Abstract: A method of manufacturing a perforated metal cover (1) includes steps of: step (60), successively punching holes in a piece of metal sheet at a plurality of workstations and cutting the metal sheet into a plurality of metal bases; step (62), stamping the metal bases into three dimensions; step (64), grinding the metal bases; and step (66), anodizing the metal bases to produce the finished covers. Each workstation includes at least one punch, and each punch includes a die having a plurality of punch heads, which number and arrangement are predetermined according to the holes (3) to be formed in the perforated cover. Different arrays of holes are punched in the metal sheet in different punches.

Abstract: PZT crystals are peripherally coated in manufacture by cutting a series of intersecting first kerfs in a wafer comprising a plurality of PZT crystal precursors, filling the kerfs with a coating resin, and cutting a second, narrower kerf in the locus of the first kerfs to separate the crystals while providing them a peripheral coating of the coating resin.

Abstract: The present invention includes a new dome contact construction having an integral insulative layer that is precisely cut and aligned with the dome contact mechanism during fabrication. Prior to feeding the metal sheets or strips into the equipment for stamping and cutting the dome contact using the conventional method, a die cut layer of film is applied to one side of the sheet or strip. The film is cut into the shape of the desired insulative layer in the finished switch product and has periodic openings that correspond to the areas of the dome contact that are required to be uncovered both to provide electrical conductivity as a part of the proper function of the switch. The sheet of metal, including the laminate film, is cooled to a temperature near freezing to facilitate clean stamping of the laminated feedstock during the stamping process and is then fed into the forming and cutting press where the domes are formed and stamped.

Abstract: Carbon fiber brake preforms (20), specifically, annular discs built up of fabric arc segments (21) composed of continuous fibers (25) and staple fibers (26). Most of the continuous fibers (25) in the fabric segments (21) are arranged to be located within 60° of radially from the inner diameter to the outer diameter of the annular disc (20). The fabric arc segments have substantially all of their continuous fibers oriented in the radial direction and parallel to the segment arc bisector, or the segments are arranged in alternating layers in which, respectively, half the continuous fibers are oriented at a +45 degree angle with respect to the segment arc bisector and half the continuous fibers are oriented at a −45 degree angle with respect thereto.

Abstract: The present invention relates to a method of producing a surgical saw blade comprising a clamping portion and a working area provided with a toothing, wherein the clamping portion and the working area are produced by means of an etching method and the toothing is subsequently cut by means of a laser type cutting method.

Abstract: A vehicle frame assembly includes a first vehicle frame component that is formed by deforming a closed channel structural member to have a relatively small end portion and a relatively large end portion. A member is provided having first and second ends. The relatively large end portion of the closed channel structural member is secured to the first end portion of the member to form the first vehicle frame component. A plurality of second vehicle frame components are provided. The first vehicle frame component and the plurality of second vehicle frame components are secured together to form the vehicle frame assembly.

Abstract: The invention relates to a method of a composite material from superposed layers of solid and frothable metallic materials. The structural component consists of at least one layer of a solid metallic material and at least one layer of frothable metallic material. The structural component may be structured as a composite sheet or as a hollow body. The fabrication method of the structural component insures a good bond between the solid metallic layer and the frothable layer and that the frothable layer is securely attached to the solid metallic layer.

Abstract: A method of producing high-frequency modules at a higher efficiency is provided comprising: an electronic components mounting step 62 of fabricating on a master substrate 21 rows of sub substrates 22, each the sub substrate 22 having an identical pattern of circuit developed thereon, and mounting electronic components on the sub substrate 22; a step 64 of, after the step 62, providing slits for electrically isolating signal terminals formed integrally; a laser trimming step 66 of, after the step 64, engaging pins 39 of an inspection tooling in direct contact with the signal terminals to conduct an inspection; and a separating step 72 of, after the step 66, separating the sub substrates 22 from the master substrate 21. Accordingly, the productivity for the high-frequency modules will be improved.

Abstract: Electrical circuit trimming methods. In one aspect of the invention, a trimming method includes assembling one or more components of an electrical circuit onto a printed circuit board having one or more electrical connections coupled to the said one or more components. An electrical parameter of the electrical circuit is then trimmed. The trimming of the electrical parameter of the electrical circuit includes removing a portion of the printed circuit board to break the electrical connection on the printed circuit board. In another aspect of the invention, the trimming the electrical parameter of the electrical circuit includes electrical programming of the electrical circuit.

