Combined With Rolling Patents (Class 29/527.7)
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Patent number: 7513026Abstract: A method for rolling thin and/or thick slabs made of steel materials into hot-rolled strip, which were previously cast as thin or thick slabs in a continuous casting machine, heated to rolling temperature in a pusher furnace or in a walking-beam furnace, and rolled in a common rolling train, then cooled and wound into coils. The method is carried out in a continuous manner at maximum capacity of the roughing train according to the quality standard of the hot-rolled strip while roller wear is reduced due to the fact that the roughing train is formed inline by roughing stands and finishing stands into which thin slab sections or thick slab sections are introduced at a suitable point of the roughing train according to the thickness thereof.Type: GrantFiled: January 30, 2004Date of Patent: April 7, 2009Assignee: SMS Demag AGInventor: Erik Thomanek
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Publication number: 20090028746Abstract: A series of inventions leading to the production of specific aluminum alloys (especially aluminum beverage can sheet product) through novel approach of introducing, selectively partitioning and managing alloying elements. This invention also enables manufacturing practices to enhance the performance characteristics of aluminum alloys produced. The selected elements can be derived from carbon anodes made from calcined petroleum coke with high metallic contents (such as nickel and vanadium). Alloying elements can also be introduced and managed from other raw material such as alumina and bath constituents added during aluminum smelting process. Additionally, cell operating parameters, such as cell temperature, off gas flow rate, aluminum tapping rate and impurity partition characteristics can also be manipulated to produce low cost aluminum alloys and facilitate utilization of high metallic content calcined petroleum coke.Type: ApplicationFiled: July 21, 2008Publication date: January 29, 2009Inventors: Gyan Jha, Frank R. Cannova, Subodh K. Das, Barry A. Sadler
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Publication number: 20090010793Abstract: A method for producing cold-formable, high-strength steel strips or sheets with TWIP properties, wherein in successive working steps are carried out without interruption, uses a molten material of the following composition (mass %): C: 0.003-1.50%, Mn: 18.00-30.00%, Ni: ?10.00%, Si: ?8.00%, Al: ?10.00%, Cr: ?10.00%, N: ?0.60%, Cu: ?3.00%, P: ?0.40%, S: ?0.15%, selectively one or more components from the Se, Te, V, Ti, Nb, B, REM, Mo, W, Co, Ca and Mg group provided that the total content of Se, Te is ?0.25%, the total content of V, Ti, Nb, B, REM is ?4.00%, the total content of Mo, W, Co is ?1.50% and the total content of Ca, Mg is ?0.50%, the rest being iron and melting conditioned impurities, wherein the content of Sn, Sb, Zr, Ta and As, whose total content is equal to or less than 0.30% is included in said impurities.Type: ApplicationFiled: November 3, 2004Publication date: January 8, 2009Applicant: THYSSENKRUPP STEEL AGInventors: Jens-Ulrik Becker, Harald Hofmann, Manfred Menne, Jochen Wans
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Publication number: 20080263851Abstract: Method and apparatus for forming aluminum ingot having shaped ends to avoid alligatoring during rolling.Type: ApplicationFiled: June 25, 2008Publication date: October 30, 2008Inventors: Gyan Jha, J. David Brown, Shridas Ningilcri, Weimin Yin, Randall Bowers
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Publication number: 20080196236Abstract: Compact plant for making steel bars and profiles with which, starting from the scrap, it is possible to obtain the finished product, for example bars with commercial length from 6 to 18 meters, pre-packed, packaged and ready for sale, with all the stations placed in line and operating continuously. All the stations are arranged in reduced spaces, thereby reducing both investment costs and plant management costs, and decreasing production times. Advantageously, the plant of the invention incorporates an extremely compact bar packaging apparatus which, through an innovative arrangement and innovative operating method of the components thereof, allows a further reduction in length.Type: ApplicationFiled: March 1, 2006Publication date: August 21, 2008Applicant: DANIEL & OFFICINE MECCANICHE S.P.A.Inventors: Bordignon Giuseppe, Andrea De Luca, Gianni Zomero, Ivan Paiaro, Dario Lestani, Alfredo Poloni
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Patent number: 7257977Abstract: A system and the relevant thermo-electromechanical process with two superimposed devices (A) able to coil and uncoil a pre-strip (a) by reversing their positions, provided with outer (4) and inner (7) burners to respectively equalize and optimize the temperature along the whole pre-strip by means of special algorithms of the control software, suited to also control the speed, acceleration and deceleration, both in the coiling and uncoiling step, of the chuck (6) up to the advanced stop during coiling to let a segment of tail (c) of the pre-strip out of the device (A). A particular structure of the chuck (6)is also described.Type: GrantFiled: July 8, 2004Date of Patent: August 21, 2007Inventor: Giovanni Arvedi
