Abstract: A drawn arc welding assembly and method for simultaneously welding a stud to a first workpiece and a second workpiece that are affixed together and have an electrically insulating joining layer between the workpieces. A pair of leads attach to the first workpiece and the second workpiece, with electrically opposite diodes connected between the leads and a power supply. The power supply also provides power to a stud. During welding, two arcs are simultaneously maintained between the stud and first workpiece and between the stud and second workpiece. The power supply may be chopped AC from a dual inverter power supply.

Abstract: A cold storage unit such as a cryogenic dewar includes a tank with an opening, a storage space communicating with the opening, and a pool for liquid nitrogen positioned adjacent the storage space. The storage space receives a plurality of storage racks, each including a rack body with a rear wall and first and second sidewalls extending from the rear wall. The storage rack also includes a plurality of shelves, each shelf defined by a first lip punched from the first sidewall and a second lip punched from the second sidewall, the first and second lips being bent towards one another and spaced from one another. The shelves minimize the material and weight used in manufacturing the storage rack. Additionally, the storage rack is assembled with minimal spot welding required.

Abstract: A rail and post assembly that allows for onsite fence and gate panel construction is disclosed herein. A shear block is affixed to each end of a rail. The shear block and rail are then fed through an opening in a post. Fasteners then secure the shear block to the post, which thereby provides a rail and post assembly.

Abstract: The present invention relates to a method for manufacturing a flat plate heat pipe, which includes steps of: forming a wick structure layer and at least one wick structure post on the inner surface of a chamber of a pipe, pressing the pipe to become a flattened pipe with the wick structure post being connected therein, connecting a conduit to the chamber, sealing both sides of the flattened pipe, evacuating air inside the chamber through the conduit, filling a working fluid into the chamber, and sealing the conduit. According to this method, a flat plate heat pipe can be made in a simplified manner with increased yield and reduced cost.

Abstract: A process for manufacturing a metal part reinforced with ceramic fibers, in which: a housing is formed for an insert in a main metal body having an upper face; an insert formed from a bundle of fibers with a metal matrix is placed in the housing; a metal cover is placed on the main body so as to cover the insert; the cover is welded onto the metal body; a hot isostatic pressing operation is carried out; and the part obtained is machined to the desired shape. The housing has the shape of a notch of L-shaped cross section with a face perpendicular to the upper face and a face parallel to the upper face, the cover having an internal notch of L-shaped cross section, this having a shape complementary to that of the metal body with said insert, the cover being shaped on the outside so that the pressure forces are exerted perpendicular to said faces of the notch.

Abstract: A spacer apparatus of the invention is attached to a fence post to occupy a space between the fence post and a nearby structure. The subject fence end spacer apparatus includes space occupying members, and fence attachment members are connected to the space occupying members, for attaching the space occupying members to the fence post. The space occupying members fills the space between the fence post and a nearby structure. The space occupying members can include horizontal members connected to the fence attachment members and can include vertical members connected to the horizontal members. Together, the horizontal members and the vertical members provide a space-occupying fence portion. The fence attachment means can include first and second fence attachment members for contacting first and second portions of the fence post. The method of using the fence end spacer apparatus to removably fill the space between the fence post and the nearby structure.

Abstract: An insulation structure for a storage tank and a method of constructing the insulation structure. Angle plates to which expansion joints and wires are assembled are vertically disposed around the storage tank, tensions of the wires, which are horizontally disposed around the storage tank, are adjusted, and then insulation panels having insulating materials attached thereto are disposed to thermally insulate the storage tank in order to protect a kind of oil that is contained in the storage tank.

Abstract: A section of pipe is used in a pre-insulated piping system where the system is made up of lengths of insulated and jacketed pre-insulated piping. Each length of piping is made up of an inner carrier pipe having an interior surface and an exterior surface. An envelope of foamed insulation surrounds the inner pipe exterior surface and an outer protective jacket surrounds the envelope of foamed insulation. The length of piping has a joining end for joining to an adjacent length of piping, whereby the adjacent lengths of piping provide a continuous length of fluid conduit for conveying high temperature fluids. A heat dissipating element surrounds the inner carrier pipe for at least a portion of the length thereof. The heat dissipating element is itself insulated, whereby any water which penetrates the outer protective jacket contacts the heat dissipating element and is cooled below boiling before traveling any significant distance along the length of the section of piping.

