Successive Distinct Removal Operations Patents (Class 29/558)
  • Patent number: 5430936
    Abstract: Blade attachment slots for gas turbine engines are prepared by grinding to a stepped, generally straight sided configuration, semi-finish grinding to an envelope about 0.005 inches to 0.010 inches above the blueprint configuration, and finishing by broaching. This reduces the overall cost of the manufacturing process, permits a more economical use of existing broach machines, and allows greater versatility for short model runs and "just-in-time" production.
    Type: Grant
    Filed: December 27, 1993
    Date of Patent: July 11, 1995
    Assignee: United Technologies Corporation
    Inventors: Henry Yazdzik, Jr., Gordon M. Reed, Vernon E. Estes, Herbert L. Walker
  • Patent number: 5410809
    Abstract: A flat strip of metal is formed to provide a depressed center relief portion between two edge portions. Depressions are formed in the two edge portions and center slots are pierced across the center relief portion such that roller receiving slots are formed with slot end depressions at both ends of the roller receiving slots. The partially formed bearing cage is then formed into a circular hoop such that the edge portions form rings at the axial ends of the circular hoop. The resulting roller bearing cage of the present invention may also be formed by other methods.
    Type: Grant
    Filed: February 10, 1994
    Date of Patent: May 2, 1995
    Assignee: The Torrington Company
    Inventor: Richard L. Alling
  • Patent number: 5398989
    Abstract: The invention relates to a conical central pillar assembly for the bodywork of a passenger car, especially a bodywork having a space-frame bearing structure constructed from extruded light metal section bearers and cast light metal joining elements. According to the invention, the central pillar assembly includes a substantially plate-like base section wall having a multi-layer, multi-chamber extruded section disposed thereon. The section chambers in the outermost layers are selectively cut at various heights in step wise fashion in order to produce a desired conical cross section with a wide base portion and narrow top portion. Additional cuts are made in the outermost section chambers to form recesses for accommodating door locks, hinge assemblies and the like. An additional piece, preferably in the form of a light metal casting or a sheet metal stamping, is provided and forms an outer cover for at least a bottom portion of the central pillar.
    Type: Grant
    Filed: June 15, 1993
    Date of Patent: March 21, 1995
    Assignee: Audi A.G.
    Inventors: Karin Winter, Norbert Enning, Ulrich Klages, Karl Reiter, Klaus Schmolke
  • Patent number: 5394605
    Abstract: Disclosed is a method and apparatus for shaping a top surface of a product, such as an antiperspirant or deodorant product, to have a compound-curved shape. The apparatus includes at least one cutting blade which moves inward and outward in a second direction while the product passes by in a first direction perpendicular to the second direction, such that the cutting blade cuts the top surface of the product to have a desired profile in the first direction. The cutting blade itself can have a desired profile along a third direction perpendicular to the first and second directions, to impart to the top surface of the product a desired profile in the third direction. A plurality of cutting blades can be used, to incrementally remove product material to form a final shaped product surface. The product cut off in forming the shaped surface can be reclaimed for re-use.
    Type: Grant
    Filed: May 24, 1991
    Date of Patent: March 7, 1995
    Assignee: The Mennen Company
    Inventors: Joseph E. Fattori, David J. Schiller
  • Patent number: 5390408
    Abstract: Apparatus for machining an angularly disposed array of slots (FIG. 7) concentric with the axis (85) of a bore of a valve sleeve (1) which has a sleeve holder (3) which is rotatably indexed for locating the arcuate position of each slot of the array, a cutting tool (5) positioned on the apparatus to cut a slot in the bore of the sleeve at each indexed location and a boring device (80, 81, 82, 83, 90) for forming the bore co-axially with the array of slots; the operation of the cutting tool (5) and boring device (80, 81, 82, 83, 90) taking place while the sleeve (1) is mounted in the one orientatioln in the holder (3).
    Type: Grant
    Filed: May 11, 1993
    Date of Patent: February 21, 1995
    Assignee: A.E. Bishop & Associates Pty. Limited
    Inventors: Arthur E. Bishop, Klaus J. Roeske, John Baxter, Lyle J. McLean
  • Patent number: 5390409
    Abstract: Dovetail connections on the interior faces of key bars are formed subsequent to the fabrication of the key bars in a generator stator frame assembly. A cutting tool is mounted on column for indexing a full 360.degree.. The tool is also mounted for vertical, radially inward and outward, and tangential movements. The stator frame is mounted about the column and extends vertically. The tool removes material from the interior faces of the key bars and along each side of the key bar to establish the width and depth of the tenon being formed. An angle cutter tool then provides angled cuts to provide the tapered surfaces on opposite sides of the key bar to form the flaring tenon of the dovetail connection. By forming the tenons subsequent to fabrication of the frame, high tolerances are maintained with respect to fitting mortises on the laminations.