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Patent number: 7213432Abstract: A hot rolling installation should be constructed and able to be operated so that strips of materials, which can be shaped with different levels of difficulty and have a thickness of less than 1 mm, can be rolled. According to the invention, strip speeds of 15 m/sec should not be exceeded at the outlet of the last roll stand regardless of the material being used, and the hot-rolled strip should have austenitic structures. To this end, the invention provides that thin slab thicknesses of approximately 50 mm are used for easily shapeable material, that the first of seven stands is driven or executes only a smoothing pass, the slab is de-scaled in front of and behind the first stand, and that the second to seventh stand effects the reduction in thickness to less than 1 mm.Type: GrantFiled: August 5, 2002Date of Patent: May 8, 2007Assignee: SMS Demag AGInventors: Dieter Rosenthal, Peter Sudau, Joachim Hafer
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Patent number: 7181822Abstract: A hot rolling mill and method for operating the hot rolling mill where the shape of the strip is controlled by localized cooling devices positioned at intervals along work rolls in at least three lateral zones, a central and two edge zones, and capable of separately cooling each zone to control the shape of the work rolls in that zone and inhibit the formation of shape defects occurring in the strip being rolled. Five zones may be provided across the work surface of the work rolls so that two intermediate zones can control for quarter buckles. The hot rolling mill has particular application in continuously casting thin strip. The method can be made automatic by sensing downstream of the hot mill the shape of the strip in each zone.Type: GrantFiled: January 20, 2005Date of Patent: February 27, 2007Assignee: Nucor CorporationInventors: Jay Jon Ondrovic, Richard Britanik, Tino Domanti, Glen Wallace
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Patent number: 7143499Abstract: The invention relates to a method for producing metal strips and sheets involving the following method steps: pouring a strand, which is provided in the form (1) of thin slabs and which is comprised of carbon steel or special steel, into a casting machine (4) and rolling the cast product away from the casting heat. The aim of the invention is to utilize free capacities of existing installations, that is, installations not operating at full capacity, with which primary carbon steels are produced, in order to supplement other types of steel or to supplement cast products produced in another manner. To this end, the invention provides that, together with these first cast products (1), at least second cast products (2), which are produced in a second process route (II) from special steel if the first thin slabs are cast from carbon steel or are produced from carbon steel if the first thin slabs are cast from special steel, are rolled within a joint rolling program.Type: GrantFiled: August 23, 2001Date of Patent: December 5, 2006Assignee: SMS Demag AGInventors: Jürgen Seidel, Günter Kneppe, Joachim Hafer
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Patent number: 7131191Abstract: In a wire drawing process for forming a wire rod containing iridium as a main component and which further contains nickel and at least one of platinum, rhodium and ruthenium, and having a cross-sectional area of not smaller than 0.05 mm2 and not larger than 1.2 mm2. The worked material is continuously heated red hot and/or white hot in a heating region 103 extending up to 60 mm from the work inserting surface 101a of a die 101 in a direction opposite that in which the work 102 moves, the work being heated to a temperature of 1000 to 1150° C. at a temperature measuring position 105 which is removed from the work inserting surface 101a by 20 mm. Furthermore, the temperature in the region 106 extending from the temperature measuring position 105 to the work inserting surface 101a is set to not lower than 1000° C., and the wire drawing rate is set to 300 to 1600 mm/min.Type: GrantFiled: April 14, 2004Date of Patent: November 7, 2006Assignee: NGK Spark Plug Co., Ltd.Inventors: Wataru Matsutani, Osamu Yoshimoto, Yoshihiro Matsubara
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Patent number: 7100670Abstract: A method of producing thin foils of uranium or an alloy. The uranium or alloy is cast as a plate or sheet having a thickness less than about 5 mm and thereafter cold rolled in one or more passes at substantially ambient temperatures until the uranium or alloy thereof is in the shape of a foil having a thickness less than about 1.0 mm. The uranium alloy includes one or more of Zr, Nb, Mo, Cr, Fe, Si, Ni, Cu or Al.Type: GrantFiled: September 12, 2003Date of Patent: September 5, 2006Assignee: The United States of America as represented by the United States Department of EnergyInventors: Gerard L. Hofman, Mitchell K. Meyer, Gaven C. Knighton, Curtis R. Clark
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Patent number: 7093342Abstract: Thin steel strip is passed through a pinch roll stand comprising pinch rolls to a rolling mill comprising a pair of work rolls and upper and lower backing rolls. Strip passes through the bite between the work rolls and strip squeezing forces are applied between the work rolls to reduce the thickness of the strip. The pinch rolls apply tension to the strip passing to the work rolls. In order to minimize generation of crimping defects in the strip, the tension applied by the pinch rolls is high enough to ensure no part of the strip entering the work rolls is in longitudinal compression such as to exceed the buckling stress of the strip. The applied tension is sufficiently low as to produce no more than 1% strip elongation through creep. The strip may be hot rolled by the work rolls at a temperature in the range of 700° C.–1200° C.Type: GrantFiled: May 25, 2001Date of Patent: August 22, 2006Assignee: Castrip LLCInventors: John Albert Ziegelaar, Michael Angel Lopez, Andrew Edward Dixon
