Coating Or Lining Patents (Class 264/338)
-
Patent number: 5595701Abstract: The present invention relates to a process for making a polyurea foamed backed product with a polyurethane skin. The process involves (a) providing a mold surface, (b) applying a polyurethane paint to the inner surface of the mold to provide a coated inner surface and (c) spraying at least one polyurea layer onto said coated inner surface to form an integral foamed backed polyurea product with a polyurethane skin.Type: GrantFiled: May 12, 1995Date of Patent: January 21, 1997Assignee: The Goodyear Tire & Rubber CompanyInventors: Cline J. MacGregor, Joseph L. Malone, Monte H. York
-
Patent number: 5565155Abstract: A method of making a safety helmet includes using a molding tool having an upper mold cavity and a lower mold cavity. The upper mold cavity is preheated and is then coated with a layer of releasing agent. The releasing agent layer is coated subsequently with a layer of polyurethane lacquer, which is caused by the residual heat of the preheated upper mold cavity to form a smooth film layer. A plastic shell of the safety helmet is disposed in the lower mold cavity. A foam material is injected into the plastic shell before the molding tool is closed. As the foaming process is completed, the molding tool is opened to remove therefrom a safety helmet including the shell, the foam layer formed of the foam material, and the smooth film layer which is formed integrally with the foam layer for providing the user of the safety helmet with wearing comfort.Type: GrantFiled: September 19, 1995Date of Patent: October 15, 1996Inventor: Lin Cheng-Hung
-
Patent number: 5549858Abstract: A method for molding silicone foam into an article having the features of a designated object. The method includes the steps of introducing a silicone foam mixture into a first mold having a first cavity, wherein the silicone foam mixture forms a first molded object that has a shape which is representative of the first cavity; removing the first molded object from the first mold; pressing the first molded object into a second mold that has a second cavity, which has a basic profile that is representative of the article, the first molded object forming a layer of foam on the top edge of the second mold; cutting the layer to form an opened celled surface on the top surface of the first molded object; and releasing and removing the first molded object from the second cavity. The opened celled surface acquires the configuration that is representative of the second cavity, while the first bottom surface returns to the shape of the first cavity.Type: GrantFiled: February 8, 1995Date of Patent: August 27, 1996Assignee: Manni-Kit, Inc.Inventor: Kathryn G. Krotseng
-
Patent number: 5529618Abstract: Liquid or pasty compositions having release-effective properties, which contain difluoromethoxy-2,2,2-trifluoroethane (E245), either alone or admixed with additional solvents, and at least one agent having release-effective properties, and also the use of these compositions and a method for their preparation.Type: GrantFiled: September 27, 1995Date of Patent: June 25, 1996Assignee: Solvay Fluor und Derivate GmbHInventors: Hans Buchwald, Joachim Hellmann, Boleslaus Raszkowski
-
Patent number: 5511762Abstract: A method of manufacturing an open top, walled member for containing a molten metal, including the steps of forming an inner wall of a mold with a metal sheet and an inner lining covering the sheet, wherein the inner wall defines an inside surface of the walled member and transferring a casting compound between an outer wall of the mold and the inner lining of the inner wall to form the walled member. The metal sheet and inner lining are then removed to allow one to apply heat to dry the casting compound. In the case where the metal sheet includes a plurality of openings, one may also retain the inner wall during the heating step. The heat to dry the casting compound is applied to the inner lining to a sufficient temperature to melt the inner lining and uncover said openings of the metal sheet. The metal sheet is removed when the casting compound is dried.Type: GrantFiled: November 22, 1993Date of Patent: April 30, 1996Assignee: Magneco/Metrel, Inc.Inventors: Charles W. Connors, Jr., James S. Irwin
-
Patent number: 5487854Abstract: A two-stage co-cure method for fabricating a composite article having a box-beam cross-sectional configuration wherein an outer shell portion of the composite article is fabricated and configured in the first stage to function as the tooling for completing the fabrication of composite article in the second stage.Type: GrantFiled: September 8, 1994Date of Patent: January 30, 1996Assignee: United Technologies CorporationInventor: Peter B. Leoni
-
Patent number: 5478521Abstract: A method for making, clean, bughole-free hardened cement structural units, including the steps of a) applying a release agent to the surface of a form; b) preparing a cement composition; c) adding to the cement composition a water-soluble polymer dispersant and a solution viscosity-reducing agent; d) placing the cement composition of step c) into the form, e) curing the cement composition of step c) to form a hardened structural unit, and f) removing the structural unit from the form.Type: GrantFiled: October 12, 1994Date of Patent: December 26, 1995Assignee: W. R. Grace & Co.-Conn.Inventor: Paul Scheiner