    Type: Grant
    Filed: August 27, 1993
    Date of Patent: February 21, 1995
    Assignee: General Electric Co.
    Inventor: John P. Courtney
  • Patent number: 5384950
    Abstract: Disclosed is a method for machining a component using a CNC or an NC machine. The method includes the steps of mounting the component at a location on the machine and providing a pair of datum points, e.g., "locating holes" or dowels, on the component. A first base line is defined to extend through the datum points and a second base line is defined to intersect the first base line at an intersection. While retaining the component at its mounting location, such component is machined using dimensions measured from the base line intersection. The new method avoids the inaccuracies, e.g., tolerances and tolerance "buildup," that often results from the use of jigs, fixtures and the like. In other words, the component itself becomes the reference for machining. The method is particularly useful in making parts such as detachable, unevenly-wearing gear segments which can be turned end-for-end for greatly improved service life.
    Type: Grant
    Filed: May 12, 1994
    Date of Patent: January 31, 1995
    Assignee: Harnischfeger Corporation
    Inventor: Harvey J. Kallenberger
  • Patent number: 5379509
    Abstract: A method of machining simultaneously a sequence of surfaces on each of multiple sides of a workpiece, comprising: (a) supporting a plurality of rotary-driven spindles, each carrying a cutting tool, each spindle being supported by a plurality of relatively movable elements that provide for movement into and out of a predetermined sized, cubed machining space, such support providing for spindle movement having vectors along at least mutually perpendicular axes; (b) placing the workpiece in the machining space at a predetermined location; (c) actuating relative movement of the elements by use of linear motors to accurately position each spindle for simultaneous machining of first surfaces on separate sides of the workpiece; and (d) actuating the elements by use of said linear motors to reposition the plurality of spindles for simultaneous machining of other surfaces on each of the separate sides of the workpiece.
    Type: Grant
    Filed: September 24, 1993
    Date of Patent: January 10, 1995
    Assignee: Ford Motor Company
    Inventors: Daniel M. Mills, Richard Ogletree, Thomas J. Lindem
  • Patent number: 5369870
    Abstract: A method of automatically deciding procedure for machining parts, in which the parts configuration data is input. The input parts configuration data is compared with a plurality of predetermined ordinary parts data which correspond to a plurality of predetermined patterns of the machining processes, respectively. One of the predetermined patterns is determined as a design of the machining process corresponding to the input parts configuration data. Machine tools and machining specifications for each process of the determined patterns are determined in accordance with the input parts configuration data.
    Type: Grant
    Filed: March 25, 1994
    Date of Patent: December 6, 1994
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Sadami Ouchi, Satoru Fujita
  • Patent number: 5368539
    Abstract: A machining system that has (i) plural machining cells spaced along a path, each having a single-point-tool and a rapid-positioning assembly for positioning the tool for multiple insertions into a workpiece as well as rapid tool exchange at speed rates that approach or exceed one G; (ii) table means for presenting a table surface in a selected plane for each cell; (iii) workpiece means for each table surface having keying surfaces for lockingly mating with a reference point of such table surface; (iv) transfer means for rapidly replacing a machined workpiece with an unmachined workpiece on a table surface, the just-machined workpiece being transferred to the next table surface while the substituted workpiece is undergoing machining; and (v) programmed electrical control means for activating the positioning assemblies and transfer means.
    Type: Grant
    Filed: October 28, 1993
    Date of Patent: November 29, 1994
    Assignee: Ford Motor Company
    Inventors: Daniel M. Mills, Richard Ogletree, Thomas J. Lindem
  • Patent number: 5365650
    Abstract: Manufacturing a handle for an archery bow is simplified by extruding a strip having the side to side cross-sectional shape of the handle, cutting the strip into blanks, and machining each blank according to the front to rear outline desired for each handle. Many differently shaped handles can be made from the same shape blanks.
    Type: Grant
    Filed: March 14, 1994
    Date of Patent: November 22, 1994
    Assignee: Precision Shooting Equipment, Inc.
    Inventors: Allan F. Smith, Paul E. Shepley, Jr.
  • Patent number: 5361485
    Abstract: A transfer line for machining differential housings, in which the outer surface of the workpiece is clamped against angled locating surfaces in each work rest. The workpiece is rotated through 90.degree. and located against a work rest in a successive machining station which is oriented 90.degree. to the first mentioned work rest locating surfaces so that the same locating points on the workpiece are used for locating in the successive machining station despite the workpiece having been rotated to enable machining from a different angle.
