Means To Apply Vacuum Directly To Position Or Hold Work Part Patents (Class 29/743)
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Publication number: 20040237297Abstract: There is provided a plurality of mounting apparatuses for sucking a plurality of components by a mounting head section and successively mounting the components onto a board located at a board positioning section. The component mounting apparatuses are arranged in parallel to one another, and a board transfer path is provided so that it penetrates the component mounting apparatuses. Even when the number of components to be mounted onto the board increases, the components are mounted on the component supply tables of the component mounting apparatuses as distributed thereto, and therefore, the whole apparatus is not dimensionally increased. The component supply tables are fixedly installed so as to become free of vibration, and the mounting head section executes the suction and the mounting of the plurality of components. Therefore, the component mounting operation speed can be remarkably increased.Type: ApplicationFiled: July 2, 2004Publication date: December 2, 2004Inventors: Kanji Hata, Noriaki Yoshida
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Patent number: 6820325Abstract: A spindle assembly for a component pick and place machine includes a housing containing a spindle for movement therein along a longitudinal axis of the spindle; the housing accommodating a valve for controlling the flow of air to an inner bore of the spindle; the inner bore of the spindle having an opening at one end for communicating the flow of air for picking and placing the components; and the flow of air from the valve to the inner bore of the spindle is internal to the housing through passageways.Type: GrantFiled: October 17, 2002Date of Patent: November 23, 2004Assignee: Delaware Capital Formation, Inc.Inventors: Koenraad Alexander Gieskes, Michael D. Snyder, John E. Danek
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Patent number: 6816754Abstract: A method and system for controlling drive of a robot having two or more drive axes and driven in accordance with an action program transmitted from a system controller to a robot controller by a wireless transmission way, checks whether a detected current position of the robot coincides with a predetermined start position of the robot in terms of the drive axes, and allows the robot to be driven in accordance with the designated action program when the detected current position coincides with the predetermined start position. Failure in the position control of the robot due to transmission error is prevented by the position checking.Type: GrantFiled: November 12, 2002Date of Patent: November 9, 2004Assignee: Giken Co., Ltd.Inventors: Kazuo Mukai, Saburo Ashihara, Noboru Maruyama
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Patent number: 6807726Abstract: Electric-component mounting system includes a member fixedly disposed on one of a main body and a movable portion, an image-taking device fixedly disposed on the other of the main body and movable portion to take an image of the member. The member and the image-taking device are positioned relative to each other such that an error of relative positioning therebetween detected on the basis of the image of the member substantially represents a positioning error of the member due to thermal expansion of the system. A controller determines a drive signal to operate a drive device, on the basis of the image of the member, so as to reduce an amount of influence of the positioning error of the member on the actual position of the movable portion.Type: GrantFiled: January 10, 2002Date of Patent: October 26, 2004Assignee: Fuji Machine Mfg. Co., Ltd.Inventors: Jun Iisaka, Koji Shimizu, Masahiro Tanizaki, Toshihiro Kondo
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Publication number: 20040200064Abstract: A process and tooling for removing a semiconductor chip (31) from a handling tape (321) without damage to either the chip or tape by one or more horizontal beam type ejector tools (333) driven by a variable speed motor (332) applying uniform pressure to the tape and chip backside. Each tool (333) emerges from a rigid support surface through an aperture which also serves to supply vacuum to hold the chip in alignment prior to ejection, and in turn allows planar removal of the chip by a pick-up arm (351).Type: ApplicationFiled: April 14, 2003Publication date: October 14, 2004Inventor: Iszharudin Hassan
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Patent number: 6802118Abstract: A method of mounting electrical components on a printed circuit board includes moving the printed circuit board to a first mounting location, picking up a plurality of electrical components with a corresponding plurality of mounter heads, and then placing the electrical components onto the printed circuit board with the mounter heads. The mounter heads are arranged so that they can move with respect to each other in both the X and Y directions, which allows the mounting device to mount a plurality of electrical components onto the printed circuit board substantially simultaneously, thereby reducing the amount of time required to produce a finished PCB. In some embodiments of the invention, the printed circuit board may be moved from a first position at which a first mounting head mounts electrical components onto the printed circuit board to a second mounting position at which a second mounting head mounts electrical components on the printed circuit board.Type: GrantFiled: June 5, 2000Date of Patent: October 12, 2004Assignee: Mirae CorporationInventor: Yun Hyung Yi
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Patent number: 6796022Abstract: An electronic component mounting apparatus has a pair of guides, a beam traveling along the guides and a mounting head placed on the beam. A first linear motor moves the beam along the guides, and a second linear motor moves the mounting head along the beam. A thermal insulating portion placed between the beam and the guides thermally insulates the two components from each other. Thermal conduction portions are placed on the fixed elements of the first and second linear motors. This configuration assures an accurate operation of the mounting apparatus by eliminating thermal deformations of their components.Type: GrantFiled: March 29, 2002Date of Patent: September 28, 2004Assignees: Sanyo Electric Co., Ltd., Sanyo High Technology Co., Ltd.Inventors: Hisayoshi Kashitani, Katsuyuki Seto, Yoshiharu Fukushima