-
Patent number: 5441676Abstract: A method for manufacturing integral elastic supports formed by an upper covering (2), by an intermediate filler (3) and by a semirigid shell (4) entails the use of a mold with a hollow lower part, a flat upper part, and at least one intermediate plate. The method includes the following steps: opening of the mold; deposition on the lower part of a covering sheet with an excess border; securing of the excess border by means of the locking plate; deformation of the covering sheet in vacuum; pouring of a first layer of a gel compound in the fluid state; coupling of a semirigid shell to the upper part of the mold; pouring of a second layer of an expandable resin in the fluid state; closing of the mold; opening of the mold and removal of the finished support.Type: GrantFiled: December 17, 1993Date of Patent: August 15, 1995Assignee: Selle Royal S.p.A.Inventor: Riccardo Bigolin
-
Patent number: 5439622Abstract: A mold (100) is constructed by forming a shell (125) having a back surface (127) and a mold surface (126) which defines a mold cavity (150), by forming a shell base (124) about the back surface (127) of the shell (125) so as to define an enclosed cavity (134) between the shell base (124) and the shell (125), and by filling the enclosed cavity (134) with substantially incompressible material (135).Type: GrantFiled: September 7, 1993Date of Patent: August 8, 1995Assignee: Motorola, Inc.Inventors: Robert W. Pennisi, Glenn W. Urbish
-
Patent number: 5431869Abstract: This invention relates to a process for the preparation of polycrystalline silicon ingots by providing a first layer of coating on the inside walls of a mold with a slurry of silicon nitride powder in an organic binder dissolved in a solvent; charging the said coated mold with silicon pieces along with calcium chloride or/and calcium fluoride; heating the mold to a temperature in the range of 1420.degree.-1500.degree. C. so as to melt the silicon, by keeping the mold inside the furnace; bringing down the temperature of the mold to a temperature 5.degree.-10.degree. C. above the melting point of silicon; withdrawing the mold containing the melt downwardly and slowly from the hot zone of the furnace so that the solidification of the melt starts from the bottom of the mold and proceeds towards the top as the withdrawal continues till all the melt solidifies; cooling the mold to the room temperature under inert atmosphere and removing the polycrystalline silicon ingot from the mold.Type: GrantFiled: January 12, 1993Date of Patent: July 11, 1995Assignee: Council of Scientific & Industrial ResearchInventors: Singh P. Kumar, Prem Prakash
-
Patent number: 5407627Abstract: This invention is directed to a novel method and apparatus for casting stress-free thermosetting resin materials. A process for forming a thermosetting product which comprises: (a) pouring a thermosetting polymer, with initiator, and catalyst, into a cavity of a mold which has a polymer coating or film on the interior surface thereof; (b) permitting the polymer to cure to a point where the cured material is reasonably dimensionally stable; (c) removing the partially cured polymeric material from the mold and placing the material in an oven; and (d) fully curing the polymeric material in the oven.Type: GrantFiled: August 3, 1992Date of Patent: April 18, 1995Assignee: Polycryl Enterprises Inc.Inventors: Paul R. Schiller, Jost H. Schiller
-
Patent number: 5401455Abstract: A non-blocking hot melt adhesive mass is prepared by (a) lining a rigid mold with a plastic film, said film being meltable together with the adhesive composition and blendable into said molten adhesive composition, and said mold being a heat sink or being in contact with a heat sink; (b) pouring molten hot melt adhesive into the lined mold; and (c) allowing the molten hot melt adhesive to solidify.Type: GrantFiled: August 25, 1994Date of Patent: March 28, 1995Assignee: National Starch and Chemical Investment Holding CorporationInventors: Stephen Hatfield, Paul Puletti, Robert Giese, Roger Thorpe
-
Patent number: 5399310Abstract: Mold release agents and methods for molding plastics are provided. They are especially applicable to polyurethane-based reaction injection molding (RIM) systems. The mold release agent includes the lithium, sodium, or potassium salt, or a mixture thereof, of an oligomer of monomeric units or a mixture of said oligomers, the monomeric units being selected from the group consisting of carboxylic fatty acids having at least 14 carbon atoms, preferably 14 to 24 carbon atoms, the salt of the oligomer preferably being soluble in water or water/alcohol. Preferably, the Li and Na salts of C.sub.36 and C.sub.44 dicarboxylic fatty acids are used. Preferred embodiments of the present invention permit the use of water without alcohol in the formulation.Type: GrantFiled: March 23, 1993Date of Patent: March 21, 1995Assignee: The Dexter CorporationInventors: Jeffrey S. Payne, David L. Martin
-
