Abstract: A bowl-shaped container (10a) which is as a biodegradable molded article adheres a coating film (12) mainly made of biodegradable plastic and having at least hydrophobicity to the surface of the main body (11a) of the container mainly made of starch. The main body (11a) is molded through steam expansion of a slurry or dough molding material containing high-amylose starch and water, or a slurry or dough molding material containing starch, polyvinyl alcohol and water. For these reasons, it is possible to accomplish sufficient strength and at least sufficient water resistance, to exert a very excellent biodegradability and further to provide a biodegradable molded article having excellent moisture absorption strength mainly made of starch even if the biodegradable molded article has a complicated shape.

Abstract: It is an object of the present invention to provide a panel capable of obtaining sufficient strength, weight reduction and sound absorbing performance. A space is formed by an inner thin plate fixed to the inner surface of an outer thin plate, and a foam material is filled in the space. The foam material is preferably a highly foamable rubber sound absorbing material. In the inner thin plate, a perimetrical side part and perimetrical edge part for forming the space, and a concave part for enhancing the strength of the panel are drawn to the side of the outer thin plate. The bottom faces of the perimetrical edge part and concave part of the inner thin plate are bonded to the outer thin plate using a thermosetting adhesive.

Abstract: A vehicle interior part may include a base member, a foamed resin material covering a surface of the base member, and a surface cover member covering a surface of the foamed resin material and a periphery of the base member. The base member has a plurality of through holes that penetrates the same in a thickness direction thereof. The foamed resin material has a squeezed out portion that is squeezed out via the through holes formed in the base member. The squeezed out portion is adhered to the surface cover member.

Abstract: In porous ceramic for slide member including independent pores having a pore size of 5 ?m or more, the independent pore is flattened body having minor axis in a direction perpendicular to a sliding surface, and a cross sectional area (S1) of an independent pore at a cross section perpendicular to the sliding surface is 95% or less of an area (S2) of a complete round having a diameter which is the same length as a major axis of the cross section of the independent pore, and in a cumulative distribution curve of pore sizes of independent pores in a plane parallel to the sliding surface, a ratio (P75/P25) of a pore size of cumulative 75% by volume (P75) to a pore size of cumulative 25% by volume (P25) is 1.9 or less. The porous ceramic can be suitably used as slide member such as seal ring.

Abstract: A groutless tile system including groutless tiles, wherein each groutless tile includes a substrate, a durable surface disposed within a groove defined by the substrate, the durable surface having bottom surface, and a first coupling member disposed on an edge of the substrate. The first coupling member comprises a first bendable portion and a groove, the groove having an upper surface and a lower surface. The bottom surface of the durable surface is substantially coplanar with a point between the upper and lower surfaces of the groove. The polymer matrix forming at least a portion of the substrate can be modified to reduce the weight of the groutless tile or the cost to manufacture the groutless tile. In some embodiments, the polymer matrix is modified through the use of gas nucleation or a blowing agent.

Abstract: The invention is directed to a method of preparing bathtub with cushion and a bathtub with cushion, and more particularly, a method of preparing bathtub comprising a first operation of forming an external structure layer forming an external appearance of a bathtub; a second operation of forming a mold-release agent layer having a bathtub forming surface corresponding to an internal shape of the bathtub and a flange extending from a circumference of the bathtub forming surface to the outside, on an external surface of an internal mold; and a third operation of forming a semi-rigid foam layer having a soft foam layer and an unfoaming painted layer formed sequentially between the external structure layer and the mold-release agent layer by being injected in a space between the external structure layer and the mold-release layer.

Abstract: The hydrogen-oxygen generating electrode plate using a carbon nano tube includes a carbon nano tube (CNT); a carbon (C); NiO; NaTaO3; and a catalyst. The method for manufacturing a hydrogen and oxygen generating electrode plate using a carbon nano tube, includes a step S1 for grinding into high-density powders; a step S2 for uniformly mixing carbon nano tube powder, carbon powder, NiO powder, NaTaO3 powder and catalyst and forming a mixture having a high distribution degree; a step S3 for inputting the mixture into a mold and pressing the same and forming a pressing forming object; and a step S4 for plasticity-forming the pressing forming object in a vacuum plasticity furnace.