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Patent number: 6792676Abstract: An electronic parts mount apparatus for taking out semiconductor chips from a semiconductor wafer held on a wafer hold section by a transfer head comprising a plurality of suction nozzles and transporting and mounting the semiconductor chips to and on a board has a parts recognition camera disposed in a manner that it can advance to and retreat from the wafer hold section for picking up an image of the semiconductor wafer. A parts mounting step for mounting a plurality of semiconductor chips on the board by the transfer head and an image picking up step for picking up a plurality of semiconductor chips to be next taken out by the parts recognition camera are performed concurrently. Thereby, the number of electronic parts per mount turn can be increased, the tact time can be shortened, and the electronic parts can be efficiently taken out and mounted on the board.Type: GrantFiled: August 6, 2002Date of Patent: September 21, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Haji, Wataru Hidese
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Publication number: 20040177494Abstract: Instrument set for fitting an intervertebral prosthesis, comprising a guide device (4) for an instrument or a prosthesis part, which guide device (4) is to be secured on at least one vertebral body (2). To be able to attach the guide device (4) precisely on the vertebral bodies despite the difficult operating conditions, an adjustment instrument (10) is provided which positions the guide device when this is being arranged on the vertebral body (2). This adjustment instrument (10) expediently comprises an intervertebral plate (11) which is fitted into the intervertebral space so as to be positioned exactly in relation to the vertebral bodies.Type: ApplicationFiled: December 10, 2003Publication date: September 16, 2004Applicant: Waldemar Link GmbH & CoInventors: Helmut D. Link, Arnold Keller, Paul C. McAfee
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Patent number: 6789310Abstract: There is provided a plurality of component mounting apparatuses for sucking a plurality of components by a mounting head section and successively mounting the components onto a board located at a board positioning section. The component mounting apparatuses are arranged in parallel to one another, and a board transfer path is provided so that it penetrates the component mounting apparatuses. Even when the number of components to be mounted onto the board increases, the components are mounted on the component supply tables of the component mounting apparatuses as distributed thereto, and therefore, the whole apparatus is not dimensionally increased. The component supply tables are fixedly installed so as to become free of vibration, and the mounting head section executes the suction and the mounting of the plurality of components. Therefore, the component mounting operation speed can be remarkably increased.Type: GrantFiled: January 21, 1998Date of Patent: September 14, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Kanji Hata, Noriaki Yoshida
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Publication number: 20040168310Abstract: To provide a method and apparatus for mounting components capable of mounting even such components as having narrow inter-component distances without producing any interference between already mounted components and suction nozzles or components being suction-held by the suction nozzles. The component mounting apparatus for picking up electronic components supplied from a component supply section by suction nozzles attached to a mounting head and mounting the electronic components on a printed circuit board, includes a control section containing information on the components to be mounted and controlling, based on this information, the positions of the suction nozzle, the mounting head and the printed circuit board so that the components to be mounted are mounted in ascending order of height.Type: ApplicationFiled: March 10, 2004Publication date: September 2, 2004Applicant: Matsushita Electric Industrial Co., Ltd.Inventors: Ken Takano, Muneyoshi Fujiwara, Seiichi Mogi, Kurayasu Hamasaki
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Publication number: 20040163242Abstract: A suction head is inserted between first and second cameras relatively disposed facing one another with aligned optical axes, so that the first camera takes images of a head reference mark on the suction head, and the second camera of a first part suctioned to the suction head. Next, a stage is inserted between the first and second cameras so that the first camera takes images of a second part held on the stage, and the second camera of a stage reference mark thereupon. The relative positions between the first part and the suction head, and between the second part and the stage, are calculated based upon image information from the cameras, and the suction head and the stage are positioned, the first and second parts being relatively positioned based upon positional information and relative positional information from the first and second cameras, and mounting is performed.Type: ApplicationFiled: August 22, 2003Publication date: August 26, 2004Applicant: Murata Manufacturing Co., Ltd.Inventor: Shigeki Fukunaga
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Patent number: 6779259Abstract: Two or more parts feeding sections are provided, and in each of the parts feeding sections, identical combinations of parts cassettes aligned in the same arrangement are prepared. If one or more type of components that are to be picked up at one time by a plurality of suction nozzles is exhausted, the mounting head moves to the other parts feeding section, which provides the same combination of components for all the suction nozzles to pick up the components at one time, so that the mounting operation can be continued without stopping the apparatus for replenishment of components.Type: GrantFiled: October 1, 2002Date of Patent: August 24, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Naoto Mimura, Hirofumi Obara, Hiroshi Ogata, Chikashi Konishi
