Abstract: Systems and methods are described for managing articles. The systems and methods described herein may comprise an example method for manufacturing an article. The systems and methods provides an end-to-end manufacturing value chain as a closed system and feedback loop.

Abstract: A process for manufacturing a composite material component including a fiber reinforcement based on carbon fibers densified by a matrix, includes successively producing a fiber structure by multilayer three-dimensional weaving, placing the fiber structure in a closed mold, and injecting a resin into the mold, and wherein, during the weaving of the fiber structure, the process further includes spraying carbon nanoparticles onto the carbon fibers.

Abstract: A technique allowing a portion of carbon fiber tow to maintain a rectangular cross sectional shape or to maintain an imparted desired shape, such as a wider shape with a rectangular cross-sectional profile, through a textile loom is disclosed herein.

Abstract: Intermittently colored yarns having an intermittent and random dye spacing pattern, and systems and methods of making the same, are disclosed. Such intermittently colored yarns exhibit higher quality and lower manufacturing costs over the known intermittently colored yarns. The intermittent coloring takes place while the yarn is in caterpillar form. Carpets made from such intermittently colored yarns exhibit enhanced aesthetics over carpets made from known intermittently colored yarns. Alternatively, a stain resist, colorless base dye, or bleaching agent can be applied in the same intermittent and random spacing pattern to the intermittently colored yarns prior to subsequent dyeing. This creates a mirror image like color effect to the resulting yarn.

Abstract: Method and device for treating a warp thread sheet. The method includes drawing off a plurality of warp threads from a creel, winding the warp threads, after being drawn off from the creel, onto a warp beam, combining the drawn off threads to form a rope, and treating the rope with a treatment agent. The warp threads are unwound from the warp beam before the treating of the rope, and the rope is formed between the unwinding from the warp beam and the treating.

Abstract: The present invention provides a nonwoven fabric of which at least one of fiber orientation, fiber density, and basis weight is adjusted, and in which at least one of a predetermined groove portion, an opening, and a protrusion is formed, a manufacturing method for the nonwoven fabric, and a nonwoven fabric manufacturing apparatus. The nonwoven fabric manufacturing apparatus of the present invention manufactures a nonwoven fabric of which at least one of fiber orientation, fiber density, and basis weight is adjusted, or in which at least one of a predetermined groove portion, an opening, and a protrusion is formed by blowing fluid mainly containing gas onto a fiber web which is formed in a sheet shape, and which is in a state where at least a portion of the fibers constituting the fiber aggregate has a degree of freedom.

Abstract: To provide a method for sizing polytrimethylene terephthalate fiber yarns and a warp beam improved in mutual stickiness of the yarns and excellent in weavability, The sizing method according to the present invention is characterized in that the yarns are dried while controlling a stretch ratio S (%) between a squeeze roll and a drying cylinder in a range from −9 to −3% or from −1 to +4%. From the sized yarns thus obtained, a warp beam is formed at a winding tension in a range from 0.09 to 0.22 cN/dtex to have hardness in a range from 65 to 90 degrees.

Abstract: The present invention provides a method of forming a loom beam comprising: (A) unwinding at least one warp yarn from at least one section beam comprising a plurality of warp yarns, wherein the at least one warp yarn comprises at least one fiber comprising a resin compatible coating on at least a portion of a surface thereof; (B) applying heat to the at least one fiber; and (C) winding the at least one warp yarn with the at least one fiber onto a loom beam, wherein the at least one fiber on the loom beam is essentially free of slashing size. In one nonlimiting embodiment of the invention, positioning comprises positioning a plurality of section beams, each comprising a plurality of warp yarns, and at least one warp yarn of each section beam comprises at least one glass fiber comprising a resin compatible coating on at least a portion of a surface thereof.

Abstract: Prewetting yarn by applying a liquid spray to the yarn before applying size to the yarn. A yarn sheet comprising a plurality of yarns is moved past one or more sprayers for directing a spray of prewetting liquid to the surface of the yarn. The amount of prewetting liquid sprayed onto the yarn is determined by various yarn parameters, and is adjusted in response to the speed of the moving yarn sheet so that variations in speed do not affect the amount of prewetting liquid sprayed onto the yarn. The amount of time elapsing between spraying the yarn with prewetting liquid and applying size to the yarn may be varied, to adjust the time for the prewetting spray to penetrate the yarn.