Abstract: A method of fabricating a second pole piece layer of a write head is constructed using first and second photoresist layers which are sensitive to light with different bandwidths. The second photoresist layer, which is on top of the first photoresist layer, is light exposed with light that excludes light that would change the molecular structure of the first or bottom photoresist layer. After light exposure and development of the second photoresist layer to provide an opening for yoke and back gap portions of the second pole piece layer, the first photoresist layer is light exposed with light that includes the light excluded in the light exposure step of the second photoresist layer. The light exposure of the first photoresist layer and its developing provides the first photoresist layer with an opening for electroplating the second pole tip of the second pole piece layer.

Abstract: The invention relates to a method for producing a bandlike-elongated, spring-elastic element (12) for supporting a rubber-elastic wiper strip (22) of a windshield wiper for vehicles, which element has two spring rails (26, 28), located with a spacing (24) from one another and essentially parallel to one another, which at least on both of their end portions are solidly joined together by transverse ribs (30) that are disposed on the one band face (14) of the spring rails and that span the spacing (24).

Abstract: A batch fabrication technique is described that increases the manufacturing efficiency of servo write heads and also improves servo pattern definition for fine features, while reducing tape and head wear. Multiple heads are fabricated as a batch from one or more ferrite wafers. A nominally flat, large wafer surface and a contour suitable for uniform photoresist application an planar photolithography permit fine servo pattern definition with low linewidth variation. Non-magnetic material is photolithographically defined to produce gaps above a spacer. The non-magnetic material may be photoresist, semiconductor materials, glass, metal or the like. The material may even be removed later to leave air gaps. Additionally, a lower ferrite wafer may be mated to the upper ferrite wafer to complete a magnetic circuit around the gaps. A rounded leading edge on the head creates an air bearing to reduce ware of the tape and of the head.

Abstract: A method of manufacturing a piezoelectric/electrostrictive device comprises a pair of mutually opposing thin plate sections, a movable section, and a fixation section for supporting the thin plate sections and the movable section. Piezoelectric/electrostrictive elements are arranged on the pair of thin plate sections. A hole is formed by the inner walls of the pair of thin plate sections, an inner wall of the movable section, and an inner wall of the fixation section. A through-hole having a rectangular cross section is formed over a range from a forward end surface of the movable section to the hole to realize a light weight of the movable section.

Abstract: Electrical circuit trimming methods. In one aspect of the invention, a trimming method includes assembling one or more components of an electrical circuit onto a printed circuit board having one or more electrical connections coupled to the said one or more components. An electrical parameter of the electrical circuit is then trimmed. The trimming of the electrical parameter of the electrical circuit includes removing a portion of the printed circuit board to break the electrical connection on the printed circuit board. In another aspect of the invention, the trimming the electrical parameter of the electrical circuit includes electrical programming of the electrical circuit.

Abstract: The invention relates to a method for manufacturing a mould body (40) serving as an original or master or, alternatively, a matrix, said mould body having at least one surface area (41a) in the form of a microstructure, designed so that it can be transferred as a complementary surface area to a matrix or an object. The mould body (40) is constructed from one or more prefabricated discrete elements (41). A base plate belonging to the mould body (40) is applied and secured in at least one of these discrete elements (41). This element shall be provided with said surface area (41a) in the form of a microstructure. A matrix or object formed by the mould body (40) is provided with a complementary microstructured surface area from said discrete elements. The invention also relates to a mould body produced in this way.

Abstract: The present technique provides a multi-tile detector and a process for assembling the multi-tile detector using a flexible structure and intermediate electrical connections. The present technique minimizes edge gaps between adjacent detector tiles by coupling the detector tiles to the flexible structure and then flexing the flexible structure to close the edge gaps. Intermediate electrical connections, such as interlayer solder bumps, also may be used to minimize visible artifacts associated with tiling of the detector tiles. The present technique also may use a plurality of soldering materials having different melting temperatures to facilitate multiple soldering steps that are nondestructive of previous soldering steps.