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Publication number: 20040158977Abstract: The invention provides an optical device having an optical element, a substrate, and a flexible member. A first portion of the flexible member is disposed so as to be spaced from the substrate, a second portion surrounding the first portion is adhered to the substrate, and a closed space is defined between the first portion and the substrate. The optical element is mounted on the substrate within the closed space.Type: ApplicationFiled: February 17, 2004Publication date: August 19, 2004Applicant: Seiko Epson CorporationInventor: Akihiro Murata
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Patent number: 6775904Abstract: Substrates are supported by height-adjustable supporting pins in automated equipping units. The supporting pins are composed of a tip and a foot part that is spring-borne relative to the tip. When the supporting pins are placed against an underside of the substrate, the supporting pins individually adapt to the contour of the underside of the substrate. The height position of the supporting pins is subsequently fixed. As a result, substrates having position and surface variations can be protected against sagging upon placement of components on the substrates during an automated equipping process.Type: GrantFiled: March 24, 2000Date of Patent: August 17, 2004Assignee: Siemens AktiengesellschaftInventor: Rainer Duebel
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Patent number: 6772509Abstract: A method of separating a thin die (20, 60) from a support body (72) of a semiconductor wafer (70). The thin die (20, 60) being initially attached to the support body (72) by an attachment mechanism (78, 178). The attachment mechanism may be a plurality of tethers (78, 178) that extend between the thin die (20, 60) and the support body (72).Type: GrantFiled: January 28, 2002Date of Patent: August 10, 2004Assignee: Motorola, Inc.Inventors: Shiuh-Hui Steven Chen, Cheryl Field, Didier R. Lefebvre, Joe Pin Wang
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Publication number: 20040148769Abstract: An electronic parts mount apparatus for taking out semiconductor chips from a semiconductor wafer held on a wafer hold section by a transfer head comprising a plurality of suction nozzles and transporting and mounting the semiconductor chips to and on a board has a parts recognition camera disposed in a manner that it can advance to and retreat from the wafer hold section for picking up an image of the semiconductor wafer. A parts mounting step for mounting a plurality of semiconductor chips on the board by the transfer head and an image picking up step for picking up a plurality of semiconductor chips to be next taken out by the parts recognition camera are performed concurrently. Thereby, the number of electronic parts per mount turn can be increased, the tact time can be shortened, and the electronic parts can be efficiently taken out and mounted on the board.Type: ApplicationFiled: January 23, 2004Publication date: August 5, 2004Applicant: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Haji, Wataru Hidese
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Patent number: 6769172Abstract: An electric-component mounting system including: nozzle holders each carrying suction nozzles and rotatable to bring selected one of the suction nozzles; a turning device to turn the nozzle holders about a common axis of turning, for stopping each nozzle holder at predetermined working positions including nozzle-selecting, component-receiving and component-mounting positions; a holder rotating device which includes an engaging member engageable with and disengageable from an engaging portion of each nozzle holder, and which is disposed at the nozzle-selecting position, to rotate the nozzle holder, with the engaging member engaging the engaging portion; and an engaging-and-disengaging device to move the engaging member for engagement and disengagement with and from the engaging portion, and wherein each nozzle holder receives an electric component at the selected suction nozzle when each nozzle holder is located at the component-receiving position, and mounts the electric-component onto a circuit substrate whiType: GrantFiled: March 4, 2002Date of Patent: August 3, 2004Assignee: Fuji Machine Mfg. Co., Ltd.Inventors: Shinsuke Suhara, Yusuke Tsuchiya, Takayuki Mizuno
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Publication number: 20040143962Abstract: A method is provided for processing a lead frame. Generally, a first surface of a lead frame base tape is placed on a first surface of the lead frame. A second surface of the lead frame base tape is placed on a first surface of a porous block. A vacuum is placed on a second surface of the porous block. A device for processing lead frames comprises a porous block with a first side and a second side, and a vacuum system connected to the first side of the porous block. The device may also include devices for attaching chips to the lead frame and wire bonding the chips to the lead frame.Type: ApplicationFiled: January 15, 2004Publication date: July 29, 2004Applicant: National Semiconductor CorporationInventors: Ah Lek Hu, Sharon Mei Wan Ko, Peng Yeen Chan, Jaime Bayan