    Type: Grant
    Filed: November 23, 1992
    Date of Patent: November 8, 1994
    Assignee: Giddings & Lewis GmbH
    Inventor: Adolf Baudermann
  • Patent number: 5309639
    Abstract: A machine component has a wear surface along which excessive friction will develop unless the surface receives adequate lubrication. To provide lubrication for the wear surface in the absence of any other lubricating medium, the component is formed from powdered metal compacted to less than theoretical density so as to contain pores, and the pores hold oil. Even though the component is mechanically machined along its wear surface, the pores are nevertheless open at the wear surface to enable the entrapped oil to exude from the ring and lubricate that surface. During manufacture of the ring, the mechanical machining creates a Bielby layer at the wear surface, that is it smears the metal and closes the pores at that surface, but the Bielby layer is removed by electro-discharge machining This procedure erodes the Bielby layer with electrical arcs so that the pores at the wear surface are again exposed and open.
    Type: Grant
    Filed: November 23, 1992
    Date of Patent: May 10, 1994
    Assignee: The Timken Company
    Inventor: Peter W. Lee
  • Patent number: 5271145
    Abstract: A rope saw cutting apparatus is partially insertable through a bore in a composite panel to scarf the panel without access to the blind side of the panel. The same apparatus can also be used to prepare a tapered repair plug to close tolerance to repair the scarfed panel. The apparatus preferably uses a rope saw blade to perform a plunge cut followed by a circumferential cut which has a desired taper or scarf angle.
    Type: Grant
    Filed: June 3, 1991
    Date of Patent: December 21, 1993
    Assignee: The Boeing Company
    Inventors: Everett A. Westerman, Jr., Philip E. Roll
  • Patent number: 5259105
    Abstract: Provided is a method of use of a pneumatically operated mold ejection apparatus using a pneumatic pressure source of conventional means exterior to a multiplate injection molding tool. The pressure source is selectively activated using the mold cycle to operate at least one knock-out pin disposed within the molding plate, usually the cavity plate. The knock-out pin is connected to a pneumatic piston which is urged by biasing means to a stop such that the knockout pin is positioned flush with the inner wall of the molding surface or cavity during injection of plastic or other molding material into the tool. The side of the molding plate opposite the molding surface is characterized by at least one pneumatic channel between the piston and its intersection with a complimentary pneumatic channel in a backing plate. The latter is perforated by a pneumatic orifice for connection of the system to the external pneumatic pressure source.
    Type: Grant
    Filed: February 20, 1990
    Date of Patent: November 9, 1993
    Inventor: Joseph E. Zimmerman, Jr.
  • Patent number: 5251365
    Abstract: Herein disclosed is a ball screw nut for constituting a ball screw unit, which can be rotatably borne by angular contact bearings and is formed with a cylindrical extension such that a rotational drive member can be connected to the nut extension, whereby vibrations, which might otherwise result from the error in the rotation transmission and the misalignment, are eliminated to ensure stable and accurate rotations.
    Type: Grant
    Filed: August 29, 1991
    Date of Patent: October 12, 1993
    Inventor: Hiroshi Teramachi
  • Patent number: 5246655
    Abstract: A method of making a rotor for a rotary valve including cutting a round slug of a plastic material to a desired length, turning the round slug on a lathe to provide a desired outside diameter, milling the slug on a vertical milling machine to form a plurality of circumferentially spaced pockets, each of the pockets having rounded wall junctures and corners on a vertical milling machine, and milling an axial hole in the slug for receiving an end portion of a drive shaft.
    Type: Grant
    Filed: April 30, 1991
    Date of Patent: September 21, 1993
    Assignee: The Young Industries, Inc.
    Inventors: Andrew Mitchell, Galen Ingram
  • Patent number: 5235746
    Abstract: A servo valve body is made by first boring a central cylindrical passageway, for receiving a valve spool, through an elongated, substantially rectangular valve block of tool steel. A plurality of cross slots are cut through the valve block, from one side through to the opposite side, at intervals along the length of the block, orthogonally to the axis of the passageway. The cross slots are cut by use of electronic discharge machining technology. The cross slots serve as fluid flow chambers when the cross slots are terminated by transition plates secured to the opposite sides of the valve block. The transition plates provide fluid inlet, outlet and drain ports. The valve block in combination with the transition plates comprises the servo valve body.
    Type: Grant
    Filed: March 19, 1992
    Date of Patent: August 17, 1993
    Assignee: Atlas Fluid Controls Inc.
    Inventor: Marc B. Leonard
  • Patent number: 5214850
    Abstract: A method of making a cage for use in a roller bearing comprises the steps of forming an inner circumferential groove centrally in an annular-shaped workpiece made of metal to define a circumferentially-extending side ring section on either side of the groove, punching the workpiece to form a plurality of axially-extending, circumferentially spaced-apart pockets for receiving rollers, and roughly abrading the outer peripheral surface of the workpiece. The punching and abrading steps inherently cause the outer peripheral surface of the workpiece at the side ring sections to become wavy, with a plurality of alternating recessed and raised portions. As a result of the abrading step, the difference in depth between the tops of the raised portions and the recessed portions is in the range of between approximately 60 .mu.m to 70 .mu.m.
