Abstract: A method and tool for producing a press joint connection, in which portions of the radial lateral walls of an opening of a die are configured as flexible displaceable segments, whereas other sections, when viewed from a periphery of the opening, remain rigidly connected to the die.

Abstract: A method of joining a first article to a second article using adjustment features located in an assigned scrap portion of the first article. The first article can be a casing for a turbine engine the first article being the casing skin and the second article a flange. The adjustment features are springs that can be stretched to increase the circumference of the skin. Following the correct sizing of the skin and joining to the flange the attachment features are removed along with the assigned scrap portion of the skin.

Abstract: A method of manufacturing a combustion chamber for use in a water heater is provided. A skirt is formed, and an edge portion of a plate is spot welded to the skirt. The edge portion of the plate is circumferentially welded to the skirt, thereby forming a seal between the plate and the skirt.

Abstract: A method of manufacturing a combustion chamber for use in a water heater is provided. A skirt is formed, and an edge portion of a plate is spot welded to the skirt. The edge portion of the plate is circumferentially welded to the skirt, thereby forming a seal between the plate and the skirt.

Abstract: Method and apparatus for assembling steam turbines are provided. The method of assembling a steam turbine includes providing an annular outer member, providing an annular inner member, coupling a plurality of airfoils to the inner member with a plurality of generally radial fastener assemblies such that the plurality of airfoils extend substantially radially outward from the inner member, and coupling each of the plurality of airfoils to the outer member.

Abstract: A method for manufacturing a golf club head is disclosed herein. The method includes using four pieces to manufacture a golf club head with greater benefits than the prior art. The method includes tacking an aft-body to a face component prior to welding, and using 2-axis welding.

Abstract: A method for manufacturing a golf club head is disclosed herein. The method includes using four pieces to manufacture a golf club head with greater benefits than the prior art. The method includes tacking an aft-body to a face component prior to welding.

Abstract: According to the method, the transversal wire or rebar to be formed (1) and the longitudinal wires or rebars or other material of prismatic cross section (2), (3) are fed to the main forming and welding machine subsystem, in a stepwise manner, at the appropriate distance each time, through a driving mechanism (22-30). At this location, the transversal wire (1) is cut and then formed upon the action of a press (36). Welding of the formed transversal frame with one of the two longitudinal wires is performed while the formed transversal wire is still restrained by the action of the press (38) at the formation location. Welding with the second longitudinal wire is performed at the next production step, simultaneously with the welding of the next transversal frame with the first longitudinal wire, at the formation location. After the welding action, the transversal frame is released by the press and the forming tools (37-39), and the next production step is initiated.

Abstract: A method of welding connection is directed towards the construction and subsequent heat treatment of industrial grade manual tools and, specifically, their tool heads to handles or handle attachment connections. The method employs the use of matching, non-heat treated, compatible material such as steel alloys, for the tool heads and steel handles or attachment sockets. These components are welded together prior to their heat treatment, resulting in a superior weld joint without the normal annealing which occurs during welding. Such tools are, as a result, extremely resistant to bending or breaking under normal usage. With regard to spades and shovels, a stronger blade-to-handle junction is created, as no annealing takes place, compared to blades and handles which are first heat treated separately then welded together.

Abstract: A nozzle assembly (1) generates a jet (9) of water, or abrasive particles suspended in water, for use in an abrasive waterjet-cutting head. The nozzle assembly (1) comprises a nozzle element (5, 80, 84, 86, 91) with a tapering bore (7) therethrough, mounted to a carrier (2, 52) so that the bore (7) is connected coaxially to a passage (4) through the carrier (2, 52), the bore (7) and passage (4) preferably having the same diameter where they meet. The nozzle element comprises a superhard material, such as diamond, in the form of a solid body (5, 81, 83, 86) or a coating (90). The nozzle element is mounted to the carrier (2, 52) by a brazed or soldered joint (6), extending normally to a longitudinal axis of the passage (4) and bore (7).

Abstract: A vehicle body includes an underbody having one or more underbody bolting flanges attached thereto, with each underbody bolting flange being adapted for bolted attachment to a mating bodyside bolting flange. Left and right bodyside subassemblies are joined to the underbody, with each bodyside including a supplemental bodyside support structure having attached thereto one or more bodyside bolting flanges, with each bodyside bolting flange being adapted for bolted attachment to one of the underbody bolting flanges after the bodyside subassemblies are otherwise joined to the underbody. The underbody bolting flanges are attached to supplemental cross members that are attached to and extend across the underbody.

