Abstract: A railroad freight car with a lengthened container well, including an extended and reinforced well car unit side sill, and a method for lengthening a container well of a railroad freight car intended for carrying an intermodal cargo container. A side sill extension member is welded into position, between a body bolster at each end of the container well unit and a nearest container support assembly, and a container-well bottom assembly is lengthened at each end of the container well. A longitudinally-extending doubler plate may be welded to the longitudinally central portion of the side sill, to ensure sufficient rail clearance at mid-length of the car.

Abstract: A method and apparatus for manufacturing a catalytic converter is described where the catalytic converter is comprised of an outer tube member having a monolith substrate internally compressed therein with a wrapped mat material surrounding the monolith substrate and intermediate the outer tube. One or more monolith members can be applied within the outer tube and heat shields may also be applied internal to the outer tube and adjacent to the monolith substrate. The assembly of the catalytic converter includes measuring the sequence of compression of the mat material to the monolith substrate in order to understand the possible force characteristics that can be applied during the assembly thereof. The mat material is therefore compressed within the outer tube by way of compression jaws, by compression rollers, by spinning and/or by a shrinker including compression members. The compression of the mat material can be in single or multiple steps.

Abstract: The present invention relates to a method for manufacturing an air gap-insulated exhaust collector for an exhaust system of an internal combustion engine, in particular in a motor vehicle, wherein individual gas-conducting components of an inner shell body are inserted into one another in the region of at least one slide fit, wherein a calibrating process, in which a reduction in cross section takes place at least on the respective outer component, is carried out in the region of at least one slide fit of this type when the components are inserted into one another.

Abstract: A windshield wiper device (10), particularly for a motor vehicle, is proposed. This windshield wiper device comprises a wiper bearing (14) supporting a wiper shaft (16), which has an undercut (48) in which a securing device (40) for axially fixing the wiper shaft (16) in the wiper bearing (14) is arranged. The securing device (40) can be displaced by the effects of a defined axial force component (F) on the wiper shaft (16), whereby the wiper shaft (16) can be displaced in relationship to the wiper bearing (14). According to the invention, the securing device (40) comprises a bushing section (42) with an indentation (50), which engages in the undercut (48) of the wiper shaft (16).

Abstract: A method of making a bearing assembly and a bearing assembly is provided. The method includes the steps of extruding a support rail, providing a mounting surface on the support rail, mounting a bearing rail on the mounting surface and machining a bearing surface on the bearing rail. The bearing assembly includes an extruded support rail and a bearing rail. The bearing rail is of a harder material than the material of the support rail to which the bearing rail is mounted. The bearing rail further provides a machine polished linear contact.

Abstract: Embodiments of the present invention generally relate to a method and an apparatus for connecting adjacent concrete structures. In one aspect, a coupling assembly for connecting adjacent concrete structures erected for street, roadway or highway use is provided. The coupling assembly includes a first anchor device with a female end comprising a socket having at least one slot. The coupling assembly further includes a second anchor device with a male end comprising at least one projection configured to mate with the at least one slot in the socket, wherein the second anchor device is movable from a first position to a second position in order to couple the male end to the female end. In another aspect, a method of coupling a first anchor device to a second anchor device is provided.

Abstract: A lightweight radio/CD player for vehicular application is virtually “fastenerless” and includes a case and frontal interface formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. The PCB architecture is bifurcated into a first board carrying common circuit components in a surface mount configuration suitable for high volume production, and a second board carrying application specific circuit components in a wave soldered stick mount configuration.

Abstract: A method for making a groutless tile including: providing a durable surface; molding a substrate to receive at least a portion of the durable surface; affixing the durable surface to the substrate; and milling at least a portion of the substrate to create a first coupling member on an edge of the substrate and a second coupling member on a opposing edge of the substrate.

Abstract: An inexpensive and easy to install privacy screen for a single- or double-hung sash window. The invention comprises a plurality of horizontal louvers that are translucent and flexible, and a pair of vertical side members having a plurality of parallel slits. The louvers are affixed in parallel at both ends to the vertical side members by insertion into the slits. When installed in an open single- or double-hung sash window, the invention permits air circulation and the passage of natural light into an enclosed space, while maintaining an occupant's privacy. The invention is to be installed above or below a first sash of the window so as to allow the user to move a second sash to open and close the window with the invention in place.

