltage to the plasma.

Abstract: A process for preparing an injection-molded article having a three-dimensional pattern on a surface thereof includes placing a master film of a thermoplastic resin having a three-dimensional master pattern formed on a region thereof into a mold such that the master pattern is exposed to the mold cavity. An injection-moldable resin is then injected into the mold cavity so as to cause a surface region of the resin to conform to the three-dimensional master pattern on the master film, and to thereby transfer the master pattern onto said surface region of the resin. The master film is then removed from the surface region of the injection molded resin to thereby expose said three-dimensional pattern formed thereupon. Preferably the master film is formed of a thermoplastic resin having a melting point greater than the injection molding temperature. Other lower melting point thermoplastic films can be used by metallizing the film's surface so that it withstands the injection molding temperature.

Abstract: In a process and apparatus for the production of a component including a support element and foam portions adhering to the top and bottom surfaces thereof, the support element is arranged with its bottom surface over a first mold cavity of a mold. A cover is then sealingly fixed on the mold in such a way that a second mold cavity is defined between the cover and the support element. A first reaction mixture is introduced into the second mold cavity and reacts to form a first foam portion on the top surface of the support element. The cover with support element and first foam portion are then removed from the first mold cavity. Thereupon a second reaction mixture is introduced into the first mold cavity which is then immediately sealingly closed again by the unit consisting of the cover and the support element with its first foam portion.

Abstract: A method for molding open cell soft polyurethane foam and a release agent utilized in the method are disclosed as incorporating an aqueous gel coated (30) onto interior surfaces (18,20) of a mold (10) prior to introduction of a foamable liquid polyurethane mixture (32) whose foaming fills the mold cavity (22) as the aqueous gel functions as a solventless release agent that has good lubricity to facilitate filling of the cavity by the foam (34), prevents bonding of the foam (34) to the mold and also provides a thin film-like escape passage (36) for gas generated during the foaming. An acrylic acid polymer that is acid neutralized is preferably utilized to provide the aqueous gel. The acrylic acid polymer and acid neutralizer are most preferably sprayed as separate aqueous mixtures onto the interior mold surfaces to provide the aqueous gel.

Abstract: In accordance with the present invention, there is provided a process for producing polytetrafluoroethylene (PTFE) resin molded articles, wherein an unsintered PTFE resin paste extrusion molded article as extruded from an extrusion machine and inserted into a sintering mold having an inside diameter slightly larger than an outside diameter of said unsintered PTFE resin molded article is sintered at a temperature higher than a melting point of the PTFE resin. In another aspect of the invention, PTFE resin molded articles are produced by a process wherein an unsintered PTFE resin paste extrusion molded article immediately after being extruded from an extrusion machine is sized by means of a sizing die, and the unsintered PTFE molded article thus sized is inserted into a sintering mold having an inside diameter slightly larger than an outside diameter of said unsintered molded article, followed by sintering at a temperature higher than a melting point of the PTFE resin.

Abstract: A formwork for a draft tube which includes ganged precast forms, each precast form corresponding to a curved segment of the draft tube. The precast forms are molded with continuous side plates extending thereabout and anchored in the precast concrete form and projecting beyond the surface opposite to the contact surface to provide a flange. A fastening means for attaching adjacent forms with a space therebetween to allow for stripping. A method includes determining the outline of the inner surface of the draft tube and dividing it into segments and preparing molds to make precast forms corresponding to each segment. The precast forms are assembled and shored to provide the draft tube ganged formwork, and concrete is poured about the draft tube formwork and is cured. The precast forms are stripped from the set concrete structure and reused in another draft tube formwork.

Abstract: In connection with a device for casting lead grids for electric battery plates, a highly porous ceramic mold lining, preferably of zirconium oxide, is prepared by flame-spraying. Such a lining can include a thin surface coating on a profiled, basic metallic mold or a separately prepared insert plate which is retained to a metallic mold molder. The ceramic surface coating may be accurately formed in place, or may be formed as an over-spray which is then reduced in thickess. Formation of the surface coating may be accomplished by placing masks on the basic metallic mold during the flame spraying, for those areas of the grid which tend to accumulate material, or by adjusting an initially coarse profile of the ceramic layer to the exact profile of the casting by a material-removing treatment.