Abstract: A method for preparing a bipolar plate assembly for a fuel cell stack is provided. The method first includes the steps of providing a first unipolar plate having a first active area with a plurality of channels formed on a first inner surface thereof, and a second unipolar plate having a second active area with a plurality of lands formed on a second inner surface thereof. The first unipolar plate and the second unipolar plate are aligned to dispose the first active area adjacent the second active area. A first pressure is then applied to the first and second active areas to pre-nest the first active area and the second active area. The perimeters of the first and second unipolar plates are then joined. A clamping fixture and associated method for assembling the bipolar plate assembly is also provided.

Abstract: A golf club head is formed with openings respectively on top and bottom sides thereof and a circumferential recessed groove is formed in the club head along a circumference of each opening. Pegs are formed in and spaced along the circumferential grooves. A faceplate and a bottom plate are provided, each having a circumferential edge along which notches are formed in a spaced manner to correspond to the pegs. Thus, when the faceplate and the bottom plate are received in the top and bottom openings respectively to be supported by the circumferential grooves, the notches respectively snugly fit over the pegs to thereby securely and properly hold the faceplate and the bottom plate in position for subsequently welding operation. Thus, the subsequent welding operation can be carried out in a smooth manner without any underside shifting of the faceplate and bottom plate with respect to the club head.

Abstract: A method of manufacturing an article by diffusion bonding at least two metal components (30,36) comprises assembling the metal components (30,36) into a stack relative to each other so that the surfaces (34,40) are in mating contact. The edges of the metal components (30,36) are sealed together, except for an aperture (49) where a pipe (50) is to be connected. A connector (51) has a first end (52) and a second end (53). The first end (52) has a smaller diameter than the second end (53) and a bore (54) extends through the connector (51) from the first end (52) to the second end (53). The second end (53) of the connector (51) is joined (57) to the stack. The pipe (50) is joined (58) to the first end (52) of the connector (51). The interior of the sealed assembly is evacuated via the pipe (50) and the pipe is sealed. Heat and pressure are applied to diffusion bond the metal components (30,36) together to form an integral structure.

Abstract: Embodiments of weighted club heads and methods for forming the same are described herein.

Abstract: An annular facing is machined in an inside surface of the spherical wall around the periphery of a zone where the wall has a bore for securing the tube passing therethrough. A first welding material is deposited in the facing, and the bore is made by drilling through a portion of the spherical wall that is surrounded by the facing. The tube is engaged tightly in the bore, and a second welding material is deposited in the facing at the periphery of the tube in order to weld the tube to the first welding material. At least one of the operations of depositing the first and second welding materials in the facing is performed automatically by causing a welding torch to turn around the axis of the bore while moving the torch in a direction that is parallel to the axis of the bore and while causing it to pivot about an axis that is orthogonal to the axis of the bore while rotation is taking place.

Abstract: A method of manufacturing a full face vehicle wheel having a high durability performance, in which the back surface of a wheel disk is provided in advance with an annular joining groove. A peripheral joining end of a wheel rim is provided in advance with an inside slope end surface. The peripheral joining end is seated and positioned on the bottom surface of the annular joining groove. A welding heat confining annular region is produced between the inside groove wall of the annular joining groove and the inside slope end surface. The annular joining groove and the peripheral joining end are joined by welding.

Abstract: A hot gas valve disc for a divert and attitude control disc switching element used in a propelled craft. The hot gas valve disc comprises a first layer comprising a first metal material having a first grain size and a first grain orientation, and at least one additional layer comprising a second metal material having a second grain size that differs from the first grain size, or a second grain orientation that differs from the first grain orientation. A method of manufacturing the hot gas valve disc comprises the steps of fabricating a first metal layer using a solid-free-form fabrication process, the first metal layer having a set of grain characteristics comprising grain size and grain structure, followed by heating the first layer and thereby changing at least one of the grain characteristics.

Abstract: This tennis racquet frame comprises a handle (2), a rim (4) and arms (6) connecting this handle and this rim. Each arm comprises two fingers (101, 102) extending one above and one below the rim when the racquet frame is laid flat.