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Patent number: 7047621Abstract: A method for casting and rolling preliminary sections, especially H-sections, and a device for the support, guidance and deformation of a metal strand, especially a steel cast strand (1), in a continuous casting installation for preliminary sections with soft reduction (9), wherein roll carriers (2) are arranged below the continuous casting mold opposite each other on each side of the cast strand (1a, 1b), the rolls of said carriers being in transport and/or deformation connection with said cast strand, and wherein to avoid segregation and porosity, the preliminary section is precast in the continuous casting mould with a bulge (6a) on the flanges (7) on the surface (6b) of the web of said preliminary section, and the bulges (6a) of the flange (7) and the web of the preliminary section (6) are rolled flat in the soft reduction area (9) in such a way that the outer surfaces of the flange (7a) and the web surfaces of the preliminary section (6b) are largely plane.Type: GrantFiled: December 1, 2001Date of Patent: May 23, 2006Assignee: SMS Demag AGInventors: Adolf Zajber, Thomas Fest
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Patent number: 7024750Abstract: A method for the production of a layered metal slab by casting, which strip contains a central layer (2) and surface layers (3) on either side of it. The central layer (2) is introduced as a strip through a mould (4), into which is introduced molten metal (5), the mould (4) is cooled, whereupon a layered structure (1) is formed as the metal solidifies.Type: GrantFiled: December 11, 2001Date of Patent: April 11, 2006Assignee: Outokumpu OyjInventors: Mika Isokytö, Saara Koski-Laine, Taisto Koskinen, Ari Lind, Kauko Rajamäki
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Patent number: 6978531Abstract: Disclosed is a method for manufacturing hot rolled steel sheets. The method includes the steps of passing molten steel through a continuous caster (11) having a mold after having been passed through a ladle (91) and a tundish (92) to manufacture a slab; cutting the slab to predetermined lengths using a cutter (14a) to form a plurality of cut slabs; heating the cut slabs to a predetermined temperature in a first heating furnace (15a) descaling the cut slabs heated in the first heating furnace; rolling the slabs in a reduction unit (13) to a predetermined thickness to form a plurality of flat bars; heating the flat bars to a predetermined temperature in a second heating furnace (15b); coiling the flat bars by a coiling station (16a) while the flat bars are maintained in a heated state; uncoiling the flat bars by an uncoiler (16b); and rolling the flat bars to a predetermined thickness in a finishing mill.Type: GrantFiled: March 4, 1999Date of Patent: December 27, 2005Assignee: Pohang Iron & Steel Co., Ltd.Inventors: Deung-Mo Che, Sang-Il Lee, Yeoung-Rin Min
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Patent number: 6973956Abstract: The invention relates to a method and to a device for producing a rolled metal strip from a molten metal by producing a cast metal strip in a strip casting device and then rolling the undivided metal strip in a roll stand to the final thickness of the strip. For controlling the course of the strip, strip guiding devices are provided upstream of the roll stand. In order to provide a stable insertion of the metal strip into the roll stand at the input side of the roll stand or at the site of rolling in accordance with the strip dimensions, the strip guidance interferes or is carried out at a distance of 1.0 to 10.0 times the strip width, preferably at a distance of 1.5 to 5.0 times the strip width, upstream of the roll stand.Type: GrantFiled: October 11, 2002Date of Patent: December 13, 2005Assignee: Voest-Alpine Industrieanlagenbau GmbH & Co.Inventors: Gerald Hohenbichler, Gerald Eckerstorfer
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Patent number: 6959476Abstract: A method for producing aluminum drive shafts from molten aluminum alloy using a continuous caster to cast the alloy into a slab. The method comprises providing a molten aluminum alloy consisting essentially of 0.2 to 0.8 wt. % Si, 0.05 to 0.4 wt. % Cu, 0.45 to 1.2 wt. % Mg, 0.04 to 0.35 wt. % Cr, 0.7 wt. % max. Fe, 0.15 wt. % max. Mn, 0.25 wt. % max. Zn, 0.15 wt. % max. Ti, the remainder aluminum, incidental elements and impurities and providing a continuous caster such as a belt caster for continuously casting the molten aluminum alloy. The molten aluminum alloy is cast into a slab which is rolled into a sheet product. After solution heat treatment, the sheet product is formed into a tube having a seam which is welded to provide a seam welded tube. The seam welded tube is placed in a forming die and hydroformed to form the drive shaft.Type: GrantFiled: October 27, 2003Date of Patent: November 1, 2005Assignee: Commonwealth Industries, Inc.Inventors: Zhong Li, Paul Platek
