Including Vitrification Or Firing Patents (Class 264/43)
  • Patent number: 11850541
    Abstract: An exhaust gas purification filter includes a plurality of cells extending in a filter axial direction, a porous partition separating and defining the plurality of cells, and a sealing section sealing the plurality of cells alternately at both filter ends. The partition has a void volume of a reduced dale, Vvv, and a material volume of a reduced peak, Vmp, as volume parameters determined in noncontact surface roughness measurement on a surface of the partition, with their total value being more than 1.3 ?m3/?m2 and 1.7 ?m3/?m2 or less. The partition has a mean pore size of 12 ?m or more and 20 ?m or less. The partition also has a porosity of 50% or more and 75% or less.
    Type: Grant
    Filed: January 13, 2022
    Date of Patent: December 26, 2023
    Assignee: DENSO CORPORATION
    Inventor: Hiroaki Kayama
  • Patent number: 11807946
    Abstract: A method of controlling macroscopic strain of a porous structure includes contacting a porous structure with a modifying agent which chemically adsorbs to a surface of the porous structure and modifies an existing surface stress of the porous structure. Additional methods and systems are also presented.
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: November 7, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Juergen Biener, Monika M. Biener, Alex V. Hamza, Marcus Baeumer, Arne Wittstock, Joerg Weissmueller, Dominik Kramer, Raghavan Nadar Viswanath
  • Patent number: 11807581
    Abstract: Ultra-high temperature carbide (UHTC) foams and methods of fabricating and using the same are provided. The UHTC foams are produced in a three-step process, including UHTC slurry preparation, freeze-drying, and spark plasma sintering (SPS). The fabrication methods allow for the production of any kind of single- or multi-component UHTC foam, while also providing flexibility in the shape and size of the UHTC foams to produce near-net-shape components.
    Type: Grant
    Filed: September 16, 2022
    Date of Patent: November 7, 2023
    Assignee: THE FLORIDA INTERNATIONAL UNIVERSITY BOARD OF TRUSTEES
    Inventors: Arvind Agarwal, Ambreen Nisar, Tony Thomas, Kazue Orikasa, Benjamin Peter Boesl
  • Patent number: 11802650
    Abstract: The present disclosure relates generally to duct liner insulation products for curvilinear ducts, and more specifically relates to methods and materials to universally fit duct liner insulation for lining oval ducts in air conditioning, heating, and ventilating (HVAC) systems. A duct liner insulation for a curvilinear duct is provided that includes an insulation layer configured to line an interior surface of a curvilinear duct when installed within the curvilinear duct. The duct liner insulation also includes an elastically deformable layer configured to compress the insulation layer against the interior surface of the curvilinear duct when installed within the curvilinear duct such that the insulation layer extends substantially uniformly around an inner periphery of the curvilinear duct.
    Type: Grant
    Filed: April 14, 2022
    Date of Patent: October 31, 2023
    Assignee: Johns Manville
    Inventors: Thomas John Fellinger, Michaela Roxane Roy, Ames Kulprathipanja, Brennan Hall
  • Patent number: 11697613
    Abstract: A sintered body for use as a liquid reservoir in an electronic cigarette, medication administering devices, in thermally heated evaporators for fragrant substances is provided. The sintered body is made of open-pore sintered glass and has a porosity of greater than 50 vol %. The average pore size is in a range from 1 to 450 ?m. The glass of the sintered body has a transition temperature Tg of at least 450° C.
    Type: Grant
    Filed: February 12, 2020
    Date of Patent: July 11, 2023
    Assignee: SCHOTT AG
    Inventors: Ulrich Peuchert, Norbert Greulich-Hickmann, Philipp Treis, Yvonne Menke, Michael Kluge
  • Patent number: 11685108
    Abstract: A method of printing a cellular solid (120) by direct bubble writing comprises introducing an ink formulation (102) comprising a polymerizable monomer and a gas (104) into a nozzle (106), which includes a core flow channel (108) radially surrounded by an outer flow channel (110). The ink formulation is directed into the outer flow channel (110) and the gas is directed into the core flow channel (108). The ink formulation (102) and the gas (104) are ejected out of the nozzle (106) as a stream of bubbles (112), where each bubble includes a core (114) comprising the gas and a liquid shell (116) overlying the core that comprises the ink formulation. After ejection, the polymerizable monomer is polymerized to form a solid polymeric shell (118) from the liquid shell (116), and the bubbles are deposited on a substrate (122) moving relative to the nozzle (106). Thus, a polymeric cellular solid (120) having a predetermined geometry is printed.