Abstract: A continuous process for producing a shaped metal member from a feedstock comprising a flat web of metal includes a roll-forming station for shaping the web, a cutting station for cutting the shaped web into individual members, and a processing station for altering a physical characteristic of the metal comprising the members. The processing may include heat treating and/or shaping. The process may also be operable to carry out further operations such as marking, inspection, sorting and the like. Also disclosed is an apparatus for carrying out the process.

Abstract: This head gimbals assembly has a head slider, a flexure, and a load beam. The head slider has a head element and slider-side connection terminals. The flexure has a free end, a fixed end, a slider mounting portion and suspension-side connection terminals connected to the slider-side connection terminals. The load beam fixes a fixed end of the flexure on the side opposite to a flexure surface on which the head slider is mounted a connecting portion for interconnecting the suspension-side connection terminals and the slider mounting portion has higher resiliency than other portion of the connecting portion. According to a suspension in the present embodiment, a head gimbals assembly can be easily manufactured without wastefully discarding the suspension even when the desired evaluation result is not obtained because of problems in the head characteristics and the floating surface of the head slider.

Abstract: An aluminum nitride joined body comprising two pieces of aluminum nitride sintered body plates joined together without using adhesive, and a metal layer formed on a portion of the junction interface thereof, wherein, as viewed on a side section passing through the center of the joined body, a plurality of voids are existing in the directly joined region where the sintered body plates are directly facing each other on the junction interface, the voids having an average length L of 0.5 to 4 ?m along the junction interface, thereby forming non-joined portions due to the voids, and a non-joined ratio Q on the side section as calculated by the following formula (1), Non-joined ratio Q=(X/Y)×100??(1) where X is a length of the non-joined portion in the direction of junction interface expressed by the sum of lengths L of the voids existing in the directly joined region, and Y is a length of the directly joined region where the voids are existing, is in a range of from 0.1 to 0.5% on average.

Abstract: A method is provided for forming a complexly-shaped tubular structure such as a tapered pillar or other structure for a vehicle body. A sheet metal blank having a longitudinal axis is rolled about the longitudinal axis to form a tubular shape and the side edges of the blank are then welded together to form a tube. The tube is then enclosed in a hydroforming die and pressurized to conform the tube to the shape of the die and thereby form the desired complex shape. The sheet metal blank may be formed by the end-to-end welding together of a plurality of separate sheet metal blanks that differ from one another in characteristic including material thickness, material alloy composition, and/or coating. One or more of the blanks can have side edges that are non-parallel so that the tube will taper in diameter along its length.

Abstract: A welded pipe joint having reduced internal stresses comprises a pipe, a socket fitting, and an annular weld. The end surface of the fitting is chamfered in a concave profile, so that the weld profile subtends an angle of from about 100 degrees to about 120 degrees, rather than the customary 90 degrees. The fitting and the pipe are welded together by applying, from outside the pipe, an annulus of added bead metal to the chamfered end surface of the fitting so as to surround the chamfered end surface, and fusing the base metal of the annular wall and pipe. The pipe has no dam or other protuberance to confine the bead of added metal. Prior to welding, the fitting may have an annular lip immediately surrounding the surface of the pipe and may also have a ring spaced from the lip. The ring may be integral with the fitting and spaced from the lip by thin, radially spaced metal bars or may be separate from the fitting.

Abstract: An impeller for a fluid transmitting device includes a hub and a bowl-shaped shell connected to an outer peripheral portion of the hub via an annular weld seam. An inner peripheral surface of the shell is fitted to an outer peripheral surface of the hub, and the weld seam is formed therebetween by laser welding over an entire length of fitting depth. Thus, it is possible to form the annular weld seam between the hub and the shell with a relatively small amount of heat input, and to precisely perform a visual inspection as to whether the weld seam is good or not without any skill.

Abstract: A stabilizer link assembly formed by die casting end rings over the ends of a stabilizer link rod.

Abstract: The present invention provides a composite club head and a fabrication method thereof. The fabrication method for a composite golf club head includes steps of: preparing a head shell part having an opened front, a flange around the opened front, and a trench on the flange, and a front plate part made of a first material containing a metal and having a protrusion; connecting the head shell part with the front plate part by engaging the trench and the protrusion; drilling a hole passing through the flange and the front plate part; screwing the head shell part and the front plate part through the hole by a second material containing the metal; and welding the first and the second materials.