Abstract: A process for manufacturing a metal part reinforced with ceramic fibers, in which: a housing for an insert is machined in a metal body having an upper face; an insert formed from a fiber bundle having a metal matrix is placed in the housing; a metal cover is placed on the metal body so as to cover the insert; the cover is welded onto the metal body; the assembly including the metal body with the cover undergoes a hot isostatic compression treatment; and the treated assembly is machined to obtain the part. The insert is a rectilinear insert and the housing forms a rectilinear groove that extends beyond the insert and is open at each end, the groove being filled by a tab when the cover is placed on the metal body.

Abstract: A process for providing a cushioned region (14) on a substrate (12) is disclosed. The substrate (12) is at least partially covered by a sheet (18) of preferably textured material. A skin (22) is coupled to the substrate (12) and a compressible material (24) (such as foam) is injected between the sheet (22) and skin (24). The sheet (18) is intended to promote adhesion to the compressible material (24) (e.g. mechanical and/or chemical joining or bonding). If portions of the coversheet (18) are exposed on a visible surface, the coversheet may also be configured to provide a decorative or ornamental appearances.

Abstract: A welded part comprises a first detail and a second detail at least partially overlapping the first detail in an overlapping zone. A pair of side-by-side weld seams is provided in the overlapping zone to form a part suited for used in a gas turbine engine with the first and second details.

Abstract: A vehicle door is manufactured by producing a supportive frame (10) and a waist rail (14) and a side impact guard beam (22) which are formed integrally with the supportive frame. The door is produced by hot stamping a steel sheet blank into the shape of a supportive door frame that includes an integral waist rail (14) and a side impact guard beam (22), and hardening the shaped door frame while the frame remains in the shaping tools, and fastening an outer panel (31) to the finished door such that the side collision guard beam (22) of the frame will lie close to the outer panel (31).

Abstract: The invention relates to a device for assembling, by screwing, a drive member, such as a drive pulley, with a shaft intended to be coupled to the rotor of a rotating electrical machine, the device including an additional, welded connection. According to the invention, this method of producing the assembly device is characterized in that the drive member screwed onto its shaft in the vertical position is welded from below. The invention can be used for rotating electrical machines, such as an alternator or a starter-alternator of a motor vehicle.

Abstract: In a heat conducting component used in a superconducting magnet refrigeration system and a manufacturing method for the same, a superconducting magnet refrigeration system and magnetic resonance imaging equipment, the heat conducting component includes an aluminum block, annular stainless steel transition part, and a first thin wall tube, wherein there is a through-hole in the aluminum block. The stainless steel transition part is friction welded at one end thereof to one end face of the aluminum block, and has an annular step at that end thereof which is remote from the aluminum block. One end of the thin wall tube is welded to the annular step of the stainless steel transition part.

Abstract: A picket or panel railing and method of fabrication of the railing from a kit of parts includes U-shaped channels having inserts fixed in the channels, with holes pre-formed in the insert for insertion of pickets. Vertical pickets interconnect the upper channel and a lower channel and opposite ends of the pickets fit through the holes formed in the inserts.

Abstract: Blades are connected to the surface of a disk and slots are formed in the surface of a shroud, which is opposite from the other surface of the shroud where the blades are to be welded. The blades are arranged on the opposite surface from the slots and a laser beam is applied from the surface in which the slots are formed, to weld the shroud and the blades. Components are installed on the surfaces of the slots on the opposite side from the blades after the blades and the shroud in which the slots are formed are welded. Alternatively, the slots are filled with a material different from that of the shroud, such as a resin. With this configuration, distortion caused by welding heat can be reduced without degrading the fluid performance.