    Type: Grant
    Filed: August 2, 2019
    Date of Patent: June 27, 2023
    Assignee: UNIVERSITEIT TWENTE
    Inventors: Claas Willem Visser, Dahlia Ningrum Amato, Jennifer A. Lewis, Jochen Mueller
  • Patent number: 11685851
    Abstract: The present application provides a composite material and a method for preparing the same. The present application can provide a composite material which comprises a metal foam, a polymer component and a thermally conductive filler, and has other excellent physical properties such as impact resistance, processability and insulation properties while having excellent thermal conductivity.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: June 27, 2023
    Assignee: LG CHEM, LTD.
    Inventors: Jong Min Shin, Dong Woo Yoo, So Jin Kim
  • Patent number: 11584653
    Abstract: A silicon material can include a composition with at least about 50% silicon, at most about 45% carbon, and at most about 10 % oxygen. The silicon material can have an external expansion that is less than about 40%. The silicon material can include silicon nanoparticles, which can cooperatively form clusters. The silicon nanoparticles can be porous.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: February 21, 2023
    Assignee: ionobell, Inc.
    Inventors: Robert C. Ionescu, Chueh Liu
  • Patent number: 11576424
    Abstract: An inductively heatable susceptor for use with an inductively heated aerosol-generating device or system includes an open-porous inductively heatable ceramic material configured to hold an aerosol-forming liquid and configured to heat the aerosol-forming liquid under the influence of an alternating electromagnetic field. A cartridge for use with an aerosol-generating device includes an aerosol-forming liquid and a susceptor. An aerosol-generating device includes a susceptor.
    Type: Grant
    Filed: April 5, 2018
    Date of Patent: February 14, 2023
    Assignee: ALTRIA CLIENT SERVICES LLC
    Inventors: Jerome Courbat, Ihar Nikolaevich Zinovik, Oleg Mironov
  • Patent number: 11549159
    Abstract: The invention concerns a method of operating a sinter plant, where a sinter mix is fired in a sintering machine, the method including crushing fired sinter to below an upper particle size limit; screening the crushed sinter to remove fines and separate at least two sinter size fractions, typically smaller, intermediate and upper size fractions; storing each of the at least two sinter size fractions in a respective, separate storage bin, where the screened sinter fractions are not mixed again at the sinter plant but are forwarded to the blast furnace plant, where they are stored in respective, separate storage bins, and the screened sinter fractions can be intermediately stored in separate bins at the sinter plant, before being forwarded to the blast furnace.
    Type: Grant
    Filed: May 18, 2018
    Date of Patent: January 10, 2023
    Assignee: PAUL WURTH S.A.
    Inventor: Klaus Peter Kinzel
  • Patent number: 11437007
    Abstract: The present invention discloses a sound-absorbing piece and a preparation method thereof. The preparation method of the sound-absorbing piece comprises: preparing perforated sound-absorbing cotton matched with a preset cavity in shape; mixing sound-absorbing material powder with a solvent and a template agent to prepare a sound-absorbing slurry; impregnating the perforated sound-absorbing cotton with the sound-absorbing slurry for a preset period; and drying the perforated sound-absorbing cotton impregnated with the sound-absorbing slurry to remove a liquid in the perforated sound-absorbing cotton.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: September 6, 2022
    Assignee: GOERTEK INC.
    Inventor: Xiaodong Cao
  • Patent number: 11365155
    Abstract: A moldable green-body composite includes milling silicon nitride powder with a solvent and adding a surface modifier to the milled slurry to modify a surface of the silicon nitride particles. A polysiloxane in a solvent and a binder are also added to create a green body slurry. The solvents may be polar or non-polar solvents. A sintering aid, such as yttria-alumina, may be added to the slurry as well. A reduced density silicon nitride ceramic is made from the moldable green-body composite by molding the moldable green-body composite in a mold and curing at a curing temperature to convert the moldable green-body composite to a converted composite. The converted composite can then be sintered to form a reduced density silicon nitride ceramic that has a smooth surface finish and requires no post machining or polishing. The reduced density silicon nitride ceramic may also have very good dielectric properties.
    Type: Grant
    Filed: April 5, 2021
    Date of Patent: June 21, 2022
    Assignee: ATC Materials Inc
    Inventor: Mark Hawthorne
  • Patent number: 11078108
    Abstract: A sintered body for use as a liquid reservoir in an electronic cigarette, medication administering devices, in thermally heated evaporators for fragrant substances is provided. The sintered body is made of open-pore sintered glass and has a porosity of greater than 50 vol %. The average pore size is in a range from 1 to 450 ?m. The glass of the sintered body has a transition temperature Tg of at least 450° C.