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Publication number: 20040139602Abstract: In an electronic parts mounting apparatus provided with rotary type multi-nozzle type mounting heads 10A, 10B in each of which a plurality of suction nozzles 20 are disposed in a radial manner on a rotor mechanism 18 which rotates around a rotation shaft 18a, a parts mount mechanism 8 is configured in a manner that the axial direction of the rotation shaft 18a is made coincide with the arrangement direction of tape feeders 5 in a parts supply portion 4 and a shaft-to-shaft distance D of the suction nozzles 20 is set to be plural times as large as the pitch p of the feeder arrangement. Thus, in a pick-up process, a plurality of electronic parts can be simultaneously picked up from the tape feeders 5. In a parts mounting process, while one of the mounting heads performs the part mounting operation, the other mounting head can complete a nozzle change-over operation in a manner that the suction nozzle holding an electronic part to be mounted next is moved to a operation position.Type: ApplicationFiled: January 9, 2004Publication date: July 22, 2004Applicant: Matsushita Electric Industrial Co., Ltd.Inventor: Hidehiro Saho
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Publication number: 20040139597Abstract: The invention is directed to performing of an effective checking and aligning operation of component pick-up positions at component feeding units used for manufacturing by performing the operation sequentially at a time. A board recognition camera takes an image of a feeding position of a component feeding unit and the image is displayed being superimposed over a graphic image of a suction nozzle on a CRT. When an operator operates a trackball to move a cursor to an “execute visual alignment” menu and clicks a left button there, the stored image (memory image) becomes movable freely in any direction according to a trackball operation. The stored image (memory image) is moved to match a cross line and an outline of a graphic suction nozzle (component pick-up position) for visual alignment with a component feeding position. Then, the operator clicks both right and left buttons of the trackball to store an alignment value of the position in a RAM.Type: ApplicationFiled: October 24, 2003Publication date: July 22, 2004Applicant: Hitachi High-tech Instruments Co.,Ltd.Inventor: Kazuyoshi Oyama
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Publication number: 20040134054Abstract: The present invention provides a kit and method for package-to-package conversion of a pick and place handler. An input arm assembly is provided with interchangeable vacuum leads such that package-to-package conversion only requires replacing the vacuum lead with a different size vacuum lead. An input/output shuttle plate is provided comprising a block and base plate. The block has a plurality of pocket groupings and a two or more alignment hole groupings. The base plate has two or more alignment pins. Package-to-package conversion is achieved by changing which alignment hole in each alignment hole grouping is set on the alignment pins, thereby selecting the pocket in each pocket grouping corresponding to the alignment hole used. A soak plate is provided having an array of pocket groupings, wherein each pocket grouping has the same pattern of different size/shape pockets to accommodate different packages.Type: ApplicationFiled: December 22, 2003Publication date: July 15, 2004Applicant: ST ASSEMBLY TEST SERVICES PTE LTDInventors: Kai Wah Sum, Wee Boon Tan, Liop Jin Yap
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Patent number: 6760968Abstract: A die packing device including die holding mechanism comprising a connecting wire receiving shaft which is movable up and down, a pair of die holding levers which have die holding sections for holding the die and are installed so that these levers are free to open and close, and opening-and-closing levers that open and close the die holding levers. A die formed with connecting wires on its upper surface is pushed up by a die push-up device and the wires of to die come into contact with the connecting wire receiving shaft of the die holding mechanism. When the connecting wire receiving shaft is raised by a given amount by the upward movement of the die, the die holding levers are closed so that the die holding sections of the die holding levers are positioned beneath the undersurface of the die. Afterward, the push-up needles of the die push-up device are lowered, resulting in that the die is held by the die holding levers.Type: GrantFiled: October 26, 2001Date of Patent: July 13, 2004Assignee: Kabushiki Kaisha ShinkawaInventors: Tsutomu Mimata, Osamu Kakutani
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Patent number: 6754949Abstract: The object of the present invention is to form individual packaged ICs by using a single apparatus to cut wiring boards on which a plurality of IC chips are mounted. The first cutting device 23 cuts the wiring boards 3 into separate parts along one direction, so that the cut wiring boards 3 constitute strip-form cut wiring boards 3a. The cut wiring boards 3a are conveyed to the second cutting device 33, and are fed by the second conveying device 43 along the direction of length and are then cut by the second cutting device 33 with the orientation altered by 90 degrees relative to the first cutting direction. The wiring boards 3b resulting from the cutting performed by the second cutting device 33 constitute the original forms of the IC packages. The wiring boards 3b that have been cut and conveyed from the second cutting device 33 enter a cleaning step.Type: GrantFiled: August 18, 2003Date of Patent: June 29, 2004Assignee: Ishii Tool & Engineering CorporationInventor: Mitoshi Ishii
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Patent number: 6756146Abstract: Stacking porous and non-porous material layers involves applying vacuum to a first porous layer to stabilize same relative to a support structure. The support structure and/or a non-porous layer are moved to establish contact between the non-porous layer and the first porous layer. The first porous and non-porous layers define a sub-assembly. While applying vacuum to the sub-assembly, one or both of the support structure and a second layer are moved to establish contact between the second layer and the non-porous layer. Vacuum applied to the sub-assembly maintains positional stability of the sub-assembly layers relative to the support structure while the second layer is moved into contact with the non-porous layer. Vacuum is subsequently removed to facilitate transporting of the material layer stack. Material layers of a fuel cell, including first and second fluid transport layers and a membrane, are well suited for automated stacking.Type: GrantFiled: April 3, 2002Date of Patent: June 29, 2004Assignee: 3M Innovative Properties CompanyInventors: John Russell Mlinar, Gary William Schukar