Abstract: Polymeric molds and polymeric mold inserts which have been modified by a plasma treatment process. These modified molds and mold inserts may be used to manufacture improved molded cosmetic products such as lipsticks, giving these products a uniform high-gloss finish.

Abstract: Use a material which has a coefficient of thermal expansion greater than silicon nitride and does not react with silicon nitride under hot pressing conditions either to fabricate or to coat hot-pressing die plates suitable for densification of silicon nitride. The die plates separate cleanly from the silicon nitride thereby allowing preparation of near-net shapes having complex geometries, but without post densification grinding or machining.

Abstract: A method for providing a coating upon a metal small or the like through the use of an injection molding process includes the use of a resilient, molded insert. The shell is positioned within a mold receptor such that a void is defined between the outer surface of the shell and the inner surface of the mold receptor. A hardenable material is injected into this void, thereby coating the outer surface of the shell. In order to prevent distortion or other damage to the shell due to pressure exerted within the mold, a thin, resilient and substantially flat insert is placed upon the inner surface of the shell. A male mold member engages the insert during the molding process, thereby compressing it. The insert may be formed from a solidifiable material introduced in liquid form into a master shell which then receives the male mold member.

Abstract: The plate-like valve elements (10 and 20) of the microvalve are provided with a plurality of valve seats and, respectively, corresponding valve members. The sealing surfaces of a secondary valve element (10) are respectively formed by molding to copy the sealing faces of a primary valve element (20) so that the sealing surfaces of both valve elements are completely complementary to each other. The sealing surfaces need no further processing such as machining. Despite liberal tolerances of manufacture a high precision register of the valve elements in relation to each other is ensured.

Abstract: Ceramic coated metal mold having a constant ceramic film thickness, which is superior in adhesion resistance and abrasion resistance, prepared by coating the inside and outside walls of a metal mold with ceramics, by the physical vapor deposition method. The ceramic coating is selected from one of TiC, TiN, and TiCN. The mold surfaces to which the coating is applied has a surface roughness of 1 S or less and the end corners have a radius R of 0.1-0.3 mm, to provide adhesion between the metal mold and the ceramic coating.

Abstract: Dimples can be produced in the surfaces of cast ceramic pieces by casting these pieces in a mold which contains as the dimple producing pattern a layer of bubble pack. In another embodiment of the invention, there is described the mold which incorporates bubble pack to produce dimpled effects in cast ceramic pieces.

Abstract: A panel having a finish face, a substrate and a lamina of moulded polyurethane between the two is formed in a single closable die having two portions, the first stage of the operation being to spray a release agent onto a face forming surface of one die portion, then spray an aliphatic polyurethane colored film onto the release agent, spray an elastomer polyurethane over that film and allow the elastomer to at least partially set, lay a sheet of reinforcing fibre which can for example be a continuous filament glass over the at least partially set elastomer, dispense the liquid ingredients of a rigid foam polyurethane over the glass, close to the mould, and remove the product after setting.

Abstract: A flexible reinforced concrete form line is provided which includes a plurality of elongated cuttable strips which are sized and embedded within the textured surface of the flexible form liner. The cross-sectional shape of the strips is substantially the same as the cross-sectional shape of the textured surface of the liner except smaller so that the thickness of the elastomeric material making up the liner is substantially constant throughout resulting in consistent expansion and contraction of the liner during setting of the concrete. The strips can be suspended within the liner during the elastomeric molding process or the strips can be directly attached to the plywood form backing sheet prior to the molding process. The total quantity of elastomeric material making up the liner can be greatly reduced which, in turn, reduces the weight of the overall form.

Abstract: The invention relates to a process for stripping, from the surface of a support, a layer of paint which has been formed and hardened thereon, characterized by the requirement of a phase of pre-treating said support before the formation on the latter of the layer of paint to be stripped, said treatment consisting in applying on the support a covering product, selected among the following products: a pre-treatment vinyl resin paint, a polyurethane resin paint. It is also an object of the invention to provide products and compositions to be used in said process.