Abstract: Method for producing an objective, in which the outer mounting includes an outer surface that is, at least in sections, limited by a plane which extends inclined toward the optical axis or which extends at a distance from the optical axis.

Abstract: A method and machine for manufacturing foam parts are provided. The method generally includes cutting a plurality of sections across the width of the base sheet, engaging and reorienting at least one portion of each section, and joining the portions of each section in a desired configuration to thereby form a plurality of parts. The portions can be engaged by actuator assemblies operating in successively adjacent work spaces across the width of the base sheet to simultaneously produce a plurality of similar parts. In some cases, each part includes at least one portion that is reoriented relative to another portion, such as by rotating one of the portions or adjusting one of the portions to a position that is offset from the plane of the section.

Abstract: In a method of fabricating a structure by plastically deforming a processing portion provided at a movable segment, a restraint segment configured to restrain movement of the movable segment is provided before an external force is applied to the processing portion. After processing of the processing portion is completed, the restraint segment is removed.

Abstract: A vibratory percussion rammer includes a gear box, a percussion delivery unit extending downwardly from the gear box, and one or more slide bearings disposed in the percussion delivery unit between adjacent surfaces of reciprocating metal components. The slide bearings are made from a sheet of plastic material that is curved into the shape of a tube having a C-shape in cross section and define an open seam extending the entire length of the slide bearing. Slide bearings according to this design can be disposed in the percussion delivery unit to eliminate some or all of the metal-on-metal contact between reciprocating components, including between the ram and shaft assembly and spring box and the guide cylinder, the spring separator and the spring box, and the shaft of a ram and shaft assembly and an upper end of the spring box. The seam width of any slide bearing is wider than the anticipated width-wise thermal expansion of the slide bearing during normal operation.

Abstract: A split bearing generally includes first and second bearing halves each having complementary partial shaft receiving portions, wherein the first and second bearing halves are substantially identically configured. The split bearing further includes fasteners for releasably coupling the first and second bearing halves together, such that when coupled, the complementary partial shaft receiving portions of the first and second bearing halves define a center bearing thru-hole for receiving a shaft, and when decoupled, the first and second bearing halves can be removed from the shaft.

Abstract: A rack and pinion type steering device capable of reducing contact surface pressure, suppressing the wear of contact surfaces, and preventing a rack guide movable amount from being excessively increased by increasing the contact area of the outer peripheral surface of roller on the outer peripheral surface of a rack shaft in a rack guide, and method of manufacturing the steering gear.

Abstract: A method and apparatus for manufacturing a catalytic converter is described where the catalytic converter is comprised of an outer tube member having a monolith substrate internally compressed therein with a wrapped mat material surrounding the monolith substrate and intermediate the outer tube. One or more monolith members can be applied within the outer tube and heat shields may also be applied internal to the outer tube and adjacent to the monolith substrate. The assembly of the catalytic converter includes measuring the sequence of compression of the mat material to the monolith substrate in order to understand the possible force characteristics that can be applied during the assembly thereof. The mat material is therefore compressed within the outer tube by way of compression jaws, by compression rollers, by spinning and/or by a shrinker including compression members. The compression of the mat material can be in single or multiple steps.

Abstract: A method for fabrication of single crystal silicon micromechanical resonators using a two-wafer process, including either a Silicon-on-insulator (SOI) or insulating base and resonator wafers, wherein resonator anchors, a capacitive air gap, isolation trenches, and alignment marks are micromachined in an active layer of the base wafer; the active layer of the resonator wafer is bonded directly to the active layer of the base wafer; the handle and dielectric layers of the resonator wafer are removed; viewing windows are opened in the active layer of the resonator wafer; masking the single crystal silicon semiconductor material active layer of the resonator wafer with photoresist material; a single crystal silicon resonator is machined in the active layer of the resonator wafer using silicon dry etch micromachining technology; and the photoresist material is subsequently dry stripped.