    Type: Grant
    Filed: February 10, 2018
    Date of Patent: August 3, 2021
    Assignee: SCHOTT AG
    Inventors: Ulrich Peuchert, Norbert Greulich-Hickmann, Philipp Treis, Yvonne Menke, Michael Kluge
  • Patent number: 10968139
    Abstract: A moldable green-body composite includes milling silicon nitride powder with a solvent and adding a surface modifier to the milled slurry to modify a surface of the silicon nitride particles. A polysiloxane in a solvent and a binder are also added to create a green body slurry. The solvents may be polar or non-polar solvents. A sintering aid, such as yttria-alumina, may be added to the slurry as well. A reduced density silicon nitride ceramic is made from the moldable green-body composite by molding the moldable green-body composite in a mold and curing at a curing temperature to convert the moldable green-body composite to a converted composite. The converted composite can then be sintered to form a reduced density silicon nitride ceramic that has a smooth surface finish and requires no post machining or polishing. The reduced density silicon nitride ceramic may also have very good dielectric properties.
    Type: Grant
    Filed: July 18, 2018
    Date of Patent: April 6, 2021
    Assignee: ATC Materials, Inc.
    Inventor: Mark Hawthorne
  • Patent number: 10882005
    Abstract: A hydrogen gas producing apparatus includes a porous body (100) and a mixed gas source (300). The porous body (100) is permeable to hydrogen gas and carbon dioxide gas, and has a property of being more permeable to hydrogen gas than carbon dioxide gas. The mixed gas source (300) causes a mixed gas including carbon dioxide gas and hydrogen gas to flow into the porous body (100) under a condition that a pressure gradient represented by (P1?P2)/L is below 50 MPa/m, where L represents the length of the porous body (100) in a direction in which the mixed gas permeates; P1 represents an inflow pressure of the mixed gas into the porous body (100); and P2 represents an outflow pressure thereof from the porous body (100).
    Type: Grant
    Filed: July 25, 2016
    Date of Patent: January 5, 2021
    Assignee: Kagoshima University
    Inventors: Yoshihiro Hirata, Taro Shimonosono, Hikari Imada
  • Patent number: 10854494
    Abstract: Method for producing an interface for assembling temporarily a microelectronic support and a handle, comprising at least the formation of a first layer comprising at least one material capable of releasing at least one chemical species under the action of a physical-chemical treatment, the formation of a second layer comprising at least one material capable of receiving the at least one chemical species so as to cause its embrittlement, and the embrittlement of the interface by application of a heat treatment, such that the at least one species is released from the first layer and reacts with all or part of the material of the second layer.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: December 1, 2020
    Assignee: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
    Inventors: Jean Charbonnier, Frederic-Xavier Gaillard
  • Patent number: 10598129
    Abstract: A fragmenting nozzle system includes a first nozzle at least partially disposed within a second nozzle. The first nozzle includes an ablative shell, a syntactic foam support disposed between the ablative shell and the second nozzle, and an ignition system disposed at least partially within the syntactic foam support. For example, the ignition system is operable to generate a controlled-energy deflagration pressure wave that fragments the first nozzle but not the second nozzle.
    Type: Grant
    Filed: August 3, 2016
    Date of Patent: March 24, 2020
    Assignee: Aerojet Rocketdyne, Inc.
    Inventor: Douglass McPherson, Sr.
  • Patent number: 9914665
    Abstract: A method for producing granulates, particularly for use as thermal insulation for a metal melt may include mixing a powdery mineral with a binder, and the mixture may be granulated in order to produce a semi-finished product. The granulate mixture or the semi-finished product may be heated rapidly to a temperature above the melting temperature or decomposition temperature of the binder, which may be in the form of a salt, so that the binder decomposes, whereby gas is released and the volume increases. The apparent density of the granulate mixture may decrease, and therefore the apparent density of the finished product may decrease with respect to the semi-finished product.
    Type: Grant
    Filed: April 25, 2014
    Date of Patent: March 13, 2018
    Assignee: S & B Industrial Minerals GmbH
    Inventor: Wolfgang Ruckert
  • Patent number: 9833775
    Abstract: In a method of manufacturing open-cell bodies, individual parts of an open pore plastic in a size which corresponds to the size of the bodies to be manufactured while taking account of the shrinkage on a sintering or an open pore plastic element having predetermined break points which take account of the size and geometrical design of bodies to be manufactured are/is in filtrated and coated with a suspension in which at least one powdery material is contained. Organic components are expelled after a first heat treatment. Subsequently, a sintering is carried out. Parts of porous plastic provided with the suspension are separated before the first heat treatment or wherein, afterwards the open-cell element which is obtained from the plastic element from the material with which the bodies are formed is cut by forces and thereby separated bodies can be obtained.
    Type: Grant
    Filed: March 25, 2015
    Date of Patent: December 5, 2017
    Assignee: GLATT GMBH
    Inventors: Ulf Waag, Norman Reger, Peter Reinhardt
  • Patent number: 9650301
    Abstract: The present disclosure relates to a method for synthesis of a porous solid oxide matrix. The method includes synthesizing a composite by co-precipitating a porous ceramic material with a sacrificial material. The composite is sintered and the sacrificial material of the sintered composite is reduced. A porous solid oxide matrix is formed from the reduced and sintered composite. Porosity of the solid oxide matrix is controlled by a volume fraction of the sacrificial material or sintering temperature and a volume fraction of the sacrificial material. Pore size of the solid oxide matrix is controlled by sintering temperature and a volume fraction of the sacrificial material.