Abstract: A golf club head joining method is provided, which utilizes a soldering joining process to assemble the golf club head. The joining method includes the steps of providing a first component and a second component, wherein the first and second components are made of metal materials; subsequently, the step of applying a coating of active metal or compounds suitable to be affixed with a soldering metal material on the first component and the second component; and the last step of finally joining the first component to the second component, enabling the two to become one. Therefore, the joining method enables the joining of the golf club head not to be restricted to the use of certain materials and enhances the joint strength without incurring additional costs or complicating the manufacturing process.

Abstract: The present invention resides in a golf club head having a high COR that is durable and has desirable acoustic qualities. The club head includes a body portion, a striking face and a crown forming a hollow cavity of at least 150 cc in volume. The body portion defines a front opening and an upper opening, and it includes a sole and a side section that extends rearward of the front opening. The striking plate is secured to the body portion, enclosing the front opening. While partially assembled, final weighting and/or other attachment of other members to the inner surface of the club head can be preformed, as desired. The crown is secured to the body portion, enclosing the upper opening. A surface veil may also be provided about a junction of the crown and body. The crown has a maximum thickness no greater than about 2 mm. The density of the crown is less than the density of the body portion.

Abstract: A flexible system for welding motor-vehicle bodies or subassemblies thereof envisages a series of pairs of side frames provided with referencing and clamping devices for keeping in the correct position the structures to be assembled during welding. For each different type of body to be assembled a different pair of side frames is provided, equipped with referencing and clamping devices adapted to the respective type of body. Each pair of side frames is associated to a basic structure, with which it forms a unitary referencing and clamping module. Said modules can be moved through the assembly station to follow one another in the operative welding position, according to the type of body to be welded. The structure to be assembled, or at least part thereof, is fed to the welding station by means of a conveying line that is totally independent and separate from the basic structures of the modules.

Abstract: A hydroformed dovetail joint and method of joining tubular members includes a first hydroformed tubular member having a depression therein and a second hydroformed tubular member having an end. The end of the second hydroformed tubular member is disposed over the depression of the first hydroformed tubular member to join the first hydroformed tubular member and the second hydroformed tubular member together to form a dovetail joint between the first hydroformed tubular member and the second hydroformed tubular member.

Abstract: A method of sealing a low enriched uranium (LEU) foil in a vacuum is provided. The LEU foil is inserted into a stainless steel foil pouch. Sealing components are assembled with the stainless steel foil pouch with a vacuum pump connection extending through an opening in the pouch. Then an open end of the pouch is folded over and welded to form a vacuum tight bond. A vacuum pump is attached to the connection outside the pouch and the stainless steel foil pouch is evacuated. Then the stainless steel foil pouch is folded and welded to seal the LEU foil within a welded pouch portion. The remaining pouch portion including the vacuum sealing components is cut and separated from the welded pouch portion containing the LEU foil. The method uses on inexpensive readily available equipment, eliminating the need for electron beam welding equipment.

Abstract: A manufacturing method is proposed for a bracket which is formed by bending a flat plate (11) into a predetermined shape including a pair of flat parts (4, 5a) disposed in parallel with each other. The pair of flat parts (4, 5a) has a through-hole (6, 6a, 6b) for inserting a bolt. The method comprises forming a weak portion (12, 14) in advance in the flat plate (11) in positions corresponding to a through-hole (6, 6a, 6b). The weak portion (12, 14) is a portion which is structurally weaker than an adjacent portion of the plate (11). The method further comprises bending the flat plate (11) into the predetermined shape, and forming the through-holes (6, 6a, 6b) by stamping out the weak portion (12, 14). By forming the weak portion (12, 14) in advance, the stamping force required for forming the through-hole (6, 6a, 6b) is reduced.

Abstract: A roll-forming process for the manufacture of a structural member can be used in the manufacture of an automotive vehicle. The roll-forming process creates a component that has multiple cells with an integral internal web separating the cells, enhancing the strength, rigidity and stiffness of the component for any given size and shape. The roll-forming process starts with a piece of sheet metal and rolls the sheet metal into a desired shape and then rolls the tube back over on itself to create a second cell with the internal reinforcing web positioned between two structural cells of the beam. The rolled form is then welded into the formed shape to create the structural beam. The two cells of the beam can be the same general size or be formed as completely disparate sizes, depending on the design requirements of the structural member.