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Patent number: 6751853Abstract: An apparatus which reduces the surface area with which a carrier film adheres to a die, including a plate member including laterally-spaced supports. Preferably, the apparatus also includes a vacuum source operatively connected to the plate member. Upon placement of a carrier film having an array of semiconductor dice adhered thereto onto the plate member, the dice are proximate the supports. The vacuum pulls air from the spaces between the supports, which partially releases the carrier film from the bottom surface of at least some of the dice. The apparatus may also include a die removal mechanism such as a vacuum collet type die pick-up mechanism, an extendable member die plunge-up mechanism, or a combination thereof. The present invention also includes a method for reducing the surface area with which a carrier film adheres to a die to facilitate removal thereof.Type: GrantFiled: January 30, 2001Date of Patent: June 22, 2004Assignee: Micron Technology, Inc.Inventors: Warren M. Farnworth, Rockwell Smith
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Publication number: 20040111875Abstract: A novel method and placement system are configured for populating a substrate with an electronic component. The placement system has a substrate holding device for receiving the substrate, a wafer holding device above the substrate holding device serving for receiving a wafer holding frame, and a vacuum forceps holding device arranged above the wafer holding device. The wafer holding frame can receive a complete semiconductor wafer divided into electronic components.Type: ApplicationFiled: November 3, 2003Publication date: June 17, 2004Inventors: Jurgen Hogerl, Jens Pohl, Uta Sasse, Ingo Wennemuth
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Patent number: 6748648Abstract: In a component placement machine, a placement head (4) is driven by a linear motor (5). The stationary part (7) of the motor is attached to the machine frame (1) on which a PCB (8) is attached. The movable part (6) of the motor is connected to a slide (2) on which the placement head (4) is attached. During driving the placement bead, reactive forces of the motor generate vibrations in the stationary part (7) of the motor and thus in the machine frame (20). This causes inaccuracies during the placement of components (9) on the PCB (8). To diminish this problem, the reactive forces are intercepted in a separate force frame (10) which is dynamically disconnected from the machine frame (1).Type: GrantFiled: July 6, 2001Date of Patent: June 15, 2004Assignee: Koninklijke Philips Electronics N.V.Inventor: Johannes Hubertus Antonius Van De Rijdt
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Patent number: 6748649Abstract: A holding head includes an axially driveable shaft having a nozzle at one end of the shaft for holding a component, a motor for driving the shaft in an axial direction in response to power supplied to the motor, and a detecting device for detecting movement of the shall in the axial direction. A method of operating the component holding head comprises using the detecting device to detect movement of the shaft in the axial direction resulting from the shaft being driven by the motor, and controlling power supplied to the motor in response to the movement of the shaft as detected by the detecting device such that the distance that the shaft is driven by the motor in the axial direction is controlled.Type: GrantFiled: December 21, 2001Date of Patent: June 15, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Osamu Okuda, Akira Kabeshita, Satoshi Shida, Makoto Sueki
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Patent number: 6742244Abstract: The invention relates to a device for mounting components on a carrier comprising a frame (25) in which a shaft (8) is accommodated, the shaft is provided with a longitudinal bore (16), and means for displacing said hollow shaft (8) in vertical direction through said frame (25), wherein said shaft (8) at one end (8a) facing away from the carrier can be coupled to means (17) for generating an under pressure or vacuum within said bore (16) and wherein the other end (8b) of the shaft facing towards the carrier is provided with means for picking up and mounting a component. According to the invention, the device is characterized in that said shaft (8) is coupled to a yoke (12) which forms part of said displacement means, which coupling can be temporarily disengaged the moment the shaft makes contact with a component or a carrier.Type: GrantFiled: September 18, 2001Date of Patent: June 1, 2004Assignee: Konirklijke Philips Electronics N.V.Inventors: Johannes Hubertus Antonius Van De Rijdt, Olav Johannes Seijger, Leonardus Cornelis Maria Sanders, Hermanus Mathias Joannes Rene Soemers
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Patent number: 6739035Abstract: The present invention relates to a transfer type circuit board fabricating system including a conveyor device for transferring circuit boards in a predetermined transfer direction through a component placing device for placing electronic components on the circuit boards. The conveyor device includes a pair of conveying surfaces for conveying the circuit boards and a pair of board supports for supporting one of the circuit boards. Each board support extends between and is supported by the pair of conveying surfaces. A table having a surface is situated below both the pair of conveying surfaces and the pair of board supports. A pair of deflection shields extend from and at an acute angle with respect to the surface of the table to terminate at an edge. Each edge is flush with and adjacent to one of the conveying surfaces and is also beneath the pair of board supports.Type: GrantFiled: May 14, 2001Date of Patent: May 25, 2004Assignee: Micron Technology, Inc.Inventor: Larry W. McWilliams
