Abstract: A method for manufacturing an atomizing unit, comprises a step A of forming an oxide film on a surface of a heating element forming a part of an atomizing unit that atomizes an aerosol source, by supplying electric power to the heating element, in a state where the heating element is processed into a heater shape.

Abstract: In order to provide a heating body where the occurrence of excessive surface temperatures in certain spots or also in large areas is avoided, a heating body is suggested wherein the heat source and the body element are connected with each other by lamellae arranged between them.

Abstract: This disclosure relates to a glow plug comprising a housing and a glow pencil protruding from the housing. The glow pencil has a metal sleeve in which a heating coil and a control coil are arranged. The metal sleeve has a first portion surrounding at least part of the heating coil and a second portion surrounding at least part of the control coil. The first portion has a smaller wall thickness than the second portion. Also disclosed is an inventive method for producing a glow pencil for a glow plug.

Abstract: A method of making a circuitized substrate including a resistor comprised of material which includes a polymer resin and a quantity of nano-powders including a mixture of at least one metal component and at least one ceramic component. The ceramic component may be a ferroelectric ceramic and/or a high surface area ceramic and/or a transparent oxide and/or a dope manganite. Alternatively, the material will include the polymer resin and nano-powders, with the nano-powders comprising at least one metal coated ceramic and/or at least one oxide coated metal component. An electrical assembly (substrate and at least one electrical component) and an information handling system (e.g., personal computer) utilizing such a circuitized substrate are also provided.

Abstract: The present invention relates to a method and apparatus for producing heating elements in the form of tubes with a resistive heater therein, surrounded by refractory powder. A filling pipe is inserted into said tube, and powder is allowed to flow down said pipe. The pipe is moved upwardly, to allow powder to flow out, and then moved downwardly to rest on the powder. In a preferred form, the pipe is forced downwardly to further compact the powder, preferably by means of an impact with a hammer. Means may be provided to selectively grip the pipe to move it upwards, and the gripping means and the hammer can have a common drive mechanism. A valve may be provided to allow flow of powder into the pipe to be shut off when said tube is filled with powder.

Abstract: A process for manufacturing a composite polymeric circuit protection device in which a polymeric assembly is provided and is then subdivided into individual devices. The assembly is made by providing first and second laminates, each of which includes a laminar polymer element having at least one conductive surface, providing a pattern on at least one of the conductive surfaces on one laminate, securing the laminates in a stack in a desired configuration, at least one conductive surface of at least one of the laminates forming an external conductive surface of the stack, and making a plurality of electrical connections between a conductive surface of the first laminate and a conductive surface of the second laminate. The laminar polymer elements may be PTC conductive polymer compositions, so that the individual devices made by the process exhibit PTC behavior.

Abstract: The present invention discloses a method for preparing a conductive polymeric composite material having carbon black utilized to a structure for composite materials of a positive temperature coefficient thermistor. The method first provides a metal laminated material comprising a top metal layer and a bottom metal layer, an insulating layer between the top and the bottom metal layer, and a conducting through hole disposed between the top metal layer and the bottom metal layer. A composite electroplating process is then performed to form an composite electroplating layer on the surface of the top metal layer, wherein the composite electroplating layer is a continuous porous structure with a secondary aggregation of carbon black and electroplated metal.

Abstract: To provide a glow plug capable of speedily increasing the temperature, a glow plug mounting structure, and a process for manufacturing the glow plug. In the invention, the glow plug (1) comprises: a cylindrical sheath tube (3) closed at its front end 3S) and opened at its base end (3K); a cylindrical metal shell (5) covering the side of the base end (3K); a heating coil (7) arranged in the sheath tube (3) along the axis thereof and connected at its front end portion (7S) to the front end (3S) of the sheath tube (3); and insulating powder (11) packed in the sheath tube (3). The front end side portion (7H) of the heating coil (7) farther than the foremost end (9T) of the lead member (9) has a coil length not larger than 15 mm in the axial direction from the front end (3S) of the sheath tube (3). The sheath front end portion (3C) enclosing the front end side portion (7H) has an outer diameter not larger than 4.4 mm.