Abstract: The invention relates to a method for producing a round container and to a round container configured for said method, which provide faster construction of the round container, mostly independent from the precision of the preliminary work in spite of high final precision, and which provide simple transportation of the components to the construction site. This is accomplished by the invention through setting up wall profiles (2), which are continuous over the wall height of the round container (1) and which have in particular a flat inner surface, continuously along the circumference and by connecting them with one another and with the subsurface in particular through bolting.

Abstract: The invention relates to an apparatus for connecting double jacketed pipes, comprising two pipe coupling parts corresponding to one another and a locking element for axially connecting the pipe coupling parts. At least one of the pipe coupling parts is divided in form and has two separate components, namely an inner component which is formed by an inner ring or at least includes the latter and has an external thread, and an outer component which is formed by an outer ring or includes the latter, and has an internal thread corresponding to the external thread of the inner component so that the outer component can be screwed onto the inner component.

Abstract: A two-piece construction compaction cleat and method of manufacturing thereof is disclosed. The compactor includes a base member affixable to a compactor wheel and having a bottom portion and a center flange, with the center flange extending upwardly from the bottom portion to form an upper ridge and being generally aligned along a center line of the base member. The compactor cleat also includes a cap member secured to the base member and positioned thereover so as to cover at least a portion of the base member, with the cap member having an arrangement of openings configured to receive the center flange therein. The center flange of the base member and the arrangement of openings formed in the cap member are configured to provide for a size-on-size fit between the base member and the cap member, so as to secure the cap member to the base member.

Abstract: A compression sensor gasket assembly includes a gasket body and a pressure sensor assembly having a sensor tip and an externally threaded portion. The gasket body has opposite sides extending between an opening configured to register with a cylinder bore of an internal combustion engine and an outer periphery. A notch extends into the outer periphery to a recessed surface. A sensor receptacle configured for at least partial receipt of the pressure sensor assembly extends from the recessed surface to the opening. A nut is disposed in the notch with internal threads of the nut being aligned for threaded engagement with the externally threaded portion of the pressure sensor assembly. The nut has bifurcated fingers extending laterally outwardly from an outer surface. The bifurcated fingers have inner surfaces bonded to at least one of the opposite sides of the gasket body to facilitate proper orientation of the pressure sensor assembly.

Abstract: A battery pack having a case where connection tabs can be accurately positioned within the case and where welding holes in the case are formed to provide access to a welding rod and to allow heat to escape. Connection tabs are fixed into a lower case, batteries are arranged in the case, and then a welding process is performed to attach electrode tabs of the battery to the connection tabs so that the batteries can be connected together, to an external terminal and to a protection circuit module.

Abstract: A mounting fixture for positioning a workpiece in a desired relationship with an apparatus including an articulation joint for coupling first and second tubular members in a desired angular relationship. The articulation joint includes a first end portion clamped to an interior surface of the first tubular member and a second end portion clamped to an interior surface of the second tubular member. First and second clamping members of the articulation joint are clamped together to prevent pivotable movement between a first articulation member and a second articulation member of the articulation joint.

Abstract: A method for restoring a worn rail section includes cleaning a worn surface of a rail section to expose a clean metal surface, heating the rail section to a first temperature before welding, welding new metal on the clean metal surface of the rail section after heating the rail section to the first temperature, heating the rail section to a second temperature after the welding to heat-treat a heat-affected area caused by the welding, and shaping the rail section, wherein the welding is performed by a gas metal arc welding (GMAW) process.

Abstract: A washing machine including a tub which is configured to accommodate water; a rotating tub which is disposed at the inside of the tub; at least one boss which is protruded from the tub and equipped with a coupling hole; a weight balance which is equipped with at least one insertion hole at which at least one boss is inserted; a pin body which is inserted at the coupling hole of the boss, and a pin which is equipped with a pin head which is extended from the pin body for preventing the weight balance from separating away, and the pin body includes at least one boss weld metal zone which is metal-welded at the inner surface of the coupling hole for the pin to be fixed to the boss.