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Patent number: 6739036Abstract: A mounting system for an electric component operates by transferring the electric component from a component supply device to a suction nozzle of a component-holding head on a circuit substrate. A relative position between a sucking surface of the suction nozzle and an axis of rotation of the component-holding head is obtained. A component-holding head and the component supply device are moved relative to each other on the basis of the obtained relative position, so as to minimize an error of relative positioning between the sucking surface and a predetermined sucking position of the electric component positioned at the component-supply portion. The head and the component supply device are then moved toward each other, for transferring the electronic components from the component supply device to the suction nozzle.Type: GrantFiled: September 10, 2001Date of Patent: May 25, 2004Assignee: Fuji Machine Mfg., Co., Ltd.Inventors: Hirokazu Koike, Toshiya Ito, Shinsuke Suhara
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Patent number: 6735856Abstract: The present invention includes a component placement apparatus that can obtain information on the presence/absence of hold members inexpensively and easily, and a component placement method carried out by the component placement apparatus. A replacement hold member detector for detecting the presence/absence of replacement hold members at a hold member change part is installed at a placement head. The presence/absence is detected by moving an XY-robot so as to scan the hold member change part equipped with the replacement hold member detector. At the same time, type information attached to the replacement hold members is rendered readable by the replacement hold member detector. One replacement hold member detector is enough according to the apparatus and method of the present invention. The presence/absence information of the hold members can be obtained inexpensively and easily.Type: GrantFiled: November 8, 1999Date of Patent: May 18, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Naoyuki Kitamura, Osamu Okuda, Noriaki Yoshida, Akira Kabeshita
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Patent number: 6735853Abstract: A suction head for a mounting apparatus includes: a socket having a first through hole in an inner direction and a fixing member inside the first through hole, one end of the inside of the first through hole being mounted to a hollow shaft by using the fixing member, a nozzle having a second through hole for forming an air passage when sucking parts in the inner direction, a coupling member having a third through hole in the inner direction and plate spring members installed inside the third through hole for supporting the nozzle and for alleviating impact when the nozzle sucks parts, and a holder for fixing the nozzle so that it is not removed from the coupling member.Type: GrantFiled: September 7, 2001Date of Patent: May 18, 2004Assignee: Mirae CorporationInventor: Seung Won Lee
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Publication number: 20040091342Abstract: A semiconductor chip pickup apparatus comprises support means for supporting a tape having many semiconductor chips adhered onto the face of the tape; and pickup means for individually picking up the semiconductor chips from the face of the tape supported on the support means. The support means includes a plurality of support lines, extending parallel at spaced locations, for supporting the back of the tape. Suction means is disposed for sucking the back of the tape, thereby peeling the tape from the semiconductor chips in regions other than the support lines.Type: ApplicationFiled: September 11, 2003Publication date: May 13, 2004Inventors: Kouichi Yajima, Kuniaki Tsurushima
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Publication number: 20040083602Abstract: In an apparatus for separating semiconductor chips, a semiconductor wafer stuck to an adhesive sheet with its silicon mirror surface facing downwards is sucked as a whole through its circuit surface side by means of a sucker plate capable of sucking the whole of wafer. In order to separate the sheet from a frame fixing the sheet while the sheet being sucked, the sheet is cut by a cutter edge so as to be separated from the frame. To separate the sheet from the wafer, the wafer top surface is guided by a guide plate having a tip angle of 15° and by causing the sheet to profile the tip of the guide plate, the sheet is peeled off in a direction making an angle of 45° to the dicing direction on the wafer.Type: ApplicationFiled: June 23, 2003Publication date: May 6, 2004Inventors: Makoto Matsuoka, Hitoshi Odashima, Kazuyki Futagi, Syoji Nakakuki
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Patent number: 6729018Abstract: Apparatus for mounting components, even if the components have narrow inter-component distances, without producing any interference between already mounted components and suction nozzles or components being suction-hold by the suction nozzles. The component mounting apparatus for picking up electronic components supplied from a component supply section by suction nozzles attached to a mounting head and mounting electronic components on a printed circuit board, includes a control section containing information relating to components to be mounted and controlling, based on this information, the positions of the suction nozzle, the mounting head and the printed circuit board so that components to be mounted are mounted in ascending order of height.Type: GrantFiled: September 1, 2000Date of Patent: May 4, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Ken Takano, Muneyoshi Fujiwara, Seiichi Mogi, Kurayasu Hamasaki
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Publication number: 20040074085Abstract: A spindle assembly for a component pick and place machine includes a housing containing a spindle for movement therein along a longitudinal axis of the spindle; the housing accommodating a valve for controlling the flow of air to an inner bore of the spindle; the inner bore of the spindle having an opening at one end for communicating the flow of air for picking and placing the components; and the flow of air from the valve to the inner bore of the spindle is internal to the housing through passageways.Type: ApplicationFiled: October 17, 2002Publication date: April 22, 2004Inventors: Koenraad Alexander Gieskes, Michael D. Snyder, John E. Danek