    Type: Grant
    Filed: August 2, 2013
    Date of Patent: May 16, 2017
    Assignee: University of South Carolina
    Inventors: Kevin Huang, Lingling Zhang
  • Patent number: 9504944
    Abstract: A filter which is particularly suitable for filtration of molten metal, and method of making the filter, is described. The filter comprises a ceramic core comprising a primary component selected from the group consisting of alumina and magnesium oxide. A coating is on the ceramic core wherein the coating is selected from the group consisting of BN and Y2O3.
    Type: Grant
    Filed: June 5, 2014
    Date of Patent: November 29, 2016
    Assignee: Porvair Plc
    Inventors: Leonard S. Aubrey, Feng Chi, Lucas Damoah
  • Patent number: 9388086
    Abstract: In accordance with the present embodiment, a method for making an optical ceramic comprises depositing a plurality of thin layers of powder. The powder comprises a first optical material powder having a first dopant level, and a second optical material powder. The first and second optical material powders are deposited for each layer based on the first dopant level and according to data associated with a three-dimensional (3D) compositional profile design of an optical ceramic. The method further comprises binding the first and second optical material powders of each thin layer to each other and each thin layer with an adjacent layer such that a green state optical ceramic is produced based on the 3D compositional profile design. The method further comprises densifying the green state optical ceramic to obtain the optical ceramic.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: July 12, 2016
    Assignee: RAYTHEON COMPANY
    Inventors: Jiyun C. Imholt, Richard L. Gentilman, Thomas M. Hartnett
  • Patent number: 9284207
    Abstract: The present invention provides a method of manufacturing a vitreous silica crucible having a transparent layer by use of waste vitreous silica, and silica powder suitable for the manufacturing. According to the present invention, there is provided a method of manufacturing granulated silica powder comprising a process for pulverizing waste vitreous silica generated in the manufacturing process of a crucible to form silica fine powder having an average particle diameter of 100 ?m or less, and a process for granulating the silica fine powder to obtain granulated silica powder having an average particle diameter of 50 ?m or more under helium atmosphere.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: March 15, 2016
    Assignee: SUMCO CORPORATION
    Inventors: Toshiaki Sudo, Takuma Yoshioka, Koichi Suzuki, Shinsuke Yamazaki
  • Patent number: 9175167
    Abstract: A process for producing a porous ceramic body comprises a) mixing a coated porogen with a silicate or a oxide ceramic precursor, wherein the porogen is decomposable to gaseous decomposition products and optionally solid products upon heating, and is coated with a coating agent; b) forming a green body from the mixture obtained in step (a); and c) firing the green body obtained in step (b) to obtain the ceramic body, whereby the porogen decomposes to form pores within the ceramic body and the coating agent is deposited at the inner surface of the pores. The porogen is coated with a coating agent which, upon firing, is deposited at the inner surface of the ceramic pores, so that porous ceramics having decreased weight and improved porosity are obtained, while maintaining at the same time good mechanical strength. A green body and a porous ceramic body obtainable with the above-mentioned process are described too.
    Type: Grant
    Filed: January 9, 2015
    Date of Patent: November 3, 2015
    Assignee: IMERYS CERAMICS FRANCE
    Inventor: Axel Mueller-Zell
  • Patent number: 9097154
    Abstract: A method for producing a ceramic honeycomb filter having predetermined plugs comprising immersing the end portions of a ceramic honeycomb structure having large numbers of flow paths, with its end surface covered with a mask provided with holes only at positions corresponding to the predetermined flow paths, in a plugging material slurry, so that the plugging material slurry is introduced into the end portions of the predetermined flow paths, and removing plugging material protrusions formed in the flow paths that should not be plugged.
    Type: Grant
    Filed: June 24, 2010
    Date of Patent: August 4, 2015
    Assignee: HITACHI METALS, LTD.
    Inventors: Toyohide Kumagae, Shinya Tokumaru, Hirohisa Suwabe
  • Publication number: 20150143786
    Abstract: Disclosed are ceramic bodies comprised of a tialite phase and at least one silicate phase with a rare earth oxide and zirconium additions and methods for the manufacture of the same.
    Type: Application
    Filed: November 5, 2014
    Publication date: May 28, 2015
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno
  • Publication number: 20150147677
    Abstract: Methods and compositions for a low temperature operating solid oxide fuel cell (SOFC) are provided. The SOFC includes a Sr0.8La0.2TiO3 (SLT) support layer, a (La0.9Sr0.1)0.98(Ga0.8Mg0.2)O3-? (LSGM) electrolyte layer and?a cathode layer disposed on top of said electrolyte layer.