Abstract: A method for combining axially heated heat pipes and a heat-conducting base includes the steps of preparing a heat-conducting base and a plurality of heat pipes, providing a plurality of penetrating holes on a surface of the heat-conducting base, inserting one end of each heat pipe into the individual penetrating hole of the heat-conducting base, performing a lateral pressing to the heat-conducting base so as to bring each heat pipe into a tight and planar contact with the wall of each corresponding penetrating hole in the direction of pressing, and grinding the bottom surface of the heat-conducting base to become a flat surface to make the end of each heat pipe flush with the bottom surface of the heat-conducting base.

Abstract: A method for fixing a driver blade to a piston of a fastener driving tool having a housing, a cylinder, a piston having a piston body and a boss with a groove, extending in the axial direction, and a driver blade having a pair of protrusions. The method includes positioning the driver blade above the piston body, inserting the driver blade into the groove in order to form an assembly of the driver blade and the piston, supplying a brazing metal onto boundary positions between the protrusions and the boss, and heating the assembly at a temperature above a melting point of the brazing metal so that molten brazing metal is flowed downwardly into spaces between the boss and the driver blade and the driver blade becomes fixed to the piston by brazing with the brazing metal.

Abstract: A hydroforming process forms a hydroformed automotive component as a multiple cell member having an integral internal rib separating the cells and reinforcing the hydroformed component to increase the strength of a hydroformed component with a given size and shape. The tubular blank can be manufactured through a roll-forming process or by welding two structural tubular members, to form a tubular blank that has multiple cells with an internal rib separating the cells. The hydroforming process injects fluid under pressure into each of the cells to expand the tubular blank into the shape defined by the die holding the blank. The internal web separating the cells of the blank becomes an integral internal reinforcement spanning the component to enhance the strength, rigidity and stiffness of the component. Providing differential pressure on the multiple cells can stretch and twist the internal rib for positioning internally as desired.

Abstract: A method is disclosed for manufacturing a multi-part component that dampens vibration and noise caused by forces acting on the component. A pre-formed first part is treated for application of a resilient material. The material is dissolved in a solvent and is selectively applied to areas of the first part that are subject to strong forces. A second part is mechanically attached to the first part, and the entire component is cured so that the resilient material is cured, the solvent is evaporated and the parts are bonded together.

Abstract: A method of manufacturing an article by diffusion bonding at least two metal components (30,36) comprises assembling the metal components (30,36) into a stack relative to each other so that the surfaces (34,40) are in mating contact. The edges of the metal components (30,36) are sealed together, except for an aperture (49) where a pipe (50) is to be connected. A connector (51) has a first end (52) and a second end (53). The first end (52) has a smaller diameter than the second end (53) and a bore (54) extends through the connector (51) from the first end (52) to the second end (53). The second end (53) of the connector (51) is joined (57) to the stack. The pipe (50) is joined (58) to the first end (52) of the connector (51). The interior of the sealed assembly is evacuated via the pipe (50) and the pipe is sealed. Heat and pressure are applied to diffusion bond the metal components (30,36) together to form an integral structure.

Abstract: An apparatus and method is provided for hemming together a pair of panels and immediately sealing the hemmed joint against the intrusion of moisture. A tool mount is attached to a multi-axis manipulator such as a robot for moving the tool mount along the edge portions of the panels. A hemming roller is mounted on the tool mount and adapted to be moved along the edge portions of the panels by the multi axis manipulator to fold the flanged edge portion of the outer panel onto the edge portion of inner panel as the tool mount traverses the edge portions of the panels. A sealing mechanism is mounted on the tool mount adjacent to the hemming roller to seal the hemmed joint immediately after the flanged edge portion is folded onto the inner panel. The sealing mechanism may be a dispenser of adhesive sealer or a friction stir welder.

Abstract: A method for making a non-driving vehicle axle beam includes selecting a straight section of elongate tube of hardenable steel. The tube is cut to length, and positioned in a die cavity which corresponds to the shape of the finished axle beam. Pressurized fluid is communicated with the interior of the tube to inelastically deform the same into conformance with the shape of the die cavity. The formed tube is removed from the die and selectively heat treated at the areas of high stress during use to define the finished axle beam.

Abstract: A tool 10 which is made by a method which efficiently allows internal passageways, such as passageway 50, which are at least partially circumscribed by thermally conductive material 103, to be formed in the tool 10, thereby allowing for enhanced cooling characteristics and allowing decreased cycle time and a reduced likelihood of damage to the formed object.