Abstract: A textile yarn slashing system having a foam applicator disposed therein for pre-wetting the sheet of yarns prior to passing through the size box. The foam is delivered under pressure and a resilient hold down member opposes the slot to create a space for foam on the opposite side of the yarn sheet from the slot for application of foam to both sides of the yarn sheet. A flexible cover sheet covers the surface of the hold down member and is shifted to replace a worn portion with an unworn portion opposite the slot. A valve assembly is incorporated in the applicator to close off the passage to the slot and permit bypass flow of the foam. End seal blocks have rigid metallic outer chamber engaging surfaces and resilient material interior of the surfaces to press the surfaces against the sides of the chamber adjacent the slot. A plurality of horizontal tubes may be used as an alternate to the slot with one or more yarns traveling through each tube.

Abstract: A process for imparting antimicrobial properties to textile fabrics by applying an antimicrobial substance to the fibers from which the textile is woven, knit or constructed. Preferably the antimicrobial substance is applied, prior to weaving, to warp yarns on a slasher or warper or similar coating or finish application device before the warp ends are rolled up onto a loom or section beam. The warp yarns are then woven with fill yarns, not treated with the antimicrobial, into a cloth which is then sold in the loom state or subjected to subsequent finishing. A preferred cloth end use is mattress ticking.

Abstract: A slasher includes a moistening unit for moistening warp yarns by spraying water on the warp yarns, a squeezing unit for squeezing the moistened warp of the warp yarns, and a sizing unit for sizing the moistened and squeezed warp yarns. The moistening unit sprinkles water on the warp yarns to moisten the warp yarns. The warp yarns absorb part or all of the water sprinkled thereon. The warp yarns are not immersed in water during moistening to avoid excessive moistening. The squeezing unit squeezes the moistened warp yarns so that moisture infiltrates the warp yarns and the warp yarns is moistened uniformly. The moisture moistening the warp yarns is replaced and mixed with size liquor while the warp yarns are being passed through size liquor, so that the warp yarns can be easily and uniformly sized.

Abstract: The new invention proposes that filament yarns, in particular partially stretched yarns known as POY yarns, be subjected to stretch texturing via an air treatment nozzle. The air treatment nozzles are designed in miniaturized form, have a continuous yarn duct in which there open a plurality of transverse bores for the supply of high pressure air in the range over 14 bar, preferably within specific working windows between 20 and 50 bar. With the new invention, it was possible for the first time to process POY yarn via simultaneous stretch texturing using an air twister. The invention allows an individual thread as well as a parallel bundle of threads to be treated and permits for the first time the construction of a false twist stretch texturing bundle device with simultaneous air treatment of 500 to 1000 and more threads.

Abstract: Polymer derivatives based upon polyalkyleneimine backbones having from about 20% to about 60% of their reactive amino functionalities substituted by C14-20 carboxylic acids, are disclosed. Fiber lubricants and/or sizing compositions comprising such polymer derivatives are also disclosed. The disclosed fiber lubricants exhibit excellent affinity for fiberglass fibers and have excellent hydrophobicity, while also providing excellent lubrication. Methods for preparing said derivatives are also disclosed. Also disclosed are methods for treating fibers using the polymer derivatives.

Abstract: A moving strand is provided and a size is applied to the strand. A collet is rotated to wind the strand and build a package. The strand is reciprocated with a strand reciprocator to lay the strand in a pattern on the package surface as the package rotates. The strand reciprocator is lubricated with a lubricant which is compatible with the size. There is also provided an apparatus for winding a fiber strand to build a cylindrical strand package having a radially outer surface. The apparatus includes a rotatable collet for receiving the strand to build a package. A strand reciprocator is mounted to guide the strand from edge to edge of the package and to lay the strand in a helical pattern on the package surface as the package rotates. A lubricator for atomizing a lubricant creates a fog of small airborne lubrication particles which are compatible with the size.

Abstract: A baffle structure that includes a generally cylindrical portion and at least one generally linear portion is associated with each roll in a yarn processing. The generally cylindrical portion is spaced a predetermined clearance distance from the surface of the roll with which it is associated to define a generally curved channel about the roll. The generally linear portion of each baffle structure extends toward the other roll, with the generally linear portions overlapping each other to define a substantially linear channel between adjacent upstream and the downstream rolls. The generally linear portion extending from the cylindrical portion of the upstream roll toward the downstream roll has an edge thereon. The edge is disposed within a predetermined close distance of the surface of the upstream roll such that the edge lies within the boundary layer of air able to be generated about the upstream roll.

Abstract: Sizing agent-free tangled multifilament yarn with an opening length of 1 to 6 cm and a knot strength of no more than 2, at least the majority of whose filaments have a thin film consisting mainly of hard wax constituting about 0.3 to 2% of the total weight of the filaments together with this film, and are glued, at least in places, via this film to adjacent filaments.