    Type: Grant
    Filed: November 25, 1991
    Date of Patent: June 1, 1993
    Assignees: Koyo Seiko Co., Ltd., Utsunomiya Kiki Co., Ltd.
    Inventors: Nobutsuna Motohashi, Yoshinori Tsuboi, Shiro Masuda
  • Patent number: 5214833
    Abstract: An inner cutter for a dry shaver of the present invention includes a plurality of arcuate blades, a plastic frame for supporting the blades, a joint portion for connection with a driving system of the shaver. The arcuate blades are formed from a single piece of a thin metal sheet.
    Type: Grant
    Filed: July 14, 1992
    Date of Patent: June 1, 1993
    Assignee: Matsushita Electric Works, Ltd.
    Inventor: Shiro Yada
  • Patent number: 5185917
    Abstract: A method of machining keyways in shafts comprises the steps of aligning a central line of a spindle of a machine tool with a center line of a shaft to be machined, preliminarily machining a keyway in the shaft with keyway mill arranged on the spindle so as to retain a symmetrical allowance for a finishing machining of the keyways so as to machine walls of the keyway, finishing machining of radiused parts of the keyway at its both ends with a cross-feed of the mill so that a width of radiused parts is greater than a desired width of the keyway, and final machining the keyway with a self-aligning cutting tool mounted on the spindle so that it freely turns and is rectilinearly moved along the keyway.
    Type: Grant
    Filed: July 22, 1991
    Date of Patent: February 16, 1993
    Inventor: Gennady Kremen
  • Patent number: 5148592
    Abstract: A method for handling floor covering (2) comprising floor-cover sections provided with a textile outer surface, comprising taking-up the floor-cover sections from a substantially flat support surface (4).The method is characterized mainly by gripping a floor-cover section (2) automatically in conjunction with taking-up the floor-cover sections, by means of a gripping device (5) forming part of a mobile pick-up unit (1). The gripping device includes needle-like gripping elements which are inserted at least into the outer surface of the floor-cover section, which is lifted from the support surface (4) by the needle-like gripping elements and subsequently released from engagement therewith.The invention also relates to apparatus for carrying out the method.
    Type: Grant
    Filed: January 17, 1991
    Date of Patent: September 22, 1992
    Assignee: Proclino Golv AB
    Inventors: Peter Camitz, Ichi S. Gadelius
  • Patent number: 5141352
    Abstract: A seat belt anchor with a first leg which has a first shank carried by a first base. The shank is elongate, generally tubular, with a top, a longitudinal axis, and an axial recess. The axial recess has an end which is open to the top of the shank. The base, which carries the shank, is generally flat with top and bottom surfaces and a hole for receiving a bolt.The first base is joined to the first shank at the end of the shank distal from the top of the shank and the open end of the recess. The longitudinal axis of the first shank is curved toward the top of the first base at a first curving angle A which is less than 180 degrees, desirably, 110 to 140 degrees and preferably about 135 degrees.The first curving angle A has an apex which is disposed a first selected distance from the top of the first shank.The seat belt anchor has a second leg similar to the first leg.
    Type: Grant
    Filed: January 31, 1991
    Date of Patent: August 25, 1992
    Assignee: Header Products, Inc.
    Inventors: Michael F. McManus, Robert Lawery, Michael C. Shutt
  • Patent number: 5133127
    Abstract: This invention relates to the method for producing a coded reference key for use in the locksmithing trade. The method comprises cutting a key blank at a first coded depth and at a first shank position, to create a partial silhouette of a reference key. Upon cutting a number of such partial reference key silhouettes at a number of positions and common depths, a set of partial reference key silhouettes can be created. When a locksmith is required to reproduce a reference key which has certain depth cuts at certain positions, he merely assembles the appropriate pre-cut partial reference keys, thereby creating the required complete silhouette. This complete reference key silhouette may then be duplicated by using a standard reference key duplicating machine.
    Type: Grant
    Filed: October 25, 1990
    Date of Patent: July 28, 1992
    Inventor: Robert C. Bush
  • Patent number: 5100046
    Abstract: A method for making monobloc points for a transporation rail is disclosed. The points include a profiled body having a groove for housing a point rail. The method includes selecting a steel bloom having dimensions at least equal to the outer dimensions of the body and machining the steel bloom to define the profiled body.
    Type: Grant
    Filed: April 5, 1990
    Date of Patent: March 31, 1992
    Assignee: Kihn S.a.r.l.
    Inventors: Jean-Pierre Allegrucci, Charles Risch
  • Patent number: 5090104
    Abstract: A method of making a core lock shaft for supplying paper to a computer printer including the steps of cutting an actually elongated recess in the periphery of a cylindrical shaft midway of the shaft length and to a predetermined depth to provide a chordal bottom wall, grinding a plurality of axially extending transversely spaced slots in the bottom wall to provide a plurality of rack teeth, providing a length of pinion wire of a diameter slightly greater than the predetermined depth of the recess, drilling the ends of the pinion wire to provide axially extending bores and inserting a dowel pin in each bore with a portion of the dowel pin length projecting axially beyond the pinion wire ends, mounting the pinion wire in the recess with the pinion teeth in engagement with the rack teeth and installing clips at the ends of the recess in covering relation to the projecting portions of the dowel pins.