Patent number: 5397225Abstract: Latex foam molded articles are prepared using a plastic mold heated by means of microwave energy. The molded article can be readily released from the mold. The mold has good dimensional accuracy and a long serviceable lifetime. The walls of the mold are composed of a molding composition which has the following constituents:a) 20 to 100 parts by weight of polyphenylene ether,b) 0 to 30 parts by weight of styrene polymers,c) 0 to 30 parts by weight of impact-modifying additives,d) 0 to 40 parts by weight of reinforcing agents and/or fillers ande) 0 to 15 parts by weight of additives.The mold surface is passivated. Compared with conventional processes for the production of latex foam molded articles, the cycle time and the energy consumption are considerably reduced when this mold is used.Type: GrantFiled: March 9, 1993Date of Patent: March 14, 1995Assignee: Huels AktiengesellschaftInventors: Herbert Knipp, Friedrich G. Schmidt, Karl Tessmann
-
Patent number: 5393471Abstract: A pattern is provided in a glaze composition by a series of steps which includes patterning an at least partially cured fusible enameling composition by restructuring it through the removal of material therefrom, refiring the contoured restructure of the enameling composition, and then placing an uncured glaze composition onto the restructured, refined enameling composition. The glaze composition is placed in contact with the pattern in the enameling composition. The glaze composition is then cured. The cured glaze composition and enameling composition are then separated from each other to thereby provide the desired pattern in the glaze composition, without the cost, lack of convertability, and steps of stamping or forming metal to mirror the desired pattern. Also provided is the process for producing the pattern in the fusible enameling composition.Type: GrantFiled: February 7, 1992Date of Patent: February 28, 1995Assignee: The Burns & Russell CompanyInventors: Russell P. Rich, James E. Whipps
-
Patent number: 5391399Abstract: A fiber glass reinforced plastic can be in-mold coated utilizing a free radical peroxide initiated thermosetting composition of at least one polymerizable epoxy based oligomer having at least two acrylate groups, at least one copolymerizable ethylenically unsaturated monomer, at least one copolymerizable monoethylenically unsaturated compound having a --CO-- group and a --NH.sub.2, --NH-- and/or --OH group, and other conventional components such as at least one zinc salt of a fatty acid, at least one accelerator, at least one filler, and the like. The thermosetting compositions of the present invention utilize a very low or nil amount of an adhesion agent such as a polyvinyl acetate and unexpectedly achieves better flow and good coverage at reduced coating weights.Type: GrantFiled: June 9, 1994Date of Patent: February 21, 1995Assignee: GenCorp Inc.Inventors: David S. Cobbledick, Donald F. Reichenbach, Brian Sullivan, Robert L. Spencer
-
Patent number: 5380349Abstract: A diamond sintered product having diamond particles sintered with a suitable sintering aid is the most suitable as the material for the mold for optical element molding, because it has in combination the advantage of diamond that no fusion with glass at high temperature occurs and oxidation occurs with difficulty to give rise to no precipitation of lead, an appropriate hardness and also the advantage that mirror polishing is possible. "There is also disclosed a mold which has a diamond layer having a (100) face, made by the CVD method utilizing gas having 1-3% methane in hydrogen.Type: GrantFiled: April 11, 1994Date of Patent: January 10, 1995Assignee: Canon Kabushiki KaishaInventors: Yasushi Taniguchi, Keiji Hirabayashi, Keiko Ikoma, Noriko Kurihara, Masaaki Matsushima, Kiyoshi Yamamoto
-
Patent number: 5374303Abstract: A biodegradable oil and water emulsion release composition for facilitating the unmoulding of hydraulic bonding material comprises as the oil component an ester of a hindered polyhydric alcohol having no hydrogen atoms attached to any carbon atom in a beta-position to any hydroxyl group and a straight or branched chain, saturated or unsaturated C.sub.4 -C.sub.24 monocarboxylic acid. The ester may be partial and the partial ester may be alkoxylated. In a preferred embodiment also a straight or branched chain, saturated or unsaturated C.sub.8 -C.sub.24 monohydric alcohol is present. Also a method of unmoulding has been described.Type: GrantFiled: March 22, 1993Date of Patent: December 20, 1994Assignee: Unilever Patent Holdings B.V.Inventor: Bart van Hoorn
-
Patent number: 5372676Abstract: A method of producing replicated paving stone including a base having a shaded and stratified layered upper surface with a plurality of simulated grout lines formed therein including the steps of preparing a cementitious mortar, applying a release agent to the interior of a forming mold, pouring the cementitious mortar into the forming mold, leveling the mortar, vibrating the forming mold and cementitious mortar therein, allowing the cementitious mortar to cure forming a base with an upper surface, releasing the base from the forming mold, applying an acid stain to the base, allowing the acid stain to etch the base to shade the upper surface, accenting the plurality of simulated grout lines with a pigment and sealing the replicated paving stone with an acrylic polymer sealer.Type: GrantFiled: April 22, 1994Date of Patent: December 13, 1994Inventor: Michael Lowe