Abstract: A moving strand is provided and a size is applied to the strand. A collet is rotated to wind the strand and build a package. The strand is reciprocated with a strand reciprocator to lay the strand in a pattern on the package surface as the package rotates. The strand reciprocator is lubricated with a lubricant which is compatible with the size. There is also provided an apparatus for winding a fiber strand to build a cylindrical strand package having a radially outer surface. The apparatus includes a rotatable collet for receiving the strand to build a package. A strand reciprocator is mounted to guide the strand from edge to edge of the package and to lay the strand in a helical pattern on the package surface as the package rotates. A lubricator for atomizing a lubricant creates a fog of small airborne lubrication particles which are compatible with the size.

Abstract: Apparatus to continuously draw, texture and warp polyester yam in which the texturing apparatus includes texturing balls mounted on a common mount for a plurality of texturing positions which individually can be rotated into and out of position without individual adjustment of each ball after rotation back into operative position.

Abstract: Method to continuously merge two multifilament yarns supplied from bobbins on a creel by merging and entangling the two yarns in a commingling air jet and supplying directly to a warper to form a warp beam. The method includes feed rolls upstream and downstream of the air jets providing an overfeed of the yarns to the jet of about 2.3%.

Abstract: Apparatus for sizing warps made of textile threads for the weaving process by application of a sizing liquor by means of rollers and subsequent removal of the excess liquor by roller conveyance through dehumidification--and drying zones, where following upon a preparation zone with an inlet guide roller at least one size application roller respectively facing the one or the other side of the warp is disposed, where the size application rollers are provided with sizing rollers motor driven with selection of the rpm and/or direction of rotation disposed slighty below the size application roller, this for observing the previously selected sizing application thickness, with the sizing rollers dipping with at least one-third of their circumference into the sizing liquor fed into tanks disposed beneath the size application rollers and where furthermore the rotational axes of the sizing rollers disposed beneath the size application rollers and the rotational axes on the size application rollers lie on a straight lin

Abstract: A method of producing a colored narrow tape woven or knitted of a weft and a group of warp yarns, comprising: continuously moving the group of warp yarns along a longitudinal path through a dyeing station; coloring the group of warp yarns with a first dye at the dyeing station to a predetermined length to provide a first colored region; providing a noncolored region following to a trailing end of the first colored region; coloring the group of warp yarns with a second dye at the dyeing station to a predetermined length to provide a second colored region following to the noncolored region; and supplying the resulting warp yarns to a subsequent weaving or knitting station.

Abstract: In sizing and drawing of one or more textile filaments, particularly a warp sheet of multiple filaments, by successively conveying the filaments through a sizing bath, a driven squeezing mechanism, a differentially driven spaced drying roller, and a warp beam or other filament winding mechanism, the filaments are heated to a temperature of approximately 100.degree. C. and maintained in a predetermined moistened condition, e.g., by the application of saturated airborne water vapor, within the draw zone between the squeezing mechanism and the drying roller, in order to achieve a sufficiently elevated temperature for draw stretching of polyester filaments, particular POY and LOY filament, without premature drying and undesirable cracking of the sizing applied to the filaments.

Abstract: A size viscosity controller for a slasher, for controlling the viscosity of the size circulated within the sizing vat of the slasher. The viscosity of the size is maintained at a desired viscosity by controlling heat supply units on the basis of the deviation of the measured temperature of the size from a desired temperature so that the size is maintained at the desired temperature and, at the same time, regulating the concentration of the size by supplying wet heat, such as steam or hot water, to the size or heating the size by dry heat, such as heat generated by an electric heater, to regulated the concentration of the size.

Abstract: Textile warp sizing compositions and hydrophobic starch derivatives useful therefor are provided. The compositions strengthen and protect warp yarns as well as render textile lubricants uniformly dispersible thereon. The compositions additionally facilitate efficient lubricant removal during desizing. The hydrophobic starch derivatives contain an ether, simple ester of half-acid ester substituent with a saturated or unsaturated hydrocarbon chain of at least 5 carbon atoms.

Abstract: Yarn hairiness is reduced by employing a vortex action of a fluid, such as air or steam. Yarn in a substantially dry condition is passed in a generally linear path through a body having a central through-extending generally linear passageway that is circular in cross-section. A plurality of bores are provided in the body which extend from the periphery of the body to intersect the central passageway, being tangentially disposed with respect to the central passageway. Fluid under pressure is introduced into the bores, and creates a vortex action which acts upon the yarn to twist and lay down protruding hairs that cause yarn hairiness. The bores are preferably disposed at an angle of about 40.degree.-50.degree. with respect to the central passageway, and are spaced along the length of the passageway. Shortly after the yarn exits the body, hot melt sizing is applied to it to maintain the protruding hairs in their laid down position.