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Patent number: 6718608Abstract: A method is provided for package-to-package conversion of a pick and place handler. An input arm assembly is provided with interchangeable vacuum leads. An input/output shuttle plate is provided comprising a block and base plate. The block has a plurality of pocket groupings and a two or more alignment hole groupings. The base plate has two or more alignment pins. Package-to-package conversion is achieved by changing alignment hole groupings on the alignment pins, thereby selecting the pocket corresponding to the alignment hole used. A soak plate is provided having an array of pocket groupings, wherein each pocket grouping has the same pattern of different size/shape pockets to accommodate different packages. Package-to-package conversion is accomplished by programming an offset to the desired pocket in each pocket grouping. A test arm assembly is provided with interchangeable vacuum leads and interchangeable nest pieces.Type: GrantFiled: January 22, 2002Date of Patent: April 13, 2004Assignee: St Assembly Test Services Pte LTDInventors: Sum Kai Wah, Tan Wee Boon, Yap Liop Jin
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Patent number: 6718626Abstract: An apparatus for detecting a positioning error of an electric component with respect to a suction nozzle by which the electric component is held by suction under a negative pressure, wherein image data representative of images of the suction nozzle and a dog disposed near the suction nozzle are processed to obtain a relative position between the suction nozzle and the dog, a second image-taking step of taking an image of the electric component held by the suction nozzle and an image of the dog, and the positioning error of the electric component with respect to the suction nozzle is obtained on the basis of image data representative of images of the electric component and the dog, and the obtained relative position between the suction nozzle and the dog. Also disclosed is a method and apparatus for mounting the electric component on a circuit substrate, on the basis of the obtained positioning error of the electric component.Type: GrantFiled: September 7, 2001Date of Patent: April 13, 2004Assignee: Fuji Machine Mfg. Co., Ltd.Inventor: Tosuke Kawada
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Patent number: 6718604Abstract: A mounting method for an electronic device element, includes the steps of providing an electronic device element having metal bumps formed on a surface thereof, providing a bonding tool having a pressing surface, providing a mounting substrate, keeping the pressing surface of the bonding tool in contact with a reverse surface of the electronic device element and applying an ultrasonic wave to the bonding tool, thereby mounting the electronic device element on the mounting substrate. The maximum length of the pressing surface of the bonding tool in the ultrasonic-wave-oscillation direction is greater than about 0.5 times the maximum length of the reverse surface of the electronic device element in the ultrasonic-wave-oscillation direction.Type: GrantFiled: June 17, 2000Date of Patent: April 13, 2004Assignee: Murata Manufacturing Co., Ltd.Inventors: Shigeto Taga, Kazunobu Shimoe, Ryoichi Kita
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Patent number: 6708402Abstract: In a component mounting device in which a component is picked up and mounted on a circuit board by a suction nozzle, an amount of displacement between a center position of the suction nozzle 11 and that of the picked-up component 12 is measured, and when it is larger than a preliminarily determined value, a warning is generated indicating that the parts cassette 3 from which the component 12 has been fed is in abnormal condition, as well as the mounting action of the component 12 is stopped.Type: GrantFiled: March 15, 2001Date of Patent: March 23, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Masato Hirano, Yoshinori Sakai, Tateo Nakashima
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Patent number: 6705000Abstract: A nozzle-mounting device for removably mounting, on a nozzle holder, a suction nozzle for holding an electric component by suction, wherein the nozzle holder includes one of a first fitting portion and a second fitting portion which respectively have an inner circumferential surface and an outer circumferential surface and which are arranged to effect a fitting engagement with each other at the inner and outer circumferential surfaces, while the suction nozzle includes the other of the first and second fitting portions, and one of the first and second fitting portions is provided with a first abutting portion located at an axially intermediate portion of mutually fitting parts of the inner and outer circumferential surfaces, while the other of the first and second fitting portions is provided with a second abutting portion arranged to be brought into abutting contact with the first abutting portion in a direction intersecting the axes of the fitting portions, and wherein a pressing device is provided to forceType: GrantFiled: October 19, 2001Date of Patent: March 16, 2004Assignee: Fuji Machine Mfg. Co., Ltd.Inventor: Kunio Oe
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Patent number: 6701610Abstract: A beam configured pick and place machine has nozzles of differing lengths for carrying large components simultaneously.Type: GrantFiled: July 28, 1998Date of Patent: March 9, 2004Assignee: Koninklijke Philips Electronics N.V.Inventors: Leopold B. A. Van De Vall, Rudolph A. J. Born, Anne Elizabeth Barschall