Abstract: A windbreak provided along a side of a tray prevents insulators located close to an entrance of a furnace from being directly cooled by the air coming into the furnace. All of the insulators mounted on the tray can be uniformly cooled when conveyed out of the furnace after finishing a sintering operation. A resistance value of the electric resistor in an insulator located close to the entrance is substantially equalized with a resistance value of the electric resistor in another insulator located far from the entrance.

Abstract: The present invention relates to a method and apparatus for producing heating elements in the form of tubes with a resistive heater therein, surrounded by refractory powder. A filling pipe is inserted into said tube, and powder is allowed to flow down said pipe. The pipe is moved upwardly, to allow powder to flow out, and then moved downwardly to rest on the powder. In a preferred form, the pipe is forced downwardly to further compact the powder, preferably by means of an impact with a hammer. Means may be provided to selectively grip the pipe to move it upwards, and the gripping means and the hammer can have a common drive mechanism. A valve may be provided to allow flow of powder into the pipe to be shut off when said tube is filled with powder.

Abstract: An interface F between upper mandrels and lower mandrels are moved to a predetermined position in a cavity with the upper mandrels and the lower mandrels slidingly moving toward the lower punch while the upper mandrels and the lower mandrels remain in contact with each other, in a manner such that pressure is not applied to powdered dielectric material disposed in the cavity. The powdered dielectric material in the cavity is compressed by an upper punch and the lower punch while the upper mandrels and the lower mandrels remain in contact with each other, thereby forming a dielectric block.

Abstract: A method of manufacturing an electric heater assembly with a plurality of electric heating units includes the steps of providing a tray-like support (1) and moulding microporous thermal and electrical insulation material into the support. The tray-like support (1) is formed with a number of dish-like recesses (2), each dish-like recess comprising a base (4) and a surrounding wall (5). The microporous thermal and electrical insulation material is moulded into each dish-like recess to form a base layer (6) against the base (4) of each dish-like recess and an upstanding wall layer (7) against the surrounding wall (5) of each dish-like recess, the base layer (6) being formed integrally with the wall layer (7). At least one electric heating element (12) is provided in each dish-like recess (2), the heating element being supported on or adjacent to the base layer (6). The electric heater assembly is adapted for use behind a plate (10) to provide a plurality of discrete heating zones on the plate.

Abstract: A formed integral heated molding torpedo device for maintaining at a controlled elevated temperature material passing over an exposed surface of the device which has an integral casing containing a resistance wire wound core embedded in heat transfer electrical insulation material, with leads connecting the wire wound core to a source of power exiting from one end of the torpedo device, wherein the torpedo device is bent so that its heat transfer surface is arranged angularly to its end from which the leads exit. The invention also includes steps for making such a heated molding torpedo device.

Abstract: A current-limiting device is provided having a low profile configuration (generally flat polyhedron) that defines a cavity of predetermined dimensions and an elongated circuitous path through the cavity. The device also includes provisions for supporting a current-limiting fusible element along the path. The cavity is filled with a pulverulent arc-quenching filler material. In one specific arrangement, the path of the fusible element is defined by one or more U-shaped sections substantially spanning the length or width of the cavity. The fusible element is arranged in a predetermined geometry to include a length of the fusible element that is longer than the overall straight-line path via a configuration of steps or bends along its length.

Abstract: A method of making an elongated electrical heating element having a resistance wire with a helical portion extending between two lead pins surrounded by compacted insulating powder in an outer casing. The lead pins are attached to a tightly coiled resistance wire by screwing threaded portions at the inner ends of the lead pins into coiled portions at the outer ends of the resistance wire. The lead pins are pulled further apart to stretch the coiled resistance wire to form the helical portion of the resistance wire and then attached to a resistance meter. One of the lead pins is then rotated relative to the other lead pin to adjust the effective electrical resistance of the heating element to an accurate and uniform valve. The resistance wire and lead pins are mounted in an outer casing which further stretches the helical portion to a predetermined length. The outer casing is then filled with insulating powder in a conventional vibrating filling machine.