    Type: Application
    Filed: November 28, 2014
    Publication date: May 28, 2015
    Inventors: Scott A. Barnett, Zhan Gao, Elizabeth C. Miller
  • Publication number: 20150147561
    Abstract: A ceramic porous body has an alumina porous body made up by binding aggregate alumina particles to each other, the aggregate alumina particles being bound to each other by a compound including gadolinium silicate, lanthanum silicate or yttrium silicate synthesized from a silicate mineral and at least one rare-earth oxide selected from Gd2O3, La2O3, and Y2O3, and an inorganic porous film formed on the alumina porous body.
    Type: Application
    Filed: May 17, 2013
    Publication date: May 28, 2015
    Applicant: NORITAKE CO., LIMITED
    Inventors: Hirokazu Watanabe, N. Nair Balagopal
  • Publication number: 20150102516
    Abstract: Disclosed herein are green bodies comprising at least one ceramic-forming powder; at least one binder; and at least one cross-linked starch present in an amount of at least about 20% by weight as a super addition. Further disclosed herein is a method of making a porous ceramic body comprising mixing at least one ceramic-forming powder, at least one solvent such as water, at least one binder, and at least one cross-linked starch present in an amount of about 20% by weight as a super addition to form a batch composition; extruding the batch composition to form a green body; drying the green body; and firing the green body to form a porous ceramic body. Also disclosed herein are methods of screening a green body for making a porous ceramic body.
    Type: Application
    Filed: September 12, 2014
    Publication date: April 16, 2015
    Inventors: Mark Alan Lewis, Pascale Oram, Cameron Wayne Tanner, Elizabeth Marie Vileno
  • Patent number: 8992808
    Abstract: The present invention relates to a method of manufacturing a porous pre-sintered granule for a sintered reaction-bonded silicon nitride, to which a pressure forming technology can be applied to obtain a porous sintered reaction-bonded silicon nitride having high porosity and having a structure in which macropores and micropores coexist with each other, and to a porous pre-sintered granule manufactured by the method. The method includes the steps of: granulating a raw material comprising silicon and sintering additives including yttrium, aluminum and at least one alkali earth metal compound; and pre-sintering the granulated raw material at a temperature of 1300˜1375° C. under an inert atmosphere. According to the present invention, a porous pre-sintered granule for porous sintered reaction-bonded silicon nitride, which can increase the air permeability and trapping efficiency by controlling the size of a pore channel such that macropores and micropores coexist, can be manufactured.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: March 31, 2015
    Assignee: Korea Institute of Machinery & Materials
    Inventors: Young Jo Park, Wook Kyung Jang, In Hyuck Song
  • Patent number: 8961840
    Abstract: Methods, processes, and systems for producing bulk ceramics from agglomerations of partially cured gelatinous polymer ceramic precursor resin droplets, without using sponge materials to form gas pathways in the polymer bodies. Ceramics can be formed in hours. Resin droplets can be produced with a sprayer where liquid polymer precursors, mixed with a curing agent, are sprayed forming droplets which are partially cured, collected, and compressed into shapes. Ceramic porosity can be varied, droplet particle sizes can be controlled by adjusting liquid and gas pressure, orifice size, during spraying. Partially cured droplets can be formed via an emulsion process and size controlled by emulsion liquid and surfactant selection parameters.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: February 24, 2015
    Assignee: Dynamic Material Systems, LLC
    Inventors: Arnold Hill, William Easter
  • Patent number: 8940203
    Abstract: The present invention provides a method for preparing a composition comprising porous ceramic, comprising the following steps: (a) synthesizing poly(N-isopropylacrylamide-co-methacrylic acid) (p(NIPAAM-MAA)) or similar thermo-response compound thereof; (b) mixing a dispersant with hydroxyapatite or calcium phosphate salt; (c) mixing the p(NIPAAM-MAA) of the step (a) or similar thermo-response compound thereof with water to obtain a hydrogel solution; (d) mixing the hydrogel solution of the step (c) and product of the step (b) to produce a mixture; (e) adding macromolecular particles to the mixture of the step (d) and stirring to produce a slurry; (f) filling the slurry of the step (e) into a template slot; and disposing the template slot filling with the slurry of the step (f) on a crucible, then proceeding high temperature sinter in a furnace to form the composition comprising porous ceramic.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: January 27, 2015
    Assignee: Kaohsiung Medical University
    Inventors: Chih-Kuang Wang, Mei-Ling Ho, Yin-Chih Fu, Gwo-Jaw Wang, Je-Ken Chang
  • Patent number: 8936850
    Abstract: Foam glass may include natural glass, wherein the foam glass includes greater than 5% alumina by weight of the foam glass and has a coefficient of thermal expansion ranging between 4×10?6 ppm/° C. and 6×10?6 ppm/° C. A composition for making foam glass may include natural glass including at least 5% alumina by weight of the composition, soda ash including less than 10% by weight of the composition, and boric acid including at least 5% by weight of the composition. A method for making foam glass may include mixing natural glass with boron to form a mixture, milling the mixture, melting the mixture at a temperature of at least 900° C., and allowing the melted mixture to cool, such that the foam glass includes at least 5% alumina by weight of the foam glass and at least 5% boron oxide by weight of the foam glass.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: January 20, 2015
    Assignee: Imerys Filtration Minerals, Inc.