    Type: Grant
    Filed: July 31, 1991
    Date of Patent: February 25, 1992
    Assignee: Wallace Computer Services, Inc
    Inventor: Thomas E. Dash
  • Patent number: 5079821
    Abstract: Meltable matrix chucking is utilized for support of exceptionally slender webs, ribs and flanges, against the forces of machining. The proces is of particular utilization in forming light-weight aircraft parts integrally.
    Type: Grant
    Filed: January 8, 1990
    Date of Patent: January 14, 1992
    Assignee: John T. Parsons
    Inventor: Robert S. Parsons
  • Patent number: 5077881
    Abstract: A tape scraper is made of a block of material having first and second planar internal surfaces disposed at an angle relative to each other. An external surface of the block is ground by a grindstone, while the block is rotated about an axis. The axis is located in a plane bisecting the angle between the planar internal surfaces. Grinding is continued until a groove between the two planar surfaces is opened to form facing knife edges. Rigid alignment of the knife edges is maintained by portions of the material which remain after grinding that connect the separated portions together.
    Type: Grant
    Filed: July 17, 1990
    Date of Patent: January 7, 1992
    Assignee: Nakamichi Corporation
    Inventor: Haruyoshi Endo
  • Patent number: 5070588
    Abstract: A process for producing a ceramic honeycomb extrusion die including at least ceramic material feed holes and forming channels. The process includes the steps of preparing a ceramic honeycomb extrusion die base body having a given size by machining, detecting differences in extruding speeds of a ceramic material extruded through the forming channels, sealing of openings of the ceramic material feed holes corresponding to the forming channels having greater extruding speeds of the ceramic material based on the detected differences, feeding the ceramic material through the ceramic material feed holes corresponding to the forming channels having smaller extruding speeds of the ceramic material, and repeating the preceding steps number of times necessary for adjusting and substantially making uniform flow resistance of all ceramic material flow paths of the entire die. The ceramic material flow paths are constituted by the ceramic material feed holes and the forming channels.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: December 10, 1991
    Assignee: NGK Insulators, Ltd.
    Inventors: Masaaki Miwa, Yoshihito Shiji
  • Patent number: 5052097
    Abstract: An improved method for forming holes in a board and an improved apparatus for practicing the improved method. Two or three linear arrays of holes are punched through the board, through its expansive faces, in a punching zone. A punch and a die coacting with the punch are used to punch each punched hole, in a press comprising a pressing ram and a pressing bed, upon relative movement of the pressing ram and the pressing bed toward each other. The board is registered in the pressing zone, in a predetermined position, by engaging its opposite edges and its opposite ends. Plural holes are drilled into each end of the board in a drilling zone. A physical measurement is conducted in an inspecting zone, by inserting a probe into each drilled hole, so as to determine whether such drilled hole has been drilled to a minimum depth. These punching, drilling, and inspecting steps of the improved method are carried out in a series of automated operations of the improved apparatus.
    Type: Grant
    Filed: February 7, 1990
    Date of Patent: October 1, 1991
    Assignee: Doorway Mfg. Co.
    Inventor: Mark H. Becker
  • Patent number: 5051559
    Abstract: A block of electrically-conductive material which is to be formed into a body with internal and/or external surfaces that approximate hyperboloids of one sheet is placed so that its axis is set at a predetermined skew angle with relation to a travelling EDM electrode wire and the electrode wire is then moved into cutting proximity of the body wire. Thereafter, by revolving the body about its own axis, the external and/or internal surfaces of the body will be cut into an approximate hyperbolic surface of revolution depending upon whether the body is positioned with the cutting wire outside of the body or in a previously-formed longitudinal passage in the body. As an alternative technique, elongated channels can also be cut into the walls of the body of successively orienting the body to a selected number of angular positions with the electrode wire being either outside of the body or in a previously-formed passage in the body.
    Type: Grant
    Filed: May 26, 1989
    Date of Patent: September 24, 1991
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventor: Dennis L. Wells
  • Patent number: 5046244
    Abstract: Extended stators for pumps or motors with eccentric shafts are made by machining. These stators are provided in the direction of their long axis with a dual- or multi-thread inner bore profile having periodically repeated profile pitches of predetermined lead as interior stator work faces. The course of the following method steps are utilized: (a) partial segments of the inner bore profile are produced by means of machining on rod-like work pieces as exterior working surfaces; (b) the work pieces are then separated in the direction of their long axes into a predetermined number of partial work pieces in such a way that each partial work piece has a partial segment of the inner bore profile, and (c) these partial work pieces are subsequently assembled together in such a way that the partial segments are combined into a complete inner bore profile.