Abstract: A novel striker for locking a glove box comprises a bracket (11) having at least two fastener holes (13), a bracket (11) being attached to an interior wall of crash pad or dashboard by fasteners through fastener holes (13) and a U-shaped latching loop (15, 25) being formed integrally with the bracket (11). The glove box is located in front of a passenger seat and hinged at the crash pad or dashboard for storing the miscellaneous in a vehicle. The U-shaped latching loop (15, 25) is upwardly bent with a predetermined angle against the bracket (11). A noise damping material (19) is coated on the latching loop (15, 25) by ejecting synthetic resins.

Abstract: A method of manufacturing power light emitting diodes mainly includes the steps of cutting a rolled dual-thickness sheet material into a plurality of continuous conductive frames in a roll form; cutting the rolled continuous conductive frames into segments, the number of conductive frames included in each segment depending on the molds designed for each packaging of the conductive frames with epoxy resin or silicon material; positioning chips, marking lines, and applying bonding agent on the conductive frames; packaging the conductive frames to obtain continuous half-finished products; and cutting apart the continuous half-finished products and cutting off legs to obtain finished products. The above-described method is developed based on conventional power transistor manufacturing process and enables automated mass-production of power light emitting diodes.

Abstract: A novel process for fabricating metal clad laminates used in the manufacture of printed wiring boards. The process which eliminates multiple use separator plates within laminate books during buildup and pressing, utilizes a sacrificial separator sheet between copper sheets and wherein the separator sheet remains intact throughout the pressing and cutting steps and is finally removed after the laminates have been sized to the desired dimensions. This process provides time and cost savings, as well as a significant increase in quality and quantity of the laminates produced.

Abstract: A part is manufactured from a composite material containing an aluminum alloy as a metal matrix. Blanks are prepared from a billet of the composite material, and worked on in a press, while they are held at a temperature ranging from the solidus temperature, Ta, of the aluminum alloy minus 50 (Ta−50) deg. C. to Ta deg. C. At a temperature below (Ta−50), the blanks have too high a resistance to plastic deformation to be easily worked on. At a temperature over Ta, a liquid phase is produced and makes the blanks likely to crack easily during plastic deformation.

Abstract: Hard biasing of a magnetoresistive sensor or a spin valve sensor in a magnetic read head is initialized by repeatedly applying a magnetic field to the hard biasing at any level of fabrication of the magnetic read head or any combination of levels of fabrication of the read head such as at the wafer level, row bar level, single slider level, head gimbal assembly (HGA) level and/or head stack assembly (HSA) level.

Abstract: A metal plate (126) has a plurality of openings (127) extending through it, and is cleaned using a wet hydrogen process (157). Glass windows (106) are then placed in the openings, and are each fused to the metal plate by heat (231) in a manner so that each window projects outwardly on each side of the plate. Both sides of each window are then simultaneously ground and polished (232). Exposed surfaces of the metal plate are electroplated with nickel and gold (236). One or more coatings (41, 46, 47) are applied to one or both sides of each window. Several sections are then cut from the assembly, each of which can serve as a lid (17) for an optical apparatus (10).

Abstract: A blanking plate is attached to the bottom surfaces of a split board and a remaining board, which are separated from one bare board. After depositing solder paste on a back electrode of the split board, a solder ball is attached on the solder paste. The split board is then heated to melt the solder ball. The molten solder flows along the back electrode and an edge electrode into a through-hole. A portion of the molten solder swells out of the bottom surface of the bare board, and solidifies and bonds to the back electrode and the edge electrode.

Abstract: A process for producing a friction plate having a flat friction surface includes a step of provisionally arranging a plurality of sector-shaped lining segments punched out of a friction lining tape material, in a generally annular form on an index table so as not to overlap with each other, a step of correcting the provisional arrangement of the lining segments into an annular form having no gaps between the lining segments by moving together the plurality of lining segments, provisionally arranged on the index table, towards the centre of the index table and a step of adhering the plurality of lining segments, correctly arranged in the annular form, to a surface of a core plate. A friction plate having a flat friction surface can thereby be obtained with low cost.