Abstract: A truck cab and sleeper unit are extended using a preferred stepped aerodynamic roof which at a first ceiling level corresponds to the original sleeper unit ceiling height, and which at a second ceiling level corresponds to the original sleeper unit ceiling height plus the height difference between the truck cab height and the original sleeper unit ceiling height. The original sleeper roof may be used, or a new unitary roof may be fabricated. The apparatus and method of the invention preserve all or most of the components of an original sleeper unit, while enabling rapid conversion comparable to the full replacement of the prior art.

Abstract: Improved process for manufacturing ring-type metal joints for high pressure ducts, characterized because it presents the following steps: a) oval bar manufacturing and b) ring-type metal joints manufacturing, wherein the oval bar manufacturing comprises the following steps: submitting a round metal bar to a sharpening treatment before it is drawn through a die and forming the oval bar; cutting, rolling, and bending the oval bar and welding the profile; submitting the joint to an electrolytic coating treatment.

Abstract: Alternative designs, materials and manufacturing methods for medical devices. Some embodiments disclosed deal with attachment of an elongated structure, such as a wire or ribbon, or a tubular member, such as a coil, to an elongated member in an elongated device. For example, an elongated core member having defining an outer surface, and an elongated structure including a first portion and a second expanded portion along the length thereof can be provided. An attachment member, such as a centering ring, or the like, is disposed about a portion of the elongated core member and a part of the first portion of the elongated structure. The attachment member defines a lumen and having an inner surface. Part of the first portion of the elongated structure is disposed between the inner surface of the attachment member and the outer surface of the elongated core member.

Abstract: A method of connecting (fixedly joining/attaching) a shaped metal part and a shaped thermoplastics part together is disclosed. The method includes: (a) contacting a surface of the shaped metal part with a surface of the shaped thermoplastic part, thereby forming a contact region; and (b) melting a portion of the shaped thermoplastic part in the contact region by irradiating the shaped metal part with a laser (e.g., emitting a laser beam), thereby fixedly joining the shaped metal part and said shaped thermoplastic part together. Also disclosed is a plastic/metal composite article prepared by the method of the present invention.

Abstract: A mechanical weldable fitting for use in tapping a pipe includes a first and second metal collar, each formed of attachable upper and lower semi-toroidal portions that when assembled on the pipe providing spaced-apart external cylindrical surfaces. Each collar having at least one internal circumferential sealing groove therein that receives a gasket formed about the pipe. A lower semi-tubular metal containment member is positioned on the external cylindrical surfaces of the collars. An upper semi-tubular metal containment member is positioned on the external cylindrical surfaces of the collars. The upper containment member having an integral upwardly extending tubular access portion affording passage for tapping the pipe. The upper and lower containment members are welded to each other and to the collars to fully encompass a portion of the pipe.

Abstract: A drill member for percussive rock drilling is formed by forming a compound component and friction welding the compound component to the end of a drill rod. The compound component is formed by welding a core part within a shell part and machining a thread into either the shell part (male thread) or core part (female thread). The part in which the thread is machined is formed of low alloy steel, and the other part is formed of stainless steel, wherein the thread bottom is formed of stainless steel, and the thread crests are formed of low alloy steel.

Abstract: Methods and apparatuses are provided for preventing de-bonding of insulation from a propellant container surface. When assembled to a propellant container, the container includes a substrate having an outer surface, a base material having an overall rough outer surface relative to the outer surface of the substrate, and an adhesive material adhering the base material to the substrate. Alternately, the base material may be welded to the outer surface of the substrate.

Abstract: A honeycomb extrusion die includes an inlet face having a plurality of feed channels, and a discharge face having an array of intersecting honeycomb discharge slots. The extrusion die also includes a bonded array of pin elements each exposed on the discharge face of the die and juxtaposed to form the discharge slots of the discharge face and the array of feed channels, wherein the discharge slots extend from the feed channels, and wherein the feed channels communicate with the discharge slots so as to guide an extrudable material toward the discharge face. Each pin element includes a plurality of discharge slot surfaces, a plurality of feed channel surfaces continuous with the discharge slot surfaces for guiding the extrudable material toward the discharge face, and a plurality of spacing surfaces for spacing each pin element from adjacent pin elements.