Abstract: A method for protecting a connection interface in a computer-docking assembly in which a computer-support assembly is partially rotated about an arm assembly while moving the computer-support assembly toward a connection interface of the base station. The computer-support assembly is generally aligned with the connection interface of the base station to posture the computer-support assembly in proximity to the interface connection of the base station for protecting the interface connection.

Abstract: A process for producing an electromagnetic fuel injection valve is provided, the electromagnetic fuel injection valve having a structure in which a valve assembly formed by coaxially joining a movable core and a valve body is spring-biased toward the side on which the valve assembly is seated on a valve seat while restricting an end thereof that is in proximity to a fixed core, and in the process a first distance (L1) between the front end of the fixed core (22) and the front end of a cylindrical magnetic body (9) is measured, a stopper (28) and the movable core (18) are formed so that a second distance (L2) between an annular shoulder portion (10c) of a valve seat member (10) and the rear end of the stopper (28) projecting by a predetermined amount from the rear end of the movable core (18) in a state in which the valve seat member (10) and the valve assembly (17) are held coaxially is smaller than the first distance (L1) by a desired value, and the cylindrical magnetic body (9) and the valve seat member (10

Abstract: An illuminated component for motor vehicles and the like includes a light source that may comprise one or more LEDs. A sheet of light-transmitting material has a first side surface that is coated with ink or other opaque material. Some of the opaque material is removed to form areas that may be illuminated by the light source. The opaque material may be removed utilizing a laser-engraving/etching process according to a specific pattern or design provided by a customer from a remote location.

Abstract: An implant includes a tube for permitting fluid flow. A flow controlling rod may be inserted within the tube passage. One or more holes around the circumference of the tube may be selectively permanently or temporarily occluded to give desired flow characteristics. A delivery device for implanting the implant may include a central bore in which a retractable wire is located. The retractable wire penetrates a tube passage of the implant. After the implant is in position in the eye, the retention wire is retracted out of the implant. In a method for manufacturing an implant, two tubes of different diameters are utilized. The smaller tube fits inside the longitudinal bore of the larger tube. When the tubes are cut, the smaller tube forms the tube of the implant and the remaining portions of the larger tube form the retention projection and/or disk of the implant.

Abstract: A method for production of spacers to hold at least a number of elongated fuel rods (5) in a fuel unit (20) for placement in a re-actor (1) is described. The method comprises the steps of providing at least two spacers (30), to provide a set of mandrels (40) comprising a number of mandrels (42), to arrange at least two spacers (30) with one on top of the other on the set of mandrels (40), and to heat treat the spacers (30) when they are arranged on the set of mandrels (40) so that the cells (31) in the spacers (30) adapts to the mandrels (42).

Abstract: A seal is retrofit to an existing seal groove and made whole after being positioned in the groove. It can be an initial coil shape to allow it to slip over a shaft to get to the groove or it can be in a plurality of sections that are joined in place. The sections can be abutting or overlapping and are preferably coated with a brazing material that will ultimately join such ends. The ends can then have a nano-engineered coating that comprises alternating layers of aluminum and nickel that when initiated with applied heat becomes reactive exothermically to join the ends using the brazing material.

Abstract: A constant velocity twin ball joint, having an outer joint part with outer ball tracks, an inner joint part with inner ball tracks. Circumferentially adjoining pairs of tracks comprise center lines of the outer and inner ball tracks which, when the longitudinal axes are aligned, are positioned in planes which extend parallel relative to one another and are symmetric relative to the longitudinal axes. A ball cage is positioned between the outer joint part and the inner joint part and comprises circumferentially distributed cage windows which each accommodate pairs of balls of adjoining pairs of tracks positioned in parallel planes. The circumferential length of second cage windows for second pairs of balls is smaller than the circumferential length of first cage windows for first pairs of balls.

Abstract: An assembly method includes a step of press-fitting a second valve 27 to a valve shaft 29 to which a first valve 25 is press-fitted and secured while measuring and adjusting a distance L2 so that it becomes equal to a distance L1. Thus, the first valve 25 and second valve 27 are press-fitted to the valve shaft 29 and those components are swaged together so that the first and second valves are secured to the valve shaft, and oil is placed in a press-fitted portion. When components, such as the first valve 25, are sintered parts, oil contained in the sintered parts themselves is used for increasing a joining force that occurs in the press-fitted portion.