Abstract: The apparatus is used for wetting synthetic fiber tows with finishing liquid. For this purpose, the apparatus consists of two superimposed guide rolls over which the tow is guided in a meander-like manner. Padding devices are arranged on both sides of the tow between the guide rollers, the padding rollers of these devices act to transfer the finishing liquid from a bath located immediately thereunder continuously onto the two fed tangentially thereto.

Abstract: Textile yarns are treated with a sizing composition which, when dried and cured, remains durably bound to the yarn throughout wet finishing operations and subsequent use. The sizing composition comprises an aqueous self-crosslinking emulsion copolymer derived from at least one ethylenically unsaturated monomer and a latent-crosslinking monomer. The sizing composition may also include a water soluble or dispersible film forming polymer and a reactive resin. The durable size coating beneficially contributes to both the physical and the aesthetic properties of the yarn and fabrics formed therefrom.

Abstract: Yarn to be utilized for the manufacture of pre-softened fabric is stiffened without the use of binding agents. Only corn starch and low temperature wax are utilized as stiffeners. Fabric manufactured from such yarn is then subjected to a finishing process, in which enzymes capable of breaking down the corn starch and a wetter/rewetter are added to the fabric itself. These enzymes are activated during a subsequent soaking in water only, followed by agitation, whereby stiffness may be removed from the fabric in approximately 5 minutes. In accordance with another aspect of the invention, softeners are also added to the fabric during the finishing process. The softeners are also released during the subsequent garment washing operation. Preferably, the softeners include at least reactive silicon. This serves the additional purpose of lubricating sewing needles and cutting knives during the garment manufacturing process.

Abstract: An apparatus and method for sizing warp yarn utilized in preparing a loom beam for weaving are disclosed. A porous application roll (A) is utilized for applying a sizing material onto a sheet of warp yarns (12) passing between a pressure roll (30) and the application roll. The application roll includes a continuous cylindrical porous application surface (B) formed around the entire periphery of the roll having an extent at least as great as the warp yarn sheet width. An intermediate porous distribution layer (C) is provided next to the application surface (B) for disbursing the sizing material onto the application surface. A porous flow control membrane (D) having a pore size less than that of the distribution layer occupies a boundary region for metering the sizing material. When the passage of warp yarns is discontinued, the application roll (A) is moved to an idle position by an actuator (38). In the idle position, liquid (72) is made to contact the application surface to maintain it in a moist condition.

Abstract: A method is provided for forming a warp beam with warp yarns having a temporary coloration to permit ready visual identification of the warp yarns during subsequent handling of the warp beam. The temporary coloration is accomplished by applying a foamed fugitive tint to the warp yarns in their path of travel from a supply creel to a winder with their speed of travel being such that the yarns are dried without having to apply external heat.

Abstract: An apparatus and method effect application of molten size to textile yarns, such as spun yarns. An applicator cylinder is rotatable about a horizontal axis and has a number of grooves circumferentially formed in its surface, with peaked lands between the grooves, each land making an angle of about 8.degree.-12.degree. with respect to a plane bridging the top of an associated groove. A furnisher roll, also rotatable about a horizontal axis, picks up molten size from an open-top trough and delivers it to grooves in the rotating applicator cylinder. The surface of the furnisher roll cooperates with that of the applicator cylinder so that sloping areas of the furnisher roll mate with the lands of the applicator cylinder and so that flat areas of the furnisher roll bridge the entrances to the grooves. The furnisher roll may be of polytetrafluoroethylene machined to correspond to the surface of the applicator cylinder, or may have an elastomeric material surface.

Abstract: Glass fiber strand is prepared from a process so that the strand can be bulked at higher processing speeds. The process involves drawing the glass fibers from molten glass, applying an aqueous treating composition to the fibers, gathering the treated glass fibers into one or more strands and collecting the glass fiber strands onto one or more packages, drying the packages, rewinding the packages onto a second, more supportive package, steaming one or more of the second packages and drying the steamed packages so that the package has a moisture content of around 1 to about 25 weight percent. The aqueous treating composition used to treat the glass fibers in forming has one or more starches, an aqueous soluble, emulsifiable or dispersible wax wherein the amount of wax in the aqueous treating composition is less than the amount of starch, a cationic lubricant and water.