-
Patent number: 5368792Abstract: A graphite panel (10) with a hole (11) having a damaged thread (12) is repaired by drilling the hole (11) to remove all of the thread and make a new hole (13) of larger diameter. A bolt (14) with a lubricated thread (17) is placed in the new hole (13) and the hole (13) is packed with graphite cement (16) to fill the hole and the thread on the bolt. The graphite cement (16) is cured, and the bolt is unscrewed therefrom to leave a thread (20) in the cement (16) which is at least as strong as that of the original thread (12).Type: GrantFiled: August 16, 1993Date of Patent: November 29, 1994Assignee: The United States of America as represented by the United States Department of EnergyInventors: William W. Short, Cecil Spencer
-
Patent number: 5366681Abstract: The present invention provides a release agent formed by reacting an organopolysiloxane compound having at least one hydrogen atom with a hydrocarbon compound having at least one double bond which reacts with said hydrogen atom and a manufacturing method thereof. The release agent of this invention, which makes substantially no migration into any pressure sensitive adhesive layer, is well adaptable to whichever process, extrusion laminating process or coating process.Type: GrantFiled: April 2, 1993Date of Patent: November 22, 1994Assignee: Goyo Paper Working Co., Ltd.Inventors: Shuzo Ohara, Ryoichi Kitamura
-
Patent number: 5356577Abstract: The invention relates to a process and apparatus for the controlled release of metered quantities of finely divided solids with one or more regulated venturi nozzles for the purpose of applying lubricant or separating compound to the stressed surfaces of pressing tools in tablet making machines or for applying finely divided solids to solid carrier materials particularly in the fields of pharmaceuticals, foodstuffs or catalysts.Type: GrantFiled: May 21, 1993Date of Patent: October 18, 1994Assignee: Dr. Karl Thomae GmbHInventors: Josef Boldis, Volker I. Glasel, Ekkehard Flaischlen, Gunther M. Voss
-
Patent number: 5350554Abstract: A method and apparatus for producing light-weight construction panels having a cementitious core layer surfaced with a layer of reinforcing fabric bonded to the two faces of the core includes the use of slurry applicator having a supporting member and a doctor in addition to a moving carrier for the slurry coated fabric. The edges of the panel also are covered with the fabric and may be open mesh edges. Cementitious slurry, for example, portland cement slurry, is applied to the fabric by means of a supporting member over which the fabric is drawn and a doctor means adjustably mounted above the supporting member. The supporting member is of a non-base-reactive material such as polypropylene or stainless steel; the use of such a supporting member permits better application of the slurry to the fabric before placement of the slurry coated fabric on the moving carrier.Type: GrantFiled: July 16, 1993Date of Patent: September 27, 1994Assignee: Glascrete, Inc.Inventor: Robert G. Miller
-
Patent number: 5330694Abstract: A method of patterning a concrete surface and a pattern transfer mat for use in the method. The pattern transfer mat has a transfer surface having three-dimensional irregularities and carrying a multiplicity of grains to be transferred to the substrate concrete. Concrete is cast against the transfer surface of the mat and cured in situ and the mat is then detached.Type: GrantFiled: December 15, 1992Date of Patent: July 19, 1994Assignee: Tokai Rubber Industries, Ltd.Inventor: Nobuo Iwaya
-
Patent number: 5328648Abstract: A pair of concrete coated pipe joints welded together end to end with a gap between the concrete coatings, the gap being filled with a fast setting elastomeric polymeric infill material, either solid or foamed, and a particulate filler material, and a method for molding the infill material with the mold being filled with filler material before the polymer components are injected, and with a membrane lining the mold to prevent the polymer from adhering to the mold.Type: GrantFiled: August 14, 1991Date of Patent: July 12, 1994Assignee: Foam Enterprises, Inc.Inventors: James H. McBrien, Richard L. Wyke, David C. Dressel
-
Patent number: 5320700Abstract: A high temperature film wrapping is used to wrap thermoplastic materials before they are molded. The thermoplastic material can then be molded by applying heat and pressure and the resulting thermoplastic material will contain reduced cracks and voids compared with thermoplastic materials molded without the wrapping.Type: GrantFiled: April 15, 1991Date of Patent: June 14, 1994Assignee: Phillips Petroleum CompanyInventors: Charles M. Hall, Wen W. Tseng, Ralph Beavers
-
Patent number: 5319015Abstract: An aqueous release agent for the production of polyurethane moldings and more particularly of polyurethane foam moldings, is provided, which in combination with a release substance contain one or more specific polyvinyl alcohols. As such release substance the release agent preferably contains at least in part one or more unsaturated oligomeric or polymeric hydrocarbons with a molecular weight of at least 500 and iodine numbers of at least 60 optionally in the presence of foam stabilizers suitable for polyurethane systems.Type: GrantFiled: October 26, 1992Date of Patent: June 7, 1994Inventors: Manfred Gebhardt, Jiri Beranek, Friedrich Knochel