Abstract: A cartridge heater assembly to be swaged has a sheath with head and slug ends. A resistance heater unit in the sheath includes a flat rectangular core, a resistance wire winding on the core, and first and second core covers, one on each side. Each end of the resistance wire extends from the core through a hole in the adjacent core cover and to the head end of the sheath. Crushable heater unit centralizers at each end of the sheath hold the resistance heater unit. Leads are connected to the ends of the heater wire and the connections are enclosed in the centralizer. A plastic bushing closes the head end of the sheath and a slug closes the slug end of the sheath. The heater assembly is filled with an insulating material and swaged, crushing the centralizers.

Abstract: An improvement in the method for preparing diffusion resistant clad thermocouple cable by placing the thermocouple wires in MgO powder or pellets on a strip of metal cladding material and longitudinally bending the strip of cladding material around the thermocouple wire and the MgO and welding the resulting seam closed is achieved when the resulting composite cable is placed on a second metal cladding strip such that when the second strip is bent longitudinally around the composite cable the resulting seam is displaced from the welded seam of the first cladding strip.

Abstract: A coiled heating element is manufactured by providing a coiled element of bare resistance wire in which the coil pitch is not greater than twice the cross-sectional dimension of the wire. The element is stretched by an amount permitting recovery to its original configuration and an electrically insulating particulate material is applied to the stretched element. The stretched element is then allowed to return towards its original configuration thus trapping particulate material between adjacent coils of the element and the element is heated so as to oxidize the surface of the wire.

Abstract: An improved copper sheathed heating element for installation in appliances, such as electric kettles, includes a minor amount of a silicone water-proofing agent admixed with magnesium oxide filler agent prior to the element being annealed. Annealing of the element is carried out at a reduced annealing temperature over an extended duration in order to limit thermal degradation of the additive during the annealing process. The resulting element achieves sufficient ductility for purposes of formation as a kettle heating element, while the insulation value of the element over an extended shelf life is maintained without significant degradation. Preferably, the silicone agent comprises polydimethylsiloxane and is present in the range 0.1 to 0.15 percent by weight.

Abstract: A cable which is insulated by means of mineral insulation material and which comprises one or more hollow electric conductors, a mineral insulation material provided around the conductor(s) and a metal sheath, the ends of said cable being sealed in a moisture-tight manner and having a passage for the central conductor(s), as well as a method of manufacturing the cable.

Abstract: A cartridge heater includes an inner casing in which a heating element is accommodated. This inner casing is surrounded by an coaxially arranged outer casing of larger diameter so that an annular space is defined between the inner and outer casings. In the space a helical coolant piping is arranged, embedded in a highly heat-conductive substance of granular and/or pulverulent form so as to allow excess heat to be carried away.

Abstract: There is provided a method for assembly of temperature probes. An insertion element or sensor such as a resistance temperature detector is mounted in a receiving cavity and surrounded by sufficient packing to electrically insulate the sensor. A stalk is utilized as a conduit for routing and insulating lead wires through the support casing. The stalk is notched at a point to facilitate the connection of wires threaded through the stalk to the sensor wires and to minimize the inadvertent contact of these wires with the metallic surfaces. The notch in the stalk protects the junction from contact with the metallic sides of the guide walls and protects the junction from mechanical stresses. To further protect the junction of the lead and sensor wires, the sensor is placed adjacent and parallel to the stalk prior to insertion. The stalk and the sensor are inserted simultaneously with the stalk coming to rest before the sensor travel stops, thereby minimizing the stresses to the junction.

Abstract: The electric heater herein disclosed is particularly adapted to heat a fluid and to provide a broad, substantially flat heater surface exposed to the fluid to be heated. The heating element is well adapted for deep fat frying use in that it is of high voltage and is economical to manufacture. The invention makes use of standard elongated, tubular, metal-sheathed heaters which are produced in large quantities for a multitude of uses. Such elements are slid into a metal tube of selected diameter and wall thickness, and the assembly is flat-pressed in appropriate sections with the ends round for termination with such fittings as are required. The assembly may then be bent to produce a desired configuration.