    Inventor: Bo Wang
  • Publication number: 20150018195
    Abstract: The invention relates to a method for preparing a ceramic material, in particular porcelain, having a porous, foam-like structure, comprising the steps of providing a clay composition comprising kaolin clay; alkali metal salt and/or alkaline earth metal salt, or a mixture thereof; a plastic mineral clay; and a frit; and water; shaping said composition in a mould; drying said composition in said mould by subjecting it to temperatures below 140° C.; firing said composition in said mould by subjecting it to temperatures within the range of 700-1200° C. The invention also pertains to objects made of this foamed ceramic material.
    Type: Application
    Filed: March 13, 2013
    Publication date: January 15, 2015
    Applicant: Joris Laarman Studio BV
    Inventor: Marjan Van Aubel
  • Patent number: 8926875
    Abstract: The invention is directed to a method for managing pore size distribution in honeycomb substrates by using two or more pore forming agents in the batch ingredients. In particular, the invention is particularly useful in managing pore size distribution in cordierite and aluminum titanate honeycomb substrates in the face of particle size variations in the pore forming agents and other materials used to make such substrates.
    Type: Grant
    Filed: August 27, 2009
    Date of Patent: January 6, 2015
    Assignee: Corning Incorporated
    Inventors: Mark Allen Spetseris, Balaji Venkatesan Swarnamani, Conor J Walsh, Gregory N Yourkievitz
  • Patent number: 8926874
    Abstract: The present invention relates to a porous manganese oxide-based lithium absorbent and a method for preparing the same. The method includes the steps of preparing a mixture by mixing a reactant for the synthesis of a lithium-manganese oxide precursor powder with an inorganic binder, molding the mixture, preparing a porous lithium-manganese oxide precursor molded body by heat-treating the molded mixture, and acid-treating the porous lithium-manganese oxide precursor molded body such that lithium ions of the porous lithium-manganese oxide precursor are exchanged with hydrogen ions, wherein pores are formed in the lithium-manganese oxide precursor molded body by gas generated in the heat treatment. The porous manganese oxide-based lithium adsorbent according to the present invention is easy to handle and has many more adsorption reaction sites compared to existing molded adsorbents, thus providing high lithium adsorption efficiency.
    Type: Grant
    Filed: June 26, 2012
    Date of Patent: January 6, 2015
    Assignee: Korea Institute of Geoscience and Mineral Resources (KIGAM)
    Inventors: Kang-Sup Chung, Tae Gong Ryu, Byoung Gyu Kim, Jung Ho Ryu
  • Publication number: 20140374938
    Abstract: Disclosed is a process for producing ceramic particles, such as proppants, that have at least 10 percent total porosity. The process includes forming a particle precursor that includes 5 percent to 30 percent of a first ceramic material and at least 40 percent of a second ceramic material. The sintering temperature of the first ceramic material may be lower than the sintering temperature of a second ceramic material. Heating the precursor to a maximum temperature above the sintering temperature of the first material and below the sintering temperature of the second material. Also disclosed is a ceramic article that has a particular combination of chemistry and alumina crystalline phase.
    Type: Application
    Filed: June 25, 2013
    Publication date: December 25, 2014
    Inventors: Tihana FUSS, Laurie San-Miguel, Kevin R. Dickson, Walter T. Stephens
  • Patent number: 8916488
    Abstract: A sliding member having a sliding surface comprising a silicon carbide sintered body having a primary phase comprising mainly silicon carbide, and a subphase having a different composition from the primary phase and containing at least boron, silicon and carbon. The ratio of pores having a roundness of 6 ?m or less and a pore diameter of 10 to 60 ?m with respect to all pores having a pore diameter of 10 ?m or more in the sliding surface is 60% or more. This enables retention of good seal properties even in a long-term continuous use. The subphase in the silicon carbide sintered body is preferably granular crystal phases dotted among a plurality of the primary phases. This provides excellent lubricating liquid holding performance as well as excellent thermal conductivity and excellent thermal shock resistance properties.