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Patent number: 6946433Abstract: Durable antimicrobial treatments for textile fabrics are provided. Such treatments preferably comprise silver ions, particularly as constituents of inorganic metal salts or zeolites. This particular treatment requires the presence of a resin binder, either as a silver-ion overcoat or as a component of a dye bath mixture admixed with the silver-ion antimicrobial compound. Such a treatment is extremely durable on such substrates; after a substantial number of standard launderings and dryings, the treatment does not wear away in any appreciable amount and thus the substrate retains its antimicrobial activity. The particular treatment method, as well as the treated textile fabrics are also encompassed within this invention.Type: GrantFiled: May 15, 2002Date of Patent: September 20, 2005Assignee: Milliken & CompanyInventors: David E. Green, Leland G. Close, Jr., Dirk L. Van Hyning
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Patent number: 6941636Abstract: A casting-rolling plant and a method of operating a casting-rolling plant are disclosed. At least one slab production line (40, 50) and at least one mill train (4) as well as at least one slab feeding device (20) that is independent of the slab production line (40, 50) with respect to the production process are provided. In order to achieve a higher throughput in the production of strip material, the slab feeding device (20) takes over slab feed to the mill train (4) during a production break of the slab production line (40, 50) in accordance with logistic and/or manufacturing standards up to a maximum output possible.Type: GrantFiled: August 26, 2003Date of Patent: September 13, 2005Assignee: Siemens AktiengesellschaftInventors: Gerhard Dachtler, Thomas Peuker, Uwe Stürmer
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Patent number: 6931703Abstract: The present invention provides a method and equipment for producing a rail, the method and equipment being capable of lowering a bend at an end of a rail effectively and the truncation amount thereof. The present invention is a method for producing a rail, characterized by: cooling a hot-rolled mother rail to an ordinary temperature substantially while the length thereof after the hot rolling is maintained; and thereafter cutting the mother rail simultaneously in a predetermined length with at least three cold-sawing machines. Further, the present invention is equipment for producing a rail, characterized by equipped with: a transfer bed capable of moving a mother rail cooled to an ordinary temperature substantially while the length thereof after hot rolling is maintained in the rolling direction and/or in the direction perpendicular to the rolling direction; and at least three cold-sawing machines disposed in parallel with each other on said transfer bed.Type: GrantFiled: May 30, 2002Date of Patent: August 23, 2005Assignee: Nippon Steel CorporationInventors: Noriaki Onodera, Masafumi Shibata, Masanori Miwa, Kazuo Fujita
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Patent number: 6877206Abstract: The invention relates to a method for producing a metal strip from a cast by rolling in which method the technique of a profiled rolling in combination with a strip rolling is used. The material for the metal strip is first cast by using a casting technique to produce a cast profile having the center part thicker than the lateral parts and the cast profile is in an essentially continuous manner conducted into a rolling mill where during the at least two-staged profiled rolling the cast profile is divided into two symmetrical segments and maintained as two equal segments. These segments are spread into the lateral regions of the material to be rolled into a flattened profile which is as an object for at least one-staged strip rolling so that the spread ratios between the center part dimension of the cast profile and the width of the strip of greater than 2.8:1 are achieved.Type: GrantFiled: July 19, 2002Date of Patent: April 12, 2005Assignee: Outokumpu OyjInventors: Dan Hall, Ilpo Koppinen, George Mayer, Brian Swank
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Patent number: 6832432Abstract: A hot-rolling mill for flat products with at least two continuous casting units, wherein the continuous casting units are followed by a shear each and a tunnel furnace with transfer car each, a common breaking-down train, a finishing train, a cooling stretch and at least one reeling device. A connecting device is arranged between the tunnel furnaces and the breaking-down train for connecting the continuously cast slabs which have been cut into the desired coil weights.Type: GrantFiled: March 27, 2002Date of Patent: December 21, 2004Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Wilfried Bald, Dieter Rosenthal
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Publication number: 20040237283Abstract: The invention provides an apparatus for the continuous casting of metal sheets and bands, including two rotatable roll-crystallizers having parallel axes located in the horizontal plane and defining between them a gap of adjustable width, and means for supplying metal melt to fill the gap; characterized by means for generating at least three substantially horizontal magnetic fields producing electromagnetic pressures adapted to act to contain at least one end face of the melt within the gap.Type: ApplicationFiled: April 26, 2004Publication date: December 2, 2004Inventors: Herman Branover, Ephim Golbraikh, Arkady Kapusta, Boris Mikhailovich