-
Patent number: 5316716Abstract: A mold releasing resin composition is provided which contains at least one fluorinated compound end-blocked with a dimethylhydrogensiloxane group and optionally having a fluorinated polyether linkage. The composition is applied to the inner surface of a silicone rubber mold and cured thereat before a curable resin is admitted into the mold, cured therein, and then removed from the mold.Type: GrantFiled: June 12, 1992Date of Patent: May 31, 1994Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Shinichi Sato, Morio Oohasi, Hiroshi Inomata
-
Patent number: 5310512Abstract: Method and apparatus for producing a non-planar synthetic diamond structure of predetermined shape. A non-planar mandrel surface of the predetermined shape is provided and the mandrel surface is coated with a release substance. Synthetic diamond is deposited on the coating of release substance. The release substance is then activated to effect release of the deposited synthetic diamond structure. In a disclosed embodiment of the method of the invention a dome-shaped hollow mandrel is coated with a metal-containing substance, and synthetic diamond is deposited over the coating using a plasma jet deposition process. The metal containing substance is then heated to release the resultant diamond structure from the mandrel. In a form of the disclosed method, the metal-containing substance is a metal alloy which is highly polished before deposition of synthetic diamond thereon.Type: GrantFiled: November 15, 1990Date of Patent: May 10, 1994Assignee: Norton CompanyInventor: Louis K. Bigelow
-
Patent number: 5302326Abstract: In manufacturing molded product of urethane foam, a releasing agent mainly composed of organopolysiloxane is applied on the inner surface of the mold maintained at 60.degree. C. The agent is prepared by dissolving the base composed of organopolysiloxane composition in an organic solvent. The organopolysiloxane composition comprises (a) a first organopolysiloxane of which 0.1 to 5.0% of all organic groups bonded with Si atoms are vinyl groups and at least 80% of the remaining organic groups are methyl groups, and (b) a second organopolysiloxane containing at least three Si bonded hydrogen atoms in one molecule, wherein the first and second organopolysiloxanes contain Si vinyl groups and SiH groups at a ratio in a range of 1:0.5 to 1:5, and do not substantially contain unreactive siloxane. The agent is cured by irradiation with ultraviolet rays, and a thin and uniform film of releasing agent is formed on the inner surface of the mold.Type: GrantFiled: May 18, 1992Date of Patent: April 12, 1994Assignees: NHK Spring Co., Ltd., Shin-Etsu Chemical Co., Ltd.Inventors: Takeshi Minegishi, Masayuki Kubo, Ryosuke Nozaki, Masahiko Ogawa, Masaki Tanaka, Yukio Morimoto
-
Patent number: 5301927Abstract: A switch cross tie is made in a mold having a base plate formed with a plurality of holes in a predetermined pattern corresponding to a particular type of concrete switch cross tie by first overlying the entire base plate of a mold with a covering sheet provided with markings in a pattern corresponding to that of the holes needed for another particular type of concrete cross ties. This covering sheet overlies and blocks all the holes formed in the base plate and it is fixed in place atop the base plate. Then the operator or a computer-guided drill press cuts through the covering sheet and into the base plate at each of the markings to form thereat a respective new hole. Each such new hole is fitted with an anchor, and the mold is filled with concrete over and around the anchors with the covering sheet blocking all the holes other than the new holes. It is important that the covering sheet be sufficiently strong to inhibit entry of concrete through it into any of the holes other than the new holes.Type: GrantFiled: February 16, 1993Date of Patent: April 12, 1994Assignee: Wayss & Freytag AktiengesellschaftInventor: Frithjof Schimpff
-
Patent number: 5288443Abstract: A mold release agent is provided which is compatible for use with slip casting molds formed from alumina, which are more durable than conventional gypsum molds. The preferred mold release agent is a suspension whose suspended solid matter is water-insoluble, organic, and composed of fine natural or synthetic powders or fibers. The mold release agent forms a layer of particles and/or fibers on the mold cavity surface which promotes the ease by which the cast article can be removed from the alumina mold. The mold release agent is readily burned out during subsequent firing or sintering operations, so as not to leave an undesirable residue in the surface of the fired or sintered ceramic article. Furthermore, the mold release agent does not have an undesirable effect on the microstructure of the as-cast or sintered ceramic article, nor does its use result in any detectible surface or internal cracks in the as-cast or sintered ceramic article.Type: GrantFiled: December 24, 1992Date of Patent: February 22, 1994Assignee: General Motors CorporationInventor: Howard H.-D. Lee