Abstract: An acrylic resin film material comprising at least a multilayer structure polymer with a particular structure prevent a molded item from being whitened during insert- or in-mold molding and meet the requirement for surface hardness, heat resistance, and transparency or matting performance for vehicle applications. It is also possible to use an acrylic resin film material exhibiting a difference of 30% or less between haze values as determined in accordance with the testing method of JIS K7136 (haze measurement method) after and before a tensile test where a test piece with a width of 20 mm is pulled under the conditions of an initial inter-chuck distance of 25 mm, a rate of 50 mm/min and a temperature of 23° C. until an end-point inter-chuck distance becomes 33 mm as well as having a pencil hardness of 2 B or higher as determined in accordance with JIS K5400.

Abstract: Vehicle headliners are prepared with a core layer of a fiber-reinforced polyurethane foam. The polyurethane foam is prepared from a polyurethane-forming composition that uses water as a blowing agent and polyol or polyol mixture that has a high functionality and an average hydroxyl equivalent weight of 100-130. The selection of polyols permits cycle times to be reduced by allowing for faster demolding and shortened aging times before post-molding heat lamination steps can be performed.

Abstract: One- and two-part spray non-isocyanate foams that include an amide-based oligomer containing pendant carboxylic acid and a polyfunctional aziridine crosslinking agent is provided. The amide oligomer typically contains urea links, urethane links or both groups. Additionally, the foams may include one or more plasticizer, a non-functionalized resin, a surfactant, and/or a thickening agent or rheology modifier. The amide oligomer does not contain any isocyanate groups, and, as a result, there are no free isocyanate moieties generated during formation of the foam that may be potentially hazardous to workers installing the foam. The presence of the urethane segments on the oligomer permits for the generation of a polyurethane foam without the drawbacks of conventional polyurethane foams. The foams may be used to fill cavities, cracks, gaps and crevices, such as around windows and doors, and may also be used in flash and batt systems.

Abstract: A resin panel for an automobile includes a skin layer formed on sides of a package tray along the direction of the thickness of the package tray and both surfaces of the package tray substantially orthogonal to the sides. An expanded layer is formed in an inner part of the package tray surrounded by the skin layer having voids by enlarging the volume of the cavity of a mold assembly during molding of the package tray to expand a thermoplastic resin in the cavity. Hollow ribs are formed of solid layers in the expanded layer to extend along the surfaces, each have a hollow formed inside over the entire length so that ends of the hollow rib continue out to the skin layer at the opposed sides of the panel. Openings in communication with the hollow rib are formed through the skin layer at the opposed sides, respectively.

Abstract: A porous fired body including a structure that aggregates are bonded by a bonding material, wherein the aggregates include oxide particles having a larger thermal capacity per unit volume than an SiC particle and SiC, the bonding material includes metallic Si, volume ratio of the metallic Si in the whole porous fired body is between 8 and 43% by volume, volume ratio of the particles of the oxide in the whole aggregates is between 14 and 55% by volume, the SiC particles and the oxide particles respectively include one or more particle groups, and an average particle size of each particle group is within a range of between 5 and 100 ?m.

Abstract: Disclosed is a laminated separator including a first polyolefin microporous layer and a second polyolefin microporous layer which is laminated on the first polyolefin microporous layer and which is different from the first polyolefin microporous layer, wherein at least one of the first microporous layer and the second microporous layer includes an inorganic particle having a primary particle size of 1 nm or more and 80 nm or less.

Abstract: A molded plastic skid base for a resin building is formed with all of its openings facing downward and with runners integral with a deck that forms a floor of the base. Replaceable wear plates cover the bottoms of the runners and have truck loading notches molded at their ends and a longitudinal channel in which fastener heads are positioned. Stake down slots are provided in the ends of the runners and wear plates in a diagonal orientation so as to be aligned toward the center of the building, below the base. The floor of the base is a grid formed of diagonally oriented ribs, at least some of which may be shorter in their center than at their ends, is crowned in the center and has openings which taper upwardly. A solid sheet may be placed over the grid to close it.