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Patent number: 6821936Abstract: Durable antimicrobial treatments for textile fabrics are provided. Such treatments preferably comprise silver ions, particularly as constituents of inorganic metal salts or zeolites. This particular treatment requires the presence of a resin binder, either as a silver-ion overcoat or as a component of a dye bath mixture admixed with the silver-ion antimicrobial compound. Such a treatment is extremely durable on such substrates; after a substantial number of standard launderings and dryings, the treatment does not wear away in any appreciable amount and thus the substrate retains its antimicrobial activity. The particular treatment method, as well as the treated textile fabrics are also encompassed within this invention.Type: GrantFiled: May 14, 2003Date of Patent: November 23, 2004Assignee: Milliken & CompanyInventors: David E. Green, Leland G. Close, Jr., Dirk L. Van Hyning
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Publication number: 20040216300Abstract: A method for casting and rolling preliminary sections, especially H-sections, and a device for the support, guidance and deformation of a metal strand, especially a steel cast strand (1), in a continuous casting installation for preliminary sections with soft reduction (9), wherein roll carriers (2) are arranged below the continuous casting mold opposite each other on each side of the cast strand (1a, 1b), the rolls of said carriers being in transport and/or deformation connection with said cast strand, and wherein to avoid segregation and porosity, the preliminary section is precast in the continuous casting mould with a bulge (6a) on the flanges (7) on the surface (6b) of the web of said preliminary section, and the bulges (6a) of the flange (7) and the web of the preliminary section (6) are rolled flat in the soft reduction area (9) in such a way that the outer surfaces of the flange (7a) and the web surfaces of the preliminary section (6b) are largely plane.Type: ApplicationFiled: November 24, 2003Publication date: November 4, 2004Inventors: Adolf Zajber, Thomas Fest
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Publication number: 20040205951Abstract: According to a method initial temperatures (T1) of strip points (101) are detected when the hot-rolled strip (6) is fed to the production line at the latest. The strip points (101) are monitored on their way through the production line. The hot-rolled strip (6) is subjected to temperature influences (delta T) in the production line (3). The strip points (101), the initial temperatures (T1), the monitored values (W(t)) and the temperature influences (delta T) are supplied to a model (9) for the production line (3). The model (9) determines expected actual temperatures (T2) of the strip points (101) in real time and allocates them to the strip points as the new actual temperatures (T2).Type: ApplicationFiled: May 5, 2004Publication date: October 21, 2004Inventors: Matthias Kurz, Michael Metzger, Klaus Weinzierl
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Patent number: 6763561Abstract: A continuous casting and hot rolling apparatus for the parallel production for a multiplicity of rolled shapes, wire and rod of circular, oval and polygonyl cross section in which a continuous caster or flow shaper produces initially a plurality of discreet strands which continuously are fed to a hot rolling line and then can be diverted, if desired to a universal rolling unit in which pairs of strands are rolled alternately in vertical and horizontal rolls. The unit may be driven by a common motor and can have drive shafts for the respective stands located at the vertices of an isosceles triangle.Type: GrantFiled: May 20, 2002Date of Patent: July 20, 2004Assignee: SMS Demag AktiengesellschaftInventor: Ferruccio Sclippa
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Patent number: 6754953Abstract: A method of manufacturing metal ferrules used as connector elements for optical fibers is characterized such that, by growth-guidance of an internal-diameter formation member whose external diameter is the same as the internal diameter of the metal ferrule to be manufactured, while a tube-shaped electroformed layer having an internal hole is being grown on the cathode side of an electroforming cistern, the electroformed layer is continuously lifted from the electroforming cistern at a specified speed. In the process of lifting the cylindrical electroformed layer while growing it, the cylindrical electroformed layer that has grown to a prescribed external diameter is cut to prescribed dimensions outside the electroforming cistern.Type: GrantFiled: July 2, 2001Date of Patent: June 29, 2004Inventor: Takahiko Mukouda
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Patent number: 6732434Abstract: The present invention provides a process for forming aluminum alloy hydroformed structures for automotive vehicles at low cost. The process continuously casts molten aluminum alloy into aluminum alloy strip material preferably followed by continuously warm rolling the strip material into aluminum alloy sheet material. The sheet material is formed into one or more aluminum alloy tubes and the tubes are hydroformed into the desired automotive vehicle structure.Type: GrantFiled: April 15, 2002Date of Patent: May 11, 2004Assignee: General Motors CorporationInventors: Aihua A. Luo, Anil K. Sachdev
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Publication number: 20040034987Abstract: A casting-rolling plant and a method of operating a casting-rolling plant are disclosed. At least one slab production line (40, 50) and at least one mill train (4) as well as at least one slab feeding device (20) that is independent of the slab production line (40, 50) with respect to the production process are provided. In order to achieve a higher throughput in the production of strip material, the slab feeding device (20) takes over slab feed to the mill train (4) during a production break of the slab production line (40, 50) in accordance with logistic and/or manufacturing standards up to a maximum output possible.Type: ApplicationFiled: August 26, 2003Publication date: February 26, 2004Inventors: Gerhard Dachtler, Thomas Peuker, Uwe Sturmer