Abstract: Warp sizing compositions and starches useful therefor are prepared from high amylose starches which are converted to a water fluidity viscosity within the range of 65 to 80 and then reacted with an etherification reagent to achieve a nitrogen content of 0.5 to 0.9% (dry basis).

Abstract: A weftless warp of yarns being drawn and wound on a beam is fed through a tension detector, located prior to the drawing step and responsive to tension in any of the yarns equalling a predetermined non-zero level, for stopping the process. This prevents damage to or breakage of a yarn which might have become snagged in the warp source.

Abstract: A fiber finish composition, a method of formulating the same, a process for treating yarn therewith and yarn so treated are all disclosed. The fiber finish composition, which is applied as an overfinish to the yarn after drawing of the yarn, comprises about 24 to 86.4 weight percent of water, about 10 to 50 weight percent of a stiffener selected from the group consisting of triazines, melamine and urea-formaldehyde resins, about 3 to 20 weight percent of a water soluble lubricant, about 0.4 to 5 weight percent of a catalyst for the stiffener, and about 0.2 to 1 weight percent of a wetting agent. Polyester yarn so treated and woven in the filling direction to form a seat belt stiffens, or reduces the pliability of, the belt to inhibit curling of the belt in the retractor housing.

Abstract: A plurality of synthetic fibrous textile materials such as polymeric yarns and staple fibers are textured by a procedure which imparts a variety of spaced deformations in a random sequence. The fibrous textile materials are fed between two opposed pressure surfaces, one of which has a raised pattern of closely spaced pyramids while the other is made of a resilient material having a meshing pattern of pyramid shaped depressions. The textile material is maintained at an elevated temperature during its passage between the pressure surfaces and is then cooled to give a permanently textured product.

Abstract: Fabrics of which the warp is sized with water-soluble polymers of acrylic acid and/or their alkali metal salts or ammonium salts, are desized by treating the sized fabric with from 30 to 300 percent by weight of water, based on the dry weight of the fabric, and separating the resulting size solution from the fabric. The recovered size solution can be directly re-used for sizing.

Abstract: A non-aqueous, water-soluble, quick-setting sizing composition suitable for application in the molten state to textile yarns of both continuous-filament and staple types, and for later removal by aqueous means, comprising a combination of a film-forming thermoplastic polymer with a melt-miscible viscosity reducer and solidification promoter, and yarns so sized. The polymer protects and consolidates the yarn, while its companion component promotes the even application and particularly the quick set-up of the molten size. Optionally, if desired, water-soluble lubricants may also be added to increase the lubricity and flexibility of the sized yarn.

Abstract: A sizing composition for textile glass fibers comprising a starch, a textile softener, a lubricant and 100 to 150 percent by weight of combined nonionic wetting agents based upon the weight of said lubricant. The glass fibers sized in accordance with this sizing composition has found utility in forming untwisted yarns which are to be subsequently used for the weft of a textile glass fabric.

Abstract: A compact apparatus and method for applying hot-melt size in a properly fluid state to a plurality of textile yarns. The apparatus comprises an internally heated rotating cylinder made of heat-conducting material, with deep grooves formed around it, one groove for each yarn strand. The size is preferably applied by urging a block of solid size against the grooves of the hot cylinder. From the point of application the molten size is carried by the rotation of the cylinder to a zone where each moving yarn strand passes briefly through a corresponding size-filled groove, essentially tangentially to the cylinder, and then moves away coated with an optimum amount of size. The method of application is unique in its capacity for placing a quick-setting, high molecular weight, film-forming melt size on yarn at high speed.

Abstract: A non-aqueous,water-soluble, quick-setting sizing composition suitable for application in the molten state to textile yarns of both continuous-filament and staple types, and for later removal by aqueous means, comprising a combination of a film-forming thermoplastic polymer with a melt-miscible viscosity reducer and solification promoter, and yarns so sized. The polymer protects and consolidates the yarn, while its companion component promotes the even application and particularly the quick set-up of the molten size. Optionally, if desired, water-soluble lubricants may also be added to increase the lubricity and flexibility of the sized yarn.

Abstract: Disclosed are hot-melt polyethylene compositions which are particularly useful as sizing compositions for textile materials. The compositions have a melt viscosity of from about 150 cp at 125.degree. C. to about 6000 cp at 190.degree. C. and may be removed from textile substrates using conventional petroleum based solvents. Useful polyethylenes include those having viscosities of from about 100 cp at 125.degree. C. to about 40,000 cp at 190.degree. C., densities of from about 0.90 to about 0.97 and melting points of from about 95.degree. C. to about 135.degree. C.