Abstract: A method of forming a sheet metal casket comprises providing a sheet metal casket shell having at least a portion of an end wall and at least a portion of a side wall and a round corner between the portion of the end wall and the portion of the side wall, and forming a generally planar corner oriented at about a 45° angle relative to the portion of the end wall and the portion of the side wall.

Abstract: This invention provides an improved protective mat that includes a magnet at each end for temporally securing the mat to a pipe so that the mat remains in position during a welding process. The mat is flexible so as to conform to the curvature of the pipe and may be placed in any position preferable on the surface of the pipe. The positioned and secured mat prevents spatter from coming into contact with the external surface of the pipe lying under the positioned protective mat. The mat is preferably heat and fire resistant up to temperatures of about 1500° F. and may be a silicone-coated fiberglass mat. When the mat is not in use, the mat may be folded and the magnets may be used to secure the ends of the mat to one another.

Abstract: A shock absorber housing for a shock absorber of a vehicle comprises a tube, which has a tubular wall, and an attaching element joined onto the tubular wall, the attaching element determining a critical force introduction area of an introduction of a force into the tubular wall, the tube in a longitudinal direction being built up from a first tube section having a first tubular wall and at least a second tube section having a second tubular wall, the first tube section and the second tube section being joined together by their ends facing one another. The first tube section and the second tube section are joined together with a tubular wall overlap of the first and second tubular wall, which overlap extends in a longitudinal direction, the tubular wall overlap being situated in the critical force introduction area of the attaching element.

Abstract: An implement including:-a shaft;-a plug;-a tool portion, the implement characterised in that the plug is received and retained at one end of the shaft and wherein the plug and/or the tool portion are adapted to engage with one another.

Abstract: An exhaust gas treatment device for internal combustion engines and the like includes inlet and outlet end caps, two catalyst substrates, and a two-piece housing. A first, cylindrically-shaped housing member has a hollow interior in which one of the substrates is retained, a first end sealingly connected with the inlet end cap, and an opposite second end with a radially reduced section. A second cylindrically-shaped housing member has a hollow interior in which the other one of the substrates is retained, a first end sealingly connected with the outlet end cap, and an opposite second end with a radially enlarged section sized to receive therein the second end of the first housing member, whereby the reduced section of the first housing member and the enlarged section of the housing member are spaced radially apart a predetermined distance to define an annularly-shaped space or gap which thermally insulates the associated portion of the exhaust gas treatment device.

Abstract: A method for producing low-springback half shells made of a metal, in particular steel or a steel alloy, includes drawing in at least one drawing die a blank, such that the blanks have flange regions on the deep drawn body after the deep drawing. The flange regions are shaped by upsetting a corner substantially perpendicularly to a wall of the deep drawn region of the blank and the flange regions are subsequently trimmed in a shearing die, such that half shells without margins are produced.

Abstract: Manufacturing equipment of electric resistance welding pipes having excellent characterization of welded seams, includes an apparatus that supplies a strip, an apparatus that reforms a shape, an apparatus that performs roll forming, an induction heater, and a contacting apparatus of strip edges by pressing, and having a finpass forming apparatus incorporating a fin having at least two stages of tapering in a middle portion of the roll forming, wherein tapering of the strip immediately before electric resistance welding is conducted such that an angle from a surface of a strip edge toward a vertical direction is in a range of 25 degrees to 50 degrees, and length of a perpendicular angle from a starting position to an end position of the tapering at one side is 20% to 45% of strip thickness, and by shaping the tapering with a fin, having at least two stages of tapering, incorporated in a finpass forming end stand.

Abstract: The invention relates to a method for producing a solar power receiving tube and to the resulting tube, which is of the type that includes: an outer glass tube, an inner metal absorber through which a heat-transfer fluid flows, and an intermediate area in which the vacuum is produced. The method comprises the following steps: i. Production of the metal tubes ii. Production of the glass tubes: namely a longer central glass tube and two shorter glass tubes for the ends. iii. Process for the production of the Kovar rings or glass-metal transition elements iv. Process for the welding of the Kovar rings to the tubes v. Process for the production of the bellows or expansion compensating devices assemblies vi. Assembly of the products obtained in the preceding operations vii.