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Publication number: 20040025320Abstract: The invention relates to a method for producing metal strips and sheets involving the following method steps: pouring a strand, which is provided in the form (1) of thin slabs and which is comprised of carbon steel or special steel, into a casting machine (4) and rolling the cast product away from the casting heat. The aim of the invention is to utilize free capacities of existing installations, that is, installations not operating at full capacity, with which primary carbon steels are produced, in order to supplement other types of steel or to supplement cast products produced in another manner. To this end, the invention provides that, together with these first cast products (1), at least second cast products (2), which are produced in a second process route (II) from special steel if the first thin slabs are cast from carbon steel or are produced from carbon steel if the first thin slabs are cast from special steel, are rolled within a joint rolling program.Type: ApplicationFiled: June 10, 2003Publication date: February 12, 2004Inventors: Jurgen Seidel, Gunter Kneppe, Joachim Hafer
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Publication number: 20040006862Abstract: The invention relates to a method for producing steel slabs, whereby the strand leaves an ingot mold with melt enclosed by a strand shell and, in a strand guide located downstream, the opening width of guide rolls mounted in segments with upper and lower frames can be set in a continuous manner with successive steps by adjusting elements that join said guide rolls. An oscillation around a center line of the opening width serves to modify the opening width in order to render the dynamic influences on the guide rolls negligibly small. The amplitude of the opening width oscillation is set to a quantity, which does not provoke any plastic deformation of the strand shell. The actual opening width of the guide rolls is detected and the actuating force of the adjusting elements as well as the amplitude of the actuating force are determined at the same time.Type: ApplicationFiled: June 19, 2003Publication date: January 15, 2004Inventors: Horst Von Wyl, Ingo Schubert, Jung Wolfram
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Patent number: 6671647Abstract: For each component which is used at a high in-service temperature for a long period, its creep damage degree is approximated by a relational expression containing the Larson-Miller parameter. The creep damage degree is estimated by an approximation expression obtained by determining constants for each component. The creep damage degree is subjected to Weibull statistical analysis to estimate the creep damage degree probabilistically. Also, the thermal fatigue and damage degree obtained by an approximation expression is likewise subjected to Weibull statistical analysis to estimate the thermal fatigue and damage degree probabilistically. Therefore, the probabilistically estimated creep damage degree and the probabilistically estimated thermal fatigue and damage degree allows the life of each component subjected to a high in-service temperature to be assessed precisely and quickly.Type: GrantFiled: April 13, 2001Date of Patent: December 30, 2003Assignee: Kabushiki Kaisha ToshibaInventors: Fumiharu Ishii, Nagatoshi Okabe
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Patent number: 6655282Abstract: A process for manufacturing a strip of aluminium or an aluminium alloy for electrolytically roughened lithographic printing plates, in which the alloy is continuously cast as a strip and then rolled to final thickness, is such that the cast strip is rolled to final thickness with a thickness reduction of at least 90% without any further heating. The resultant microstructure in the region close to the surface of the strip leads to improved electrolytic etching behaviour.Type: GrantFiled: June 21, 2002Date of Patent: December 2, 2003Assignee: Alcan Technology & Management Ltd.Inventors: Guenther Hoellrigl, Glenn Smith
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Publication number: 20030192160Abstract: The present invention provides a process for forming aluminum alloy hydroformed structures for automotive vehicles at low cost. The process continuously casts molten aluminum alloy into aluminum alloy strip material preferably followed by continuously warm rolling the strip material into aluminum alloy sheet material. The sheet material is formed into one or more aluminum alloy tubes and the tubes are hydroformed into the desired automotive vehicle structure.Type: ApplicationFiled: April 15, 2002Publication date: October 16, 2003Inventors: Aihua A. Luo, Anil K. Sachdev
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Patent number: 6627055Abstract: A continuously cast copper ingot is made by a procedure in which turbulence is imparted to the metal/solid interface during the casting operation. The ingot is then hot worked to form a billet having a smaller average grain size and a larger diameter than possible in the past. The billet is especially useful for making electroplating anodes used in the damascene process for making copper interconnects in silicon wafers.Type: GrantFiled: July 2, 2001Date of Patent: September 30, 2003Assignee: Brush Wellman, Inc.Inventors: William J. Bishop, David Krus, Jr.