Abstract: A method of edge to edge assembly of panels. The method generally includes performing male and female matching cuts on the panel edges to be assembled next to each other, and assembling the panels edge to edge so that the male protuberances of one panel are inserted in the matching female cavities of the second panel, and vice-versa. Such method is applicable to aircraft and automobile manufacturing for the assembly of thin structures, primary or secondary, such as fuselage panels, airfoils, cabin and cockpit paneling, etc., and can be used for metallic as well as composite panels.

Abstract: In a method and apparatus for mounting and retention of ancillary equipment to cover panels of a magnetic field generator of a magnetic resonance imaging system having a cryogenic refrigerator and/or liquid cryogen housed within at least an outer vacuum container, ancillary equipment, cables and conduits are attached to the magnetic field generator, by integrating the electronic assemblies, cables and conduits into a set of modular covers which are connected to each other on installation. The covers may be mechanically mounted directly to the OVC, enabling them to be quickly fitted either in the factory or on the user's site.

Abstract: A method of creating a complex three-dimensional object by assembling a plurality of prefabricated elements in a predetermined arrangement and coupling the elements together into an integral three-dimensional object is disclosed.

Abstract: A cylinder head modification method includes the steps of selecting a cylinder head for an internal combustion engine having a plurality of combustion chambers and the cylinder head having a plurality of combustion chamber faces on the top of each combustion chamber. An elongated cylinder head insert is selected having a generally T-shaped cross-section and then forming an elongated slot in the selected cylinder head between a pair of combustion chamber faces. The elongated slot is shaped to receive the elongated cylinder head insert therein. A method includes press fitting the elongated cylinder head insert into the elongated slot and the cylinder head to thereby reduce localized high temperature deformations in the cylinder head. The method includes the step of heating the cylinder head to expand the slot for pressure fitting the cylinder head insert thereinto.

Abstract: An apparatus and method for a metal clad facade includes a thin metal cladding having at least one edge. The facade or the object with which it is associated has at least one edge around which the metal cladding edge can be wrapped. The wrapped edge could optionally be crimped. Optionally, exposed edges of the cladding could be covered by raised bosses or ribs on the façade. Optionally, a projection or extension of the cladding, oblique to other parts of the cladding, could extend into an opening in or near a surface of the facade or its underlying object. Wrapping of at least one edge with the metal cladding provides the appearance of a more substantial metal part than if the edge were not wrapped and provides for a more securement and durable attachment between the cladding and the underlying object.

Abstract: A shock protection device having opposing pluralities of frangible splines separated by an annular groove disposed in an internal splined opening in a drive hub, the splines for intermeshing engagement with a splined end of a drive shaft for transferring rotary motion to a cutter head from a driveline. Variation in the width of the annular groove enables precise adjustment of the fracture torque for the shock protection device beyond the adjustment possible through variation in the number or configuration of the individual splines.

Abstract: In a structure fabrication method for fabricating a structure including an inclined part inclined to a principal plane of a substrate by plastically deforming a work piece having the substrate with the principal plane, the structure fabrication method includes the steps of providing in the work piece a projection configured to protrude from a first surface and away from the principal plane of the substrate; and bending the work piece toward a second surface opposite to the first surface. The bending is accomplished by applying a force on a block including an inclined pressure plane that is abutted on the projection for plastically deforming the work piece, in which in bending the work piece, the direction of a first force applied on the work piece intersects with the direction of a second force of the inclined pressure plane pushing the projection.

Abstract: An orthopedic implant. The implant includes a metal portion having an internal three-dimensional cavity, the cavity having an opening to an outer surface of the metal portion, a ledge circumferentially surrounding at least a portion of the opening, and a porous metal insert formed in a three-dimensional shape conforming to the shape of the cavity and enclosed by the cavity without being bonded to the cavity. The insert is retained inside the cavity by the ledge.