Abstract: A method of conditioning separator mold plates for repeated use in high temperature sequential molding of printed circuit board laminates comprises the step of integrally applying at least one thin, continuous coat, preferably on the order of about 1 microinch, of a silane-based mold release composition prior to each sequential molding operation for facilitating repeated use of the plates in sequential molding operations the silane-based mold release composition is preferably applied in a continuous automated process including a spray gun, preferably of an air atomized type and more preferably of a high transfer efficiency type, for applying the coating followed by an infrared heating step, the separator mold plates being carried by a conveyor through a tunnel including the spray gun and infrared heater.

Abstract: A method for testing foam formulations for the quantitative measure of the effects of formulation and/or process variable changes on some kinds of surface problems of a molded part caused by different degrees of imperfection or voiding underneath the part surface. The molded part can be single component or composite, solid or foamed. One example of the surface problem is the so-called "measles or cellulite" problem observed on the vinyl surface of a vinyl/foam composite due to the voids or rattiness within the foam. To accomplish this result, the mold has various sized, spaced apart, aligned openings formed in each of the front and rear walls of the mold, but with the centers thereof at different elevations in the respective front and rear walls. Removable rods inserted through the aligned mold wall openings produce longitudinal openings through the part which is molded around the rods, permitting the effect thereof on the surface of the molded part to be evaluated.

Abstract: The process includes molding a plurality of recesses on a layer of foam material which is laid on a laying surface and moved forward. These recesses include a base open on the laying surface and are subsequently cross-linked by introducing steam under pressure through the bases of the recesses into cavities of the recesses formed during the molding step. The plant includes a conveyor element in which a plurality of plates disposed side-by-side are provided with protuberances corresponding to the recesses to be formed in the foam layer. The protuberances are open at their bases to enable introduction of steam into an inner space within each of the protuberances.

Abstract: A process for producing a molded article is provided includinga) The surface of a mold is cooled with a releasing agent for powder molding which has, as an essential component, a copolymer AB derived from at least one monomer A represented by the following general formula (I) ##STR1## wherein X is a hydrogen atom or a methyl group, k is an integer of 0-5, l is an integer of 1-3, m is an integer of 1-3, n is an integer of 0-550 and Y is a methyl group or a fluorine atom-containing substituent having 1-20 carbon atoms,and at least one vinyl-polymerizable monomer B containing at least one alkyl acrylate or alkylmethacrylate wherein the alkyl group has 1 to 8 carbon atoms.b) The coated mold is heated.c) A powder of a non-rigid vinyl chloride resin containing a plasticizer is allowed to adhere to the heated mold to melt the powder.d) The mold, releasing agent and powder are cooled to form a molded article.e) The molded article is peeled from the mold.

Abstract: A method for preparing a polyurethane foam article in a mold by applying to a mold surface a water-based mold release composition which includes a release effective system which is in a solid (hardened) state at the mold pour temperature and a liquid state at the demold temperature, pouring a polyurethane foam composition into the mold, curing the foam composition and demolding the foam article. The use of such release effective system in the aqueous mold release composition provides for a reduction in surface defects of the polyurethane foam article.Also disclosed is the incorporation of a poly(siloxane-glycol) surfactant having a cloud point ranging from 25.degree.-50.degree. C. into a water-based mold release composition including an aqueous emulsion or dispersion of at least one release effective substance and desirably at least one emulsifying agent provides for improved surface quality of the foam product.

Abstract: Novel processes have been developed by the present invention for producing hollow ceramic articles. Such ceramic articles are produced by using a water-absorbable mold having water non-permeable faces on an inner surface of the mold at locations corresponding to valve holes. The thickness of a ceramic layer deposited on the inner surface of the mold is controlled by measuring an amount of a lowered liquid surface level of the slurry near a slurry-pouring opening of the mold. Open ends of a hollow ceramic article are formed by cutting corresponding closed ends after deposition of the slurry and firing. A uniform thickness of a slurry deposited onto the inner surface of the mold can be attained by rotating the mold around an arbitrary rotary axis at a rotation speed of 1 to 60 rpm. All ceramic material contained in the slurry fed inside the mold may be deposited on the inner surface of the mold while the mold is being rotated or swung.