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Publication number: 20030135977Abstract: A process and equipment is disclosed for the production and use of precursor material in the continuous production of large diameter bars for semi-solid forming. The invention discloses the production and use of precursor material for the semi solid formation of light non-ferrous metals, non-ferrous copper-based alloys and metal matrix composites (MMC) based on the above metals. The inventive process and equipment allows extrusion of material bars with a negative extrusion ratio for use in semi-solid forming.Type: ApplicationFiled: February 19, 2002Publication date: July 24, 2003Inventors: Alfredo Riviere, Navtej Singh Saluja
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Patent number: 6584669Abstract: The invention relates to a method for producing metal shapes with a partially or totally polygonal cross-section by means of continuous casting in a double-flanged wheel and continuous rolling using a series of at least 3 pairs of rollers with a peripheral flange, whereby said rollers are alternately horizontally and vertically disposed in a symmetrical position with respect to said shape.Type: GrantFiled: January 29, 2001Date of Patent: July 1, 2003Assignee: Aluminium PechineyInventors: Christian Gourdet, Gerard Thomas
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Patent number: 6543122Abstract: A process for producing thick aluminum/aluminum alloy sheet useful for truck parts and the like includes the steps of feeding molten aluminum/aluminum alloy (10) into a direct casting apparatus (12) to provide an ingot that is subjected to a cooling (15) and optional scalping step (14), followed by hot rolling (18) to provide a sheet having a thickness for from about 3.2 mm to 5.8 mm and is suitable to coil in step (20), and where the sheet is cooled (21) to less than to 60° C. and cold rolled (22, 24) at from about 120° C. to 160° C. to reduce the sheet to about 0.9 mm to 1.5 mm to 160° C., where heat generated during the cold rolling (22, 24) stabilizes the sheet without additional energy intensive oven furnace annealing. The reduced sheet can then be trimmed (28) and coated (30) as with paint or the like.Type: GrantFiled: September 21, 2001Date of Patent: April 8, 2003Assignee: Alcoa Inc.Inventors: David Perkins, Richard R. Measures, Nancy Ten Eyck
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Publication number: 20030056362Abstract: A process for producing thick aluminum/aluminum alloy sheet useful for truck parts and the like includes the steps of feeding molten aluminum/aluminum alloy (10) into a direct casting apparatus (12) to provide an ingot that is subjected to a cooling (15) and optional scalping step (14), followed by hot rolling (18) to provide a sheet having a thickness for from about 3.2 mm to 5.8 mm and is suitable to coil in step (20), and where the sheet is cooled (21) to form 15° C. to 60° C. and cold rolled (22, 24) at from about 120° C. to 160° C. to reduce the sheet to from about 0.9 mm to 1.5 mm and cool (23, 25) it to from 120° C. to 160° C., where heat generated during the cold rolling (22, 24) stabilizes the sheet without additional energy intensive oven furnace anealing. The reduced sheet can then be trimmed (28) and coated (30) as with paint or the like.Type: ApplicationFiled: September 21, 2001Publication date: March 27, 2003Inventors: David Perkins, Richard R. Measures, Nancy Ten Eyck
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Patent number: 6511558Abstract: A metal forming method is used for manufacturing vehicle wheels. The invention comprises manufacturing of a wheel block comprising a central part and initially formed rim; drawing of the rim by hot rolling to obtain a wheel profile that approximates a finished wheel, and a final wheel treatment process. The rolling is conducted from either side of the wheel block, which may comprise any granular microstructure. Rolling temperature-strain rate conditions correspond to the microstructure. For a coarse-grain microstructure, the rim includes a shoulder with a thickness greater than that of the finished wheel, and thickness differences transform the microstructure into a recrystallized and/or polygonized microstructure. For a fine-grain microstructure, the rim includes a shoulder or flange with a thickness close to a thickness of a finished wheel. For mixed microstructures, the rim includes a shoulder and has a thickness greater or equal to a finished wheel.Type: GrantFiled: December 14, 2000Date of Patent: January 28, 2003Assignee: General Electric CompanyInventors: Farid Zainullaevich Utyashev, Oscar Akramovich Kaibyshev, Vadim Gennadievich Trifonov
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Patent number: 6508002Abstract: A method of making a bicycle crank arm bar by casting, forging, rolling, heat molding, and cold forging. The bicycle crank arm has an elongated cavity, an axle end, and a pedal end.Type: GrantFiled: November 22, 2000Date of Patent: January 21, 2003Inventor: Douglas Chiang
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Patent number: 6505069Abstract: The present invention relates generally to improved cathodes (24) for use in an electrotransport device (10) for transdermally or transmucosally delivering a beneficial agent (e.g., a drug) to, or extracting a body analyte (e.g., glucose) from, the body surface of a patient. Most particularly, the present invention relates to a cathodic electrode (24) in the form of a silver halide foil which can be made, e.g., by forging particulate silver chloride. The cathode (24) does not absorb agent (e.g., drug), eliminates the need for binders, solvents and processing aids during the manufacturing process, and increases dimensional freedom of design.Type: GrantFiled: January 28, 1999Date of Patent: January 7, 2003Assignee: ALZA CorporationInventors: Erik R. Scott, Lothar W. Kleiner