Abstract: A shaped body, particularly a sorbent shaped body, made of microporous and mesoporous adsorbents and of composite adsorbents is provided for, which shaped body employs a reduced proportion of binding agents. The binding agent added to the shaped body solidifies under the application of force, under which force non-uniformly distributed cavities are formed. The proportion of binding agent on the support forming the wall of the shaped body is higher than the proportion of binding agent inside the shaped body. By using modified alumosilicates and/or aluminum silicates with fluidic action during materials exchange and heat exchange, the shaped body provides for high space-time yields while storing heat and cold.

Abstract: A cast formed filter and a method for making the filter is provided.

Abstract: Methods and tools for assembling an article are provided. The method includes providing a mold having a cavity configured as a desired shape, positioning a base within the mold so that a surface of the base material is exposed, applying a coating material, e.g., urethane or polyurethane, to substantially cover both the exposed surface of the base and an inner surface of the cavity, depositing a cushion material into the cavity and sealing the cavity with the exposed surface of the base so that the coating material forms a skin around the cushion material and adheres the cushion material to the base.

Abstract: A reactive hot melt composition, having a softening point of at least 50° C., and being curable on heating to a temperature of 150° C. The composition comprises a blend of (a) a macrocyclic oligomer having a softening point of at least 50° C., containing at least one ring having eight or more atoms, and being able to undergo decyclization at a temperature of 150° C. or more, to produce a polymerizable species, wherein each cyclic oligomer molecule provides two or more structural repeat units of the same or different formula for the resulting polymer, and (b) a thermoplastic resin, its use as an adhesive and methods of its application.

Abstract: Using a metal mold (20a) consisting of a convex mold part (21a) and a concave mold part (22a), a molding material (14) is placed between a pair of coating films (12), and after clamping, the molding material (14) and the coating film (12) are heated and molded to make a biodegradable expanded molded article, and at the same time, the coating film (12) is softened and pressure-bonded to a surface of the biodegradable expanded molded article. An exhaust hole (31a) and (32a) are provided on the convex mold part (21a) and the concave mold part (22a), respectively. At the time of heating and molding, gaseous matter existing between the coating film (12) and a surface of the metal mold (20a) is discharged out of the metal mold (20a) through the exhaust holes (31a) and (32a).

Abstract: Porous ceramic part comprising a porous ceramic foam having a total porosity of between 50 and 92% and an intergranular porosity of at least 5%, walls of at least some of the cells of the ceramic foam being at least partly covered with an impregnation material. The invention relates in particular to a recrystallized silicon carbide foam impregnated with silicon.

Abstract: In a method for producing a molded article having a resin part, the resin part is injection-molded to an opening of a main body part and the molded article has an excellent air-tightness between the resin part and the main body part. A foam sealant is attached to a peripheral portion around the opening of the main body part. Attached to the main body part is a retainer made of the same kind of resin as injected resin and adapted to keep the foam sealant compressed in its thickness direction. The main body part is placed within a mold so that the retainer is exposed inside a cavity of the mold. A molten resin is injected into the cavity of the mold. The injected resin and the retainer are integrated into the resin part.

Abstract: A polishing pad having a compressibility-aiding stripe buried therein is fabricated by assembling the compressibility-aiding stripe in a mold cavity, filling the mold cavity with a polymer material, and releasing the polishing pad from the mold. Embodiments include assembling a compressibility-aiding stripe comprising a solid pillar of material having a larger compressibility than that of the polishing pad body, and releasing a single layer polishing pad from the mold.

Abstract: Foams and moldings comprising foamed support materials selected from the group consisting of polyurethane resins, polyester resins, epoxides and also fiber nonwovens, woven materials and open-cell, two- and three-dimensional networks composed of mineral, animal, vegetable and chemical (natural/synthetic) fibers or mixtures thereof comprising melamine/formaldehyde resins as foamable reactive resin.

Abstract: The invention provides a process of making porous structures or materials, including the colloidal processing (e.g. slip casting, pressure casting, tape casting or electrophoretic deposition) of solid particle emulsions to form a green body that can be directly sintered without a de-binding step.