-
Patent number: 5277852Abstract: A process for the continuous or semi-continuous production of cellular plastic from a plastic mass containing a blowing agent and, optionally, other process-regulative substances and additives. The process starts by raw materials to a plastic processing machine and kneading the raw materials in the plastic processing machine under conditions of temperature and pressure which will produce an expanding mass only upon release of pressure. The expanding mass is transferred directly to a cooling zone to produce a continuous mass having high viscosity and rigidity and an approximately flat velocity profile under pressure formed by an upstream-directed pressure component. At varying intervals the plastic mass is transferred to a braking-retaining zone which may be an integral part of the cooling zone for build-up of the upstream-directed pressure component until the pressure in the plastic mass in the zones located upstream is sufficient to prevent expansion of the plastic mass.Type: GrantFiled: January 17, 1992Date of Patent: January 11, 1994Assignee: Scandinor A/SInventor: Baard Spydevold
-
Patent number: 5271888Abstract: The present invention relates to an improved process and partible mold for forming a light-weight synthetic ceramic log for use in natural gas, propane and wood-burning fireplaces and stoves which are both fully-vented and non-vented depending upon the particular design of the heat generating equipment. In the subject process, a flexible porous patterned screen is formed simulating the exterior bark portion of a tree or log having a reverse image. Such screen is designed with both porous and non-porous surface characteristics for mounting as a separate element within the partible mold. The flexible porous patterned screen is mounted within the partible mold having major interior surface areas which are capable of connection to a vacuum source for withdrawing water from a liquid composition containing ceramic fibers to rapidly form the ceramic log within the mold during short periods of vacuum molding.Type: GrantFiled: February 10, 1992Date of Patent: December 21, 1993Assignee: Specialty Management Group, Inc.Inventor: Wayne A. Sinsley
-
Patent number: 5269997Abstract: A method and apparatus for stamping a blank of plastic material, such as a soap blank, into a shaped article, such as a soap bar. The apparatus and method uses a pair of mating die halves spaced apart from one another in order to receive the blank of plastic material. Thereafter, the blank of plastic material is stamped and shaped by closing the die halves so they are mating. The die halves are then opened so as to discharge the shaped article and receive a new blank of plastic material. The present invention contemplates placing an elastomeric septum across each die half between the blank and the die half so as to prevent plastic material from sticking to the die halves after stamping. It has been found that a septum made from latex works well.Type: GrantFiled: April 30, 1992Date of Patent: December 14, 1993Assignee: The Procter & Gamble CompanyInventor: Thomas F. Leslie
-
Patent number: 5244605Abstract: In a process for producing a halogenated polycarbonate molded article from a powder or pellets of a halogenated polycarbonate resin or composition thereof by means of injection molding using an injection molding machine, the improvement wherein the injection molding machine comprises a cylinder whose inner circumferential wall being made of a corrosion-resistant and abrasion-resistant alloy comprising alloy component (1), (2), or (3) given below, and a screw part made of a steel having a metal coating formed by hard chromium plating or hard nickel plating or made of SUS420, SUS440, Hastelloy C, or a steel comprising alloy component (4) given below:______________________________________ Alloy component (1): C: 0.5-2 wt % Si: 1-5 wt % B: 0.5-5 wt % Ni: 10-25 wt % Cr: 20-35 wt % W: 10-25 wt % Cu: 0.5 -5 wt % Remainder: Co and unavoidable impurities, Alloy component (2): Si: 0.2-4 wt % Mn: 0.Type: GrantFiled: June 12, 1991Date of Patent: September 14, 1993Assignee: Mitsubishi Gas Chemical Co., Inc.Inventors: Toshikazu Umemura, Toshiaki Asoh
-
Patent number: 5232646Abstract: The present invention is a contoured wall and method for creating the contour and appearance of a wall formed from individual assembled units such as stones. The wall is formed from a plurality of interlocking wall portions that each have at least two non-linear mating surfaces. Each of the wall portions further has a lateral face contoured to resemble the stone wall. The wall is formed from hardenable construction material such as concrete poured between two mold members. Each of the mold members has a lateral mold face with at least one of the lateral faces having a plurality of interlocking contoured relief portions to provide a molded surface having the contour of a stone wall. In one embodiment, at least one of the mold members includes a plurality of individual form liners, or mold modules, each of which includes two non-linear mating edges and a lateral relief mold face.Type: GrantFiled: November 7, 1990Date of Patent: August 3, 1993Assignee: Concrete Design Specialties, Inc.Inventors: Peter A. Nasvik, Paul C. Nasvik