Abstract: The present invention relates to a process for producing a mold for glass press molding which comprises adopting, in the ion plating method to form an i-carbon film, a given hydrocarbon, given voltages, given temperature conditions, etc. According to the process, there could be obtained a mold for glass press molding, having an i-carbon film superior in adhesion to mold base, hardness, lubricity, etc. In this mold for glass press molding, the i-carbon film is less susceptible to peeling and glass releasability is good even after many times of press molding. Therefore, the mold can be used for glass press molding over a long period of time.

Abstract: An organic fluorine compound as a mold release agent wherein at least one norbornene compound is polymerized by ring opening in a mold coated with said release agent. The organic fluorine compound release agent can be used in combination with a conventional mold release agent.

Abstract: A method for welding together filled sintered polytetrafluoroethylene components. The ends of the components to be welded are carefully tapered to form reverse mated surfaces and then assembled in position to be welded. The actual welding step is carried out under heat and pressure followed by cooling under pressure. The process is particularly useful in the fabrication of very large gaskets or other very large planar objects.

Abstract: A method of making a positive model of a tooth or gum including the steps of pouring hardenable positive impression material into a negative impression of the tooth or gum comprising a cured, vinyl polysiloxane composition, and hardening the positive impression material, and further including applying finely divided palladium over at least part of the surface of the negative impression that will contact the positive impression material before pouring the hardenable positive impression material.

Abstract: A method of manufacturing components such as optical components (17, 18, 21, FIG. 2C) by means of a matrix which comprises a preform 12 of glass or quartz and has a skin 14 of a cured epoxy synthetic resin, the surface of which is the negative of a metal mold from which the matrix is produced. The matrix is suitable for use in the above-mentioned method, whereby optical components are produced which have surfaces that are for example, the aspherical negatives of the matrix surface.

Abstract: Molded plastic articles are prepared by disposing a mold release membrane across a mold section, closing the mold, injecting polymeric precursor materials behind the membrane causing it to conform and adhere to the mold cavity surface, and thereafter parting the mold sections and parting the molded plastic article away from the release membrane which remains adhered to the mold cavity surface. Subsequent injections may be used to prepare additional molded plastic articles, thereby reusing the release membrane which at all times remains adhered to the mold cavity surface.

Abstract: A mold surface is first treated with an enameling composition which, while still unfused, is provided with a distribution of particulate material such as sand; the mold surface is then fired and then a second coating of predetermined thickness is applied over the first coating including the particulate material followed by a second firing to finish the mold.

Abstract: A method for making plastic tooling by forming a surface coat over a model of the article to be made. While still in a tacky condition, the surface coat is sprinkled with sand. After the surface coat is cured and has adhered to the sprinkled sand, the surface coat is wet with a laminating resin. Then a sand and epoxy mixture is poured into the core box to form the tool. Another version of the method includes the steps of disposing a vacuum tube into the sand-epoxy core and closing off the open side of the core box through which the core mix was tamped. The surface coat is applied around the model so that the cavity in the finished core is suitable for vacuum-forming an object without forming the conventional vacuum holes.

Abstract: A molding process for coating a motor stator (1) having coils (2) projecting outside from the opposite ends of the motor stator (1) with a synthetic resin. The stator having coils (2) projecting from the opposite ends thereof is placed in an upright position in combination with a built-up mold core. The synthetic resin is poured from the upper end of the mold core and the initially poured resin flowing around the outside of the coil projecting downward is discharged together with gas. The stator is thus coated entirely with the resin containing only a few pores through a single molding cycle. The stator can be readily separated from the mold core.

Abstract: Silicone elastomer molds or tools are used to shape amine containing resins. If the mold is coated with a silane of the formula R.sub.a SiX.sub.4-a, where R is a monovalent halogenated hydrocarbon having 1 through 6 carbon atoms and the halogen selected from the group consisting of chlorine, bromine, and iodine, X is a monovalent radical that reacts with a hydroxyl radical on silicon, and a is 1 through 3, before use, the shrinkage of the mold with repeated use is decreased and the elastomeric mold or tool life is greatly extended.

Abstract: A method of forming from a sintering material slurry a shaped-body to be sintered having a complicated configuration. A mold is prepared using frames, a shielding member swollen with a solvent, and a filler including a substance formed of particles, and utilizing the action of vacuum. A sintering material slurry is poured into the thus prepared mold to form a shaped-body to be sintered.