Abstract: A molding die and a method for molding a molded article including a foam layer made up of faces extended in a plurality of directions are provided, by which all of the faces can grow up to a predetermined expansion ratio or more. To this end, a molding die 1 includes a stationary die including a main die 2 and a slide die 3 movable relative to the main die 2, and a movable die 4. The slide die 3 partially faces a cavity C and can move in a direction (Y direction) different from a die clamping/die opening direction (X direction). When a foam layer a2 made up of a face a21 orthogonal to the die clamping/die opening direction and a face a22 other than the face a21 grows in the cavity C, at least the slide die 3 moves in Y direction, whereby both of the faces a21 and a22 of the foam layer a2 can grow to satisfy a predetermined expansion ratio.

Abstract: A vehicle seat assembly includes a seat back and a seat base extending forward from a lower end of the seat back. The seat base is formed of a first foam member extending laterally across the seat base to absorb loads and a second foam member formed over the first member to form a seating surface of the seat base. The first foam member includes at least one channel for interlocking the first foam member and a second foam member.

Abstract: The air filter element may include an inner metal liner, an outer metal liner, a filter media, an annular end cap, and a composite end cap The annular end cap is formed over the metal liners such that the metal liners are secured and at least a portion of the filter media is sealed. The composite end cap has a foamed urethane portion and a rigid urethane portion. The foamed urethane portion, which has a central aperture and stand-off apertures, is molded about the central aperture and the stand-off apertures such that the metal liners are secured, at least a portion of the filter media is sealed, and urethane flashing occurs proximate one or more of the central aperture and an outer liner periphery. The rigid urethane portion is molded over the foamed urethane portion such that the stand-off apertures are filled, blocked, and/or sealed.

Abstract: A surface-reinforced article includes a core assembly (12) comprising a foam core (20) with a surface region (22) that includes fine fibers, and an outer reinforcing covering (14) which includes thicker fibers in a resin (30). The fine fibers includes coupling fibers (100) with outer ends (106) embedded in the resin. After the core assembly is molded, the spacers are removed, the core assembly is wrapped in the outer fibrous material, and the wrapped core assembly (120) is placed in the second mold cavity that is formed by the original mold but without the spacers.

Abstract: A method of making a composite support structure and sander includes the steps of providing a rigid plate adjacent a mold such that a polyfoam layer can be formed to a front surface thereof which includes a wall defining a contained surface, the plate having a back surface for connection to a handle and introducing into the mold fluid components which react to form a polyfoam which is reaction bonded to the front surface of the rigid plate such that a back surface of the polyfoam layer forms within the contained surface and about the wall in a complementary manner thereto and a front surface of the polyfoam layer extends outward from the front surface of the rigid plate and is formed to have a relatively planar surface thereby rendering the composite support structure for removably connecting sandpaper to the relatively planar surface of the polyfoam layer.

Abstract: The present invention relates to a process of producing flame retarding, sound deadening insulating materials and their use.

Abstract: A method and a device for bonding at least two sheets, is disclosed. The sheets may be joined by a groove and are connected to each other at least in one contact area in the sheet surface of the first sheet. The sheets may first be shaped whereby the first sheet may be shaped with at least one hook which forms an angle with the sheet surface and the second sheet may be shaped with at least one groove and one leg. The hook may be accommodated by the groove and the leg may be substantially parallel to the contact area of the first sheet. The shaped sheets are then bonded to each other, whereby the hook is inserted in the groove and the leg is bonded to the contact area.

Abstract: The present invention relates to an insulation material for thermal and sound insulation with high mechanical strength, thus providing structural integrity from its own, and its composites with other building materials, such as concrete, for providing pre-insulated building elements, the manufacturing of such material and its composites and the use thereof.

Abstract: A method and apparatus is provided for molding a pet toy having one or more fabric inserts molded into a portion of the surface of the toy. The mold may comprise a cover plate, a cavity plate and a separator plate, the cavity plate including one or more projections and the separator plate including one or more complementary-shaped openings such that pieces of fabric placed on the projections may have skirt areas engaged by the engagement of the separator plate to the cavity plate. The fabric may stretch when the mold is filled with rubber or plastic to form discrete fabric-covered areas on the toy.

Abstract: A cushion has a seat portion made of polyurethane foam, and a supporting portion made of an elastic fiber laminated body. The seat portion and the supporting portion are directly joined in a state in which the elasticity of the supporting portion is maintained.