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Publication number: 20020189075Abstract: A continuous casting and hot rolling apparatus for the parallel production for a multiplicity of rolled shapes, wire and rod of circular, oval and polygonyl cross section in which a continuous caster or flow shaper produces initially a plurality of discreet strands which continuously are fed to a hot rolling line and then can be diverted, if desired to a universal rolling unit in which pairs of strands are rolled alternately in vertical and horizontal rolls. The unit may be driven by a common motor and can have drive shafts for the respective stands located at the vertices of an isosceles triangle.Type: ApplicationFiled: May 20, 2002Publication date: December 19, 2002Applicant: SMS DEMAG AKTIENGESELLSCHAFTInventor: Ferruccio Sclippa
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Patent number: 6463660Abstract: A process for casting or forging a wheel disc upon the end of a metal hoop. The metal hoop is then formed into a wheel rim. The rim and disc are machined to assure concentric tire bead seats.Type: GrantFiled: October 21, 1999Date of Patent: October 15, 2002Assignee: Hayes Lemmerz International, Inc.Inventor: Douglas P. Mason
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Patent number: 6463652Abstract: A high-quality hot rolled steel sheet is manufactured with a high production efficiency and a low cost, from a long, hot slab, using a combination of continuous casting facilities and a plate reduction press machine.Type: GrantFiled: July 26, 1999Date of Patent: October 15, 2002Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., NKK CorporationInventors: Shigeki Narushima, Kenichi Ide, Yasushi Dodo, Kinichi Higuchi, Hisashi Honjou, Hajime Ishii, Nobuhiro Tazoe, Yasuhiro Fujii, Kazuyuki Sato, Sadakazu Masuda, Shuichi Yamashina, Satoshi Murata, Masaaki Yamamoto, Takumasa Terauchi, Toru Minote, Shinji Okazaki, Yoichi Motoyashiki
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Patent number: 6457227Abstract: A device for producing a thin steel strip, comprising at least one or more continuous-casting machines (1) for casting thin steel slabs, a furnace device (7) which is suitable for heating and/or homogenizing a slab, and at least one rolling device for reducing the thickness of a slab which is conveyed out of the furnace device (7), a welding machine being arranged between the continuous-casting machine (1) or continuous-casting machines (1) and the rolling device (10), for the purpose of joining slabs together.Type: GrantFiled: July 20, 2000Date of Patent: October 1, 2002Assignee: Corus Staal BVInventors: Erik Marco Nijveld, Simon Petrus Anthonium Zuurbier
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Patent number: 6439295Abstract: A process for manufacturing a strip of aluminium or an aluminium alloy for electrolytically roughened lithographic printing plates, in which the alloy is continuously cast as a strip and then rolled to final thickness, is such that the cast strip is rolled to final thickness with a thickness reduction of at least 90% without any further heating. The resultant microstructure in the region close to the surface of the strip leads to improved electrolytic etching behaviour.Type: GrantFiled: July 18, 1997Date of Patent: August 27, 2002Assignee: Alcan Technology & Management Ltd.Inventors: Guenther Hoellrigl, Glenn Smith
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Publication number: 20020095764Abstract: A hot-rolling mill for flat products with at least two continuous casting units, wherein the continuous casting units are followed by a shear each and a tunnel furnace with transfer car each, a common breaking-down train, a finishing train, a cooling stretch and at least one reeling device. A connecting device is arranged between the tunnel furnaces and the breaking-down train for connecting the continuously cast slabs which have been cut into the desired coil weights.Type: ApplicationFiled: March 27, 2002Publication date: July 25, 2002Inventors: Wilfried Bald, Dieter Rosenthal
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Patent number: 6401323Abstract: A process for producing welded pipes, from Cu and Cu alloys in a combined production line, having a casting installation for raw materials, a hot-rolling mill, a pipe-shaping and welding section and a drawing device for the welded pipe. The process has the sequence of the following process steps: a. casting of a virtually endless initial strip, b. hot-rolling of the cast initial strip at a rolling speed=casting speed×extension, to form an intermediate strip, c. cooling of the intermediate strip to ≦100° C. to RT and descaling of the surface of the intermediate strip, d. cold-rolling of the intermediate strip to form a strip, e. coiling of the untrimmed strip to form coils of predetermined weights, the steps a to e being carried out as an in-line process followed, directly or after interim storage, by the following further operating steps, f. unwinding and shaping of the strip to form a longitudinal seam pipe, g. welding of the longitudinal seam to form a longitudinal seam pipe, h.Type: GrantFiled: February 7, 2000Date of Patent: June 11, 2002Assignee: SMS Demag AGInventors: Erling Roller, Peter Kalkenings, Herbert Berendes