-
Patent number: 5230840Abstract: A method of manufacturing thermoplastic resin molded optical members comprising a thermoplastic resin material into a mold, defoaming thermoplastic resin material in vacuo at a specific temperature for causing the loaded thermoplastic resin material to melt and to flow, and producing a molded optical member by gradually cooling off the mold in the upward direction from the bottom side while pressurizing the interior of the mold with an inert gas. The inner surface of the mold is preferably preliminarily coated with a release material such as fluoroplastic containing either fluorinated alicyclic group or a fluorinated heterocyclic group in the main chain.Type: GrantFiled: September 11, 1991Date of Patent: July 27, 1993Assignee: The Furukawa Electric Co., Ltd.Inventors: Masaki Nishiguchi, Yoshiaki Ohishi, Kazuo Chiba, Michio Yamaguchi
-
Patent number: 5227112Abstract: A switch cross tie is made in a mold having a base plate formed with a plurality of holes in a predetermined pattern corresponding to a particular type of concrete switch cross tie by first overlying the entire base plate of a mold with a covering sheet provided with markings in a pattern corresponding to that of the holes needed for another particular type of concrete cross ties. This covering sheet overlies and blocks all the holes formed in the base plate and it is fixed in place atop the base plate. Then the operator or a computer-guided drill press cuts through the covering sheet and into the base plate at each of the markings to form thereat a respective new hole. Each such new hole is fitted with an anchor, and the mold is filled with concrete over and around the anchors with the covering sheet blocking all the holes other than the new holes. It is important that the covering sheet be sufficiently strong to inhibit entry of concrete through it into any of the holes other than the new holes.Type: GrantFiled: April 8, 1992Date of Patent: July 13, 1993Assignee: Wayss & Freytag AktiengesellschaftInventor: Frithjof Schimpff
-
Patent number: 5225134Abstract: The present invention is a contoured wall and method for creating the contour and appearance of a wall formed from individual assembled units such as stones. The wall is formed from a plurality of mating form liners each having a reciprocal contoured surface to that of the desired stone wall. The wall is formed from hardenable construction material such as concrete poured between two mold members with the form liners attached to at least one of the mold members. Each of the form liners has a lateral relief mold face adapted to provide a molded surface having the contour of a stone wall. Each lateral relief mold face of the form liners has a latticework non-linear mortar-forming interlocking portion surrounding stone-forming recessed portions. The form liners ar positionable in a plurality of arrangements wherein the interlocking portions and recessed portions along the mating edge of each form liner mate along the mating edge of the adjacent form liner to form a continuous lateral relief mold face.Type: GrantFiled: February 8, 1991Date of Patent: July 6, 1993Assignee: Concrete Design Specialties, Inc.Inventors: Peter A. Nasvik, Paul C. Nasvik
-
Patent number: 5219608Abstract: A method of spraying release agent on a semiconductor chip molding die. The die has a pot for supplying resin to be molded, cavities in which semiconductor chips to be packaged are disposed, respectively, and a runner disposed between the pot and the cavities, for conducting the resin from the pot to the cavities. This method includes the steps of spraying at least the pot and the runner mentioned above with non-silicone release agent and selectively spraying only the cavities with silicone-based release agent.Type: GrantFiled: August 15, 1991Date of Patent: June 15, 1993Assignee: Sharp kabushiki KaishaInventors: Kazumasa Aoki, Kazuya Fujita, Hirofumi Uchida, Takaaki Tsuda, Takamichi Maeda
-
Patent number: 5215699Abstract: A rigid, durable construction material is described along with a method for making the material. The material is particularly characterized by having a specific, textured surface which can resemble stucco and which can be reproduced exactly any desired number of times. The unique surface charactistics of the invention are obtained by preparing a reusable mold which is obtained by a reverse casting of a polymeric gel onto a cellular foam surface. The construction material of the invention is essentially a laminated, rigid backing having a polymeric surface with the desired texture obtained by casting onto the reusable mold.Type: GrantFiled: September 30, 1991Date of Patent: June 1, 1993Inventor: Ivan E. Lieberman
-