    Type: Grant
    Filed: January 16, 1990
    Date of Patent: September 10, 1991
    Assignee: Linsinger Maschinenbau GmbH
    Inventor: Alois Anreiter
  • Patent number: 4989316
    Abstract: In a method and apparatus for making a lens for a pair of prescription eyeglasses a lens blank is shaped and finished on one of its major surfaces through the use of a machine controlled by the prescription information and with a new expendable lap being made each time a new lens is wanted. A machine for cutting a lens blank and/or a lap blank is controlled in three axes by a set of point data related to and obtained in response to the input into the control system for the machine or prescription information.
    Type: Grant
    Filed: March 9, 1987
    Date of Patent: February 5, 1991
    Assignee: Gerber Scientific Products, Inc.
    Inventors: David J. Logan, Leonard G. Rich
  • Patent number: 4985992
    Abstract: A stator vane array is made by cutting vane blanks from a machined linear bar having a predetermined trapezoidal section using a wire tool electroerosion machine, the blanks being cut to an outline which conforms to the shape of the head and root portions of each vane. Each blank is then machined by electroerosion or by chemical machining to form the back and the face of the blade of the vane, and after carrying out finishing operations the vanes are butt-welded together edge to edge to form a complete annular array or a sector thereof. The method is particularly applicable to the manufacture of stator arrays for turbomachine compressors in which the stator vanes have blades with an evolutive profile.
    Type: Grant
    Filed: August 10, 1988
    Date of Patent: January 22, 1991
    Assignee: Societe National d'Etude et de Construction de Moteurs d'Aviation "S.N.E.C.M.A."
    Inventor: Michel Vosgien
  • Patent number: 4979283
    Abstract: A flash removing method is provided for cutting off flash with a reamer which is freely movable while in contact with a polymeric molded product within a predetermined range of pressing forces. The reamer is provided with blades having normal clearance angles of substantially zero degree and the flanks of the blades follow the flash-forming region. The reamer is controlled in radial position according to the shape of the polymeric molded product, so that the reamer always receives a constant radial load from the product to leave even traces after the flash removal. A solidified gate is cut off before the flash removal. A flash removing apparatus for performing the method is also disclosed.
    Type: Grant
    Filed: April 27, 1989
    Date of Patent: December 25, 1990
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Toshinori Kurita, Masaaki Enomoto, Hidetoshi Nagamatsu
  • Patent number: 4979293
    Abstract: A method of manufacturing a push rod (10) for a brake booster. The push rod (10) has a stem (12) connected to a head (14). Head (14) is formed from a blank (30) by first machining an axial cavity (36) in an end 34 in a cylindrical body and then fine blanking an axial projection (46) on the other end (32). Thereafter, the depth of the cavity (36) is finalized and an opening (52) drilled along the central axis of the blank (30) to produce the head (14). On insertion of the stem (12) in the opening (52) the push rod (10) is produced.
    Type: Grant
    Filed: May 21, 1990
    Date of Patent: December 25, 1990
    Assignee: Allied-Signal Inc.
    Inventor: Charles B. Horner, Jr.
  • Patent number: 4951391
    Abstract: An improved method for making insert sleeves for tube fittings or quick couplings comprising forming V-shaped cut-aways in the gripping edge and inner surface of the insert sleeve then forming slots or kerfs in the sleeve, each slot or kerf being centered on and having a slightly narrower circumferential width than the cut-aways such that a chamfered corner is provided where the gripping edge or inner surface meets the slot.
    Type: Grant
    Filed: May 3, 1985
    Date of Patent: August 28, 1990
    Assignee: Alcon Corporation
    Inventor: Helio L. Seabra
  • Patent number: 4934104
    Abstract: A cone tail chuck apparatus for chucking a conical body comprising: a plurality of abrasive stones arranged in a circle; a first drive device for causing the abrasive stones to spin; a second drive device for causing the abrasive stones to move centripetally (inwardly); and a frame,which chuck apparatus is operated by:(i) pressing the abrasive stones centripetally on the curved surface of the conical body;(ii) operating the first drive device to cause the abrasive stones to spin;(iii) operating the second drive device to cause the abrasive stones to move centripetally into the conical body; and(iv) operating the first drive device to cause the abrasive stones to cease spinning when the abrasive stones has moved into the conical body by a predetermined distance.
    Type: Grant
    Filed: September 19, 1989
    Date of Patent: June 19, 1990
    Assignee: Shin-Etsu Handotai Company Limited
    Inventor: Hiroyuki Ibe
  • Patent number: 4932116
    Abstract: Machine for producing friction bearing shells from ribbon-shaped composite laminate material, wherein the composite laminate material is fed and processed in successive stages at a multiplicity of succesive stations until the shells are finished, except for the slide surface processing. The continuous processing includes chip-generating operations arranged to considerably improve the precision and quality of the friction bearing shells that are produced. The ribbon is blanked to produce individual plates which are disposed transverse to the transport direction, making it possible to work on each individual plate without reaction upon other plates. Scrap and chips are removed, preferably at spacing areas. The shells leaving the continuous production line are finished, except for any processing of the slide surfaces.