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: December 23, 2014
    Assignee: Kyocera Corporation
    Inventors: Yuusaku Ishimine, Kazuaki Takigawa
  • Publication number: 20140363620
    Abstract: A method for manufacturing a ceramic honeycomb structure includes kneading titania particles, alumina particles and a binder such that a raw material paste containing the titania particles, the alumina particles and the binder is prepared, forming a body made of the raw material paste and having the honeycomb structure, and sintering the body having the honeycomb structure such that a ceramic body having the honeycomb structure and made of aluminum titanate is formed. The titania particles are secondary titania particles each comprising primary titania particles aggregated such that the secondary titania particles have a mean volume particle diameter in the range of from 5 ?m to 20 ?m, and the alumina particles have a mean volume particle diameter in the range of from 2 ?m to 5 ?m.
    Type: Application
    Filed: August 22, 2014
    Publication date: December 11, 2014
    Applicant: IBIDEN CO., LTD.
    Inventor: Kazunori YAMAYOSE
  • Publication number: 20140363618
    Abstract: A method for manufacturing a ceramic honeycomb structure includes kneading titania particles, alumina particles and a binder such that a raw material paste containing the titania particles, the alumina particles and the binder is prepared, forming a body made of the raw material paste and having the honeycomb structure, and sintering the body having the honeycomb structure such that a ceramic body having the honeycomb structure and made of aluminum titanate is formed. The kneading includes combining the binder, a titania powder containing the titania particles and an alumina powder containing the alumina particles, and the titania powder includes potassium in an amount of from 100 ppm to 600 ppm with respect to the titania powder in a weight ratio based on conversion from K2O.
    Type: Application
    Filed: August 22, 2014
    Publication date: December 11, 2014
    Applicant: IBIDEN CO., LTD.
    Inventor: Kazunori YAMAYOSE
  • Publication number: 20140363619
    Abstract: A method for manufacturing a ceramic honeycomb structure includes kneading titania particles, alumina particles and a binder such that a raw material paste containing the titania particles, the alumina particles and the binder is prepared, forming a body made of the raw material paste and having the honeycomb structure, and sintering the body having the honeycomb structure such that a ceramic body having the honeycomb structure and made of aluminum titanate is formed. The kneading includes combining the binder, a titania powder containing the titania particles and an alumina powder containing the alumina particles, and the titania powder includes magnesium in an amount of 500 ppm or less with respect to the titania powder in a weight ratio based on conversion from MgO.
    Type: Application
    Filed: August 22, 2014
    Publication date: December 11, 2014
    Applicant: IBIDEN CO., LTD.
    Inventor: Kazunori YAMAYOSE
  • Patent number: 8894895
    Abstract: This disclosure is directed to porous ceramic processing; and in particular to a method using selected pore forming materials to avoid high exotherms during the ceramic firing process, and the green bodies formed using the selected pore forming materials. The selected pore forming materials are homogeneous wax/non-ionic surfactant particles formed by a prilling process in which the wax is melted and the non-ionic surfactant is mixed into the wax prior to prilling. The disclosure is useful in the manufacture porous ceramic honeycomb bodies including ceramic honeycomb filter traps.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: November 25, 2014
    Assignee: Corning Incorporated
    Inventors: Michele Fredholm, David Henry, Maxime Moreno
  • Publication number: 20140338571
    Abstract: A method of forming an aggregate. The method comprising forming a green pellet including waste glass and additive(s). The unfired pellets are coated with a refractory material and sintered such that some of the additive/additives breaks down to generate gas which is at least partially retained in the microstructure of the mixture to form pores, the additive/additives so being that upon heating the additive/additives and glass combine to produce glass ceramics.
    Type: Application
    Filed: December 21, 2012
    Publication date: November 20, 2014
    Applicant: NOVAGG LIMITED
    Inventor: Michael EVANS
  • Publication number: 20140302979
    Abstract: A porous ceramic for which any decrease in water permeability can be suppressed over a long period of time. A porous ceramic is composed of a porous ceramic sintered body produced by molding and sintering a mixture containing a clay, wherein a surface portion of the porous ceramic sintered body has been removed by grinding. The mixture preferably contains a foaming agent.
    Type: Application
    Filed: November 30, 2012
    Publication date: October 9, 2014
    Inventors: Teruhiro Okuya, Yutaka Hayashi, Kohsuke Togashi, Akihisa Kaneda, Takeshi Ohta
  • Patent number: 8846557
    Abstract: The present invention relates to a ceramic composition and a porous ceramic insulating material comprising the same, which is widely used as a core material in sandwich panels or fire doors. The ceramic composition comprises 44-60 wt % of glass powder, 8-15 wt % of fly ash, 4-8 wt % of surface treatment agent, and 23-29 wt % of water glass. The porous ceramic insulating material manufactured from the composition is lightweight and is an environmentally friendly material which generates no toxic gas when it catches fire. The ceramic insulating material can be produced at a low temperature of 800˜900° C., and thus has low production cost. In addition, it can be continuously manufactured in a sheet form.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: September 30, 2014
    Assignee: GMatex Co., Ltd.