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Publication number: 20040040147Abstract: A cassette control device by which high-speed processing can be expected even by using an arithmetical unit with current processing capability, even when the number of cassettes increases simultaneously with an increase in the number of nozzles which can suck electronic parts. There is provided storage unit (18) having storage regions in which programs for respective operation patterns of the cassettes (3-1 to 3-M) are set for each of the nozzles. An arithmetic unit (19) extracts a specific program required for driving in a specific operation pattern based on a command (17) inputted according to the content of packaging, from a specific region which is provided in the storage unit (18) to correspond to a specific nozzle to be used, and the arithmetic unit (19) operates the specific cassette using the specific program.Type: ApplicationFiled: September 4, 2002Publication date: March 4, 2004Applicant: Matsushita Electric Industrial Co., Ltd.Inventors: Hiroshi Satoh, Hiroshi Uchiyama, Hirofumi Obara
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Patent number: 6698088Abstract: A method is provided for processing a lead frame. Generally, a first surface of a lead frame base tape is placed on a first surface of the lead frame. A second surface of the lead frame base tape is placed on a first surface of a porous block. A vacuum is placed on a second surface of the porous block. A device for processing lead frames comprises a porous block with a first side and a second side, and a vacuum system connected to the first side of the porous block. The device may also include devices for attaching chips to the lead frame and wire bonding the chips to the lead frame.Type: GrantFiled: February 1, 2001Date of Patent: March 2, 2004Assignee: National Semiconductor CorporationInventors: Ah Lek Hu, Sharon Mei Wan Ko, Peng Yeen Chan, Jaime Bayan
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Publication number: 20040037055Abstract: An electric-component mounting system, including a board supporting device, a movable member, a main moving device which moves the movable member, a rotatable body attached to the movable member, a rotatable-body rotating device which rotates the rotatable body, suction nozzles supported by the rotatable body along a circle whose center is located on an axis line of the rotatable body, such that each suction nozzle is not rotatable relative to the body and is movable relative to the body in a direction parallel to the axis line, an engaging member rotatable relative to the rotatable body about the axis line, movable relative to the body in the direction parallel to the axis line, and including a nozzle-engaging portion engageable with one suction nozzle, an engaging-member rotating device which rotates the engaging member to two rotation phases of the rotatable body at each of which the nozzle-engaging portion is engageable with one suction nozzle, an engaging-member moving device which moves the engaging memType: ApplicationFiled: August 27, 2003Publication date: February 26, 2004Applicant: FUJI MACHINE MFG. CO., LTD.Inventor: Tosuke Kawada
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Patent number: 6691400Abstract: A compact and high-speed automatic electronic parts mounting apparatus is provided which includes first and second parts feeders, first and second mounting heads, a printed board-holding table, and a controller. Each of the first and second parts feeders includes a plurality of cassettes storing therein electronic parts and having pick-up stations. The second parts feeder is arranged at a preselected interval away from the first parts feeder in a first direction. Each of the first and second mounting heads is movable in the first direction and includes a plurality of pick-up nozzles movable in a vertical direction for picking up the electronic parts from the pick-up stations of the cassettes. The printed board-holding table is disposed within the preselected interval between the first and second parts feeders so as to move in a second direction perpendicular to the first direction.Type: GrantFiled: December 6, 1996Date of Patent: February 17, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Shigetoshi Negishi, Takeshi Nishiguchi, Mikio Yasuda, Takashi Munezane, Manabu Morioka, Takayoshi Kado, Takaharu Fuji, Noboru Furuta
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Patent number: 6691401Abstract: A device for mounting components using mounting heads having a plurality of suction nozzles that provide a plurality of component pickups, positions or mounting operating positions. The mounting heads are positioned on a rotating table that is cooperatively positioned adjacent a component supply table having a plurality of component feeder members. The control unit can rotate the rotating table to position a mounting head at a component supply position and further position one of the plurality of suction nozzles to a first, second and third section operating position for picking up a component from a component feeder. The relative movement of the component supply table and the positioning of first and second suction operating positions relative to our reference point where the edge of the rotating table contacts the line of movement of the component supply table can increase the pickup speed of components.Type: GrantFiled: January 25, 2001Date of Patent: February 17, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Kanji Hata, Shiro Oji, Shigetoshi Negishi, Makito Seno
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Patent number: 6692542Abstract: A separator is inserted into a slit formed in a winding core. A negative electrode plate made of thin metallic foil is fed toward the winding core as being held around the circumferential surface of a tape suction drum that is rotatably supported. The tape suction drum and the winding core are brought in mutual contact under pressure with their respective axes in parallel, and the winding core is driven to rotate, so that the tape suction drum is synchronously rotated with the winding core, by means of the frictional force acting between them, whereby the negative electrode plate held on the tape suction drum is wound onto the winding core together with the separator.Type: GrantFiled: July 3, 2001Date of Patent: February 17, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Akihiro Kashiyama, Takayuki Aoi, Minoru Koda, Masaaki Kaneda