Abstract: A method for manufacturing a ceramic resonator is disclosed. The method comprises the steps of forming a ceramic piezoelectric device, a capacitor chip and a lead frame, assembling the piezoelectric device and the capacitor chip into the lead frame, and molding the assembled chip by using epoxy resin. A process for making the capacitor includes the steps of cutting a ceramic wafer into a plurality of sub-wafers, printing electrodes on one face of the sub-wafer in a dual-striped form, drying the sub-wafer thus printed, printing another electrode on a central part of another face of the sub-wafer so as to be overlapped with the electrodes of the one face of the sub-wafer, drying the sub-wafer thus printed, baking the sub-wafer thus dried; and cutting the sub-wafer thus baked into a plurality of capacitors.

Abstract: A wiper blade includes a lever assembly that has several types of levers. The levers of each type are efficiently manufactured in the following manner. First, a lever unit, which has a frame bar and several levers integrated with the frame bar, is pressed. Each lever has a hole. Then, a wire is fed through the holes of the levers. The frame bar is separated from the levers to form a hanging unit, which includes the wire and the levers hanging from the wire. In this state, the lever is coated with paint. After the paint is dried, the wire is removed form the levers.

Abstract: A method of manufacturing a thermal head comprises forming a heating resistor on an insulating substrate and forming a wiring electrode on the heating resistor so that a heating portion of the wiring electrode is disposed around the heating resistor. An inorganic masking agent is disposed on a given portion of the wiring electrode, and a protective film is formed over the heating resistor, the wiring electrode and the inorganic masking agent. The protective film is then removed from the given portion of the wiring electrode together with the inorganic masking agent to selectively form the protective film on the heating resistor and on the heating portion of the wiring electrode.

Abstract: A method for manufacturing a bimorph type piezoelectric element including a first step of providing a first piezoelectric single-crystal plate having a first surface and a second surface; a second step of providing a second piezoelectric single-crystal plate having a third surface and a fourth surface; a third step of directly bonding the third surface of the second piezoelectric single-crystal plate to the first surface of the first piezoelectric single-crystal plate without using any adhesives; a fourth step of forming a freely vibrating part by grinding away the second surface of the first piezoelectric single-crystal plate to a first depth and with a first spacing; and a fifth step of producing an element having a supporting member and the freely vibrating part by cutting the first piezoelectric single-crystal plate and second piezoelectric single-crystal plate with the freely vibrating part included, which have been prepared in the fourth step, with a predetermined spacing and at least in one of the dire

Abstract: A separate shaped backing piece is fabricated for each section of the design, and a piece of fabric (or other flexible material) appropriate for that section is placed over the front of the piece and wraps around its borders. The backing pieces are cut or otherwise formed from a relatively stiff material such as a sheet of cardboard or plastic. A piece of fabric is preferably stretched over each stiff backing piece and the edges of the fabric are preferably secured to its rear, although in other embodiments the fabric may be loosely draped in folds or pleats, and/or a layer of padding may be placed between the fabric and the backing to provide a softer, three-dimensional effect. The otherwise visible front face of the backing piece is completely covered by the fabric, with no visible seams. The individual fabric-covered backing pieces may then assembled into the desired design. A computer may be used to assist in the selection and fabrication of the various design elements.

Abstract: The invention relates to a method and device for producing printed circuit boards and electric conductors. The inventive device comprises a station where a conductive layer is fixed to a support material, a cutting station, connected to the first station so that the conductive layer can be cut to form a conductor and a station where cuttings are removed.

Abstract: A chip inductor has electrode layers, insulating layers disposed on the electrode layers, and an uppermost insulating layer all disposed on a ceramic board. An inorganic pigment such as a Co oxide or an Al oxide is added to the insulating layer at a concentration of from about 2% to about 20% by weight. Break grooves are formed in the form of a lattice on the insulating layer by a laser beam irradiation, and the board is divided along the grooves. By adding the inorganic pigment, the break grooves are effectively formed, and the mother board is divided accurately along the break grooves, such that a chip inductor having an increased L value and an increased Q value is produced.

Abstract: The present invention has several aspects to it, one of which is the provision of a chisel point which is straight and tapered from its thinnest part at the extreme front to a thicker part at the rear thereof for causing a sweep to wear longer than prior art sweeps. This sweep also improves soil penetration and is self-sharpening. Another aspect of the present invention is to provide an earth working sweep having a front end, a right side, a left side, and a central upper portion for connecting the sweep to an implement. It also has a right rear wing portion and a left rear wing portion with an intermediate portion connecting the front end to the central upper rear portion and the left and right rear wing portions. A right edge and a left edge have concave edges on the front and convex edges on the back so as to form a somewhat S-shaped configuration which reduces scrap when being made and adds to the longevity and performance of the sweep.