    Inventors: Jae Young Rim, Jeong In Lim, Kil Sue Lhim
  • Publication number: 20140205918
    Abstract: A storage element for a solid electrolyte battery is provided. The storage element has a main member having a porous matrix of sintered ceramic particles in which particles that are made of a metal and/or a metal oxide and jointly form a redox couple are embedded. Along a preferred direction, the storage element has a certain concentration gradient of the particles made of the metal and/or the metal oxide and/or a certain gradient of a pore density and/or a pore size, thereby allowing the diffusion behavior of oxygen ions within the main member to be controlled and thus the charge and discharge kinetics, the life and the capacity of the battery to be improved.
    Type: Application
    Filed: September 3, 2012
    Publication date: July 24, 2014
    Applicant: SIEMENS AKTIENGESELLSCHAFT
    Inventors: Carsten Schuh, Thomas Soller
  • Publication number: 20140202125
    Abstract: A method of manufacturing a honeycomb structure comprises a step of forming a molded article by molding a raw material containing a ceramic powder and a pore-forming agent; and a step of manufacturing a honeycomb structure by sintering the molded article, wherein the pore-forming agent is powder formed of a material that disappears at a sintering temperature or less where the molded article is sintered, the powder is obtained by mixing a small particle size powder and a large particle size powder, a median particle size of which a ratio of a cumulative mass with respect to a total mass of the small particle size powder is 50% is 5 to 20 ?m, a median particle size of which a ratio of a cumulative mass with respect to a total mass of the large particle size powder is 50% is 30 ?m or more, and a ninety-percentage particle size of which a ratio of a cumulative mass with respect to a total mass of the large particle size powder is 90% is 80 ?m or less.
    Type: Application
    Filed: March 27, 2014
    Publication date: July 24, 2014
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Yasuharu KOBASHI, Tetsuro TOHMA, Kentaro IWASAKI
  • Publication number: 20140128242
    Abstract: An object of the invention is to provide, in porous thermal insulating firebricks formed by molding and drying bubble-containing slurry obtained by foaming slurry containing a fire resistant powder and water, a thermal insulating firebrick superior in thermal insulating property in spite of the same composition and porosity. A porous thermal insulating firebrick formed by molding and drying bubble-containing slurry obtained by foaming slurry containing a fire resistant powder with a heat resistant temperature of 1,000° C. or higher and water has the porosity of 60% or more, and 80% or more volume with respect to a total pore volume of the inside of the thermal insulating firebrick consists of pores having a pore size of 200 ?m or less.
    Type: Application
    Filed: June 4, 2012
    Publication date: May 8, 2014
    Applicant: HINOMARU YOGYO CO., LTD.
    Inventors: Daisuke Taniyama, Yasunari Nagasaki, Akira Terasawa
  • Publication number: 20140103560
    Abstract: A ceramic honeycomb structure having a large number of flow paths partitioned by porous cell walls, the cell walls meeting the conditions; (a) the cell walls having porosity of 55-80%, (b) the cell walls having a median pore diameter D50 (measured by mercury porosimetry) of 5-27 ?m, (c) pores open on cell wall surfaces having an opening area ratio of 20% or more, (d) pores open on cell wall surfaces having a median opening diameter d50 (determined from equivalent circle diameters on an area basis) of 10-45 ?m, (e) the density of pores open on cell wall surfaces having equivalent circle diameters of 10 ?m or more and less than 40 ?m being 350/mm2 or more, (f) the maximum inclination of a curve of a cumulative pore volume relative to a pore diameter (determined from a pore distribution measured by mercury porosimetry) being 1.6 or more, and (g) a ratio D50/d50 of the median pore diameter D50 to the median opening diameter d50 being 0.65 or less.
    Type: Application
    Filed: December 16, 2013
    Publication date: April 17, 2014
    Applicant: HITACHI METALS, LTD.
    Inventor: Shunji OKAZAKI
  • Publication number: 20140084505
    Abstract: A method of making an aluminum titanate ceramic article including: selecting properties for the aluminum titanate-containing ceramic body to be made by the method, the selected properties include pore size, modulus of rupture (MOR), or both; selecting a fine-to-coarse weight ratio (f:c) of fine alumina particles and coarse alumina particles for a batch, the total amount of the fine and the coarse alumina particles is from 44 to 52 weight percent of the batch; forming an aluminum titanate batch mixture including the selected fine-to-coarse weight ratio (f:c) of the fine alumina particles and the coarse alumina particles; forming a green body from the batch mixture; and firing the green body to obtain an aluminum titanate-containing ceramic body having the selected properties, as defined herein.
    Type: Application
    Filed: September 21, 2012
    Publication date: March 27, 2014
    Inventors: Elizabeth Marie Vileno, Christopher John Warren