Abstract: The present invention relates to a composite component comprising i) a support made of a thermoplastic composition comprising A) at least one polymer selected from the group consisting of aromatic polycarbonates, aromatic polyester carbonates, aromatic polyesters, and mixtures thereof, in an amount of from 20.0 to 85.0 parts by wt., based on the sum of components A and B; B) at least one rubber-modified vinyl (co)polymer in an amount of from 15.0 to 80.0 parts by wt., based on the sum of components A and B, and with a rubber content [RB] of at least 25.0 parts by wt., based on component B; and C) at least one polymer additive in an amount of from 0 to 30.0 parts by wt., based on the sum of components A to C; and ii) at least one polyurethane layer, wherein the thermoplastic composition comprises a total rubber content [R], of at least 12 parts by wt., based on the sum of components A to C.

Abstract: The present invention relates to a method for producing a fitness apparatus having the following components: a flexible bar which can be set in oscillation upon operation of the fitness apparatus by a user, a grip area arranged centrally on the flexible bar for the user to hold the fitness apparatus and end caps arranged at both ends of the flexible bar, wherein the method includes the following method steps: arranging at least one respective end weight at the ends of the flexible bar, inserting the flexible bar with the end weights arranged thereon into a first moulding tool to form the end caps, foaming out of the first moulding tool with a first foam material to produce at least the end caps and subsequent hardening of the first foam material. The invention also relates to a fitness apparatus produced in particular with the inventive method.

Abstract: The invention relates to a process for the production of a composite component, comprising a) a support of a thermoplastic composition, and b) at least one polyurethane layer in direct contact with the support. The process involves (i) in a first process step the melt of the thermoplastic composition is injected into a first mould cavity and is subsequently cooled, the thermoplastic composition comprising: A) 65.0 to 90.0 parts by wt., based on the sum of components A and B, of at least one polymer chosen from the group of aromatic polycarbonates, aromatic polyester carbonates and aromatic polyesters, B) 10.0 to 35.0 parts by wt., based on the sum of components A and B, of an optionally rubber-modified vinyl (co)polymer and C) 0 to 30.0 parts by wt.

Abstract: A grained vehicle interior fitting part comprises a smooth or pre-grained film on a physically foamed support layer. The film may be multi-layered, such as of polypropylenes. The structure may be made by placing a film in a die with a surface structure and film insert molded with a foaming support material which subsequently hardens.

Abstract: A process for improving vehicle seat craftsmanship by camouflaging a receiving surface on a predetermined vehicle component (e.g., a foam seat cushion) is described. The camouflaging conceals the vehicle component from observation. One example of the process includes designating a receiving surface area on the vehicle component and providing a covering material having an opaque characteristic. The covering material includes an opaque dye that bonds with the polyurethane foam that is poured into a mold with deionized water for solidification. Another example of the process further includes spraying the covering material according to a surface of the mold cavity which corresponds to the designated receiving surface area on the vehicle component.

Abstract: An anti-snore neck-support pillow includes a molded foam body and a fabric covering. The body includes front, back and middle portions. The back portion is thinner than the front portion and thicker than the middle portion. The top surface of the body has a concave curve between the front and back portions. The molded foam conforms around a support member disposed within the front portion. Vertical holes pass completely through the middle portion. The body has a flat bottom surface with an indentation located opposite the concave curve of the top surface. The support member increases the firmness of the foam in the front portion, whereas the holes and the indentation decrease the firmness of the body in the middle portion. The user's head is tilted back when the support member lifts the user's neck, and the holes and indentation allow the user's head to sink into the middle portion.

Abstract: Disclosed are ceramic batch compositions for forming porous ceramic articles. The ceramic forming precursor batch compositions include ceramic forming inorganic batch components and a cyclododecane pore forming agent. Also disclosed are methods for manufacturing porous ceramic articles.

Abstract: Various embodiments include a male surface fastener member configured for being molded onto a surface of a foaming resin mold body. The male surface fastener member includes a plurality of male surface fastener strips connected with each other in an end-to-end relationship via a connecting portion that is integrally formed with at least the end portions of each male surface fastener strips. Each male surface fastener strip includes a base material having a first surface from which a plurality of engaging elements extend upwardly and first and second substantially lateral resin intrusion prevention walls that upwardly from the first surface along a width direction of the base material between the first and second longitudinal resin intrusion prevention walls. Each of the lateral resin intrusion prevention walls comprises a plurality of engaging elements that are arranged in series in a width direction of the first surface.