Abstract: A method for manufacturing multilayer ceramic substrates in accordance with a multiple formation method using a non-shrinkage process allows the multilayer ceramic substrates to be smoothly formed by dividing a sintered multilayer mother substrate, and in addition, external terminal electrodes in a preferable state can be efficiently formed. When a green composite laminate comprising shrinkage suppression layers and a green multilayer mother substrate provided therebetween is formed, through-holes are provided on dividing lines so as to divide conductors, and in addition, cut-in grooves are provided along the dividing lines. After the shrinkage suppression layers are removed from the fired composite laminate, the multilayer ceramic substrates are obtained by dividing the multilayer mother substrate along the through-holes and the cut-in grooves.

Abstract: A portion or component of a metal container is provided with markings or indicia using laser light. High-speed laser steering is used to position laser light or laser light pulses across a lateral and longitudinal extent in a relatively short time period such as a time period selected so as to avoid slowing, stopping or otherwise interfering with other container or container component production processes. Preferably, tab stock for container-opening tabs can be provided with 6 to 9 or more visible characters within a time window of 50 to 100 milliseconds or less. Preferably, the size and resolution provided by the pulses are sufficient to permit legible, and preferably attractive, formation of any standard typewriter characters. In one embodiment, other logos, designs, textures, backgrounds and similar features can be provided.

Abstract: A method for producing finished tapes for winding an annular magnetic core is described. The method includes providing an endless flat strip formed from a metal that conducts a magnetic flux. At least two tapes of equal size are cut out of the endless flat strip. Each of the two tapes is subdivided into sections of equal size having concave bulges and convex bulges. The two tapes have equilateral open triangles cut out of them that have opening angles and heights at predetermined points.

Abstract: A piezoelectric/electrostrictive (P/E) device includes at least one actuator section secured to thin plate sections with an adhesive. The actuator section includes a multilayered member including at least three actuator films, each of which include a P/E layer and electrode films. One or more holes or recesses are formed in portions of the thin plate sections on which the P/E elements are formed. The electrode films contact upper and lower surfaces of respective P/E layers and alternately extend to opposite surfaces thereof. End surface electrodes electrically connect an electrode film that contacts one of the P/E layers and an electrode film that contacts another one of the P/E layers. The end surface electrodes are electrically connected to terminals which are provided on a surface of an outermost layer of the P/E layers, and which are separated from one another by a predetermined distance.

Abstract: A method of manufacturing a vacuum chamber comprises the steps of: preparing a first plate material to be a wall portion of the vacuum chamber more than twice a height of a wall portion of the vacuum chamber, forming joints at side portions of the first plate material, welding the joints together by electron beam welding to form a tubular wall, and dividing the tubular wall by cutting into a plurality of tubular wall parts. The tubular wall part is connected with a second material to be a bottom portion of the vacuum chamber.

Abstract: A photographic film cassette manufacturing apparatus, has a perforator for providing a long film with perforations and a cutter for cutting the long film into individual filmstrips to be contained in the film cassette driven synchronously with transport of the long film. A magnetic recording head for recording data on a magnetic recording layer of the long film is driven in synchronism with the perforator and the cutter. The long film is transported in a first direction before being cut into the individual filmstrips. In cooperation with the cutting, a trailing end of the individual filmstrip in the first direction is moved in a direction which is reverse to the first direction to secure the trailing end to the spool. A cassette shell consisting of a pair of shell halves is temporarily assembled by mating the shell halves together while containing a spool inside the shell halves, and thereafter opened to an extent that confining elements still confine the position of flanges of the spool.

Abstract: A small acceleration sensor which is highly sensitive over a large frequency region and which varies little in characteristics such as sensitivity. A piezoelectric element is formed by connecting two main faces of rectangular LiNbO3 piezoelectric substrates, in which the polarization axes are directed oppositely. Supporters comprising LiNbO3 are directly connected to one end of the piezoelectric element. Electrodes of chromium-gold being 0.2 &mgr;m thick are successively connected to the two main faces of the piezoelectric element and to the supporters, thus to produce a cantilever structure bimorph electromechanical transducer.