Abstract: An elongated heater unit including an elongated resistor helix, terminals connected to the ends of the helix, at least a first surrounding metallic sheath, powder insulation material disposed within the first sheath and spacing the resistor helix from the sheath. The sheath is provided with at least one indentation and/or groove extending along at least a portion of the length of the first sheath. The method for constructing the heater unit includes forming the indentation by means of a roll with a protrusion, by utilizing a mandrel, by utilizing a temperature sensitive member or by utilizing a reducing sheath.

Abstract: Electric heating elements, particularly adapted for use in solder pots or in other uses wherein a substance is to be maintained in a molten or plastic condition, and commonly termed in such uses as over-the-side heaters. A conventional tubular heater is disposed within the central opening of a thick-wall metal pipe or tube, and the latter is swaged to reduce its cross-sectional size and thereby fit tightly about the tubular heater. Thereafter, the pipe and the heater therein, are bent in a pipe bender to any desired shape.

Abstract: A method of sealing an electric heating element having an electric heating wire inside a tubular metal sheath and electrically insulated therefrom by a compacted filler, comprises impregnating the filler at and in the vicinity of the end of the sheath with an electrically insulative solution and compressing the sheath in said vicinity such that said electrically insulative solution substantially permeates the interstices within the impregnated filler.

Abstract: A sheathed electric heater for use as an engine glow plug or the like is formed by providing a closed end metal sheath, installing a centered electric heating element that approaches the sheath closed end, adding a small amount of sinterable metal powder covering the end of the heating element at the closed end of the sheath, filling the remaining volume around the element with granular electrical insulating material, swaging the assembly to reduce its diameter, extend its length and compact the insulation, and sintering the metal powder by passing electric current therethrough to provide a low resistance electrical connection between the heating coil and the closed end of the sheath.

Abstract: An electric tubular heater with a bent jacket tube made of strip material, an electric resistance heating element running in the jacket tube and an electrically insulating embedding material surrounding the resistance heating element. The jacket tube is formed into a closed cross-sectional configuration by deformation of the extremities of the strip material by either bending into an overlapping relationship or by folding the extremities over each other. The bending of the extremities is performed so as to compress the embedding material to its predetermined final density and final cross-sectional configuration according to preferred embodiments.

Abstract: A sheathed electric heater for use as an engine glow plug or the like is formed by providing a closed end metal sheath with a diameter larger than the finished diameter, Installing in the sheath a centered electric heating element having an enlarged diameter portion that engages the sheath adjacent to its closed end, the sheath and heating element being formed of compatible metals capable of being welded together by cold working, filling the sheath interior around the element with granular electrical insulating material, and swaging the assembly to reduce its diameter, extend its length, compact the insulation and cold work the engaged end portions of the sheath and heating coil so as to increase their engagement pressure and thereby establish a low resistance electrical connection between them.

Abstract: A heater unit of bilateral construction is formed by forming a resistor assembly of a resistor helix extending between cylindrical terminals and overlapping the same, inserting the assembly in a sheath tube, filling the tube with MgO powder, placing laminated mica end plugs over the terminals and extending into the ends of the tube, bending the tube into a U-shape, pressing the legs of the U together and feeding the pressed unit through swaging dies to deform the tube over the entire length thereof to provide a heater unit of substantially circular cross section and having two legs of substantially semicircular cross section. The resistor helix in the area of the leg portions has a cross-sectional shape corresponding to the cross-sectional shape of the sheath and the terminals and mica plugs within the sheath are flattened to provide a similar cross-sectional shape thereby locking the terminals within the sheath.

Abstract: A two-level IR detector imaging array of high fill-factor design. The upper microbridge detector level is spaced above and overlie the integrated circuit and bus lines on the substrate surface below.