Abstract: A method of manufacturing forks for lift trucks comprises the steps of: providing a straight metal bar designed to make the fork, heating the bar at a segment thereof where the fork knee is to be formed, bending the bar at the heated segment in order to form the knee by carrying out bending in a closed-die press provided with containment walls that, when bending has been completed, enclose the knee so as to define the surface contours of the latter.

Abstract: A method of joining a multiple member work-piece includes stacking the members of the work-piece on a die such that a first of the members rests on the die. Next, a rivet is driven into the second member until the rivet penetrates the members and deforms. The rivet is then welded to the first member to strengthen the riveted joint. Different mechanisms may be used to accomplish the welding. For example, a laser beam may be directed through a passage in the first die to target the area of the riveted joint to be welded. Alternatively, the die set, rivet, and first member may be arranged to form an electrical circuit that welds the joint via resistance heating. An assembly of a multiple member work-piece and a rivet made according to the method is also provided.

Abstract: A probe assembly in a gas path of a gas turbine engine comprises a support casing having a first wall with throughbores. The support casing has a base mounted to a gas turbine engine proximate the gas path. The first wall extends radially into the gas path. The throughbores are provided at positions corresponding to different gas path radii. Wire units each have an end directed to an own throughbore, and an end exiting through an outlet of the casing and connected to a processing unit. Retaining members in the casing constrain movement of the wire units. Probes for each of the throughbores are configured for measuring the temperature/pressure. The probes each have a connector end received in a non-integral relation in the throughbore and connected to an associated wire unit, whereby the probes in the non-integral relation with the support casing measure parameters in the gas path.

Abstract: Disclosed is a process for manufacturing packaged lancets. The steps of the process include providing a tape comprising a plurality of lancets comprising a lancet tip and a lancet body, enveloping at least the lancet tip with at least one foil, whereby the at least one foil forms a first and a second portion that overlap at least partly, and sealing the at least one foil with a laser beam at least at the edges of the first and second portion of the overlapping foil.

Abstract: A tube matrix and the corresponding method of joining a plurality of tubes to a base plate to create the tube matrix. The tube matrix has a base plate from which a plurality of parallel tubes extend. The base plate has holes formed though it to receive the tubes. The tubes are placed into the holes on the base plate. The tubes may have end flares that abut against the base plate and prevent the tubes from completely passing through the base plate. Once the tubes are in place in the holes of the base plate, the tubes and base plate are welded together with individual laser welds. The laser welds enable a very dense matrix of tubes to be welded to the base plate without damaging or obstructing the tubes.

Abstract: A method for manufacturing a golf club head composed of a metal main body and a non-flat metal face member which are welded each other is disclosed. In order to make the non-flat metal face member, an in-process face material is cut out from a rolled metal plate having a constant thickness. And a turnback is formed around the in-process face material by press working. Before making the press working, the region of the in-process face material corresponding to the turnback is decreased in the thickness by a cutting work.

Abstract: Electro coiled tubing (ECT) can be utilized to provide electrical power to equipment in wells. A long length of ECT is provided with protrusions welded on the inside of the tubing at selected intervals to form support shoulders. Anchors with a load shoulder are attached to the electrical cable enclosed in the tubing such that the load shoulder contacts the support shoulder created by the welded protrusion. The weight of the electrical cable can then be transferred to the tubing via the contact between the load shoulder and the support shoulder. The protrusions are welded to the tubing and the anchors are attached to the cable during the manufacturing process.

Abstract: A grounding contact for grounding a structure made of metal is provided. The grounding contact comprises a grounding attachment part having a grounding contact surface for placement on the structure. A pin attaches the grounding attachment part to the structure. The grounding contact includes a contact surface for contacting a ground wire. The grounding attachment part also includes a blind hole that accepts the pin to help ensure that corrosion is permanently avoided between the bearing contact surface of the grounding attachment part and the structure.