Abstract: Carbon fiber brake preforms (20), specifically, annular discs built up of fabric arc segments (21) composed of continuous fibers (25) and staple fibers (26). Most of the continuous fibers (25) in the fabric segments (21) are arranged to be located within 60° of radially from the inner diameter to the outer diameter of the annular disc (20). The fabric arc segments have substantially all of their continuous fibers oriented in the radial direction and parallel to the segment arc bisector, or the segments are arranged in alternating layers in which, respectively, half the continuous fibers are oriented at a +45 degree angle with respect to the segment arc bisector and half the continuous fibers are oriented at a −45 degree angle with respect thereto.

Abstract: A process for integrated PC board, which includes: (a) supplying an integrated PC board. The integrated PC board is to integrate plural sub-boards to one single board in a device. There are plural elements on the integrated board with plural folding lines for partitioning plural areas for being as sub-boards; (b) folding and breaking the plural folding lines to dismantle the integrated board to plural sub-boards, and the sub-boards are able to offer complete function after assembling.

Abstract: A motor shaft for a rotational-to-direct motion converting motor has a rotation stopping portion formed in a plate shape, and a screw portion formed in a columnar shape. In addition, the motor shaft has a hole, arranged in an end portion of the motor shaft in a longitudinal direction of the motor shaft, for positioning the motor shaft in a form rolling. Therefore, a position shift or a phase shift of thread ridges formed on the screw portion can be prevented.

Abstract: A process for producing supporting frameworks for electrodes of galvanic elements, in the form of plates which include expanded metal, including providing a metal strip with incisions in the conveying direction, expanding the metal strip substantially transversely to the incisions, pressing/flattening the expanded metal in a region of the strip selected for cuts to be made transversely to the conveying direction, and dividing the strip by cutting in the region.

Abstract: The invention relates to a method for producing a bandlike-elongated, spring-elastic element (12) for supporting a rubber-elastic wiper strip (22) of a windshield wiper for vehicles, which element has two spring rails (26, 28), located with a spacing (24) from one another and essentially parallel to one another, which at least on both of their end portions are solidly joined together by transverse ribs (30) that are disposed on the one band face (14) of the spring rails and that span the spacing (24).

Abstract: A method of rollforming one-piece tubular doorbeams. The method includes the steps of drawing a continuous metal strip, creating cut-outs in the edges of the strip at spaced locations, rollforming the strip into a tube so that the unindented edges engage one another, welding the engaged edges together, cutting the tube in the areas of the cut-outs to create pre-forms, and opening the ends of the pre-forms to create end brackets. Additional optional steps provide customization of the end brackets.

Abstract: A method of manufacturing and handling parts for a packaging container comprises the steps of producing a number of tops in the form of pairwise reversed tops, separating the pairs one from another and providing them with closure arrangements. The tops may be manufactured by blow molding an extruded hose of thermoplastic material.

Abstract: An assaying device and a method of manufacturing same are provided. The assaying device includes a unitary, absorbent membrane having multiple reagent stripes incorporated therein. The reagent stripes display an observable reaction if a sample component is present in a fluid sample being tested. The reagent stripes are deposited simultaneously on a continuous membrane ribbon and individual membranes are die cut therefrom. Each individual membrane includes commonly connected channels having die cut slots therebetween. The channels are preferably disposed perpendicularly with respect to the reagent stripes and provide means for causing contact between the fluid and reagent stripes. The present invention preferably includes a cassette for containing the membrane and for facilitating analysis of test results.

Abstract: In a method for producing wiper arm and a wiper arm produced by the method a tongue for a rotary angle limiting is punched on a hinge part and correlates with a recess in the hinge part.

Abstract: PZT crystals are peripherally coated in manufacture by cutting a series of intersecting first kerfs in a wafer comprising a plurality of PZT crystal precursors, filling the kerfs with a coating resin, and cutting a second, narrower kerf in the locus of the first kerfs to separate the crystals while providing them a peripheral coating of the coating resin.

Abstract: A method of manufacturing a surface acoustic wave element includes the steps of providing a piezoelectric body having an interdigital transducer, where the interdigital transducer is made of a metal having a higher density than the piezoelectric body, and performing ion bombardment of the interdigital transducer and the piezoelectric body simultaneously so as to reduce the thickness of the interdigital transducer and the piezoelectric body.