Abstract: This sensor, for a fluid and suitable for use in a pipeline at least temporarily containing the fluid flowing therethrough, has at least one curved measuring tube, which vibrates during operation and guides the fluid, and a housing enclosing the measuring tube. The housing is composed of a metal cap of two cap halves and a supporting tube, in which the measuring tube is held at its inlet and outlet ends in a manner such that the tube can oscillate, and out of which a measuring tube segment protrudes sideways. Each cap half has an edge with, in each case, four edge portions. The edge portions are straight, the edge portions are curved, and the edge portions have the shape of circular arcs. The edge portions are welded continuously to the supporting tube and the edge portions are welded continuously to one another. The cap halves are cut out of a dish-shaped intermediate having a formed, surrounding edge bead, provided with the shape of a quarter-torus by metal spinning.

Abstract: A hydraulic manifold assembly includes a manifold containing a plurality of hydraulic channels that direct fluid to a centralized location and a package disposed at the centralized location to measure fluid pressure at pressure ports corresponding to the hydraulic channels. The manifold assembly directs fluid to the single package rather than scattering fluid outputs to multiple sensor locations, simplifying the overall assembly configuration.

Abstract: A method and apparatus to manufacture a leaf display device. The method includes the steps of positioning a top leaf on a broadleaf stem substantially co-linear with the broadleaf stem; positioning a leaf adjacent the top leaf substantially parallel to, and on top of the top leaf; positioning a leaf adjacent the leaves already stacked substantially parallel to, and on top of the previously stacked leaves; and repeating the previous step until all leaves desired to be stacked have been stacked. The method may include the additional steps of employing a notched broadleaf stem holder to hold stacked broadleaf stems in the correct configuration until they are ready to be used for assembly. The notched broadleaf stem holder may be supported on a table or a transportation device by means of a broadleaf stem holder support. An alternate embodiment broadleaf stem holder comprises a recess sized to admit and hold at least one stacked broadleaf stem.

Abstract: To substantially eliminate deficiencies such as portions of the resinous coating, where the film thickness is reduced considerably during the press-fitting, and to aim at providing a high productivity with a reduced cost and without the possibility of occurrence of rusting after a prolonged time of use under severe environmental conditions due to an excellent anticorrosive property, a magnetic encoder (10) includes a multipolar magnet (14) having a plurality of alternating magnetic poles alternating with each other in a direction circumferentially thereof, and a core metal (11) supporting the multipolar magnet (14). The multipolar magnet (14) is formed of a sintered element prepared by mixing and sintering a powdery mixture of a magnetic powder and a non-magnetic metallic powder.

Abstract: A modular synthetic grass playing surface system formed from a plurality of modular units. Each modular unit has a synthetic grass layer placed upon predetermined sized pallets having a pre-installed elastomeric layer. A layer of resilient particle infill is optionally introduced to the top surface of the modular unit. A corrugated plastic sleeve is optionally installed around each formed modular unit while the modular unit is stored and moved. A plurality of modular units are then installed onto a relatively flat surface to form the playing surface in a desired shape and size.

Abstract: The present invention discloses a structure for mounting a coin-filter filtering foreign materials contained in hydraulic fluid on a fixing groove formed at an inlet side of an orifice without using O-ring. A coin-filter mounting structure according to the present invention comprises a body having a fixing groove formed at an inlet side of an orifice, and a holder supporting the border of a coin-filter filtering out foreign materials contained in hydraulic fluid flowing through the orifice, and fixed to the fixing groove through plastic deformation after being mounted on the fixing groove.

Abstract: A microfabricated actuator of the vertical comb-drive (AVC) type or staggered vertical comb-drive type for torsional or linear applications includes torsion springs which permit self-aligned deformation of the device (micromirror) structure of the actuator through the heating of the torsional springs to plasticity. The torsional springs can include perpendicular-beam springs or double folded beams which allow axial movement of the spring when heated. Heating of the springs can be by bulk heating of the actuator structure or by Joule heating to the torsional springs by passing an electrical current therethrough.

Abstract: An exhaust emission control device is manufactured by sizing a housing of over a substrate and intumescent mat subsequently to heating said emission control device. The step of heating causes said intumescent mat to at least reach a temperature at which it swells. If the substrate has a washcoat layer, it may be left unfired until after it is assembled with the housing, in which case the step of heating causes the washcoat layer to sinter.