Abstract: A battery pack comprising a plurality of battery cells being positioned adjacent to one another in a series of rows including a first outer row and a second outer row, a first endcap strip connected to the first row, a second endcap strip connected to the second row, and a plurality of cross-member strips connected to adjacent rows, wherein the first endcap, second endcap, and plurality of cross-member strips join the plurality of battery cells in both parallel and series.

Abstract: An electrode assembly includes an electrode electrically connected to a capacitor with a wire. An assembly carrier may be used to hold and secure at least the wire and capacitor during assembly. A method of assembly for attaching a wire to a capacitor and an electrode may include an assembly carrier for housing and securing the wire, capacitor, and electrode during assembly.

Abstract: A lid for a crystal growth chamber crucible is constructed by forming arcuate sector-shaped portions and coupling them in abutting relationship, for example by welding, to form an annular profile fabricated lid. The arcuate sector-shaped portions may be formed and removed from a lid fabrication blank with less waste than when unitary annular lids are formed and removed from a similarly sized fabrication blank. For example, the sector-shaped portions may be arrayed in an undulating pattern on the fabrication sheet.

Abstract: A bore tube for use in an imaging apparatus has a first tube and a second tube. The first tube is a complete cylinder of electrically conductive material; and the second tube is segmented into separate elements, each separately attached to the first tube.

Abstract: A metal plate member fixation device installation method includes the step of preparing a barrel, the step of bonding the barrel to one of two metal plate members to be affixed by a reflow soldering process, the step of providing a screw member and a cap and coupling the screw member and the cap tightly together, the step of preparing a spring member and sleeving the spring member onto the shank of the screw member and then inserting the screw member and the spring member into the barrel at the metal plate member, the step of axially slidably coupling the cap to the barrel to let the spring member be stopped between a step in the barrel and a part of the shoulder of the screw member, and the step of releasing the pressure from the cap to finish the installation.

Abstract: A pipe and connector assembly of an appliance is provided. The assembly has a pipe for connecting to a fluid system of the appliance; a transition section fluidly connected to the pipe; a connector portion for connecting to the external fluid supply by way of a twisting motion between the external fluid supply and the connector portion; an anti-torque plate fixed rigidly to the transition section, the anti-torque plate having an engagement area; and a shoulder element for attaching the anti-torque plate to a chassis of the appliance. A shoulder portion of the shoulder element is positioned to engage the engagement area of the anti-torque plate such that movement of the anti-torque plate in a plane that is parallel to the twisting motion is restrained by the shoulder portion engaging the engagement area, and movement of the anti-torque plate is permitted along a length of the shoulder portion.

Abstract: A club head manufacture method has steps of: (a) providing a sole base, a crown cover and a striking face plate; (b) assembling a club head; (c) fore-welding the club head; (d) post-welding the club head; and (e) grinding an outer surface of the club head. When the club head is fabricated, the sole base and the crown cover are respectively mounted on the striking face plate and aligned precisely to save the fabricating time of the club head and increase fabricating accuracy. Therefore, the method can save manufacturing cost. Furthermore, it can increase the accuracy and constancy for the manufacturing processes.

Abstract: A method of constructing an articulation joint includes forming a metallic tube with a number of rings formed therein. Springs may be secured to the inside surface or outside surface of the rings to allow the joint to bend in directions transverse to the axis of the springs. A fixture may be used to hold the springs at the correct position within the tube and the springs may be urged toward the rings or vice versa to obtain a good bond between the springs and the rings.

Abstract: The present invention is directed to a torque rod comprised of a two piece mating design which increases rigidity and reduces the number of welds. Unlike other designs this design has single piece forged ends which permits the torque rod of the present invention to take greater payloads than other designs can take. The design further includes internal bearings.

Abstract: A pressure vessel for storing a fluid is disclosed. The pressure vessel including a vessel liner having a substantially smooth outer surface including a flange portion with an aperture formed therein and an end cap coupled to the vessel liner to substantially enclose the flange portion within the resultant pressure vessel.