    Type: Grant
    Filed: September 5, 1989
    Date of Patent: June 12, 1990
    Inventors: Edwin Aubele, Michael Kubert
  • Patent number: 4918807
    Abstract: A plurality of blind openings (e.g. holes or slots) are formed through a first face of a steel plate and extend a predetermined distance short of the opposite face. Larger size openings are formed through the first face using the blind openings as pilot openings. The larger size openings extend into the plate short of the terminations of the blind openings. Metal is machined from the opposite face in parallel rows defining grooves and to a depth to uncover the terminations of the blind openings in the plate body thereby providing through-extending screen openings in the plate. The ridges (bars) between the grooves may be quadrate in cross-section, or a side face sloped (angled) by machining. A screen cylinder with bars of the invention has a maximum screen area (compared to prior art screens with bars).
    Type: Grant
    Filed: October 19, 1988
    Date of Patent: April 24, 1990
    Assignee: A. Ahlstrom Corporation
    Inventor: Frey A. Frejborg
  • Patent number: 4897907
    Abstract: A process for manufacturing a nozzle tip of an elongated valve closing orifice type comprises rolling a tubular workpiece so as to form a circumferential indentation in said workpiece. The interior surface of the indented wall is precisely ground to form an integral collar which functions as guide surface for the valve member.
    Type: Grant
    Filed: March 31, 1989
    Date of Patent: February 6, 1990
    Assignee: Stanadyne Automotive Corp.
    Inventors: Lawrence J. Kopiec, Franklin S. Smith
  • Patent number: 4885829
    Abstract: A pair of openings (14) are drilled in a workpiece (12) at locations spaced inwardly from an edge (76) of the workpiece (12). Each opening is cold-expanded by the passage of a mandrel (46') only, or a mandrel (46) and split sleeve (58), to create an annular zone of residual compressive stresses (72) in the workpiece material immediately surrounding the openings (14'). Then the workpiece (12) is cut along lines extending from the edge (76) inwardly to central regions of the cold-expanded openings (14'). The workpiece material between the two openings (14') and the two cuts (74) is removed. The edge portions (72) of the material in the vicinity of the cuts (74) and the openings (14') are machined to a final desired size and shape, to define connector slots (84) having cold-expanded round regions bounding the slots (84).
    Type: Grant
    Filed: February 16, 1989
    Date of Patent: December 12, 1989
    Assignee: Fatigue Technology, Incorporated
    Inventor: Michael A. Landy
  • Patent number: 4884331
    Abstract: Unitary heat sink apparatus for use in removal of heat from a heat generating component is disclosed which includes a heat sink body formed by extrusion. Parallel fins extend outwardly a first predetermined distance for the heat sink body and are separated by a first predetermined number of grooves of a first predetermined depth and width. The ratio of the height of the fins to the width of the grooves is approximately four to one. The first predetermined number of parallel grooves are gang sawed to a second predetermined depth to provide a second and greater predetermined height to the parallel fins such that the new ratio of the second predetermined height of the fins to the width of the parallel grooves is increased to at least six to one. In another embodiment, the heat sink is then rotated ninety degrees and a second predetermined number of grooves are gang sawed at right angles across and through the parallel fins to provide a predetermined number of pins extending outwardly from the heat sink body.
    Type: Grant
    Filed: October 26, 1988
    Date of Patent: December 5, 1989
    Assignee: Thermalloy Incorporated
    Inventor: Howard G. Hinshaw
  • Patent number: 4879891
    Abstract: Unitary heat sink apparatus for use in removal of heat from a heat generating component is disclosed which includes a heat sink body formed by extrusion. Parallel fins extend outwardly a first predetermined distance from the heat sink body and are separated by a first predetermined number of grooves of a first predetermined depth and width. The ratio of the height of the fins to the width of the grooves is approximately four to one. The first predetermined number of parallel grooves are gang sawed to a second predetermined depth to provide a second and greater predetermined height to the parallel fins such that the new ratio of the second predetermined height of the fins to the width of the parallel grooves is increased to at least six to one. In another embodiment, the heat sink is then rotated ninety degrees and a second predetermined number of grooves are gang sawed at right angles across and through the parallel fins to provide a predetermined number of pins extending outwardly from the heat sink body.