Patent number: 5211786Abstract: The present invention overcomes the problems caused by certain intergranular phases present during hot pressing. The invention provides a method of removing such problematic intergranular phases while avoiding problems of non-uniformity. In one aspect, the invention encompasses an improvement in a method of sintering a green body by hot pressing, where the green body contains ceramic grains to be sintered and material capable of existing as intergranular phase material during sintering. The improvement embraces hot pressing the body in the presence of a permeable material adapted to receive at least a portion of intergranular phase material as the sintering takes place or after the sintering has been completed.Type: GrantFiled: December 21, 1990Date of Patent: May 18, 1993Assignee: W. R. Grace & Co.-Conn.Inventors: Jack H. Enloe, John W. Lau
-
Patent number: 5204126Abstract: A film forming composition including a film forming substance having amphiphilic molecules and being dispersed in a gel-like carrier having a non-liquid state below about 20.degree. C. The carrier stabilizes the film forming substance, and inhibits diffusion of moisture and oxygen into the composition. This minimizes deterioration of the film forming substance, and also minimizes undesirable formation of agglomerations of such substance. When the composition is applied to a surface, an ultra thin substantially continuous film of substantially uniform thickness forms spontaneously and attaches to the surface. The excess composition is then washed away.Type: GrantFiled: October 10, 1991Date of Patent: April 20, 1993Assignee: NanoFilm CorporationInventors: Brij P. Singh, Raj Subramaniam
-
Patent number: 5200173Abstract: Molded cosmetic products, containing a uniform ultra glossy wet look surface finish are molded in polymeric molds or mold inserts whose inner walls have been modified by subjecting them to a plasma treatment. This allows an improved release of the products and imparts the wet look surface finish to the cosmetic products.Type: GrantFiled: August 5, 1991Date of Patent: April 6, 1993Assignee: Revlon Consumer Products CorporationInventors: Melvin E. Kamen, Philip Bernstein
-
Patent number: 5198158Abstract: A method of manufacturing a free standing perovskite lead scandium tantalate film. A film of lead scandium tantalate is formed on a layer of MgO deposited on a sapphire substrate. The MgO layer is etched by phosphoric acid thereby releasing the lead scandium tantalate film from the substrate.Type: GrantFiled: November 19, 1991Date of Patent: March 30, 1993Assignee: GEC-Marconi LimitedInventors: Anil Patel, Roger W. Whatmore
-
Patent number: 5194208Abstract: Disclosed is a method for curing flexible hose on a mandrel wherein the mandrel lubricant is a polyoxyalkylene based lubricant having a pH greater than 8.0; in the preferred embodiments, the lubricant contains an aminoalcohol; lubricant compositions are also disclosed.Type: GrantFiled: May 10, 1989Date of Patent: March 16, 1993Assignee: Dayco Products, Inc.Inventors: Steven F. Monthey, Charles S. Pearson, Randall E. Sellers
-
Patent number: 5178807Abstract: A soft foam article (20) and a method for making the article including a permeable cover (24) of a cloth type sheet construction having an interior (26) and an exterior (28) as well as including an open cell soft polyurethane foam (30) molded in situ within the cover in direct engagement with the cover interior without permeating the cover. The soft foam article (20) includes a soft toy (22) and seating components embodied by a seat cushion (52), a seat back (54), a headrest (56), and an armrest (58). The in situ molding of the soft polyurethane foam is achieved by the use of an aqueous gel coating (34) on the cover interior (26) so as to prevent a liquid foam mixture from permeating the cover while still permitting escape of any air within the cover and of gas generated during the foaming.Type: GrantFiled: November 26, 1991Date of Patent: January 12, 1993Assignee: Creme Art CorporationInventor: Christian Thary
-
Patent number: 5176866Abstract: A core for producing a molded resin product having a bent hollow portion, including two-forked and multi-forked products used as parts for automobiles, and a process for producing the aforesaid resin product having a bent hollow portion by using said core.Type: GrantFiled: June 8, 1990Date of Patent: January 5, 1993Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Yuji Tanaka, Kiyoshi Tanada
-
Patent number: RE34785Abstract: Process for lubricating a surface for the manufacture of a glass object, in which a layer of lubricant is periodically deposited on the surface.This layer of lubricant is produced with the aid of a source of heat such as an oxyfuel flame having a temperature higher than 2000.degree. K. through which there is injected during a given period of time a gaseous hydrocarbon or a mixture of gaseous hydrocarbons comprising at least 15% of a constituent in respect of which the ratio .[.fo.]. .Iadd.of .Iaddend.the number .[.oc.]. .Iadd.of .Iaddend.carbon atoms to the number of hydrogen atoms C/H is higher than 0.75. The rate of injection of the hydrocarbon through the flame and the temperature of the latter are controlled in such manner as to obtain a porous layer of carbonaceous particles capable of burning in the air when they are deposited on the glass object when the latter is still hot.Type: GrantFiled: February 8, 1991Date of Patent: November 15, 1994Assignee: L'Air Liquide, Societe Anonyme Pour L'Etude et L'Exploitation des Procedes Georges ClaudeInventor: Franck Virey