Abstract: The present invention provides a plate-like body connecting method in which functions such that cooling capability is not reduced. There is provided a plate-like body connecting method for connecting at least two plate-like bodies each having passages that extend along at least one of opposite surfaces thereof and between the opposite surfaces, comprising the steps of disposing the plate-like bodies so that edges of the plate-like bodies are abutted with each other; connecting the plate-like bodies along the edges; forming a groove in the one surfaces of the plate-like bodies along the edges; and attaching a closure to and along the groove.

Abstract: A golf club head has a metal base, face and tubular neck and a carbon-fiber cover. The face extends up vertically from one edge of the base. The tubular neck is integrally connected to the base and the face. The cover is made of a carbon-fiber material and is securely attached to the base and the face. Because the carbon-fiber material is lighter than metal, the area of the face is enlarged. In addition, the shock absorbing effect of the golf head club is also improved.

Abstract: A method of securing body panels to a space frame for a vehicle is disclosed. The body panels are secured to rivet nuts that are assembled to frame members. The location of the rivet nuts or rivet nuts supporting surface is measured and the rivet nuts are milled or machined to correspond to reference body coordinates. The milled rivet nuts function as a integral shim pack and obviate the need for shims between the space frame and body panels.

Abstract: The invention relates to a method of assembling a structure, particularly those structures requiring very tight tolerances. The structure may be assembled by positioning shim material on at least part of a sub-structure, curing the shim material in situ, machining the cured shim material to a desired thickness, and then assembling outer layer parts to the sub-structure such that the shim material is situated between the substructure and the outer parts. The shim material may be machined to different thicknesses at different locations on the sub-structure, so that, when assembled, the outer layer parts together conform to a predetermined profile. This is especially advantageous in the manufacture of airframes, where the outer layer panels must provide a smooth surface to avoid unwanted aerodynamic effects.

Abstract: The production method for producing an article, comprises the step of rotating a rotating member so as to machine a semi-finished product with a machining section included in the rotating member. A circumferential velocity of the rotating member can be changed according to a size of the semi-finished product during one cycle in which the semi-finished product is machined.

Abstract: An apparatus for assembling a picture frame joint includes a support plate with a pair of fences mounted thereto. A pair of impact pins are slidably mounted through apertures in the support plate and are interconnected to one another via a cam linkage arrangement to enable the impact pins to be actuated simultaneously using one air cylinder. The pins are mounted on trucks that slide within respective brackets on the bottom surface of the support plate. Two mating picture frame members are loosely assembled with an impact sensitive connector therebetween. The pair of impact pins simultaneously impact the connector on its opposing ends to respectively secure the connector to the picture frame members thereby securing them together to form a completed picture frame corner joint.

Abstract: A method for determining a thickness of a shim for setting up a predetermined preload of a bearing assembly that rotatably supports a shaft within a housing. The bearing assembly includes front and rear tapered roller bearings. The shim is disposed between a bearing supporting shoulder of the shaft and an inner cone of the rear bearing. The method comprises the steps of: measuring a distance X from an end face of the shaft to the bearing supporting shoulder thereof; measuring a height B of the inner cone; mounting the shaft within the housing; applying a load to the inner cone of the rear bearing corresponding to a predetermined preload; measuring a distance XL from the end face of the shaft to the inner cone of the rear bearing; and determining the thickness W of the shim in accordance with the following equation: W=X?XL?B.

Abstract: A method of securing body panels to a space frame for a vehicle is disclosed. The body panels are secured to rivet nuts that are assembled to frame members. The location of the rivet nuts or rivet nuts supporting surface is measured and the rivet nuts are milled or machined to correspond to reference body coordinates. The milled rivet nuts function as a integral shim pack and obviate the need for shims between the space frame and body panels.

Abstract: A microfabricated actuator of the vertical comb-drive (AVC) type or staggered vertical comb-drive type for torsional or linear applications includes torsion springs which permit self-aligned deformation of the device (micromirror) structure of the actuator through the heating of the torsional springs to plasticity. The torsional springs can include perpendicular-beam springs or double folded beams which allow axial movement of the spring when heated. Heating of the springs can be by bulk heating of the actuator structure or by Joule heating to the torsional springs by passing an electrical current therethrough.