    Type: Grant
    Filed: June 5, 1989
    Date of Patent: November 14, 1989
    Assignee: Thermalloy Incorporated
    Inventor: Howard G. Hinshaw
  • Patent number: 4868969
    Abstract: The invention relates to a process for the production of parts from profiles. According to the invention, an alignment of the profile (6) is effected by means of two diametrically opposed, synchronously self-centering jaws (2 and 3) in one plane and the alignment in a plane perpendicular to this plane is effected independently of these jaws by two further, diametrically opposed, synchronously self-centering jaws (4 and 5). A processing center according to the invention is characterized in that the jaws (2 and 3; 4 and 5) form pairs of jaws, each pair of jaws being self-centering independently of the other pair of jaws.
    Type: Grant
    Filed: October 21, 1987
    Date of Patent: September 26, 1989
    Inventor: Anton Cerny
  • Patent number: 4860413
    Abstract: Diametrically opposed studs are formed from a flange on the unfinished portion of a tubular threaded connector by first milling the flange to leave diametrically disposed portions of a cross sectional area such that a stud may be formed from each such portion. Apparatus for use in thus forming the studs enables each connector to be held with its unfinished portion exposed by means of a selected one of the four collets mounted on a turntable and spaced 90.degree. apart. The turntable is indexed from a loading and unloading station to a second station where the major part of the flange at one side of a connector is removed when a collet reaches that station. When the turntable is again indexed, the connector held by that collet is held at a third station where a like portion of the flange is removed from the opposite side to establish the wanted, diametrically opposed portions.
    Type: Grant
    Filed: November 23, 1987
    Date of Patent: August 29, 1989
    Inventor: Richard Woodward
  • Patent number: 4859824
    Abstract: An electrospark machining system which includes an electrode forming machine which machines an electrode blank into a shaped electrode having a desired profile, an electrospark machine to which the shaped electrode is attached in order to machine a workpiece, and a reference block which is adapted to be attached to the electrode blank and which has a reference surface which can be commonly attached to the electrode forming machine and to the electrospark machine. A method of shaping a workpiece using this system is also provided.
    Type: Grant
    Filed: October 2, 1987
    Date of Patent: August 22, 1989
    Assignee: Asahi Kogaku Kogyo Kabushiki Kaisha
    Inventors: Shiroh Ukaji, Hisao Kimura, Kenji Urata, Toshio Kaneda
  • Patent number: 4854026
    Abstract: Process for making a press platen heatable by a fluid medium whereby in a steel plate a plurality of heating channels running parallel to each other are drilled in one direction and the heating channels are connected according to a predetermined flow pattern for the fluid medium to collecting channels and return channels running transversely with respect to the heating channels. First, the return or collecting channels are drilled. In the return or collecting channels, cores with a predetermined fit are inserted. After that, the heating channels are drilled and thereby the cores inserted in the return or collecting channels are drilled through. Subsequently, the drilled cores are extracted and outside the steel plate the cores of the return channels are provided with deflectingly shaped elements and optionally with plugs. Finally, the cores equipped with the deflecting elements, as well as optionally with plugs, are inserted again in the assigned return channels.
    Type: Grant
    Filed: August 19, 1987
    Date of Patent: August 8, 1989
    Assignee: G. Siempelkamp GmbH & Co.
    Inventors: Gunter Averdick, Herbert Sandten
  • Patent number: RE33732
    Abstract: A method of machining a workpiece, which is rotatable about a first axis, by a tool pivotable about a second axis parallel to the first axis and drivable about a third axis perpendicular to the second axis. To allow the circumference of the workpiece to be machined off-center without the necessity of moving the first or the second axis transversely to the plane defined by these two axes, the workpiece and the tool are rotated or pivoted about the first .[.or.]. .Iadd.and .Iaddend.second .[.axis.]. .Iadd.axes.Iaddend., respectively, at the same time, in the same direction and at the same angular velocity and, simultaneously, the second axis is displaced transversely to the first axis at such a velocity that the equation X.sup.2 =Y.sup.2 +A.sup.
    Type: Grant
    Filed: January 10, 1989
    Date of Patent: November 5, 1991
    Assignee: Index-Werke GmbH & Co. KG Hahn & Tessky
    Inventor: Helmut F. Link
  • Patent number: RE34155
    Abstract: .[.A method of.]. .Iadd.Apparatus for .Iaddend.machining a workpiece, which is rotatable about a first axis, by a tool pivotable about a second axis parallel to the first axis and drivable about a third axis perpendicular to the second axis. To allow the circumference of the workpiece to be machined off-center without the necessity of moving the first or the second axis transversely to the plane defined by these two axes, the workpiece and the tool are rotated or pivoted about the first .[.or.]. .Iadd.and .Iaddend.second .[.axis.]. .Iadd.axes.Iaddend., respectively, at the same time, in the same direction and at the same angular velocity and, simultaneously the second axis is displaced transversely to the first axis at such a velocity that the equation X.sup.2 =Y.sup.2 +A.sup.
    Type: Grant
    Filed: May 22, 1989
    Date of Patent: January 5, 1993
    Assignee: Index-Werke GmbH & Co. KG Hahn & Tessky
    Inventor: Helmut F. Link