Abstract: The present invention relates to a wheelchair having a back plate and a seat plate and a manufacturing method thereof, and more particularly, to a customized wheelchair having a back plate and a seat plate formed to fit a body shape and a manufacturing method thereof. In a method of manufacturing a customized wheelchair having a back plate and a seat plate which are designed to fit a body shape, the method includes steps of: forming a preliminary molding material which is directly formed to fit a back and a hip of a user; fixing the preliminary molding material to a molding frame; filling a foaming resin in the molding frame fixed with the preliminary molding material; hardening the foaming resin filled in the molding frame; and releasing a last molding material which is foamed and hardened to have a shape of the back and the hip of the user by the preliminary molding material.

Abstract: Manufactured articles and methods of producing such articles are disclosed where the article has a thermoplastic polymer component and a curable polymer component. The curable polymer may be moisture-curable polymer, or microwave, dielectric or radio frequency curable polymer. The articles may be manufactured by a variety of polymer processing methods including extrusion, co-extrusion, co-molding, injection molding and calendering. A variety of articles and shapes may be made by the method including electric wire and cable, and weatherstripping.

Abstract: A manufacture method of monoblock ball valve is based on overmoulding techniques and integral assembly of plastic components inside the injection moulds, in a sequential manufacturing process, wherein the component which is injected in the first stage of the process will be sequentially introduced in moulds which will in turn inject other components, thus resulting in the end in a single body that ensures the functional features of a piece obtained by several components' assembly. The hydraulic ball valve according to the invention comprises at least the following components: a ball filling element or valve filling core with a valve control stem,—a ball that involves the ball filling element; a sleeve-type sealing element, which covers the entire ball and the whole interior part of the valve body, and a valve body.

Abstract: The present invention provides a polishing pad. The polishing pad comprises a transparent part and a high molecular weight layer. The transparent part has an uneven side surface and the profile of the uneven side surface is selected from a group consisting of a serrated shape, a wavy shape and a toothed shape. The high molecular weight layer encircles the transparent part.

Abstract: A multi-density polymeric interbody spacer formed from biocompatible material for osteoconductivity includes multiple density regions of different porosity to provide both strength and osteoconductivity. An interface region is formed between the density regions to provide both direct adhesion and mechanical interlocking between the different density regions to increase the strength of the multi-density polymeric interbody spacer. A method for forming the multi-density polymeric interbody spacer includes curing a first density region to achieve a first target porosity. A second density region may then be molded to the first density region to achieve a second target porosity. A portion of the second density region partially flows into pores of the first density region, providing direct adhesion and mechanical interlocking between the first and second density regions.

Abstract: The thermoplastic elastomer composition of the present invention comprises a thermoplastic elastomer which includes an ethylene•?-olefin copolymer and a crystalline polyethylene resin, wherein the crystalline polyethylene resin constitutes a three-dimensional network structure in a matrix formed by the ethylene•?-olefin copolymer, an organic or inorganic blowing agent and a nucleating agent, wherein the thermoplastic elastomer has a melt flow rate of 5 g/10 min or more at a temperature of 230° C. and a load of 10 kg, and a melt tension of 3.0 gf or more at a temperature of 210° C. and a pulling rate of 2 m/min. Also the foam injection molding method of the present invention is a method including injecting the above-mentioned composition into a cavity space of a metal mold and then expanding the cavity space to foam by opening the metal mold at a mold opening rate of 0.05 to 0.4 mm/sec.

Abstract: A method for forming a ladder including: forming first and second expandable members used in constructing the ladder, the forming of each of the first and second expandable members which includes; expanding a covering to define a cavity; expanding foam in the cavity in an expansion direction to expand the covering into a predetermined shape; and connecting the first and second expandable members together by disposing a plurality of rungs therebetween.

Abstract: The invention is directed to an article made from co-injection molding. The article has an inner material and an outer material. The inner material has a blowing agent uniformly distributed throughout the inner material. The outer material surrounds the inner material. The use of the blowing agent in the inner material produces a repeatable and consistent structure, as the blowing agent is uniformly activated through the product.